ES Europe Frunze

1 www.frunze.com.uaDecember | 2013 ENERGY STANDART GROUP

ESTABLISHED IN 1896

SUMY FRUNZE NPO

INTEGRATED SOLUTIONS | OIL & GAS

2 www.frunze.com.uaDecember | 2013

WE ARE A PRIVATE COMPANY THAT BELONGS TO FINANCIAL AND INVESTMENT GROUP “Energy Standard Group S.A.” WITH ASSETS IN INDUSTRIAL ENGINEERING, POWER DISTRIBUTION, REAL ESTATE DEVELOPMENT AND RIVER FREIGHT FORWARDING BUSINESS

OUR EXPERIENCE IN INDUSTRIAL ENGINEERING AND PRODUCTION GOES BACK TO 1896

ABOUT US

Established in 1896

Headquarters and manufacturing facilities: Ukraine, 40004, Sumy, Gorky Str. 58

Branch offices: Moscow (Russia) Kiev (Ukraine) Ashgabat (Turkmenistan) Baku (Azerbaijan)

Belongs to private investment company “The Energy Standard Group”

Fully private investment company managing investments in a variety of assets located primarily in Ukraine and Russia

Locations: Moscow, Kiev, Zurich, Zaporozhye Corporate headcount is 120 professionals

Social responsibility:• 2 local recreation sites• Seaside recreation site• Training courses• Healthcare facilities• Sport facilities• Owned soccer team• Youth organization• Local orphanage sponsorship• Partnership with local technical higher

schools for staff qualification enhancement

ESTABLISHED IN 1896


ABOUT ENERGY STANDARD GROUP

ShareholdersCore industries

Key figuresEnergy Standard Group (ESG)

Fully private investment company managing investments in a variety of assets located primarily in Ukraine and Russia

Locations: Kiev, Zaporozhe, Moscow, Zurich

Corporate headcount is 120 professionals

Ultimate shareholders: 3 businessmen

Above $ 2 bln – aggregate turnover of the companies controlled by ESG in 2012

Industrial engineering and manufacturingElectricity distributionFreight forwardingReal estate

Energy Standard GroupCorporate management

Real Estate • Developing projects, mostly in

Ukraine

Electrical Distribution • 2 power utilities (DNO) in Ukraine• Investments in distributing companies in

Uzbekistan

Industrial Division

• FRUNZE • ZTR (Power transfromer OEM)• Drill collars and kellys plant• others

River and Sea transport

• Marine freight carrier company “UkrRechFlot”


6,500 production staff

750 duly qualified design & engineering staff

Affiliate engineering company “UKRKHIMPROEKT”, 250 staff

420 installation & commissioning team

4 product-focused manufacturing sites:• Turbo compressors & turbo generators manufacturing site• Pumping equipment manufacturing site• Fixed equipment manufacturing site • Blank Production

Hydraulic, pneumatic, balancing and full load string test benches

2,100 machinery units & CNC centers

Cranes, indoor & outdoor railway infrastructure

Owned truck fleet

OUR RESOURSES & CAPABILITIES

SUPERIOR VERTICAL INTEGRATION AND HIGH MANEUVREBILITY DUE TO OWN RESOURCES ALLOWS US TO IMPLEMENT THE MOST CHALLENGING PROJECTS AT 1,5-2 TIGHTER TERMS


2010 2011 2012 2013F

0

100

200

300

400

500

600

318

477511

546

Revenue

OUR KEY FIGURES

62%

28%

3%1%3%3%1%

Turbocompressors

Oil & Gas Process Equipment

Pumps

Ball Valves

Chemical Process Equipment

Reciprocating Compressors

Misc

68%

16%

13%

2%

Russia

Middle Asia

Overseas

CIS

2012 Sales Breakdown by Products

2012 Sales Breakdown by Regions Overall Sales Geography

Sales 2010 – 2013, m USD

STABLE GROWTH IS PROVIDED BY SECURE MARKET POSITIONING AND VAST INSTALLED POOL OF PRODUCTS THAT PROVIDES CONSIDERABLE AFTER SALES MARKET


