Test Report PV n°79_12
Performed by :
A.BOINON
Signature of approving officer: Date :
04/12/2012 Page n°1/ 5
TYPE TEST REPORT Mechanical test – Tensile test
ACCC AMSTERDAM IEC 61284 Clause 11.5.1
I Product reference Project: Cable ACCC AMSTERDAM
Cable: Cable ACCC AMSTERDAM Ø 23.55mm, RTS 122.8
Designation and reference of the product:
‐ Compression dead‐end: CCTC ACCC AMSTERDAM
‐ Compression mid‐span joint: JXFK ACCC AMSTERDAM
Drawing reference:
‐ Compression dead‐end: CCTC ACCC AMSTERDAM‐a
‐ Compression mid‐span joint: JXFK ACCC AMSTERDAM‐a
II Test purpose Type test are intended to prove conformance of fittings to applicable standards and/or
specific requirements‐technical specifications.
‐ Mechanical tensile test to validate mechanical properties of fittings.
III Standard reference ‐ IEC 61284 (1997‐09): Standard ‐ Overhead Line ‐ Requirements and tests for fittings ‐ WI‐750‐031: Specification for Qualifying ACCC Accessory Manufacturers
IV Conclusion The test results are satisfactory and meet the requirements of the applicable standard and
technical specification for all the fittings mentioned previously.
Tensile test results: the failure occurs at 122.1kN, 99.4% of the RTS (above 95% of the RTS)
Test Report PV n°79_12
Performed by :
A.BOINON
Signature of approving officer: Date :
04/12/2012 Page n°2/ 5
V Test procedures
1. Characteristic of the sample Characteristic: ACCC AMSTERDAM, Ø23.55, RTS 122.8kN, 15m.
Ambient temperature: 22°C
2. Measuring device Tensile test machine 1000kN, checked 05/06/2012, with report n°1204166‐6
3. Mechanical tensile test - IEC 61284 Clause 11.5.1
Guarantee: Breakage above 95% of the RTS
Comment: The sample is installed in the tensile test machine, the load shall be raised
gradually until 20% of the RTS of the conductor, and a mark is made on the conductor to
detect the movement. Then the load is raised gradually until 60% of the RTS. And finally the
load shall be increases until failure occurs.
VI Results
Installation of the sample in the tensile test machine.
The load is raised until 20% of the RTS, and a mark is made on the conductor to detect the movement.
Compression Dead‐end
Compression Mid‐span
Test Report PV n°79_12
Performed by :
A.BOINON
Signature of approving officer: Date :
04/12/2012 Page n°3/ 5
The load is raised until 60% of the RTS, no slippage occurs.
The load is raised until the failure which occurs at 122.1kN (99.4% of the RTS). Breaking of the composite core, between the dead end and the Mid‐span, in the middle of the conductor.
Test Report PV n°79_12
Performed by :
A.BOINON
Signature of approving officer: Date :
04/12/2012 Page n°4/ 5
ANNEX
Test Report PV n°79_12
Performed by :
A.BOINON
Signature of approving officer: Date :
04/12/2012 Page n°5/ 5
1. Mechanical tensile test
20
Alliage alu Jonc rond
23.55 mm 418.47 mm² 122.8 KNAMSTERDAM
RéférenceConducteur
Diamètreextérieur
SectionTotal
CompositionRésistanceMécanique
UltimateStrength
Stranding
ConductorName
OverallDiameter
TotalAera DiaNb Nb
812
4.86T4.87T
Alu Alloy Core round
Dia eq
Courant permanentadmissible maxi
Température maxi
Ampacity maxi
Temperature maxi
1405 A
180 °C1 7.75
Rep. Qty Désignation MaterialMatièreDescription1 1 CHAPE FORGED GALVA STEELACIER FORGE GALVACLEVIS BOLT
2 1 TUBE ALUMINIUM ALLOYALLIAGE ALUMINIUMOUTER SLEEVE
3 1 HOUSING & COLLET HOUSING & COLLET
4 1 PLAGE ALUMINIUM ALLOYALLIAGE ALUMINIUMPAD
5 1 FOURRURE ALUMINIUM ALLOYALLIAGE ALUMINIUMINNER SLEEVE
6 1 CABLE CABLE
50
Grease PROXALU HT MELT POINT >300°
95%U.T.S.Résistance du conducteur
of the conductor
MarkingMarquage DERVAUX ACCC AMSTERDAM
H50.5U PROXALUHT
Dead end clamps are delivered with grease.Les manchons sont livrés avec pot de graisse.
Die to useMatrice à utiliser
03/
10/2
012
b aLB P
arD
ate
Mo
dific
atio
nR
ev
- Cré
atio
n du
pla
n.
--
1 2 3 4 5 6
56
.5
34
.0
26
.0
50
.5
7 9 0
THIS DOCUMENT INCLUDING ALL INTELLECTUAL PROPERTY RIGHTS CONNECTED THEREWITH ARE OUR OWNERSHIP.IT IS GIVEN TO YOU ON A CONFIDENTIAL BASIS AND CANNOT BE USED, REPRODUCED, COMMUNICATED AND/OR MODIFIED (etc.)WITHOUT OUR PRIOR WRITTEN APPROVAL.
