Download pdf - Multi-conductor Lighting Busbar System 25-32-40 A · 2014. 2. 4. · 3000 330 330 750 750 750 750 750 750 420 420 2 EDLLINE General Characteristics 8 Plug-in Points are provided on

Multi-conductor Lighting Busbar System 25-32-40 A

E L E K T R İ K

2-3

6-7

11-12

14-15

17

18

19

20

4

5

8

13

16

9-10

E-LINE DL

CONTENTS

Introduction

Order Code System

Technical Characteristics

Standard Components

Special Straight Length

Feeder Boxes

Tap-Off Plugs

Tap-Off Boxes

Support Systems

DL Joint Installation

DL Tap-Off Plug Installation

EC Certificate of Conformity

Product Overview

Certificate

3000

330

330

750

750 750 750

750 750 420

420

2

E DLLINE

General Characteristics

8 Plug-in Points are provided on a

Standard 3 m Length

A total of 8 plug-ins on both sides

of the busbar is provided as standard.

Safety

Earth contacts of the tap-off plugs make first during assembly,

and the contact breaks last during disassembly.

Colour Coded Covers

Indicate The Phases

The covers of the single phase, 10

Amp, wired tap-off plugs of the EAE

DL Lighting busbar systems are

designed with different colours

to indicate which phase the light

fittings are fed.

Tap-off Plugs

Arrangement of E-Line DL Busbar systems are designed with

different contacts to prevent incorrect assembly.

E-Line DL Busbar Trunking Systems are used in buildings with an energy requirement between 25A-40A.

They are designed to feed lighting fittings due to the characteristics of the 10A-25A tap-off plugs.

EAE Busbar Systems are manufactured using the latest production technologies available worldwide

according to ISO 9001 standards with certified Quality Assurance systems. The products are

designed and tested in accordance with IEC 60439-2.

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Silver Coated Joint Contacts

The contacts at the joining points of the busbar

and the contacts of all tap-off units are silver

coated. The silver coating minimises the contact

impedances, thus preventing the over-heating of

the contacts in case of possible over-loads.

Tin Coated Conductors

Formation of Copper Oxide is prevented by

coating the electrolytic copper conductors with

full size tin. By this feature, the contact

resistances are minimised. The contacts of

the tap-off plugs compress the conductor

within the busbar from two surfaces.

Fast, Easy and

Secure Assembly

Provided with single action

by driving the mechanical

and electrical joint silver

coated springed contacts

towards each other. You

only need to tighten one

bolt to fix the joint.

Full Isolation

The busbar conductors are coated in flameproof

insulation material. Total security

regarding human safety is provided

even when the body is severely

damaged due to external heavy

impacts that may occur.

2 5 2 5 B --

25 A 2

32 A 3

40 A 4

25 A 2

32 A 3

40 A 4

DL T DSS

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Busbar

Current Rating 1

Busbar

Current Rating 2

STD

X

B1

B2

B1

B2

BUSBAR TYPE

BUSBAR CURRENT RATING 1

BUSBAR CURRENT RATING 2

COMPONENT

CONDUCTOR CONFIGURATION

COMPONENT REFERENCES

Order Code System

Busbar Type

2 Conductors 2

3 Conductors 3

4 Conductors 4

5 Conductors 5

2 Conductors 2

3 Conductors 3

4 Conductors 4

5 Conductors 5

1st

Conductor Configuration

2nd

Conductor Configuration

UNPAINTED / PAINTED

UNPAINTED

PAINTED

-

B

Paint

Standard Length

Special Length

Feeder Box

End Feeder Box

Underfloor Feeder

Underfloor End Feeder

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V

Hz

kA

kA

m / m

m / m

m / m

W / m

mm²

mm²

mm²

kg/m

kg/m

50/60

kA

rms

R

X

Z

I²R

20

1

DL 2424 DL 3434 DL 4444

�

�

�

IEC 60439 1-2

f

IP 55

Icw

Ip

2.50

4.00

21

5.42

2.02

5.61

3.85

3.20

18.30

3.20

1.40

1.50

4.00

6.50

21

2.90

1.27

3.17

5.65

6.00

18.30

6.00

1.60

1.72

AIn 25 32 40

3.00

5.00

21

4.46

1.62

4.47

5.24

4.00

18.30

4.00

1.43

1.55

10001000Ui 1000

Technical Characteristics

Rated Current

Standards

Rated Insulation Voltage

Rated Frequency

Protection Degree

Short-Circuit (1 sec)

Short-Circuit (Peak)

Short Circuit(Peak)Tested 1 msec.

