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The current PCBA's manufacturing modeManual Insertion (MI)Auto Insertion (AI) Surface Mount Technology (SMT)
Automation / Mechanization
Manual Operation !!!
2
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The problems of Manual Operation
l Labor costs are getting higher and higher;l General labor force continued to decline;l Lack of skilled workers, training costs have been rising;l Quality is not stable and consistent;l The problems of capacity and reliability; l Take up a lot of production space ...etc.
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ü High return of machines investment; ü Labour saving;ü Reduce the related labor costs;ü Keep workmanship consistent with quality; ü Improve the capacity and reliability;ü Space saving.
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Unit : mm
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3 Phases Conveyor Line
l Conveyor Height : 930mm ±30 mml PCB Size:L50xW50~L490xW420 mml Max. Conveyor Loading:approx. 3.0kgl SMEMA Port:x 2
SMEMA port
Inlet Waiting Outlet Processing
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Bowl Feeder(for bulk pack material)
Stick Feeder
Tape Feeder
Tray Feeder (Single Tray Unit)
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l 6 Feeder Stations, from 6 to 48 feeders.l Feeder types :Ø Bowl Feeder (for bulk pack material);Ø Stick Feeder;Ø Tape Feeder;Ø Tray Feeder ( Single/Auto Tray).l Plug and use design, no need to connect
any wires.
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Bowl Feeder System
Applicable to all types of bulk materials: such as capacitance, inductance, connector.
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Tray Feeder System - Single
Applicable with all kinds of size 200 * 220 blister tray materials: such as USB, HDMI socket, transformer etc.
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Stick Feeder System
Specification subject to periodic review and change without notice.
Suitable for all kinds of standard tubes of IC, optical coupling, amplifier etc.
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Elect. Tape Feeder :
12mm Up
Tape Feeder System
Applicable to the standard tape material packing THT components,:such as USB, IC, etc.
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Vacuum Nozzle Unit
13
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Air Gripper Unit
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l Polarity recognization;l Fiducial Mark;l Lead fail detection....
Accurate recognization by high resolution CCD camera system.
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Builds in a window base operating system, with English and Chinese language selectable.
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Real Time Production Monitoring
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Intelligent Programming,support off-line operation.
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SupportRemote Control
Industrial 4.0Control and Monitoring by mobile phone Apps.
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Patent Bowl Feeder Control System
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1.Patent MT-6D unit consists of hardware and software which controlled maximum 12 vibration source.
1.DC power supply for all vibration units to fit for CE standard.
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Plug, Socket & Connector
A. Holder Connector B. Plug & Socket C. Pin Connector
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Radial typesD. Capacitors E. LED F. Transistors G. Switches &
Buzzers
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IC typesH. IC & IC Socket
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Transformer & CoilsI. Coils J. Inductors K. Transformer
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特殊类
开关
LED发光器件
Special socket25
Special types
L. Switches
M. Terminals
N. Complex LED
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Items Parameter
Insertion Heads 6 heads (3+3 layout)
Head Types Vacuum Nozzle or Air Gripper
Head Mounting Standard fast joint system, interchangeable.
Tact Speed 2400cph ( conditional )
Insertion Orientation 0 ~ 360°,±0.1° adjustable
Max. PCB Size L60 x W60 ~ L490 x W420 mm
Max. PCB Loading 3kg
Conveyor Height / Direction 930 ± 30 mm
Conveyor 3 Phases ESD belt
Vibration Power supply DC power supply for all Vibration Feeders with programmable control
Max. Component Size L5 x W5 x H6 ~ L40 x W40 x H45 mm (H : included the lead)
Power Supply Single phase, AC 200~220V, 50/60Hz ( 2KW )
Machine Dimension W1670 x D1620 x H1690 mm (without signal tower)
Machine Weight Approx. 1300kg (not included feeders)
Vision System Standard Vision System with 4 x CCD Cameras ( Upper x 2 + Bottom x 2 )
Control Software OCM Version (support off-line program by input CAD/TXT data)
Operation System Licensed MS Windows (Chi / Eng)
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PCBA#1
27
1
23
4 5
6
7
89A
10A
9B
10B
PCB size : 20cm x 15cm.
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Product which has max component• 13 components • 8 components (The other 5 components would be done clinch
operator by manual)4 bowl feeder2 tape feeder
Product
2 tray feeder+ 1 or 2 stick feeder (for other products)
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Item Component Photo Packing OCM-II FeederPick up Heads
Additional Function
QTY. Remarks
1 PCMT1. Bulk2. Reel
1. Vibration Bowl2. Reel Feeder
Vacuum Nozzle
N/A 1
2 AL Cap A Bulk Vibration BowVacuum Nozzle
Polarity 1
3 AL Cap B Bulk Vibration BowlVacuum Nozzle
Polarity 1
4 Connector Black1. Tray2. Bulk
1. Tray Feeder2. Vibration Bowl
Vacuum Nozzle
N/A 1
5 Connector Blue1. Tray2. Bulk
1. Tray Feeder2. Vibration Bowl
Vacuum Nozzle
N/A 1
6Choke Coil
/Bulk Vibration Bowl
Vacuum Nozzle N/A 2
29
PCBA#1
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Item Component Photo Packing OCM-II FeederPick up Heads
Additional Function
QTY. Remarks
7 ELDC Tape Tape Feeder Vacuum
NozzleN/A 1
8 ANT Connector1. Tray2. Bulk
1. Tray Feeder2. Vibration Bowl
Air Gripper
N/A 1
9A Connector1. Tray2. Bulk
1. Tray Feeder2. Vibration Bowl
Vacuum Nozzle
N/A 1
9B Connector Mount1. Tray2. Bulk
1. Tray Feeder2. Vibration Bowl
Vacuum Nozzle
N/A 1
10A Terminal Tray Tray FeederAir
GripperN/A 1
10B Terminal Mount Tray Tray FeederVacuum Nozzle
N/A 1
30
PCBA#1
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ItemComponent
/LocationPhoto Packing
OCM-II Feeder
Pick up Heads
Additional Function
QTY. Remarks
11IC
/Tube Tube Feeder
Air Gripper
N/A 1Can insert
individual
9Jumper pin
/Tray Tray Feeder
Air Gripper
N/A 1
31
PCBA#1
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Welcome inquiry
1,Please visit : www.smthelp.com
2 Welcome to our factory in Shenzhen China
3 Google:Auto+Insertion
4 Looking forward to your email: [email protected]