DEAD ENDCLAMP
C CTC ACCC AMSTERDAM
ORIGINELAYOUT
DATE :
DATE :EXECUTED BY :
CHECKED BY :
MODIFY BY :
SCALE :
ALL DIMENSIONS IN MM
L B 03/10/2012
CCTCACCCAMSTERDAM a
MANCHOND'ANCRAGE
Allee Ampere Z.I. Le Bec - 42501 LE CHAMBON FEUGEROLLES
03/
10/2
012
b aLB P
arD
ate
Mo
dific
atio
nR
ev
- Cré
atio
n du
pla
n.
--
MarkingMarquage DERVAUX ACCC AMSTERDAM
H50.5U PROXALUHT
Dead end clamps are delivered with grease.Les manchons sont livrés avec pot de graisse.
95%U.T.S.Résistance du conducteur
of the conductor
6 1234
1 4 3 5
56
.5 34
26
Rep. Qty Désignation MaterialMatièreDescription1 1 FOURRURE ALUMINIUM ALLOYALLIAGE ALUMINIUMINNER SLEEVE
2 1 TUBE ALUMINIUM ALLOYALLIAGE ALUMINIUMOUTER SLEEVE
3 1 HOUSING & COLLET HOUSING & COLLET
4 1 HOUSING+COUPLER ASSEMBLY HOUSING+COUPLER ASSEMBLY
6 1 CABLE CABLE
Die to useMatrice à utiliser
50
.5
Alliage alu Jonc rond
23.55 mm 418.47 mm² 122.8 KNAMSTERDAM
RéférenceConducteur
Diamètreextérieur
SectionTotal
CompositionRésistanceMécanique
UltimateStrength
Stranding
ConductorName
OverallDiameter
TotalAera DiaNb Nb
812
4.86T4.87T
Alu Alloy Core round
Dia eq
Courant permanentadmissible maxi
Température maxi
Ampacity maxi
Temperature maxi
1405 A
180 °C1 7.75
THIS DOCUMENT INCLUDING ALL INTELLECTUAL PROPERTY RIGHTS CONNECTED THEREWITH ARE OUR OWNERSHIP.IT IS GIVEN TO YOU ON A CONFIDENTIAL BASIS AND CANNOT BE USED, REPRODUCED, COMMUNICATED AND/OR MODIFIED (etc.)WITHOUT OUR PRIOR WRITTEN APPROVAL.
MIDSPANJOINT
JXFKACCCAMSTERDAM
ORIGINELAYOUT
DATE :
DATE :EXECUTED BY :
CHECKED BY :
MODIFY BY :
SCALE :
ALL DIMENSIONS IN MM
L B 03/10/2012
JXFKACCCAMSTERDAM a
MANCHON DEJONCTION
Allee Ampere Z.I. Le Bec - 42501 LE CHAMBON FEUGEROLLES
DATA SHEET:
AMSTERDAM
Version 1, 10/10/'08
Conductor Type
Code Name
Conductor values:
Nominal aluminium equivalent area mm²
Nominal Cross-sectional area of aluminium mm²
Nominal Cross-sectional area of Core mm²
Number, diameter and type of Core #, mm 1 7,75 R CC
Number, (eq.) diameter and type of wire in layer 1 #, mm 8 4,86 T Al
Number, (eq.) diameter and type of wire in layer 2 #, mm 12 4,87 T Al
Minimum filling factor of the aluminium cross section %
Lay ratio of inner layer(s)
Lay ratio of outer layer
Overall diameter mm
Diameter of Core mm
Diameter tolerance of Core mm
Rated Tensile Strength of Conductor (RTS as per ASTM B 857) * kN
Extreme Load Safety Strength of Conductor (with 40% of the aluminium strength) ** kN
Rated Tensile Strength of Core kN
Nominal Mass per unit length - Total kg/km
Nominal Mass per unit length - Aluminium kg/kmNominal Mass per unit length - Core kg/km
DC resistance at 20 °C (nominal) Ohm/km
DC resistance at 20 °C (maximum) Ohm/km
DC current rating at maximum continuous surface Operating Temperature ***(calculated with maximum DC resistance at 20°C)
A, °C
Maximum allowable continuous operating temperature (surface) °CMaximum allowable continuous operating temperature (core) °C
Coefficient of linear expansion above thermal kneepoint / KCoefficient of linear expansion below thermal kneepoint / K
Modulus of elasticity above thermal kneepoint GPa
Modulus of elasticity below thermal kneepoint GPa
Individual wires:
Resistivity of aluminium at 20 °C (maximum) nohmm
Minimum tensile strength, aluminium wire MPa
Standard applied for conductor manufacturer: EN50182
* Note ASTM calculates aluminium strength at 96% of the minimum Tensile Strength of the aluminium wire
** This safety strength is recommended where sustained loads of over 80% of the RTS are expected forprolonged periods. For further information, please see the ACCC Conductor Technical Note TN-750-001.
*** Conditions: Wind : 0,6m/s; emissivity=abs.Coef.=0,5; sun radiation : 1000W/m²; Ambient temperature: 25°C
LF ACCC 380
122,8
0,00000161
1405 175
10-14
7,75
175
101,9
0,0769
AMSTERDAM
384
371,3
87,0
0,0754
± 0,06
93
23,55
110,6
1113,0
1026,0
47,2
10-16
0,0000185
58,6
118,6
63,6
27,35
180