Resistance

Reactance

Impedance

Joule Losses At In

L1, L2, L3, N (Cross Section)

PE (Housing)

PE (Conductor)

Weight (4 Conductors)

Weight (5 Conductors)

Voltage Drop Calculation

U=

U=

I.2L (R.cos

3.I.L (R.cos

V

V

).10

).10

-3

-3

+X.sin�

+X.sin�

Generally Voltage drop of a busbar system can be calculated with the following formula.

;For single phase

The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or

20 kg. distributed for a recommended support span of every 2 meters without any deformation of

the housing.

For three phase ;

�

�

�

�

U =

I =

L =

R =

X =

Voltage Drop

Rated Current

Length of Line

Resistance

Reactance

m

m

m

m

�

�

� V

A

m

�

Standard Elements

E L E K T R İ K

CPE

6

E DLLINE

3000

330

330

750

750 750 750

750 750 420

420

CPE

7

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4+4

4+4

4+4

25

32

40

4+2

4+2

4+2

25

32

40

DL 2222 2x25 A Busbar



25

32

40

2+2

2+2

2+2




5+5

5+5

5+5

25

32

40




5+3

5+3

5+3

25

32

40




25

32

40

3+3

3+3

3+3







For non-standard product, please contact our technical office.

PE (PE Housing)

PE (PE Housing)

CPE conductor isseparate. It is notconnected the regularhousing earth.



PE (PE Housing)

PE (PE Housing)

PE (PE Housing)

Standard Elements

The body is manufactured from 0,50 mm galvanised sheet metal as standard.

PE (PE Housing)

Current (A) Conductor Conf.D es c r ip t io n Order Code






3024786

3024788

3024790

3024792

3024794

3024796

3024798

3024800

3024802

3024804

3024806

3024808

3024810

3024812

3024814

3024816

3024818

3024820

E L E K T R İ K

4+2

4+2

4+2

25

32

40

5+5

5+5

5+5

25

32

40

5+3

5+3

5+3

25

32

40

25

32

40

3+3

3+3

3+3

25

32

40

2+2

2+2

2+2

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4+4

4+4

4+4

25

32

40

PE (PE Housing)

PE (PE Housing)

PE (PE Housing)

DL 2525 2x25 A

DL 3535 2x32 A

DL 4545 2x40 A

Special Length

Special Length

Special Length

DL 2523 2x25 A

DL 3533 2x32 A

DL 4543 2x40 A

Special Length

Special Length

Special Length

DL 2323 2x25 A

DL 3333 2x32 A

DL 4343 2x40 A

Special Length

Special Length

Special Length

DL 2222 2x25 A

DL 3232 2x32 A

DL 4242 2x40 A

Special Length

Special Length

Special Length

Special Straight Length Busbars

DL 2424 2x25 A

DL 3434 2x32 A

DL 4444 2x40 A

Special Length

Special Length

Special Length




PE (PE Housing)

PE (PE Housing)

PE (PE Housing)







For non-standard product, please contact our technical office.The body is manufactured from 0,50 mm galvanised sheet metal as standard.

DL 2422 2x25 A

DL 3432 2x32 A

DL 4442 2x40 A

Special Length

Special Length

Special Length

3024828

3024830

3024832

3024840

3024842

3024844

3024846

3024848

3024850

3024852

3024854

3024856

3024834

3024836

3024838

3024822

3024824

3024844

E L E K T R İ K

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DL 2525-

-

-

DL 2523

DL 2323 DL 2424

DL 2422 DL 2222

DL 2525-

-

-

DL 2523

DL 2323 DL 2424

DL 2422 DL 2222

DL 2525-

-

-

DL 2523

DL 2323 DL 2424

DL 2422 DL 2222

DL 3535-

-

-

DL 3533

DL 3333 DL 3434

DL 3432 DL 3232

DL 3535-

-

-

DL 3533

DL 3333 DL 3434

DL 3432 DL 3232

DL 3535-

-

-

DL 3533

DL 3333 DL 3434

DL 3432 DL 3232

DL 4545-

-

-

DL 4543

DL 4343 DL 4444

DL 4442 DL 4242

DL 4545-

-

-

DL 4543

DL 4343 DL 4444

DL 4442 DL 4242

DL 4545-

-

-

DL 4543

DL 4343 DL 4444

DL 4442 DL 4242

32

32

32

40

40

40

25

25

25

158

108

108

158

164

164

753860

60 38

Max diameter of feeder cable is Ø 11 mm. For non-standard product, please contact our technical office.The body is manufactured from 0,50 mm galvanised sheet metal as standard.

