1. While every care is taken in publishing this catalogue,
thecompany will not be responsible for any error and omission.This
catalogue is the property of Hero MotoCorp Ltd.Copy right of this
catalogue is reserved.
2. 2
3. 21345INDEXINSTRUCTIONS(Use of Parts Catalogue)BLOCK
INDEXPART NO. INDEXENGINE GROUPFRAME GROUP3
4. Hero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR
DESCRIPTIONYR-140M ASTRO GOLD METALLICNH-303M MAT AXIS GRAY
METALLICNH-1 BLACKNH-105 MAT BLACKNH-A14M SEAL SILVER
MMETALLICINSTRUCTION FOR USE OF PARTS CATALOGUEThis parts catalogue
is compiled of all service parts and Flat Rate Time (F.R.T.)
ForHero MotoCorp KARIZMA ZMR Motorcycle.I. How to order parts1.
Information requiredReplacement parts orders must contain both the
part number and thestamped number(s) as described below. This is
because any changes andmodifications of parts are registered at
Hero MotoCorp with the pertinent partsand stamped numbers.Numbers
needed(a) Carburettor parts : Part number andStamped carburettor
identification number.(b) Engine parts : Part number and Stamped
engine number.(c) Frame parts : Part number and Stamped frame
number.2. RevisionWhen modifications or additions to this Parts
Catalogue are made, a newsletters/revised edition will be issued at
an appropriate time, with sucessivelyprogressing revision numbers.
We recommend obtaining such revisions in order tokeep your Parts
Catalogue up-to-date at all times. To check whether a
PartsCatalogue revision has been issued, please contact SPARE
PARTSDEPARTMENTS, Hero MotoCorp LTD.II. How to read this Parts
Catalogue1. Make-up of the part number(Example) (General
Parts)Colour CodeSubcontractor designationModification
designationParts classification No.(Example) Bolts, nuts and other
standard partsFunction andtype No.Dimension Chemical surface
treatmentISO2. Colour codesThe colour code at the end of the part
number indicates the colour. Code below ZAin alphabetical order
(such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but
reference must be made to the Hero MotoCorp code given in the
descriptioncolumn of this Parts Catalogue.COLOUR CODE COLOUR
DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-B08M ZA PANTHER
BLACK METALLICNH-341P ZB PEARL FADELESS WHITERED-R-195C ZC CANDY
BLAZING REDYR-250 ZD VIBRANT ORANGE51
5. 3. AbbreviationsThe following abbreviations are used in this
Parts Catalogue.ASSY. .........Assembly MPH ..............Miles per
hourCOMP.........Complete L (100L).........Link (100
Links)R.................Right A.C. ...............Alternating
currentL. ...............Left D.C................Direct
currentSTD............Standard IN ..................InletMM.
............Millimeter EXH...............ExhaustG.
...............Gram FR. ...............FrontT (22T). ......Tooth
(22Teeth) RR.................RearA.................Ampere
Hex................HexagonalV. ................Volt
A.M................Attaching MarkW................Watt T.M.
...............Transcript MarkKPH............Kilometers per hour
C.D.I..............Capacitive Discharge ignitionL.E.D.
.........Light emitting diode INC................Including4.
DimensionsAll dimensions are given in millimeters (mm) except in
the case of steel balls,tyres and tyre tubes and wheel rims.Parts
Example InterpretationBolt (Screw) 6 x 12 6mm diameter, 12mm
lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm
diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter,
24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm inside
diameter, 130mm length5. Supercedence of partsPart numbers given
under the part name in the Description column indicate thatthe part
number has been superceded by that part number. maymake such
supercedence without notice.6.AssembliesSections framed with broken
lines in the exploded view drawings are available ascomplete
assemblies. (Their individual parts can also be obtained.)Hero
MotoCorp7. Required QuantityThe number given in the Reqd. No.
column indicates the quantity of parts used inthe section described
in that block.Parts with quantities in ( ) represent optional
parts.Part whose required number is N, is a part whose required
number can beselected at need.8. Part modifications and applicable
serial numbersIn case where a part has been modified, the serial
number of the first vehicle(or frame, engine, carburettor) bearing
the modification is listed in theSerial No. Column.9.
IllustrationIllustration of parts given in parts catalogue diagrams
are provided forconvenience identifying parts and may differ from
the actual configuration of parts.10. Models, area codes and
applicable serial numbersModels, area codes and applicable serial
Nos. given in this parts catalogue can beidentified as
follows.ExampleApplicable ApplicableModel Area Type Engine
Framecode serial No. serial No.6KARIZMA ID India XXXXEEYZ
MBLXXXXEGZMR XYYYYY YZXYYYYY
6. FRAME SERIAL NUMBER(ON FRAME BODY)11. Location of stamped
serial number7ENGINE SERIAL NUMBER
7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat
Rate Time) is used to determine the standard labour time allowedfor
replacement of parts covered by the warranty during the period the
warranty isin effect. The F.R.T. for those parts which are not
listed herein should bedetermined from the operation closely
related to the replacement of that part.1. The F.R.T. is based on
the following service conditions.a. Aliberal allowance is added to
the net servicing time.b. Standard times specified are based on the
condition that the necessaryservicing tools listed in the service
manual (motorcycle) which describesthe service policies are
available close at hand and thework is performed by a mechanic with
normal skill.c. Time required for inspection and operational test
following the servicing isincluded in the F.R.T.2. Method of
computingThe job times are listed in tenth of an hour to simplify
computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36
minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1
6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603.
