Industrial Service Station - PI UK · internal / Copyright Siemens 2008 ... - Prozess optimization / mathematical models / operator training OTS / ... ... Industrial Service Station

I CS VS CMR

internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.05-20121

Industrial Service Stationfor plant monitoring and reliability

I CS VS CMR DEL2

© Siemens AG 2013. All rights reserved.

I CS VS CMR

internal / Copyright Siemens 2008© Siemens AG 2013. All rights reserved.

Industrial Service Station - ISS for plant condition monitoring and reliability

05-20122

Devices / Actors / Sensors / Drives

Fieldbus Profinet / Profibus / WLAN...

Controls Level

Supervisory Level

Analytical Measurements- Gaschromatography- Process analytics / Calibration- Validation / cognitive maint.

Energy distribution- Power Control / Standardization- Load management / Optimization- Load shedding / Reliability

Mechanical Monitoring-Sensors-Overload detection-Vibration Monitoring

Physics / Chemical- Image processing- Mathem. models..- …

Industry Solutions (Chemical / Automotive / Food&Bevarage / Pharma / Water / Oil&Gas / ...)- Industry specific core processes (blending / weighing / model based control / ...)- Prozess optimization / mathematical models / operator training OTS / ...- Loop-Monitoring / Quality control / Emission monitoring / ...

CMR process oriented

CMR system orientedNetwork Management- Fieldbus systemes / Profinet ...- Plantbus / Terminalbus / WLAN /...- Firmware-Update, Dataflow check..

SERVICE STATION on-site- Maintenance / Service- Diagnostics - Workflow from diagnostics torestoration

Actors / Sensors / Drives- Process Device Management- Maintenance Intervalls- Measurement Quality Audit

DCS / Controls / Automation-System Diagnostics-Integration Alarms / Events / Logs-Security / Audit

SERVICE STATION remote- Benchmarking- Expert Consulting- Data Analytics- Remote Support

Field

Network Service- Monitoring- Coms. relations- Security- Firmware-Update

Plant Maint. / Monitor- System Logbook- Diagnostics support- Loop Evaluation- Taskplan / documents

PROCESS MAINTENANCE SERVICE

agents

agents

PACKAGES

http://www.thermotec-fischer.de/img/schwingung-ofenzone2.bmp

I CS VS CMR




Controls Level

Supervisory Level








Field




agents

agents

PACKAGES

BASIC FUNCTIONS

- Open database (SQL Server)- Reports (Reporting Services)- Data Analytics / KPI‘s- Dashboards- Event aggregation and forwarding (DCS, SMS, eMail)

- Open Interfaces (SNMP / OPC …)- SIMATIC Integration (S7 / WinCC /

WinCC OA / PCS7 / Telecontrol)- IEC protocols (61850 / 60870 …)- Remote Access (cRSP)

Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability


I CS VS CMR




Controls Level

Supervisory Level








Field




agents

agents

PACKAGES

BASIC FUNCTIONS

- Open Interfaces (SNMP / OPC …)- SIMATIC Integration (S7 / WinCC /

WinCC OA / PCS7 / Telecontrol)- IEC protocols (61850 / 60870 …)- Remote Access (cRSP)

Industrial Service Station (ISS) for Plant Condition Monitoring & Reliability

- Open database (SQL Server)- Reports (Reporting Services)- Data Analytics / KPI‘s- Dashboards- Event aggregation and forwarding (DCS, SMS, eMail)


I CS VS CMR


Industrial Service Station Network Service – Monitoring & Diagnostics of Industrial Ethernet

Challenges & Trends:

Distributed Industrial Automation Infrastructurenetworks are the nervous system of the plant !

Ethernet goes automation increasingly large, complex structuresRealtime Ethernet on fieldbus level

“Office World” network service tools are not suitable

How to ensure network reliability ?

Network Service:

Concept for plantwide industrial networks

Validation Services

Monitoring of networks and fieldbuses as a serviceDetection of changes

Load Monitoring

Security events

Event-forwarding

Plant bus

Terminal bus

I CS VS CMR


Industrial Service Station Network Service – Monitoring & Diagnostics of Industrial Ethernet

Configuration

Central Configuration database for network components

Central Firmware update of network components

Plant busTerminal bus

Monitoring / Diagnostics

• Monitoring of network status (ring status, redundancy connections) and device status

• Detection of changes in the network configuration (unwanted participants, configuration changes, firmware deviation)

• Network Load Monitoring

• Central event list for all networks

• Event-forwarding to PCS7

Industrial ServiceStation

Plant bus

I CS VS CMR


Industrial Service Station Network Service / Diagnostic functions

Unwantedparticipantdetected

Entry in Service Stationlogbook

Switch failure

Deviation from defaultnetwork configuration


Entry in Service Stationlogbook

I CS VS CMR


Industrial Service StationBANY agent – new generation

The new generation of BANY Agents fits perfectly in functionality, size and price for the needs of permanent surveillance and fast reaction for fieldbusses.

TAP

BANY Agent (integrated TAP)

BANY Agent (external TAP)

MRP

The combination of ISS and BANY Agents provides unique features :

Realtime data acquisition in segmented networks

Network and Profinet auditing 24/7

Decentralized data aggregation,streaming to the ISS,longterm storage on server level

Galvanic separation between Plant network and Remote Access

„Flight recorder for the network“


I CS VS CMR


BANY Agent

Industrial Service StationCentral monitoring of distributed networks via BANY agents

BANY Agent

BANY Agent

BANY Agent


ETH.PNIO

I CS VS CMR


Storing of config backups in a central database, automated by schedule *

Display of all configuration versions

Possibility to restore every version of saved backups into the devices *

Detection and alarming of external configuraiton changes (=> logbook)

History of all actions made

Industrial Service StationCentral database for configuration and parameter backups

ISSServer

* current version covers SCALANCE components

I CS VS CMR


ISSServer

Industrial Service StationPort-Monitoring

Overload Port 10!

Free selection of ports to be surveilled/monitored

Plant wide overview display

Configuration of load per port

Alarming when defined limits are violated

Record of alarms and messages in the central logbook

Load history trend per port

Switch Load

I CS VS CMR


ISSServer

Industrial Service StationPlant health check & diagnostics

Collecting device data via SNMP (e.g. harddisk-space, running services, versions…)

Collecting Windows Event Logs *

configurable schedule to fetch the data: hourly, daily, weekly…

stored in the Service Station database

* in preparation

I CS VS CMR


Industrial Service StationLogbook – User Interface

Record of alarms and messages in a central list

Sorting, Filtering…

Aggregation via Type / Event …

Commenting of individual events

Configuration of advices for event groups => knowledge base

I CS VS CMR


Industrial Service StationDashboard / Reports

Dashboard with drill-down functionaliy

can be adapted to project requirements

I CS VS CMR


Thank you.

Documents

Industrial Service Station - PI UK · internal / Copyright Siemens 2008 ... - Prozess optimization / mathematical models / operator training OTS / ... ... Industrial Service Station