Standard Elements

Order CodeBusbarsD es c r ip t io n

Feeder Box

Current (A)

DL 2525 - B1

Feeder Box

DL 3535 - B1

Feeder Box

DL 4545 - B1

Feeder Box


PE (PE Housing)

Feeder Box

* With PE Conductor and M25 Gland as standard.

End Closer is supplied together with the feeder unit.

End Feeder Box

DL 2525 - B2

End Feeder Box

DL 3535 - B2

End Feeder Box

DL 4545 - B2

End Feeder Box

Order CodeBusbarsD es c r ip t io nCurrent (A)



PE (PE Housing)

End Feeder Box

DL 2525 - FD

Flexible Elbow

DL 3535 - FD

Flexible Elbow

DL 4545 - FD

Flexible Elbow

Order CodeBusbarsD es c r ip t io nCurrent (A)

Flexible Elbow

Flexible Elbow

3024860

3024866

3024884

3024862

3024868

3024886

3024858

3024864

3024882

Standard Elements

DL 2525 - B2

Underfloor End

Feeder Unit

DL 3535 - B2

Underfloor End

Feeder Unit

DL 4545 - B2

Underfloor End

Feeder Unit

Underfloor End Feeder Box (Movable Neck)



End Closer is supplied together with the feeder unit.

DL 2525 - B1

Underfloor

Feeder Unit

DL 3535 - B1

Underfloor

Feeder Unit

DL 4545 - B1

Underfloor

Feeder Unit

Underfloor Feeder Box (Movable Neck)

Feeder Box

End Feeder Box



PE (PE Housing)

PE (PE Housing)

Max diameter of feeder cable is Ø 11 mm.

The body is manufactured from 0,50 mm galvanised sheet metal as standard.

For non-standard product, please contact our technical office.

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DL 2525

DL 2523

DL 2323

DL 2424

DL 2422

DL 2222

DL 2525

DL 2523

DL 2323

DL 2424

DL 2422

DL 2222

DL 3535

DL 3533

DL 3333

DL 3434

DL 3432

DL 3232

DL 3535

DL 3533

DL 3333

DL 3434

DL 3432

DL 3232

DL 4545

DL 4543

DL 4343

DL 4444

DL 4442

DL 4242

DL 4545

DL 4543

DL 4343

DL 4444

DL 4442

DL 4242

32

32

40

40

25

25

158 164 7571

71

60

108

158 16471

71

60

108

Current (A) BusbarsD es c r ip t io n Order Code

Current (A) BusbarsD es c r ip t io n Order Code

3024542

3024545

3024543

3024546

3024541

3024544

DL 16 FS

DL 16 K

Tap Off Plugs

* Plugs with different length cable available upon request.

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DL 10 B

-

-

-

-

-

-

-

-

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

16

16

10

66,5

105

69,5

66,5

105

69,5

Current (A) Order CodePhaseCable Length PropertiesD es c r ip t io n

1 m. TTR

1 m. TTR

1 m. TTR

Cable

Cable

Cable

With Black Cover

With Yellow Cover

With Blue Cover

DL 10 - B L1*

DL 10 - B L2*

DL 10 - B L3*

Tap Off Plug

Tap Off Plug

Tap Off Plug

Current (A)

DL 16 - FS L1

DL 16 - FS L2

DL 16 - FS L3

DL 16 - FS L123

Tap Off Plug

Tap Off Plug

Tap Off Plug

Tap Off Plug

DL 16 - K L1

DL 16 - K L2

DL 16 - K L3

DL 16 - K L123

Tap Off Plug

Tap Off Plug

Tap Off Plug

Tap Off Plug

D es c r ip t io n Cable Length

Without Fuses.

Max diameter

of feeder cable

is Ø 11 mm.

With 5 x 20 fuse

holders. Max

diameter of feeder

cable is Ø 11 mm.

