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Page 1: QUICKSHIFTER INSTALLATION GUIDE - Dynojet UK · For best performance it is advised to keep as close to 90 degree angles at both ends of the attachment points as ... With a hair dryer

SHIFT ROD STYLE

1 Loosen lock nuts from stock shift rod and remove rod from the motorcycle.

2 You will need to shorten your stock shift rod about 50mm or use the optional shift rods from Dynojet to install this style shifter. Checkthewebsiteforspecificapplications.Itwillbenecessarytousetheoriginallocknutsfromthestockshiftrodduring installation.

3 TheDynojetsensoruses6mmrighthandthreadsonbothends.Threadthesensorintothestockshiftknuckleorgearleverrod end(dependingonapplication).Now,threadthenewshiftrodintotheoppositeendofthesensorandotheroriginalattach ment point. (Note:onsomeapplicationsitmaybenecessarytomovetheknuckleontheshiftshaftforwardonesplinetoachieveproper clearance.Forbestperformanceitisadvisedtokeepascloseto90degreeanglesatbothendsoftheattachmentpointsas possible.

4 Adjustthegearleverpositionasnecessarybythreadingtheshiftrodinandout.

5 Tightenlocknutsafterleveradjustmentismade.

6 Route the pressure switch cable to the Power Commander and insert the wires into the holes of the PCV. It does not matter whichcolorwiregoesintowhichhole.Whenroutingthecable ensurethatitiskeptawayfrommovingpartslikethechainor swingarmandavoidhotareassuchastheexhaustetc.

LINEARSTYLE

1 Attachtherodendofthesensortothegearlevermechanismasshownintheexample.Thisrequiresdrillingandtappingofthe leveritselfinmostcases.Usethesupplieduniversalfittingkittoaidwithinstallation.Ensurethattherodendisattachedtothe gearleveratapointwhichtravelsthroughadistanceofbetween7.0mm-11.0mmfromresttofullyengaging1stgear.Incor rectplacementofthesensorwillresultinitbecomingmechanicallybound.Ensurethat1stgearactuallyengagesbyrotating therearwheelwhencheckingfortotalgearlevertravel.

2 Attachtheoppositeendofthesensortothechassis/frameasshownintheexample.Useeitherthesensorplateand matchingovaladhesivegasketorthealuminumbracketforattachingthesensor platetothechassis/frame.Whenusingtheadhesivemountingplatemakesureto cleantheattachmentareawithalcoholpriortoinstallation.Withahairdryer(or similardevice),warmtheareawherethemountingplateistobeinstalledtohelpin achievingaproperbondingoftheplate.Usethespacerfittingkitasrequired.Ifitis notpracticaltousetheadhesivemountingplateyoucandrillandtaptheavailable mountingarea.

Theremustbeapproximately15.0mmfromthebodyofthesen sortothegrooveontheshaftshowingpriortoattachingthebody endofthesensorwhichcanbeadjustedbyturningthesensor shaft in or out of the sensor rod end. Thetriggerpointofthesensorwillbewhenthereis10mmbe tweenthebodyofthesensorandthegrooveintheshaft.While stationaryselect2ndgear,thenbyhandmovethegearlever towards3rdgear.Whenyoufeelthelevermeettherotating druminreadinessfor3rdgearselection,approximately1-2mmof travelholdthegearleverstillinthisposition.Nowrotatethe shaftofthesensorinoroutoftherodendaccordinglysothat thereis10mmbetweenthegrooveandbodyofthesensor. Tightentherodendlocknutsandre-checkyoursettings.

QUICKSHIFTERINSTALLATIONGUIDE

7-11mmoftravelfromresttofullyengaging

firstgear

10m

m

Groove

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