Computing the F.R.T.When several jobs are performed at the same
time, make the calculation in thefollowing manner.a. Jobs of non
duplicated natureThe F.R.T. for the job is obtained by totaling the
F.R.T. for each part replaced.(Example) Replacement of cylinder and
clutch spring.SERVICE ITEM F.R.T.Cylinder 3.1*Clutch spring 0.8The
F.R.T. For the job is : 3.1+0.8=3.9b. Jobs of duplicated natureTake
the F.R.T. For the last part to be replaced.(Example) Replacement
of piston and cylinder head gasket.SERVICE ITEM F.R.T.Cylinder head
gasket 2.8*Piston 3.2*The F.R.T. for the job is : 3.2c. Jobs of
partially related natureTotal up the F.R.T. For all of the parts
replaced and then subtract the F.R.T. forthe duplicated
operation.(Example) Replacement of gearshift drum and crankshaft
assembly.SERVICE ITEM F.R.T.Gear Shift Drum 4.4*Crank Shaft
5.3*Crankcase Disassembly 4.4*The F.R.T. for the job is :
(4.4+5.3)-4.4=5.3Crankcase disassembly is the duplicated
operations.*The F.R.T. Shown with (*) includes engine removal and
installation.8
8. NO. SERVICE ITEM F.R.T.1. Engine 1.82. Cylinder head 2.8*3.
Carburettor 0.64. Operations other than replacing partsa. Removed
and installationb. Adjustment, measurement and cleaningEngineNO.
SERVICE ITEM F.R.T.1. Engine oil - inspection (excluding oil
change) 0.12 Oil filter screen cleaning 0.13 Cleaner element
cleaning 0.24 Compression pressure measurement 0.15 Spark plug -
adjustment and cleaning 0.16 Ignition timing - inspection 0.27
Valve clearance-adjustment 0.48 Throttle operation-adjustment 0.19
Carburettor idle - adjustment 0.110 Carburettor-float level
measurement 0.511 Clutch-adjustment 0.1FrameNO. SERVICE ITEM
F.R.T.1 Front brake - air bleeding 0.22 Front brake - adjustment
0.23 Rear brake - adjustment 0.14 Brake - operation test 0.15
Headlight - aimings 0.16 Drive chain (includes tension
adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO.
SERVICE ITEM F.R.T.1 Carburettor 1.09
9. BLOCK INDEX ENGINE GROUPE-1 CYLINDER HEAD . . . . . . . . .
. . . . . . . . . . . . 21-22E-2 CYLINDER . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 23E-3 CAM SHAFT/VALVE . . . . . . .
. . . . . . . . . . . . . . . 24E-4 CAM CHAIN TENSIONER . . . . . .
. . . . . . . . . . . 25E-5 RIGHT CRANKCASE COVER . . . . . . . . .
. . . . . 26E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 27E-7 LEFT CRANKCASE COVER. . . . . . . . . . . .
. 28-29E-7A A.C. GEN. FLYWHEEL . . . . . . . . . . . . . . . . . .
. . 30E-7B STARTER MOTOR . . . . . . . . . . . . . . . . . . . . .
. . 31E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . .
. 32-33E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 34E-9 CRANK SHAFT/PISTON. . . . . . . . . . . . . . .
. . . . 35E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . .
. . 36-37E-12 GEAR SHIFT DRUM . . . . . . . . . . . . . . . . . . .
. . . 38E-13 INJECTOR ASSY., FUEL . . . . . . . . . . . . . . . . .
. 39112
10. BLOCK INDEX FRAME GROUPF-1 HEAD LIGHT . . . . . . . . . . .
. . . . . . . . . . . . . . 41-42F-1A FRONT COWL. . . . . . . . . .
. . . . . . . . . . . . . . 43-44F-1B FRONT COWL. . . . . . . . . .
. . . . . . . . . . . . . . 45-46F-1C COOLER COMP., OIL. . . . . .
. . . . . . . . . . . . . . . 47F-2 SPEEDOMETER. . . . . . . . . .
. . . . . . . . . . . . . . . 48F-3 FRONT BRAKE MASTER CYLINDER . .
. . . 49-50F-3A HANDLE LEVER/SWITCH/CABLE . . . . . . . . 51-52F-4
HANDLE PIPE/TOP BRIDGE/KEY SET . . . . . . . 53F-5 STEERING STEM. .
. . . . . . . . . . . . . . . . . . . . . . 54F-6 FRONT FENDER . .
