I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20121
Industrial Service Stationfor plant monitoring and reliability
I CS VS CMR DEL2
© Siemens AG 2013. All rights reserved.
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.
Industrial Service Station - ISS for plant condition monitoring and reliability
05-20122
Devices / Actors / Sensors / Drives
Fieldbus Profinet / Profibus / WLAN...
Controls Level
Supervisory Level
Analytical Measurements- Gaschromatography- Process analytics / Calibration- Validation / cognitive maint.
Energy distribution- Power Control / Standardization- Load management / Optimization- Load shedding / Reliability
Mechanical Monitoring-Sensors-Overload detection-Vibration Monitoring
Physics / Chemical- Image processing- Mathem. models..- …
Industry Solutions (Chemical / Automotive / Food&Bevarage / Pharma / Water / Oil&Gas / ...)- Industry specific core processes (blending / weighing / model based control / ...)- Prozess optimization / mathematical models / operator training OTS / ...- Loop-Monitoring / Quality control / Emission monitoring / ...
CMR process oriented
CMR system orientedNetwork Management- Fieldbus systemes / Profinet ...- Plantbus / Terminalbus / WLAN /...- Firmware-Update, Dataflow check..
SERVICE STATION on-site- Maintenance / Service- Diagnostics - Workflow from diagnostics torestoration
Actors / Sensors / Drives- Process Device Management- Maintenance Intervalls- Measurement Quality Audit
DCS / Controls / Automation-System Diagnostics-Integration Alarms / Events / Logs-Security / Audit
SERVICE STATION remote- Benchmarking- Expert Consulting- Data Analytics- Remote Support
Field
Network Service- Monitoring- Coms. relations- Security- Firmware-Update
Plant Maint. / Monitor- System Logbook- Diagnostics support- Loop Evaluation- Taskplan / documents
PROCESS MAINTENANCE SERVICE
agents
agents
PACKAGES
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20123
Devices / Actors / Sensors / Drives
Fieldbus Profinet / Profibus / WLAN...
Controls Level
Supervisory Level
Analytical Measurements- Gaschromatography- Process analytics / Calibration- Validation / cognitive maint.
Energy distribution- Power Control / Standardization- Load management / Optimization- Load shedding / Reliability
Mechanical Monitoring-Sensors-Overload detection-Vibration Monitoring
Physics / Chemical- Image processing- Mathem. models..- …
SERVICE STATION on-site- Maintenance / Service- Diagnostics - Workflow from diagnostics torestoration
Industrial Service Station - ISS for plant condition monitoring and reliability
SERVICE STATION remote- Benchmarking- Expert Consulting- Data Analytics- Remote Support
Field
Network Service- Monitoring- Coms. relations- Security- Firmware-Update
Plant Maint. / Monitor- System Logbook- Diagnostics support- Loop Evaluation- Taskplan / documents
PROCESS MAINTENANCE SERVICE
agents
agents
PACKAGES
BASIC FUNCTIONS
- Open database (SQL Server)- Reports (Reporting Services)- Data Analytics / KPI‘s- Dashboards- Event aggregation and forwarding (DCS, SMS, eMail)
- Open Interfaces (SNMP / OPC …)- SIMATIC Integration (S7 / WinCC /
WinCC OA / PCS7 / Telecontrol)- IEC protocols (61850 / 60870 …)- Remote Access (cRSP)
Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20124
Devices / Actors / Sensors / Drives
Fieldbus Profinet / Profibus / WLAN...
Controls Level
Supervisory Level
Analytical Measurements- Gaschromatography- Process analytics / Calibration- Validation / cognitive maint.
