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A Deeper Understanding of Corrosion Control Utilizing no-fuss, practical implementation of new technologies for improved long-term corrosion prevention

Deeper understanding of corrosion control

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Page 1: Deeper understanding of corrosion control

A Deeper Understandingof Corrosion Control

Utilizing no-fuss, practical implementation of new technologies for improved long-term corrosion

prevention

Page 2: Deeper understanding of corrosion control

The #1 factor determining the success or failure of protective coatings

(including galavanization)

Scope of Metal Surface Preparation

Page 3: Deeper understanding of corrosion control

Corrosion Control FAILURE:Weak, Shallow Surface Cleaning

“Conventional surface preparation systems set up

mechanisms for coating failure because they

fail to account for & address the

roots of corrosion.”

Page 4: Deeper understanding of corrosion control

Visually Clean, Blasted Surfaces ContainMicroscopic Contaminants

Page 5: Deeper understanding of corrosion control

Visual Standards Fail to RecognizeMicroscopic Contaminants

Page 6: Deeper understanding of corrosion control

Contaminants Clearly Visualized Under Microscopic Examination of “Clean” Blasted Surface

Page 7: Deeper understanding of corrosion control

Contaminants Draw Moisture From the Atmosphere

Page 8: Deeper understanding of corrosion control

Microscopic Contaminants Bondwith Atmospheric Moisture

Page 9: Deeper understanding of corrosion control

Corrosion Process (Flash Rusting) Begins

Page 10: Deeper understanding of corrosion control

Visual Standards Fail To Recognize Microscopic Oxidation

Page 11: Deeper understanding of corrosion control

Coating Covers Microscopic Contaminants and Oxidation (Rust)

Page 12: Deeper understanding of corrosion control

Coating Conceals but Does Not Remove Contaminants and Oxidation (Rust)

Page 13: Deeper understanding of corrosion control

Contaminants and Oxidation (Rust) Become “Ticking Time Bomb” of Corrosion Reactions

Page 14: Deeper understanding of corrosion control

Moisture Moves Through Coating via Osmosis

Page 15: Deeper understanding of corrosion control

Hydrostatic Pressure Builds Beneath Coating

Page 16: Deeper understanding of corrosion control

Corrosion Reactions Occur & Rust Develops Beneath Coating

Page 17: Deeper understanding of corrosion control

Expansion of Corrosion Reactions Causes Coating Delamination

Page 18: Deeper understanding of corrosion control

Corrosion Blisters “Bloom” Compromised Coating & Metal Fail

Page 19: Deeper understanding of corrosion control

Corrosion Control SUCCESS:Deep Surface Decontamination

“CleanWirx surface decontamination pio-neers

an entirely new category of surface prepa-ration that

gets to the roots of corrosion to eliminate impurities

that interfere with coating adhesion & per-formance.”

Page 20: Deeper understanding of corrosion control

Microscopic Contaminants Recognized and Anticipated After Abrasive Blast Cleaning

Page 21: Deeper understanding of corrosion control

Metal is Treated with CleanWirx Decontamination Gel

Page 22: Deeper understanding of corrosion control

CleanWirx Gel Allowed to Dwell on Metal 30 Minutes

Page 23: Deeper understanding of corrosion control

CleanWirx Gel Dissolves & EliminatesMicroscopic Contaminants

Page 24: Deeper understanding of corrosion control

Metal is Pressure Washed with CleanWirx Rinse

Page 25: Deeper understanding of corrosion control

CleanWirx Rinse Washes Away Gel

Page 26: Deeper understanding of corrosion control

Decontaminated Metal Dries Ready to Coat

Page 27: Deeper understanding of corrosion control

Microscopic Analysis Confirms Absence ofMicrocontaminants, Film & Residue on CleanWirx- Treated Metal

Page 28: Deeper understanding of corrosion control

Coating is Applied to (CleanWirx-Treated)Decontaminated Metal

Page 29: Deeper understanding of corrosion control

No Corrosion Mechanisms Remain Under CoatingSo Coating Adhesion & Performance Are Unimpeded

Page 30: Deeper understanding of corrosion control

Assets Treated with CleanWirx Last Longer Due to More Uniform Coating Adhesion & Longevity

Page 31: Deeper understanding of corrosion control

SIMPLE, EFFICIENT REMOVALOF MICRO-CONTAMINANTS

& INTERFERENCE MATERIALS

1 2 3

Page 32: Deeper understanding of corrosion control

1 apply CleanWirx gel to blasted metal

spray, brush, dip or roll on

Page 33: Deeper understanding of corrosion control

2 wait 30 minutes (recommended dwell time)

micro-contaminants removed & suspended in gel

Page 34: Deeper understanding of corrosion control

3 pressure wash with CleanWirx rinse

decontaminated surface ready to applyyour choice of paint or protective coating

Non-Film FormingCoating NeutralHolds the BlastBiodegradable

Non-Hazardous

Page 35: Deeper understanding of corrosion control

• NO inhibitors• NO dehumidifica-

tion• NO acid wash• NO re-blasting

• LEANER• GREENER• FASTER• DEEPER

Better Process

Better Solu-tion

• Lengthens coating maintenance intervals up to 5x

• Single-pass continuous process, even across large surfaces

• Removes impurities thoroughly for no-hassle compliance

• Significant process time and cost savings

Better Re-sults