. . . . . . . . . . . . . . . . . . . . . . 55F-7 FRONT FORK . . .
. . . . . . . . . . . . . . . . . . . . . 56-57F-8 CALIPER ASSY.
RIGHT FRONT . . . . . . . . . . . . 58F-9 FRONT WHEEL . . . . . . .
. . . . . . . . . . . . . . . . . . 59F-10 REAR BRAKE PANEL. . . .
. . . . . . . . . . . . . . 60-61F-10A CALIPER ASSY., REAR . . . .
. . . . . . . . . . . . . . . 62F-11 REAR WHEEL. . . . . . . . . .
. . . . . . . . . . . . . . 63-64F-12 SEAT ASSY./COWL REAR . . . .
. . . . . . . . . . 65-66F-13 FUEL TANK. . . . . . . . . . . . . .
. . . . . . . . . . . . 67-68F-14 SIDE COVER . . . . . . . . . . .
. . . . . . . . . . . . . . . . 69F-15 AIR CLEANER . . . . . . . .
. . . . . . . . . . . . . . . 70-71F-16 EXHAUST MUFFLER . . . . . .
. . . . . . . . . . . . . 72F-17 STEP PILLION . . . . . . . . . . .
. . . . . . . . . . . 73-74F-18 GEAR CHANGE PEDAL . . . . . . . . .
. . . . . . . . 75F-18A MAIN STAND/SIDE STAND. . . . . . . . . . .
. . . . 76F-19 SWINGARM/CHAIN CASE. . . . . . . . . . . . .
77-78F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . .
. 79F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . .
. . 80F-22 WINKERS. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 81F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 82F-24 WIRE HARNESS . . . . . . . . . . . . . . .
. . . . . . 83-84F-24A BATTERY ASSY. . . . . . . . . . . . . . . .
. . . . . . . . . 85F-25 FRAME BODY . . . . . . . . . . . . . . . .
. . . . . . . 86-87F-26 TOOLS . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 88F-27 STRIPES/MARKS . . . . . . . . . . .
. . . . . . . . 89-104F-28 SAREE GUARD . . . . . . . . . . . . . .
. . . . . . . . . 105F-29 CAUTION LABEL . . . . . . . . . . . . . .
. . . . . . . . 10612
11. BLOCK INDEX ENGINE GROUPE-1 21 E-2 23 E-3 24E-5 26 E-6
2713E-4 25E-7A 30 E-7B 31E-7 28262488
311924162022893011629297274518102331315161616181919 192020
202122232526281141712214433333311121223
344516111189910101313131314141515867231 88
654121010912131179348567710211111111111111111111111101214121018161713155877799991123
232326192252125892024261711101713181251577316164222215141810119712121245312699812345555667910111288131415
12. BLOCK INDEX ENGINE GROUPE-8 32 E-8A 34 E-9 35E-12 38E-10
3614212117719531415212121222192018613212121102131312118112111342116141414151212131311111892781045362131310107435112
11986124210 2212 2314
671827171626282121151993825271322231120452223291764
118111216161093571415138219123345678910111112131415152E-13 39
13. BLOCK INDEX FRAME GROUPF-1 15 F-1B 17 F-2 19F-3A 2012F-6 22
F-9 23F-11 24 F-12 26 F-13 2814
24242323151619198975622924181831213101111161717191912121201212121216226226221
11016 17568914
2021231111314141414141414412122031331377714141414151515161718181828143123781046913293211323021321
12162426151817181719
202724522252525255534515234344334111214138615715121212121621691015222471
1421163822524961017262131313131225232011181924322181517
19191359171214171717171720202020667710881111111616212121212323
12291423211325202612273478910618
151722222222216242626262724285191911161756423
14. BLOCK INDEX FRAME GROUPF-14 30 F-16 3113F-25 35F-17 32F-18
34 F-27 386916 131355102317 17112345278111213131415514171719202019
22212221232417171717781824781316111021515121218141765134918242121930111330292332222224106191817811161415181921171823322828262653122727222020442525221172151578934121610101314566666111
1A12JI11FE1AB16BA2FA14F4NNG H13FA 9D E C5CED71738488258 868317
15. ENGINE GROUP
16. Service Item F.R.T.21* HEAD ASSY.,
CYLINDER......................*4.0* GUIDE,
VALVE......................................*3.8(INC. REAMING)(ADD
0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET,
CYLINDER HEAD.................*2.8* COVER L CYLINDER
HEAD................0.2* INSULATOR, CARBURETTOR..............0.3*
BOLT, STUD, II 7X35..............................(ADD 0.1 FOR
EACH)* SPARK,
PLUG........................................0.1123456789101112131415161718192012000-KRY-971
HEAD ASSY.,
CYLINDER.........................................................
112204-439-305 GUIDE, INLET VALVE
(O.S.)....................................................
112206-KCN-305 GUIDE, EXH. VALVE (O.S.)
.....................................................
112251-KT0-711 GASKET, CYLINDER HEAD
.................................................... 112271-383-000
RUBBER, OIL
SEAL.................................................................