FRUNZE PRODUCT LIST INCLUDES NOT ONLY A VAST RANGE OF PROCESS EQUIPMENT FOR OIL, GAS, PETROCHEMICAL AND POWER GENERATION INDUSTRIES BUT ALSO COMPLETE SOLUTIONS WITH OWN PRODUCTS IN THE CORE ACCOPMANIED BY ENGINEERING, INSTALLATION, COMMISSIONING AND AFTER SALES SERVICE

Reciprocating compressors, API 618

Gas ball valves, API 6D

Gas turbo generators SC, CHP, CCP

Industrial pumps, API 610

Pumps for nuclear power plants

Process equipment for chemical production plants

Turbo compressors 6.3-25 MW up to 550 bar

Oil & Gas process equipment*

* KO drums, pressure vessels, separators, gas coolers

OUR PRODUCTS


WE PROVIDE INTEGRATED SOLUTIONS USING OWN ENGINEERING, MANUFACTURING AND INSTALLATION/COMMISSIONING POTENTIAL PROVIDING UP TO 90% SELF-FABRICATED PRODUCTS WITHIN THE SCOPE

WE IMPLEMENT PROJECTS IN 1,5-2 TIGHTER TERMS, WE TAKE SINGLE SOURCE RESPONSIBILITY FOR MAINTENANCE

Power plants (Simple cycle, CHP, Combined cycle)

Gas process units (treatment of APG to extract NGLs)

Complete lines for chemical production*

Complete gas treatment plants (“dry” HP methane + stable condensate)

* Soda ash, weak nitric acid, helium concentrate, ethylene, propylene, spirits, lubricants

Complete gas compressor stations (booster, gas mains, injection, reinjection)

INTEGRATED SOLUTIONS


OUR CLIENTS ARE WORLD’S MAJOR OIL, GAS, ENERGY COMPANIES AS WELL AS SOLUTION PROVIDERS &

OUR PRODUCTS SHOW TROUBLE-FREE PERFORMANCE IN ALMOST 40 COUNTIRES WORLDWIDE

CIS

Latin America

Europe

Middle East

325

29

990

325

29

500

325

29

500

325

29

500

23 910

274

990

Installed Pool of Turbo Compressors and Turbo Generators, MW

Gubkinskoye field

CS Tarutino

Tarasovskoye fieldSevero Komsomolskoye field

CS Daryalyk

CS KhazarCS Astara CS Western Shatlyk

CS Severnaya CS Yilanly

References for EPC Projects (CIS, Middle Asia)

OUR KEY CLIENTS


TEST FACILITIES

• Benches for string tests of centrifugal compressors and rotor bundles

• Bench for tests of 6,3 MW turbo compressor trains

• Bench for tests of 16-25 MW assembled turbo compressor trains

• Schenck vacuum balancing chamber for compressor rotors

• Reciprocating compressors and refrigerating machines test benches

• CNG stations test bench

• Power generating equipment test bench

• Valves climatic test bench

• R&D benches


EPC Projects team

Construction | Commissioning | Service

Installation team Subcontractors

Design DepartmentProcess Department

Process Development Design documentation development

Project documentation development

Affiliate company

“Ukrkhimproject”PM Team

Project Management

БЭО КЦ

Панели резервного управления (ПРУ)

ГПА1...6

ET200

S7- 400

ET200ET200

ET200

ПРУ КЦ

МСКУ 5000-02

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Пульт управления

Устройство серверное УС

Розетка Ethernet Раб. станция

АСП КЦ

ET200

ET200

ГПА-1

S7- 400

МСКУ 5000-01

МСКУ 5000-01

ПК5000

(для ГПА1)

SDCentilion 1200

PC CAPOPOWER RS - 232C

Bay Networks

READYALARMRESET

ПСУ ГПА и КЦ

УПИ АСП КЦ

ПК5000

(для ГПА6)

`

WinCCОPС Устройство

коммуникационное УК

P

Канал связи с системой верхнего уровня

САД

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OSM

SD

SPOKANE, WA ®

800-555-4567

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Рабочие станции

P P

P

ET200

ET200

ПК5000

(для КЦ)

Аппаратная

БЭО

S7- 400

БЭО

ГПА-6

К ПРУ

БА БА

Операторная

АВО газа

ЛИС АВО газа

S7- 300

БлокЭлектротех-нический

ЛИС АВО газа

S7- 300

БлокЭлектротех-нический

Условные обозначения:

0 Ethernet (по кабелю «витая пара кат. 5")

Ethernet (по оптическому кабелю)

Profibus (по специализированному кабелю Profibus 6XV1830-0EN20)

Profibus(по оптическому кабелю)

P

Физические связи (по контрольному кабелю)

Связь RS 422/485/232 (по кабелю «витая пара» типа КИПЭВ или МКЭВшв)

PACKAGED FACILITIES & EPC PROJECTS


Certificates of conformity

PJSC Sumy Frunze NPO has all necessary and supporting documents for its products to be presented at world market

Approvals for operation

• Approvals for operation of products manufactured as per Specifications within GOST R, UkrSepro certification system.

• Approvals for operation of production lot (for delivery contract) in GOST R certification system .

• RB approvals for manufacturing and operation of the equipment for gas main pipelines and petrochemical industry.

• ISO 9001:2008 quality management certificate.

• OHSAS 18001:2007 occupational health and safety management certificate.

• ISO 14001:2004 Environmental management system certificate.

• Gazprom Company Standard 9001-2006 quality management certificate.

• ASME «U» & «РР» certificates.

• API certificates.

CERTIFICATES AND APPROVALS


INTERNATIONAL STANDARDS

EN 13455 – Pressure vessels

ASME section VIII – Pressure vessels

ASME section II – Water boilers and steam generators

ASME PTC-10 – test of centrifugal compressors

API-617 – centrifugal compressors

API-614 – lube systems

API 613 – gearboxes

API 671 – couplings

API-670 – vibration measurement systems

API-618 – reciprocal compressors

API-6D – pipeline valves

API-610 – centrifugal pumps (bb4)

We observe following standards while design and fabrication of items:


CS process equipment

Booster CS Gas treatment facility

…

Booster CSPlant process equipment

Gas main CS

Gas Turbine Compressor

GAS FIELD GAS PROCESS PLANT GAS PUMPING LINE

GAS COMPRESSOR STATION (CS)

- 80% self made- 20% upon 3rd party design

documentation

Natural gas Natural gas

MarketableNatural gas liquids,condensate


Procured

Marketable natural gas

Natural gas

INTEGRATED SOLUTIONS FOR GAS INDUSTRY


Primary separation unit

Oil pumping unitRefinery process

equipment

Booster CSGas treatment plant

Power generation unit

Gaslift CS

INTEGRATED SOLUTIONS FOR OIL INDUSTRY

Associated petroleum gas

Dewatered, desalted, degased oil

BOOSTER PUMPING STATION REFINERY

Marketable products

Marketable oil


Marketableelectric power

OIL FIELD

Subvendors

Tank battery

CRUDE RECEIVING TERMINAL

Subvendors Subvendors

- 80% self made- 20% upon 3rd party design

documentation

70% of the total scope:- 50% own products- 20%upon 3rd party

design documentation


2-3 times shortened construction and commissioning terms due to parallel performance of engineering, development of design documentation, procurement of materials for equipment manufacturing

Sole process equipment supplier

Responsibility to the Customer for quality and operability of the whole complex of supplied equipment

Spare parts maximum commonality

Components uniformity and minimum number of components manufacturers

Prompt solution of cooperation issues at all construction phases

Agreed strategy of the plant operation during the whole equipment service life

Maintenance from single supplier equipment

Plant operation services

ADVANTAGES & BENEFITS WE BRING


FRUNZE PRODUCTS AND PACKAGES: INSIGHT

COMPRESSOR AND PUMPING STATIONS

GAS TREATMENT PLANT (FACILITY) REFINERY POWER GENERATION SET

Gas main CS CS for UGS*

Gas-lift CS CS for “cycling-process” Booster CS

Transport CS (for APG)

* Underground gas storages

We design, fabricate and construct CSs for all known applications



Turbo compressor trains for gas main pipelines

P = 54,9 – 100 Bar, compression rate = 1,35 – 1,5; N= 4,0 – 25,0 МW

Turbo compressor trains for booster stations and underground gas storages

P= 210 Bar, compression rate = 1,7 – 8,0; N= 6,3 – 25,0 MW

Turbo compressor trains for oil industry (gathering and processing of APG, oil gaslift)