Phase Properties Order Code

3024870

3024871

3024872

3024873

3024874

3024875

3024877

3024778

3024777

3024776

3024775

Plug with Fuse Holder / Plug with Clips

Tap off Plugs

DL 16 - FS -CPE

DL 16 - K - CPE

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DL 10 - B - CPE

-

-

-

-

-

-

-

-

L1, N, CPE

C

C

C

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, CPE

L2, N, CPE

L3, N, CPE

L1, L2, L3, N, CPE

L1, N, CPE

L2, N, CPE

L3, N, CPE

16

16

10

66,5

105

69,5

66,5

105

69,5

Tap off Plugs (Clean Earth)

Plug with Fuse Holder / Plug with Clips (CPE)

PhaseCable Length PropertiesCurrent (A) Order CodeD es c r ip t io n

Order CodePhase Properties

DL 16 - FS - L1

DL 16 - FS - L2

DL 16 - FS - L3

DL 16 - FS - L123

CPE

CPE

CPE

CPE

Tap Off Plug

Tap Off Plug

Tap Off Plug

Tap Off Plug

DL 16 - K - L1

DL 16 - K - L2

DL 16 - K - L3

DL 16 - K - L123

CPE

CPE

CPE

CPE

Tap Off Plug

Tap Off Plug

Tap Off Plug

Tap Off Plug

Without Fuses.

Max diameter

of feeder cable

is Ø 11 mm.

With 5 x 20 fuse

holders. Max

diameter of feeder

cable is Ø 11 mm.

With Black Cover

With Yellow Cover

With Blue Cover

Current (A) Cable LengthD es c r ip t io n

DL 10 - B - L1*

DL 10 - B - L2*

DL 10 - B - L3*

CPE

CPE

CPE

Tap Off Plug

Tap Off Plug

Tap Off Plug

Tap off Plugs (CPE)

* Plugs with different length cable available upon request.

1 m. TTR

1 m. TTR

1 m. TTR

Cable

Cable

Cable

3024779

3024780

3024781

3024881

3024785

3024784

3024782

3024592

3024591

3024590

3024589

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T p Off Boxesa

T p Off Boxa

* Tap off box can be fitted with MCB’s of different ratings and brands.

25

L1, L2, L3, N, CPE

L1, L2, L3, N, PE

2L1, L2, L3, N

DL 25 - S

2281

13

12590

Current (A)

DL 25 S

DL 25 S (PE)

DL 25 - S (2N)

-

-

Empty Tap Off Box (CPE)*

Empty Tap Off Box

Empty Tap Off Box

D es c r ip t io n Order CodePropertiesPhase

5 x 38 fuse holders.

Max diameter of

feeder cable is

Ø 20 mm.

3024481

3024482

3024483

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92

5619DL-TP

55

40

20

ø 7,5

Fixing

Order CodeD es c r ip t io n

Order CodeD es c r ip t io n

KA - TPU Fixing unit “U” type

DL Fixing Unit 1004189

3025158

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80

3037

ø 7,5

95

3540

ø 9

ø 12

Fixing

KA - TP Lighting fixture fixing unit

KA-TPL Fixing unit “ ” typeL

D es c r ip t io n

D es c r ip t io n

Order Code

Order Code

1004874

1004283

1

1a

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E L E K T R İ K

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3

2

4

CLICK

3a

Busbar Joint Installation

Connect the male side of the channel with the female side

of the other channel. Make sure that you hear the locking

sound for correct connection. (3a)

Complete the joint assembly by tightening the joint bolt. (4a)

Detach the protective plastic from both ends of the channel.(1a)

Remove the plastic protective covers from the system

as shown in the figure.

17

E L E K T R İ K

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2

4a 4b

4

3

1

2a

DL Tap Off Plug Fixing

Turn the locking button on the busbar to OPEN ( )

position (Figure 1).

Turn the locking knob to OPEN ( )position.

Clips are open now. Insert the plug while aligning

contacts correctly to the busbar (Figure 2 & 3).

After fixing the plug to the busbar properly, turn the lockingknob to LOCK ( ) position as shown on(Figure 4).

18

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E L E K T R İ K

Date

07.04.2008

Type Tests include verification of;

1- Temperature-rise Limits (8.2.1)

2- Dielectric Properties (8.2.2)

3- Short-circuit Strength (8.2.3)

4- The Effectiveness of The Protective

Circuit (8.2.4)

5- Clearances and Creepage Distances ( 8.2.5)

6- Mechanical Operation (8.2.6)

7- Degree of Protection (8.2.7)

8- The Resistance of Insulating Materials to

Abnormal Heat and Fire (8.2.9)

9- Structural Strength (8.2.10)

10- Crushing Resistance (8.2.12)

11- Resistance of Insulating Materials

to Abnormal Heat (8.2.13)

E-Line DL Busbar Energy Distribution System

Declaration

EAE Elektrik A.S.