112331-KRY-960 COVER LEFT CYL. HEAD
......................................................
112339-KT0-711 GASKET, PULSE GEN. BASE
................................................. 112361-KEZ-900
HOLE CAP, TAPPET ADJUSTING
........................................... 216210-KRY-971
INSULATOR,
............................................................................
116221-KRY-970
BAND........................................................................................
116222-KSP-910 NUT SQUARE 5MM
.................................................................
136532-KRY-971 SENSOR OXYGEN
..................................................................
136538-KWF-940 COVER O2
SENSOR...............................................................
136533-KRY-970 CORD COMP., OXYGEN SENSOR
........................................ 137750-KPH-701 SENSOR
ASSY.,
T-OIL.............................................................
190004-GHB-700 BOLT, FLANGE, NSHF,
6X35...................................................
490006-MEE-000 BOLT RECESSED
5X30...........................................................
190091-MM5-640 BOLT, FLANGE, SOCKET,
6X22.............................................. 290442-028-000
WASHER, SEALING,
8MM.......................................................
490443-107-000 NUT, CAP,
8MM........................................................................
4Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)E -
1FR.CYLINDER HEAD/COVER262488
311924162022893011629297274518102331315161616181919 192020
2021222325262811417123
17. Service Item F.R.T.22* HEAD ASSY.,
CYLINDER......................*4.0* GUIDE,
VALVE......................................*3.8(INC. REAMING)(ADD
0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET,
CYLINDER HEAD.................*2.8* COVER L CYLINDER
HEAD................0.2* INSULATOR, CARBURETTOR..............0.3*
BOLT, STUD, II 7X35..............................(ADD 0.1 FOR
EACH)* SPARK,
PLUG........................................0.1212223242526272829303190443-MB0-000
WASHER SEALING
10MM.......................................................
191301-107-000 O-RING,
75X2.5......................................................................
191301-200-000 O-RING,
10X16.......................................................................
291303-KCS-920 O-RING,
35X3.........................................................................
291304-KRM-840 O-RING,
33.5X3......................................................................
192900-08025-0E BOLT, STUD,
2.8X25................................................................
294101-06000 WASHER, PLAIN
6MM.............................................................
194301-08140 DOWEL, PIN. 8X14
..................................................................
296001-06025-00 BOLT, FLANGE, SH. 6X25
.......................................................
296700-06125-00 SOCKET, BOLT, 6X125
............................................................
198069-58926-04 SPARK PLUG X24EPR-U9
...................................................... 1Ref. Part
No. Description Reqd. No./Model(KARIZMA ZMR)E - 1FR.CYLINDER
HEAD/COVER262488 31192416202289306292972745182331315161616181919
192020 20212223252628114 12111017
18. E - 2FR.Service Item F.R.T.23CYLINDER* CYLINDER
COMP..................................*3.1* GASKET, CYLINDER
............................*3.0123412100-KRY-960 CYLINDER
COMP.,.................................................................
112191-KCN-010 GASKET,
CYLINDER..............................................................
112195-KRC-920 RUBBER, INSERT
..................................................................
694301-10200 DOWEL PIN, 10 X
20..............................................................
2Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)2144333333
19. E - 3FR.Service Item F.R.T.24CAM SHAFT/VALVE12208-KCS-920
SEAL, VALVE STEM
...............................................................
214100-KRY-970 CAM SHAFT
COMP................................................................
114431-KEH-900R ARM, VALVE
ROCKER...........................................................
214451-437-000 SHAFT, ROCKER
ARM...........................................................
214456-KG2-950 SET PLATE, ROCKER ARM
................................................... 114711-KBB-900
VALVE, INLET
.........................................................................
114721-KBB-900 VALVE, EXHAUST
..................................................................
114751-KEH-910 SPRING, VALVE
OUTER........................................................
214761-KEH-910 SPRING, VALVE INNER
.........................................................
214771-107-020 RETAINER, VALVE
SPRING...................................................
214775-107-000 SEAT, VALVE SPRING OUTER
.............................................. 214776-107-010 SEAT,
VALVE SPRING INNER................................................
214781-HA0-770 COTTER,
VALVE.....................................................................
490012-KN6-930L SCREW, TAPPET ADJUSTING
.............................................. 290206-250-000 NUT,
TAPPET
ADJUSTING.....................................................
293600-06016-0A SCREW, FLAT, 6 X
16.............................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)11121223
344516111189910101313131314141515867* CAM SHAFT
COMP...............................*2.8* ARM, VALVE
ROCKER..........................*2.4(ADD 0.1 FOR EACH)*
VALVE....................................................*3.6(INC.
REFACING)(EXC. VALVE GUIDE REPLACEMENT)* SPRING,
VALVE....................................*3.4(ADD 0.1 FOR
EACH)(INC. RELATIVE PART)12345678910111213141516
20. E - 4FR.Service Item F.R.T.25CAM CHAIN TENSIONER* SPROCKET,
CAM...................................0.7* CHAIN
CAM............................................1.6* TENSIONER., CAM
CHAIN....................1.7* LIFTER ASSY.,
TENSIONER..................0.4* GASKET, TENSIONER
LIFTER...........* GUIDE, CAM
CHAIN.............................*2.81234567891011121314321-KRY-970
SPROCKET,
CAM...................................................................
