Product data UP, UPS
10.01.2007/PI-038 6
3. Product data
3.1 Type key
3.2 Nameplate
Fig. 1 Nameplate
* Note: UP pumps are for the Korean market.
Example UPS 65 -120 (/2) F (X)
Type range- UP: Single-speed pumps- UPS: Three-speed pumps
Nominal flange diameter [mm]
Maximum head [dm]
Number of motor poles (stated if available both as 2- and 4-pole motor)
Pump with flanges
Pump housing material (variants)
TM03
368
7 36
02
Pos. Description Pos. Description
1 Type designation* 9 Direction of rotation2 Product number 10 CE mark3 Model designation 11 Temperature limits4 Production code 12 Rated frequency5 Country of origin 13 Capacitor size6 Rated voltage and number of phases 14 Enclosure class7 Rated current 15 Insulation class8 Rated input power
10
12131415
1
234
5
8
11
9
7
6
UPS 50-30 F
88888888
1.56
115(A)1/1
P/N:Model:C
I P1(W)
IP44ClassF
PC:0134Made in Germany Peak Liquid Temp 140°C
Max Liquid Temp 120°CMin Liquid Temp-10°C
1
2
3 3
2
1
1 100-110V 50Hz1.38
1.61
135150
25 F
Product range UP, UPS
10.01.2007/PI-038 10
4.3 60 Hz, Korea
Pump typePressure stage Voltage [V] Poles
JIS 10K 3 x 380 2 4
UP 32-160 FUP 40-80/2 FUP 40-160 FUP 40-240 FUP 50-80/2 FUP 50-160 FUP 50-240 FUP 65-80 FUP 65-160 F
UP, UPS Product numbers
13 10.01.2007/PI-038
5.2 Korea
UP 32Port-to-port length: 280 mmConnection: 32 mm (1¼")
Frequency [Hz] Voltage [V] Pump type Product number Data sheet(page) Date
60 3 x 380 UP 32-160 F 96436520 100 01.12.06
UP 40Port-to-port length: 300 mmConnection: 40 mm (1½")
Frequency [Hz] Voltage [V] Pump type Product number Data sheet(page) Date
60 3 x 380
UP 40-80/2 F 96436521 101
01.12.06UP 40-160 F 96436522 102
UP 40-240 F 96436523 103
UP 50Port-to-port length: 310 mm
Connection: 50 mm (2")
Frequency [Hz] Voltage [V] Pump type Product number Data sheet(page) Date
60 3 x 380
UP 50-80/2 F 96436524 104
01.12.06UP 50-160 F 96436525 105
UP 50-240 F 96436526 106
UP 65Port-to-port length: 340 mmConnection: 65 mm (2½")
Frequency [Hz] Voltage [V] Pump type Product number Data sheet(page) Date
60 3 x 380UP 65-80 F 96436527 107
01.12.06UP 65-160 F 96436528 108
Construction UP, UPS
10.01.2007/PI-038 14
6. ConstructionUPS Series 200 pumps are of the canned-rotor type, i.e. pump and motor form an integral unit without shaft seal and with only two gaskets for sealing. The bearings are lubricated by the pumped liquid.Attention has been focused on using as few materials as possible, and the use of materials that might cause problems in connection with disposal have been omitted.The mechanical design corresponds to that of UPE pumps.The pump features:• Three-speed motor.
Note: Korean pumps are single-speed pumps.• Aluminium-oxide radial bearings.• Carbon thrust bearing.• Stainless-steel rotor can, bearing plate and rotor cladding.• Stator housing in aluminium alloy.• Cast-iron or bronze pump housing.• Stator with built-in thermal overload switch.