CE DECLARATION OF CONFORMITY

Product Group

Standard :

Manufacturer

IEC 60439-1

IEC 60439-2

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

This is to attest, under our sole responsibility, that the aforementioned products conforms with

the determined regulations,guidelines and the below standards.

CE - Directive

2006/95/EC “Low Voltage Directive”

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr

Akcaburgaz Mahallesi, 119. Sokak,

No:10 34510 Esenyurt-Istanbul

E L E K T R İ K

E L E K T R İ K

E DLLINE

19

25-32-40A PLUG-IN BUSBAR SYSTEMS

PRODUCT SPECIFICATION

(E-Line DL)

Product Overview

1-

2-

3-

4-

5-

6-

7-

8-

9-

10-

11-

12-

13-

The manufacturer of the busbar systems shall have ISO 9001 and ISO 14001 certification

and busbar systems shall be type tested and certified according to IEC 60439-2 by

international laboratories.

The rated insulation voltage of the system shall be 1000V.

The busbar sytem shall have rated current levels between 25A and 40A and

shall have tin plated copper conductors

The conductors in the housing shall be continuously insulated and only peeled off

at the plug-in points to create contact area.

The busbar system shall conform to the following phase configuration.

a) 2 Conductors : L1 / N / Housing (Earthing)

b) 3 Conductors : L1 / N / CPE +Housing (PE conductor and housing are not connected)

c) 4 Conductors : L1 / L2 / L3 / N / Housing (Earthing)

d) 5 Conductors : L1 / L2 / L3 / N / CPE + Housing (PE conductor and housing are not connected)

Housing shall be used as earth conductor.

A total of 8 plug-in points on the standard 3 m length of the busbar system. It shall be

possible to increase the number of windows on request. Protective covers shall be

provided on plug-in windows.

There shall be insulator supports at the plug-in points

The conductors shall be of electrolytic copper and continuously tin plated

Joint of the busbar shall slide into each other; joint contacts shall be silver plated.

To ensure a safe joint contact there shall be springs on both sides of joint

contacts

IP Protection degree of the busbars shall be 55

The housing of the busbar shall be manufactured of 0,50 mm thick galvanised

sheet metal. It shall be possible for the manufacturer to produce in Ral 7038 coloured

electrostatic oven-dried paint finish when requested.

Contacts in the tap offs shall be of the jawed construction, which contact the conductors

on both sides. The contacts shall also have steel springs.

Standard support fittings and fixing components suitable for the external structure

of the busbar system shall be provided and shall be produced by the manufacturer.

.

20

E L E K T R İ K

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Certificate

Compact Busbar Distribution System800...6300 A

Plug-in Busbar Distribution System160...800A

Small Power Plug-in Busbar Distribution System100-160-225A

Plug-in Busbar Distribution System40-63A

Multi-Conductor Lighting Busbar System25-32-40A

Lighting Busbar System25-32-40A

Multi Conductor Trolley Busbar System35...250A

Underfloor Ducting Systems

Raised Floor Energy Distribution Systems25...63A

CableTray Systems

E-LINE KB

E-LINE KO

E-LINE MK

E-LINE KAP

E-LINE DL

E-LINE KAM

E-LINE TB

E-LINE DK

E-LINE DKY

E-LINE UK

Compact Busbar Distribution System630...6300 A

E-LINE KX

www.eae.com.tr

EAE Elektrik A.Ş.

Akcaburgaz Mahallesi,

119. Sokak, No:10 34510

Esenyurt-Istanbul-TURKEY

Tel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

T E

ME 04

IEC 60439-2 sISO9001

14001

QU

ALIT

YA

ND

EN

VIR

ONMEN

TAL MANAGEM

EN

TS

YSTEM

S

Catalogue 07-Eng. / Rev 02 2.000 Pcs. 16/04/2013

ATA LTD. / A.C.E./ www.atamatbaa.net

kapak_01kapak_02sayfa_01sayfa_02sayfa_03sayfa_04sayfa_05sayfa_06sayfa_07sayfa_08sayfa_09sayfa_10sayfa_11sayfa_12sayfa_13sayfa_14sayfa_15sayfa_16sayfa_17sayfa_18sayfa_19sayfa_20kapak_03kapak_04

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