114401-KFB-751 CHAIN, CAM
...........................................................................
114500-KBB-900 TENSIONER, CAM CHAIN
.....................................................
114520-KRY-971 LIFTER ASSY., TENSIONER (PRICOL)
................................. 114523-KEH-910 GASKET, TENSIONER
LIFTER.............................................. 114535-437-000
BOLT, TENSIONER
PIVOT.....................................................
114550-KFB-000 GUIDE, CAM
CHAIN...............................................................
190002-KW1-900 BOLT, FLANGE,
6X10.............................................................
290005-KY7-000 SCREW, PAN,
6X6..................................................................
190071-MG8-000 BOLT, FLANGE, SOCKET, 6X16
............................................ 290475-703-000 WASHER
C8MM....................................................................
190488-425-000 WASHER, SEALING, 6 MM
.................................................... 291306-MG3-000
O-RING,
1.5X9.5....................................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)231 88
65412101091213117
21. E - 5F.RService Item F.R.T.26RIGHT CRANK CASECOVER* COVER
COMP., R CRANK CASE.........0.8* LEVER COMP.,
CLUTCH.......................* GASKET R CR. CASE
COVER.............0.7* OIL SEAL, 12 X 22 X
5............................* OIL SEAL, 16 X 28 X
7............................0.612345678910111211330-AAR-H00 COVER
COMP., R CRANK CASE.........................................
111393-KCN-010 GASKET, RIGHT COVER
.......................................................
115650-KRY-970 GAUGE, OIL
LEVEL................................................................
122810-KBB-900 LEVER COMP.,
CLUTCH........................................................
122815-428-000 SPRING, CLUTCH LEVER
.....................................................
190701-KFN-850 PIN, SPRING, 3 X 10
..............................................................
191053-719-005 BRG., NEEDELE, 12 X 16 X
10.............................................. 291201-KEH-910 OIL
SEAL, 12 X 22 X
5............................................................
191307-KRM-840 O-RING, 18 X
3......................................................................
194301-08140 DOWEL PIN, 8 X
14................................................................
296001-06040-00 BOLT, FLANGE, SH., 6 X
40...................................................
1196001-06050-00 BOLT, FLANGE, SH. 6 X
50................................................... 1Ref. Part
No. Description Reqd. No./Model(KARIZMA
ZMR)93485677102111111111111111111111111012
22. E - 6FR.Service Item F.R.T.27CLUTCH* OUTER COMP.,
CLUTCH..................1.1* CENTER COMP., CLUTCH.................*
DISK, CLUTCH FRICTION.................(ONE OR ALL)INC. RFELATIVE
PARTPLATE, CLUTCH PRESSURE* ROD, CLUTCH CH
LIFTER.................0712345678910111213141516171815451-KRY-970
WASHER, LOCK
16MM..........................................................
122100-KRY-900R OUTER COMP.,
CLUTCH.......................................................
122121-KPK-900 CENTER COMP.,
CLUTCH.....................................................
122125-KW7-900 SEAT, JUDDER SPRING
........................................................
122131-KPM-850 GUIDE, CLUTCH
OUTER.......................................................
122201-KBW-900 DISC, CLUTCH FRICTION
.....................................................
122201-KPM-850 DISK, CLUTCH FRICTION, 4 X 8 X
45................................... 322201-MJ8-000 DISK, CLUTCH
FRICTION .....................................................
122321-KE8-000 PLATE,
CLUTCH.....................................................................
422355-KPK-900 PLATE, CLUTCH
PRESSURE................................................
122361-KPK-900 PLATE, CLUTCH LIFTER
.......................................................
122366-KFB-000 ROD, CLUTCH LIFTER
..........................................................
122401-KRY-900 SPRING,
CLUTCH..................................................................
422402-KPM-850 SPRING,
JUDDER..................................................................
190050-357-000 SPECIAL BOLT, FLANGE, 6 X
22........................................... 490231-KB5-720 NUT,
LOCK,
16MM..................................................................
190461-KPK-900 WASHER, 20
MM....................................................................
191008-KK6-000 BEARING, BALL RADIAL,
16003............................................ 1Ref. Part No.
Description Reqd. No./Model(KARIZMA
ZMR)141210181617131558777999911
23. E - 7FR.Service Item F.R.T.28LEFT CRANKCASE COVER* COVER
LEFT CRANK CASE.................0.9* COVER, REDUCTION
GEAR...............* COVER, LEFTOR RR., CRANK CASE..0.1* GASKET,
LEFT COVER.........................0.6* GEAR,
REDUCTION.............................* SHAFT, IDLE
GEAR...............................123456789101112131415161718192011341-KRY-970
COVER,LCRANK CASE (YR-140M) .....................................