Energy distribution- Power Control / Standardization- Load management / Optimization- Load shedding / Reliability
Mechanical Monitoring-Sensors-Overload detection-Vibration Monitoring
Physics / Chemical- Image processing- Mathem. models..- …
SERVICE STATION on-site- Maintenance / Service- Diagnostics - Workflow from diagnostics torestoration
Industrial Service Station - ISS for plant condition monitoring and reliability
SERVICE STATION remote- Benchmarking- Expert Consulting- Data Analytics- Remote Support
Field
Network Service- Monitoring- Coms. relations- Security- Firmware-Update
Plant Maint. / Monitor- System Logbook- Diagnostics support- Loop Evaluation- Taskplan / documents
PROCESS MAINTENANCE SERVICE
agents
agents
PACKAGES
BASIC FUNCTIONS
- Open Interfaces (SNMP / OPC …)- SIMATIC Integration (S7 / WinCC /
WinCC OA / PCS7 / Telecontrol)- IEC protocols (61850 / 60870 …)- Remote Access (cRSP)
Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability
- Open database (SQL Server)- Reports (Reporting Services)- Data Analytics / KPI‘s- Dashboards- Event aggregation and forwarding (DCS, SMS, eMail)
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.
Industrial Service Station Network Service – Monitoring & Diagnostics of Industrial Ethernet
Challenges & Trends:
Distributed Industrial Automation Infrastructurenetworks are the nervous system of the plant !
Ethernet goes automation increasingly large, complex structuresRealtime Ethernet on fieldbus level
“Office World” network service tools are not suitable
How to ensure network reliability ?
Network Service:
Concept for plantwide industrial networks
Validation Services
Monitoring of networks and fieldbuses as a serviceDetection of changes
Load Monitoring
Security events
Event-forwarding
Plant bus
Terminal bus
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.
Industrial Service Station Network Service – Monitoring & Diagnostics of Industrial Ethernet
Configuration
Central Configuration database for network components
Central Firmware update of network components
Plant busTerminal bus
Monitoring / Diagnostics
• Monitoring of network status (ring status, redundancy connections) and device status
• Detection of changes in the network configuration (unwanted participants, configuration changes, firmware deviation)
• Network Load Monitoring
• Central event list for all networks
• Event-forwarding to PCS7
Industrial ServiceStation
Plant bus
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20127
Industrial Service Station Network Service / Diagnostic functions
Unwantedparticipantdetected
Entry in Service Stationlogbook
Switch failure
Deviation from defaultnetwork configuration
Industrial ServiceStation
Entry in Service Stationlogbook
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20128
Industrial Service StationBANY agent – new generation
The new generation of BANY Agents fits perfectly in functionality, size and price for the needs of permanent surveillance and fast reaction for fieldbusses.
TAP
BANY Agent (integrated TAP)
BANY Agent (external TAP)
MRP
The combination of ISS and BANY Agents provides unique features :
Realtime data acquisition in segmented networks
Network and Profinet auditing 24/7
Decentralized data aggregation,streaming to the ISS,longterm storage on server level
Galvanic separation between Plant network and Remote Access
„Flight recorder for the network“
Industrial ServiceStation
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.
BANY Agent
Industrial Service StationCentral monitoring of distributed networks via BANY agents
BANY Agent
BANY Agent
BANY Agent
Industrial ServiceStation
ETH.PNIO
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-201210
Storing of config backups in a central database, automated by schedule *
Display of all configuration versions
Possibility to restore every version of saved backups into the devices *
Detection and alarming of external configuraiton changes (=> logbook)
History of all actions made
Industrial Service StationCentral database for configuration and parameter backups
ISSServer
* current version covers SCALANCE components
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-201211
ISSServer
Industrial Service StationPort-Monitoring
Overload Port 10!
Free selection of ports to be surveilled/monitored
Plant wide overview display
Configuration of load per port
Alarming when defined limits are violated
Record of alarms and messages in the central logbook
Load history trend per port
Switch Load
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-201212
ISSServer
Industrial Service StationPlant health check & diagnostics
Collecting device data via SNMP (e.g. harddisk-space, running services, versions…)
Collecting Windows Event Logs *
configurable schedule to fetch the data: hourly, daily, weekly…
stored in the Service Station database
* in preparation
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-201213
Industrial Service StationLogbook – User Interface
Record of alarms and messages in a central list
Sorting, Filtering…
Aggregation via Type / Event …
Commenting of individual events
Configuration of advices for event groups => knowledge base
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.
Industrial Service StationDashboard / Reports
Dashboard with drill-down functionaliy
can be adapted to project requirements
I CS VS CMR
internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-201215
Thank you.