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Waukesha EngineNatural Gas Advanced Power
Generation Engine
Commercialization Update ARES Argonne Conference
June 29, 2006
byBob McDowell, Project Manager
Ed Reinbold, Principal Investigator
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ARES Phase I - Advanced Power Generation Product
Waukesha Engine APG1000 TM Enginator
Waukesha Engine introduces APG1000 TM engine & Enginator toserve the growing power generation needs throughout the world.
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ARES Phase I - Advanced Power Generation Product
Introduction
ARES Phase I Project Goal: Release a highly-competitive 1-MWe gas
power-generation product for world-wide sale
Market Drivers: Power generation focused product High efficiency
Low emissions Lower total $/kWe No reduction in reliability
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1 MWe Market Overview
29%
12%
24%
5%
13%
17%
50 hz Prime Power (Europe)
50 hz Prime Power (World)
60 hz Peak Shave (US)
60 hz Prime Power (US)
50 & 60 hz Landfill Gas
Other
50 hz: 41%
60 hz: 29%
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ARES Phase I - Advanced Power Generation Product
Features of the APG1000 TM
Single high capacityhigh efficiencyturbocharger
Mountedlubricating oil
cooler
Coil on plugdesign
ESM with detonationprotection & AFRC (kW)
High efficiencygenerator
Spin on oilfilters
Two stageintercooler
Dry exhaustmanifold
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ARES Phase I - Advanced Power Generation Product
Broscho Fabricated Products
7600 run-hours to-date
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ARES Phase I - Advanced Power Generation Product
Jay Plastics
7450 run-hours to-date
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ARES Phase I - Advanced Power Generation Product
Northwest Community Hospital
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Northwest Community Hospital
APG1000 Field Test Case Study Exhaust Heat Recovery
25% Fuel Savings Over 6500 Hours 98% Uptime
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Production Readiness Update
Waukesha Engine Operations Tracking both manufactured & purchased
parts on a daily basis
Production routings updated by manufacturingengineering
Quality plans for critical WED parts
Job 1 engine start date of 6/15 will be met
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Production Readiness Update
Waukesha Engine Sales & Marketing Operations & Maintenance and Parts Manuals
available
APG1000 distributor service training available Early production builds for process validation
over next several months
Full production is scheduled to follow
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Commercialization Summary
The Waukesha Engine ARES program has successfullyattained its ARES phase I goals: 42% brake thermal efficiency at 1.0 g/bhp-hr NOx emissions
(before after-treatment) and
offering electrical generating sets at a competitive price. The advantage of ARES technology in the APG1000when compared to its predecessor VGF P48GLD: power output increased by more than 20% and efficiency improved by 13%, with
decreased exhaust emissions, while maintaining its maintenance and reliability.