111355-KRY-970 COVER, REDUCTION
(YR-140M).......................................... 111361-AAR-H00
COVER, L REAR. CRANK CASE..........................................
111363-437-620 RUBBER, REAR COVER MOUNT
......................................... 111370-KRY-900A GUIDE
COMP., DRIVE CHAIN ...............................................
111395-KCN-010 GASKET L
COVER................................................................
117622-GB7-900 RUBBER,
CUSHION...............................................................
228130-KFB-000 GEAR,
REDUCTION...............................................................
128132-KN6-930 SHAFT, REDUCTION GEAR
.................................................. 128140-KFB-000
GEAR, IDLE
(16T)...................................................................
128142-KW1-900 SHAFT, IDLE
GEAR................................................................
135752-KRY-900A RUBBER, NEUTRAL SW.
.......................................................
190084-KRY-970 CAP, 14MM
(YR-140M)...........................................................
190087-KRY-970 CAP, 30 MM
(YR-140M)..........................................................
190417-041-000 WASHER, SHIFT DRUM SIDE
............................................... 290502-KEZ-900
COLLAR, RUBBER CUSHION
............................................... 290703-HC4-000
DOWEL PIN, 10 X
14..............................................................
291303-377-000 O-RING,
13.8X2.5..................................................................
191304-MZ0-760 O-RING, 63 X
3......................................................................
191356-KEH-910 O-RING, 30 MM
.....................................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)23
232326192252125892022461711101713181251577316164222215141
24. E - 7FR.Service Item F.R.T.29LEFT CRANKCASE COVER* COVER
LEFT CRANK CASE.................0.9* COVER, REDUCTION
GEAR...............* COVER, LEFTOR RR., CRANK CASE..0.1* GASKET,
LEFT COVER.........................0.6* GEAR,
REDUCTION.............................* SHAFT, IDLE
GEAR...............................21222324252696001-06020-00 BOLT,
FLANGE, SH., 6 X
20...................................................
196001-06028-00 BOLT, FLANGE, SH., 6 X
28...................................................
296001-06040-00 BOLT, FLANGE, SH., 6 X
40...................................................
496001-06060-00 BOLT, FLANGE, SH., 6 X
60...................................................
196001-06070-00 BOLT, FLANGE, SH., 6 X
70...................................................
296001-06080-00 BOLT, FLANGE, SH., 6 X
80................................................... 1Ref. Part
No. Description Reqd. No./Model(KARIZMA ZMR)23
232326192252125892022461711101713181251577316164222215141
25. E - 7AFR.Service Item F.R.T.30A.C. GEN. FLYWHEEL* GEAR
COMP., STARTER DRIVEN* COLLAR STARTER DRIVEN GEAR* OUTER COMP., ST
CLUTCH..................0.7* A.C. GEN.
FLYWHEEL............................0.912345678910111228110-KEW-900
GEAR COMP., STARTER DRIVEN.........................................
128114-KN6-930 COLLAR, STARTER DRIVEN
GEAR...................................... 128125-KFC-791 OUTER
COMP., STARTING CLUTCH....................................
131100-KRY-971 A.C. GEN.,
FLWHEEL.............................................................
131110-KRY-971 FLYWHEEL COMP.,
...............................................................
131120-KRY-971 STATOR COMP.,
.....................................................................
132975-KRY-970 GUIDE, ACG
CORD................................................................
190089-KAS-900 BOLT, FLANGE, SOCKET, 5X14
............................................ 290092-KE5-000 BOLT,
STOPPER TENSIONER SHAFT..................................
390101-KBH-003 BOLT, FLANGE, 10 X
65.........................................................
190403-KN6-930 WASHER, 10 X 24
..................................................................
196700-06032-10 BOLT, SOCKET, 6 X
32........................................................... 6Ref.
Part No. Description Reqd. No./Model(KARIZMA
ZMR)8101197121212453126998
26. E - 7BFR.Service Item F.R.T.31STARTER MOTOR* MOTOR ASSY.,
STARTER....................0.7 12345678910111213141531200-KPS-A11
MOTOR ASSY., STARTER
.......................................................
131201-MEW-921 CARBON BRUSH SET
A..........................................................
131202-MEW-921 CARBON BRUSH SET B
.........................................................
131203-MEW-921 BRUSH, HOLDER
....................................................................
131204-MEW-921 SPRING CARBON
BRUSH......................................................
431205-HP5-601 BOLT, SET
................................................................................
231206-MEW-921 TERMINAL
BOLT......................................................................
131207-HP5-601
RING.........................................................................................
231208-MEW-921
INSULATOR..............................................................................
131209-MEW-921 TERMINAL
STOPPER..............................................................
131210-MEW-921 WASHER
..................................................................................
190071-MB0-000 NUT, WASHER, 6 MM
..............................................................
191309-425-003 O-RING 24.4 X
3.1..................................................................
191320-MB0-000 O-RING
...................................................................................