P=12,5 – 120 Bar, compression rate = 4,0 – 30,0 and more; N= 6,3 – 16,0 MW

Turbo compressor trains for reinjection of gas for producing gas condensate using “cycling process”

P= 550 Bar, compression rate = 4,0 – 5,5, N= 16 MW

Modular units for booster and gas main compressor stations with electric motor drive

N= 1,0 – 6,3 MW

Vast bank of basic compressor models allows us to provide flexible performance ranges of turbo compressors







Scrubbers

Capacity, m3/h 2,08x105 1,04x106

Working pressure, bar 18 – 90

Working temperature, oC 60 – 80

Weight, ton 10 – 34

Filtering efficiency, %

40 µm 100

20 µm 99

10 µm 70

Filter-separators

Capacity, SCMH2,08x105 – 1,04x106

Working pressure, bar 90

Working temperature, oC – 60 up to +80

Weight, ton 10 – 30

Filtering efficiency, % up to 100

Hydraulic resistance, bar 0,5

Fuel, start and impulse gas treatment unitsCooled medium pressure, bar 6-160

Area of heat-transfer surface, m2 105-15420

Length of finned pipe, m 1,5-12,2

Fan motor power, Kw 7,5-37

Diameter of fan wheel, m 0,8-4,45

Quantity of fans 1-10

Gas cooling equipment

Capacity, kg/h 650-40000150-12600

Suction pressure, bar

2,4-8,25 0,8-7,6

Discharge pressure, bar

2,4-3,00,25-0,5

Weight, kg 800-23500

We design and manufacture the whole scope of auxiliary equipment for a compressor station



FRUNZE designs and manufactures Booster Pumping Stations for transportation of oil through pipelines

Specification:

Capacity, m³/min 28,08

Head, m 823

Inlet pressure, MPa - minimum 0,196 - maximum 1,47

Inlet temperature: - minimum 0°C - maximum 60°C

Rotation speed, rpm 2 985

Consumed power, kW 4 034

Weight, kg: Pump – 11 600 Unit – 30 000

Overall dimensions of the unit, mm 8000x2000x2000






GAS TREATMENT PLANT (REFINERY) REFINERY POWER GENERATION SET

• dry gas• ethane• propane • butane• degased condensate

Gas Field

Booster CSClient

Raw gas Marketable products

We supply 100% packages for a gas plant based on own (up to 80%) and 3 rd party (20%) design documentation

GAS TREATMENT PLANT | 10 BCMA

Total Scope FRUNZE scope

Raw gas CS 1

Gas drying unit 1

Low temperature separation unit 1

Gas fractioning unit 1

Dry gas CS 1

Tank battery 1

Auxiliaries 1





Up to 70% of total scope of a refinery process equipment can be fabricated by FRUNZE

• A-95, A98 petrol• A-1 jet fuel• Diesel • Basic lube oil (group 3)• Bitumen• Petroleum gases etc

Pumping station

Oil fieldClient

Primarily treated crude Marketable products

REFINERY | 10 MMTPA

Total Scope, up to 30 process units, including:FRUNZE

scope

Atmospheric & vacuum distillation 1

Catalytic reforming 1

Catalytic cracking 1

Fractioning of saturated hydrocarbons 1

Fractioning of unsaturated hydrocarbons 1

Dehydration 1

Methyl tertiary butyl ether 1

Isomerization 1

Hydrocracking 1

Carbonization 1

Asphalt & bitumen 1





Items designed and fabricated by FRUNZE Items designed by 3rd party fabricated by

FRUNZE

Columns

Heat exchangers

Vessels

Separators

Pumps

Compressors

Filters

Centrifuges

Valves

Reactors

Electric dehydrators

Drum heaters

Isomerization columns

Stripping column



COMPRESSOR STATIONS GAS TREATMENT PLANT (REFINERY) REFINERY POWER GENERATION SET

Vertical cylindrical design

Steel tanks provide safe storage of oil and oil products with

saturated steams pressure not more than 93.3 kPa at

temperature 20°C

Size ranging from 100 to 50 000 m³

Density of fluids up to 1.015 t/m³

Fluids maximum temperature up to 90°C

Internal excessive pressure up to 2 kPa

Vacuum no less than 0.2 kPa

Seismic category up to 9 Richter Magnitude scale

Oil storage tanks designed by 3rd party can be fabricated by FRUNZE




Products:

Simple Cycle gen sets: 6-25 MW

Combined Heat & Power gen sets: 6-25 MW

Combined cycle gen sets: 6-25 MW GT + 4-6 MW ST

Applications:

Associated petroleum gas recovery

Own needs & commercial generation

Remote areas stable power supply

Generation of emergency stand-by power

Heating of residential buildings and housing settlements




CHP gen set conceptual diagram (w/intake chiller)Combined cycle gen set conceptual diagram

Item FRUNZESub

vendor Item FRUNZESub

vendor Item FRUNZESub

vendor

Turbine + generator + Power transformers + Frames and metalworks +

GT air filters+ 0.4 kV distributing gear +

Water treatment and fuel feed systems

+

Steam Turbine + Cooling towers (dry) +Lube oil tanks and circulation system

+

Water boiler / Steam generator

+Noise suppression system

+Fire fighting and gas control systems

+

Control system +GT intake & exhaust ducts

+ Water circulation pumping station +


1. Capacity, MMSCMD 21,5

2. Suction pressure, kgf/cm2 44,7

3. Discharge pressure, kgf/cm2 76,0

4. Pressure ratio 1,7

5. Shaft rotation, rpm 5200

6. Power capacity, MW 16000

7. Magnetic bearings VNIIEM, Russia»

8 Efficiency 87

Project: ZAPOLIARNOYE FIELD, RussiaScope: Turbo compressor trains GPA-C3-16S/76-1.7М CC-2.3Q-ty: 12Client: JSC «GAZPROM»

REFERENCES FOR SELECTED PROJECTS




3. Discharge pressure, kgf/cm2 102

4. Pressure ratio 2,32


6. Power capacity, MW 16000

7. Magnetic bearings «WAUKESHA MAGNETIC BEARING»

8 Efficiency, % 82


Project: CS NAKHODKINSKAYA, RussiaScope: Turbo compressor trains GPA-C-16/102-2.32М with magnetic bearings Client: JSC «LUKOIL»


1. Capacity, kg/sec 35,32

2. Suction pressure, kgf/cm2 110


4. Temperature at suction, 0C 40

5. Temperature at discharge, 0C 107

6. Power capacity, MW 16,0

Only 4 OEMs are capable to provide such a product:

• FRUNZE• MAN• Dresser Rand• GE (Nuovo Pignone)

No analogues in CIS


Project: CS TIMOFEYEVSKAYA, UkraineScope: Turbo compressor trains ТКА-C-16/500 Application: injection, “cycling process”Client: “Ukrgazdobycha”





4. Pressure ratio 40



LP Casing, (5 stages)Compressor 193GC1-276/3,6-16М26

Medium Pressure Casing, (6 stages)Compressor 173GC1-67/15-50М26

High Pressure Casing, (7 stages)Compressor 184GC1-19/48-150М25

Project: TALAKANSKOYE FIELD, RussiaScope: Turbo compressor trains ТКА-C-16/0.37-14.2Application: associated petroleum gasClient: JSC “Surgutneftegas”



Turbo-compressor packageТКА-C-25SD/0.58-5.5М1

Operation in «winter» mode

Operation in «summer» mode

Winter Summer

1. Capacity, MMSCMD 5,4 13,5

2. Suction pressure, kgf/cm2 6 24


4. Compression ratio 9,4 2,27

5. Rotor speed, rpm 7500 7100


Dual mode “back to back” centrifugal compressor The tender was won at MAN and Dresser Rand

No analogues in CIS

Project: GAZLI FIELD, UzbekistanScope: Turbo compressor trains ТКА-C-25SD/0.58-5.5М1Application: Underground Gas StorageClient: Uzbekneftegas



Compressor station (CS) for associated oil gas recovery of Talakanskoye field, JSC «Surgutneftegaz», Russia

Commissioning – 2009

Facility is designed to treat, compress, dry (dew point -40 °С) and transport to injectors associated gas of Talakanskoye field.

