Natural Gas Advanced Power Generation Engine – Commercialization Update

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    Waukesha EngineNatural Gas Advanced Power

    Generation Engine

    Commercialization Update ARES Argonne Conference

    June 29, 2006

    byBob McDowell, Project Manager

    Ed Reinbold, Principal Investigator

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    ARES Phase I - Advanced Power Generation Product

    Waukesha Engine APG1000 TM Enginator

    Waukesha Engine introduces APG1000 TM engine & Enginator toserve the growing power generation needs throughout the world.

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    ARES Phase I - Advanced Power Generation Product

    Introduction

    ARES Phase I Project Goal: Release a highly-competitive 1-MWe gas

    power-generation product for world-wide sale

    Market Drivers: Power generation focused product High efficiency

    Low emissions Lower total $/kWe No reduction in reliability

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    ARES Phase I - Advanced Power Generation Product

    1 MWe Market Overview

    29%

    12%

    24%

    5%

    13%

    17%

    50 hz Prime Power (Europe)

    50 hz Prime Power (World)

    60 hz Peak Shave (US)

    60 hz Prime Power (US)

    50 & 60 hz Landfill Gas

    Other

    50 hz: 41%

    60 hz: 29%

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    ARES Phase I - Advanced Power Generation Product

    Features of the APG1000 TM

    Single high capacityhigh efficiencyturbocharger

    Mountedlubricating oil

    cooler

    Coil on plugdesign

    ESM with detonationprotection & AFRC (kW)

    High efficiencygenerator

    Spin on oilfilters

    Two stageintercooler

    Dry exhaustmanifold

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    ARES Phase I - Advanced Power Generation Product

    Broscho Fabricated Products

    7600 run-hours to-date

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    ARES Phase I - Advanced Power Generation Product

    Jay Plastics

    7450 run-hours to-date

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    ARES Phase I - Advanced Power Generation Product

    Northwest Community Hospital

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    ARES Phase I - Advanced Power Generation Product

    Northwest Community Hospital

    APG1000 Field Test Case Study Exhaust Heat Recovery

    25% Fuel Savings Over 6500 Hours 98% Uptime

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    ARES Phase I - Advanced Power Generation Product

    Production Readiness Update

    Waukesha Engine Operations Tracking both manufactured & purchased

    parts on a daily basis

    Production routings updated by manufacturingengineering

    Quality plans for critical WED parts

    Job 1 engine start date of 6/15 will be met

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    ARES Phase I - Advanced Power Generation Product

    Production Readiness Update

    Waukesha Engine Sales & Marketing Operations & Maintenance and Parts Manuals

    available

    APG1000 distributor service training available Early production builds for process validation

    over next several months

    Full production is scheduled to follow

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    ARES Phase I - Advanced Power Generation Product

    Commercialization Summary

    The Waukesha Engine ARES program has successfullyattained its ARES phase I goals: 42% brake thermal efficiency at 1.0 g/bhp-hr NOx emissions

    (before after-treatment) and

    offering electrical generating sets at a competitive price. The advantage of ARES technology in the APG1000when compared to its predecessor VGF P48GLD: power output increased by more than 20% and efficiency improved by 13%, with

    decreased exhaust emissions, while maintaining its maintenance and reliability.