193892-05012-08 SCREW WASH, 5 X 12
............................................................ 1Ref.
Part No. Description Reqd. No./Model(KARIZMA
ZMR)12345555667910111288131415
27. E - 8FR.Service Item F.R.T.32CRANK CASE* CRANK CASE COMP.,
RIGHT...............*4.9* GASKET, CRANK
CASE........................*4.4* CRANK CASE COMP.,
LEFT.................*5.8* SCREEN, OIL
FILTER............................0.1(INC. RELATIVE
PART)12345678910111213141516171811100-KRY-970 CRANK CASE COMP.,
RIGHT ...............................................
111191-KCN-010 GASKET, CRANK
CASE.........................................................
111200-KRY-960 CRANK CASE COMP.,
LEFT..................................................
112361-KEZ-900 HOLE CAP, TAPPET
ADJUSTING.......................................... 114513-KBB-900
PLATE CAM CHAIN SET
........................................................
115421-107-000 SCREEN, OIL
FILTER.............................................................
115426-107-000 SPRING, OIL FILTER
SCREEN.............................................. 122838-437-000
HOLDER, CLUTCH WIRE
......................................................
132976-KCT-690 CLAMPER, WIRE HARNESS
................................................. 135750-KCS-920
CONTACT, NEUTRAL
SWITCH..............................................
190031-KFB-000L BOLT A STUD
CYLINDER.....................................................
290032-KFB-000 BOLT B STUD
CYLINDER.....................................................
290703-HC4-000 DOWEL PIN, 10 X
14..............................................................
491008-KCS-920 BEARING, NEEDLE, 21
MM...................................................
191106-KB4-003 BEARING, NEEDLE, 15
MM...................................................
191206-KCS-920 OIL SEAL, 14 X 28 X
4............................................................
191303-KCS-920 O-RING, 35 X
3......................................................................
191312-107-000 O-RING, 7 X
1.7.....................................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)212117719531415212121222192018613212121102131312118112111342116
28. E - 8FR.Service Item F.R.T.33CRANK CASE* CRANK CASE COMP.,
RIGHT...............*4.9* GASKET, CRANK
CASE........................*4.4* CRANK CASE COMP.,
LEFT.................*5.8* SCREEN, OIL
FILTER............................0.1(INC. RELATIVE
PART)1920212295701-06012-08 BOLT, FLANGE, 6 X
12...........................................................
196001-06014-00 BOLT, FLANGE, SH. 6 X
14....................................................
196001-06050-00 BOLT, FLANGE, SH. 6 X
50....................................................
1096001-06060-00 BOLT, FLANGE, SH. 6 X
60.................................................... 1Ref. Part
No. Description Reqd. No./Model(KARIZMA
ZMR)212117719531415212121222192018613212121102131312118112111342116
29. E - 8AFR.Service Item F.R.T.34OIL PUMP* OIL PUMP
ASSY......................................0.9* ROTOR COMP., OIL
FILTER..................* CAP, OIL FILTER
ROTOR......................* GEAR, PRIMARY
DRIVE........................1.112345678910111213141515100-KFB-000
OIL PUMP
ASSY.,..............................................................
..... 115430-440-030 ROTOR COMP., OIL FILTER
.................................................. 115436-107-000
CAP, OIL FILTER
ROTOR.......................................................
115441-KCS-650 OIL, THROUGH
......................................................................
115446-107-000 SPRING, OIL
THROUGH........................................................
115459-KWK-900 GASKET, OIL FILTER ROTOR CAP
....................................... 123121-KBB-900 GEAR,
PRIMARY DRIVE (22T) ..............................................
190101-440-000 SCREW, FLAT. 6 X
30.............................................................
290231-KCS-920 NUT, LOCK, 16
MM.................................................................
190434-KN6-930 WASHER, 16
MM....................................................................
191304-KK3-830 O-RING, 9.4 X
2.4..................................................................
292101-05020-0A BOLT, HEX., 5 X
20.................................................................
293600-04012-0A SCREW, FLAT, 4 X
12.............................................................
293700-05012-0A SCREW, OVAL, 5 X 12
...........................................................
394251-08000 PIN LOCK, 8
MM.....................................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)14141415121213131111189278104536
30. E - 9FR.Service Item F.R.T.35CRANK SHAFT/PISTON* CRANK
SHAFT COMP..........................*5.3* RING SET,
PISTON.............................. *3.2*
PISTON..................................................* PIN,
PISTON.........................................*3.1* ROD,
CONNECTING (ACTUAL TIME)(INC. RELATIVE PART)* BRG. BALL RADIAL, 72
X 28 X 18.........*4.61234567891011121313000-KRY-903 CRANK SHAFT,
COMP...........................................................
113011-KRY-900 RING SET, PISTON
(STD)......................................................
113101-KRY-901 PISTON
(STD).........................................................................
113111-440-000 PIN, PISTON
...........................................................................
113201-KFB-300 ROD, CONNECTING
..............................................................
113380-KCN-300 PIN COMP., CRANK
...............................................................