Capacity – 1.5 BSCMA

Compressor package:- ТКА-C-16/0.37-14.2 (3 working + 1 standby) with gas-turbine engine NК-16-SТ of 16 МW rated power

Process equipment:- Inlet separator- Adsorption gas dryer- Gas after-coolers- Fuel and start gas treatment unit- Methanol system- Oil supply system- Auxiliary systems



MAIN PARAMETERS OF POWER GENERATION UNITS

Drive type NК-16SТ

Generator type Т-16-2RUHL3 ТС 12-2-RUHL3

Electric power, kW 16 12

Fuel gas consumption, kg/sec 1.18 1,0

Client: JSC «Surgutneftegaz», 2005 .This facility is designed to recover associated petroleum gas for

power generatingGas turbine engine NК-16SТ is applied as a drive.Rated capacity of one unit is 12 МW.Every power generation unit consists of : Gas turbine engine Reduction gear Generator Fuel gas treatment unit Engine oil supply system Reduction gear and generator oil supply system Generator cooling system GTE enclosure ventilation system Generator excitation system Fire fighting system Power generation unit ACS

Power generation units for gas turbine power plants, JSC «Surgutneftegaz», Russia

GTPP of Talakanskoye field , the Republic of Sakha-Yakutia

Sheltered version

Modular version



Commissioning – 2010.

Facility is designed to collect, carry out the primary treatment and transport associated petroleum gas.

Design capacity – 2.4 BSCMA

BCS “Komsomolskaya” comprises the following process units and structures: Raw gas compressor station, including 4 compressor units (3 working + 1 standby) on

the base of ТКА-C-16/0.3–5.6М1 with gas-turbine engine NК-16-18SТ of 18 МW rated power

Prepared gas compressor station, including 3 compressor units (2 working + 1 standby) on the base of ТКА-C-16/2.1-7.9М1 with gas-turbine engine NК-16-SТ of 16 МW rated power

Gas treatment unit Auxiliary systems

Booster compressor station (BCS) «Komsomolskaya», LLC «RN-Purneftegaz», ROSNEFT, Russia



Commissioning – 2012 - 2013.

This facility is designed to increase the pressure of wet natural gas supplied from amine gas sweetening of Mubarek GPP, to dry gas up to dew point -70 °С and extract propane-butane mixture and stabilized condensate from gas before supplying into gas main pipeline system.

Capacity – 12 BSCMA

Scope: Booster compressor station based on ТКА-C-16/73-2.1М1 (3 working + 1 standby) with gas-turbine engine NК-16-18SТ

of 16 МW rated power Absorption gas dryer (3 lines) Propane-butane mixture production unit (3 lines)

To ensure the efficient operation of these facilities the following systems are provided: Fuel and start gas treatment systems Oil supply system Power gas treatment system Auxiliary systems

Propane-butane mixture production plant of «Mubarek GPP», Uzbekistan



Commissioning – 2011

This facility is designed to compress associated petroleum gas of «DRAGON OIL» company subsea fields, coming from head onshore facilities and supply it to inlet of gas lift compressor station “Goturdepe”

BCS capacity – 2.0 BSCMACompressor train:

- ТКА-C-16/0.35-2.55 (2 + 1) with gas-turbine engine NК-16-18SТ of 18 МW rated power

Process equipment: Fuel gas treatment system Oil supply system Flare system Gas turbo and diesel power plants Seawater desalination unit Auxiliary equipment

Booster compressor station (BCS) «Khazar», SC «Turkmenneft», Turkmenistan

Commissioning – 2006 This facility is designed to compress associated petroleum gas of

gas-lift oil extraction system and gas transportation systemGLCS capacity – 4.3 BSCMACompressor train:- ТКА-C-16/0.35-5.8 (6 working + 2 standby) with gas-turbine

engine NК-16-18SТ of 18 МW rated powerProcess equipment: Absorption gas dryer Carbon acid production unit Fuel gas treatment system Oil supply system Flare system Auxiliary equipment

Gas-lift compressor station (GLCS) «Goturdepe-2», SC «Turkmenneft», Turkmenistan



ESTABLISHED IN 1896

THANK YOU FOR YOUR ATTENTION

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