6.1 Exploded view
Fig. 4 Exploded view
TM03
788
0 51
06
UP, UPS Construction
15 10.01.2007/PI-038
6.2 Material specification
6.3 Sectional drawing
Fig. 5 Sectional drawing
Pos. Description Material DIN W.-Nr. AISI/ASTM
1 Terminal box Composite PA662 Inspection screw Brass with nickel3 Nameplate Composite PA66
4Stator housing Aluminium AlSi 10Cu2Stator windings Copper wireStator caps Composite PETP
5 Cheese-head screw Steel 8.86 O-rings EPDM rubber
7Outer bearing ring Aluminium oxide/SiCRotor can Stainless steel 1.4301 AISI 304
8Shaft (cast-iron pumps)Shaft (bronze pumps) Stainless steel 1.4305
1.4401AISI 303AISI 316
Rotor cladding Stainless steel 1.4301 AISI 3049 Thrust bearing Carbon MY 106
10Bearing plate Stainless steel 1.4301 AISI 304Inner bearing ring Aluminium oxide/SiC
11 Stop ring Stainless steel 1.443512 Split cone Stainless steel 1.4305 AISI 30313 Impeller Stainless steel 1.4301 AISI 30414 Nut Stainless steel 1.4305 AISI 30315 Neck ring Stainless steel/PTFE 1.4301 AISI 304
16 Pump housingCast iron EN-GJL-250 EN-JL-1040Bronze CuSn10, DIN 1705 2.1050.01 ASTM B505 and B271
17 Anti-friction ring PTFE19 Splash protector Stainless steel 1.4305 AISI 303
TM02
139
7 01
06
UP, UPS Start-up
27 10.01.2007/PI-038
11. Start-upThe pump must not be started until the system has been filled with liquid and vented. Furthermore, the required inlet pressure must be available at the pump inlet, see section 14.1 System and inlet pressures. The system cannot be vented through the pump.As the pump is self-venting, it need not be vented before start-up.Note: If the inspection screw is to be loosened anyhow, see fig. 20, care should be taken to ensure that the escaping, scalding hot liquid does not cause personal injury or damage to components.
Fig. 20 Inspection screw
TM02
140
5 11
01
Selection of speed (Japan only) UP, UPS
10.01.2007/PI-038 28
12. Selection of speed (Japan only)The speed switch in the terminal box has three positions. The speed in the three positions appears from the table below:
Change to a lower speed enables considerable reduction in energy consumption and less noise in the system.
Fig. 21 Pump performance at the three speeds
The pump speed is changed as follows:1. Switch off the electricity supply to the pump by means of the external mains switch.
The green light in the terminal box must be off.2. Remove the terminal box cover.3. Pull out the speed switch module and insert it so that the number of the required speed
is visible.Note: When changing to/from speed 1, the cover of the speed switch module must be removed and fitted on the other side of the module.4. Fit the terminal box cover.5. Switch on the electricity supply. 6. Check that the green indicator light is permanently on/flashing.
Fig. 22 Speed switch
Note: The speed switch must not be used as an on/off switch.
Switch positionSpeed in % of maximum speed
Single-phase pumps Three-phase pumps
1 approx. 60% approx. 70%2 approx. 80% approx. 85%3 100% 100%
TM00
924
7 45
95TM
00 9
235
4596
H
Q
1 2
Q
H H
Q
3
Speed switch
10.01.2007/PI-038 100
Dimensional sketches
Dimensions [mm]
TM01
868
1 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 575 255 1.08 0.81 Net weight [kg] 19.8
Gross weight [kg] 21.1
Shipping volume [m3] 0.033
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 280 140 135 141 75 75 80 68 240 308 35.9 76 100 135 19 M12
0 2 4 6 8 10 12 14 16 18 Q [m³/h]02468
101214
H [m]
020406080
100120
p [kPa]
0 1 2 3 4 5 Q [l/s]
0 2 4 6 8 10 12 14 16 18 Q [m³/h]0
200400600800P1 [W]
020406080 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 32-160Korea 60 Hz
101 10.01.2007/PI-038
Dimensional sketches
Dimensions [mm]
TM01
868
2 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 470 280 0.89 0.08 Net weight [kg] 20.1
Gross weight [kg] 21.6
Shipping volume [m3] 0.033
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 300 150 135 141 75 75 120 68 243 311 41.8 81 105 140 19 M12
0 5 10 15 20 25 Q [m³/h]0
2
4
6
8
10H [m]
0
20
40
60
80
p [kPa]
0 1 2 3 4 5 6 Q [l/s]
0 5 10 15 20 25 Q [m³/h]0
200
400
600P1 [W]
0
20
40
60 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 40-80/2Korea 60 Hz
10.01.2007/PI-038 102
Dimensional sketches
Dimensions [mm]
TM01
868
3 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 805 450 1.48 0.83 Net weight [kg] 22.6
Gross weight [kg] 24.1
Shipping volume [m3] 0.033
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 300 150 145 169 100 100 80 68 273 341 41.8 81 105 140 19 M12
0 5 10 15 20 25 30 Q [m³/h]02468
10121416
H [m]
020406080
100120140
p [kPa]
0 1 2 3 4 5 6 7 8 Q [l/s]
0 5 10 15 20 25 30 Q [m³/h]0
250500750
1000P1 [W]
020406080 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 40-160Korea 60 Hz
103 10.01.2007/PI-038
Dimensional sketches
Dimensions [mm]
TM01
868
4 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 1360 615 2.5 0.83 Net weight [kg] 25.9
Gross weight [kg] 27.4
Shipping volume [m3] 0.033
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 300 150 145 169 100 100 80 68 281 349 41.8 81 105 140 19 M12
0 5 10 15 20 25 30 Q [m³/h]0
5
10
15
20H [m]
0
50
100
150
p [kPa]
0 1 2 3 4 5 6 7 8 Q [l/s]
0 5 10 15 20 25 30 Q [m³/h]0
500
1000
1500P1 [W]
0
20
40
60 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 40-240Korea 60 Hz
10.01.2007/PI-038 104
Dimensional sketches
Dimensions [mm]
TM01
868
5 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 595 405 1.14 0.79 Net weight [kg] 23.6
Gross weight [kg] 25.2
Shipping volume [m3] 0.047
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 310 155 135 141 95 75 120 75 251 326 53 96 120 155 19 M12
0 5 10 15 20 25 30 35 Q [m³/h]0
2
4
6
8
10H [m]
0
20
40
60
80
p [kPa]
0 1 2 3 4 5 6 7 8 9 Q [l/s]
0 5 10 15 20 25 30 35 Q [m³/h]0
200400600800P1 [W]
020406080 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 50-80/2Korea 60Hz
105 10.01.2007/PI-038
Dimensional sketches
Dimensions [mm]
TM01
868
6 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 1330 685 2.45 0.82 Net weight [kg] 28.4
Gross weight [kg] 30.0
Shipping volume [m3] 0.047
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 310 155 145 169 100 100 120 75 274 349 53 96 120 155 19 M12
0 5 10 15 20 25 30 35 40 Q [m³/h]02468
10121416
H [m]
020406080
100120140
p [kPa]
0 1 2 3 4 5 6 7 8 9 10 11 Q [l/s]
0 5 10 15 20 25 30 35 40 Q [m³/h]0
500
1000
1500P1 [W]
0
20
40
60 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 50-160Korea
10.01.2007/PI-038 106
Dimensional sketches
Dimensions [mm]
TM01
868
7 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 1610 780 2.95 0.83 Net weight [kg] 30.2
Gross weight [kg] 31.8
Shipping volume [m3] 0.047
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 310 155 145 169 100 100 120 75 273 348 53 96 120 155 19 M12
0 5 10 15 20 25 30 35 40 45 Q [m³/h]0
5
10
15
20H [m]
0
50
100
150
p [kPa]
0 2 4 6 8 10 12 Q [l/s]
0 5 10 15 20 25 30 35 40 45 Q [m³/h]0
500100015002000P1 [W]
020406080 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 50-240Korea
107 10.01.2007/PI-038
Dimensional sketches
Dimensions [mm]
TM01
868
8 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 935 410 1.98 0.72 Net weight [kg] 36.2
Gross weight [kg] 37.8
Shipping volume [m3] 0.047
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 340 170 145 169 125 100 160 97 285 382 68.8 116 140 175 19 M16
0 10 20 30 40 50 60 Q [m³/h]012345678
H [m]
010203040506070
p [kPa]
0 2 4 6 8 10 12 14 16 Q [l/s]
0 10 20 30 40 50 60 Q [m³/h]0
400
800
1200P1 [W]
0
20
40
60 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 65-80Korea 60Hz
10.01.2007/PI-038 108
Dimensional sketches
Dimensions [mm]
TM01
868
9 06
00
Electrical data Weights and volume
Pmax [W]
Pmin [W]
I1/1 [A]
cos ϕ 10K
3 x 380 V 1820 895 3.25 0.85 Net weight [kg] 33.7
Gross weight [kg] 35.3
Shipping volume [m3] 0.047
TM02
070
2 50
00
L1 L3 B1 B2 B4 B5 B7 H1 H2 H3 D1 D2 D3 D4 D5 M
10K 340 170 145 169 100 100 120 82 287 369 68.8 116 140 175 19 M16
0 10 20 30 40 50 60 Q [m³/h]02468
10121416
H [m]
020406080
100120140
p [kPa]
0 2 4 6 8 10 12 14 16 Q [l/s]
0 10 20 30 40 50 60 Q [m³/h]0
1000
2000
3000P1 [W]
0
20
40
60 Eta [%]
Eta
P1
B2
Rp 1/4
M
D5
D4D3D2D1
B7
B4 B5
L1L3
B1H2H1
H3
Performance curves andTechnical data
UPS 65-160Korea