114311-KN6-931L SPROCKET, TIMING
..............................................................
190471-KW1-900 KEY WOODRUFF, 25 X 18
.....................................................
190741-KFB-000 KEY WOODRUFF, 4 MM
........................................................
191001-KCN-003 BRG. BALL RADIAL, 28 X 72 X 18
......................................... 291102-KC6-003 ROLLER, 4
X 14.8 A
...............................................................
1891103-KC6-003 ROLLER, 4 X 14.8 B
...............................................................
(18)91104-KC6-003 ROLLER, 4 X 14.8
C...............................................................
(18)91105-KW3-003 RETAINER, CONROD L
END................................................. 194601-15000
CLIP, PISTON PIN, 15
MM...................................................... 2Ref. Part
No. Description Reqd. No./Model(KARIZMA ZMR)2131310107435112
11986
31. E - 10FR.Service Item F.R.T.36TRANSMISSION(MAIN
SHAFT/COUNTERSHAFT/GEARS)* MAIN
SHAFT.........................................*5.3(INC. RELATIVE
PART)* COUNTER SHAFT................................*4.8(INC.
RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET,
DRIVE...............................0.2123456789101112131415161718192011108-KHA-940
PLATE, BEARING SET
...........................................................
123211-KHA-940 SHAFT MAIN, TRANSMISSION
............................................. 123221-KRY-900 SHAFT
COUNTER, TRANSMISSION.....................................
123426-KBB-900 GEAR C1 (36T)
......................................................................
123427-KW1-900 BUSH, 16.5 X 19.5 X
9............................................................
123431-KRY-900 BUSH, 20 MM
.........................................................................
123441-KBB-900 GEAR, M2
(18T)......................................................................
123451-KRY-970 GEAR C2
(31T).......................................................................
123452-KW1-900 BUSH, 20 X 23 X
9..................................................................
123461-KBB-900 GEAR, M3
(19T)......................................................................
123471-KBB-900 GEAR, C3
(24T)......................................................................
123481-KBB-900 GEAR, M4
(22T)......................................................................
123491-KBB-900 GEAR, C4
(22T)......................................................................
123501-KRY-900 GEAR, M5
(27T)......................................................................
123511-KRY-970 GEAR, C5
(22T)......................................................................
123801-KRY-970 SPROCKET, DRIVE (13T)
......................................................
123811-KR3-600 PLATE, A2 FIXING
..................................................................
190451-107-000 WASHER, THRUST, 15
MM....................................................
190451-365-000 WASHER, THRUST, 15
MM....................................................
190452-437-000 WASHER, THRUST, 16.5
MM................................................. 1Ref. Part No.
Description Reqd. No./Model(KARIZMA ZMR)124210 2212 2314
67182717162628212115199382527132223112045222329
32. E - 10FR.Service Item F.R.T.37TRANSMISSION(MAIN
SHAFT/COUNTERSHAFT/GEARS)* MAIN
SHAFT.........................................*5.3(INC. RELATIVE
PART)* COUNTER SHAFT................................*4.8(INC.
RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET,
DRIVE...............................0.221222324252627282990454-107-000
WASHER, THRUST, 20
MM....................................................
290455-107-000 WASHER, SPLINE, A 20MM
................................................. 390605-KTC-900
CIRCLIP 20 MM
......................................................................
391005-KCN-003 BRG. BALL RADIAL, 20 X 55 X 11
......................................... 191015-KK6-003 BRG. BALL
RADIAL, 6202U ...................................................
191201-KCS-920 OIL SEAL, 20 X 34 X
7............................................................
192101-06010-0A BOLT, HEX., 6 X
10.................................................................
296100-62040-00 BRG. BALL RADIAL,
6204......................................................
196600-08018-18 BOLT, SOCKET, 8 X
18........................................................... 1Ref.
Part No. Description Reqd. No./Model(KARIZMA ZMR)124210 2212 2314
67182717162628212115199382527132223112045222329
33. E - 12FR.Service Item F.R.T.38GEAR SHIFT DRUM* FORK GEAR
SHIFT..............................*4.4(ONE OR ALL)* DRUM, GEAR
SHIFT............................* CAM, GEAR
SHIFT.................................1.2* STOPPER COMP.,GEAR SHIFT
DRUM...............................0.8(INC. RELATIVE
PART)...........................* PLATE GEAR
SHIFT...............................* SPINDLE COMP., GEAR
SHIFT.............0.9123456789101112131415161718192024211-KW1-900
FORK RIGHT, GEAR
SHIFT...................................................
124221-KBB-900 FORK LEFT, GEAR SHIFT
.....................................................
124231-KW1-900 FORK CENTER, GEAR
SHIFT............................................... 124241-KCS-650
SHAFT, GEAR SHIFT FORK GUIDE ......................................
124301-KCN-000 DRUM, GEAR
SHIFT..............................................................
124411-KCN-000 CAM, GEAR
SHIFT.................................................................
124430-KW1-900 STOPPER COMP., GEAR SHIFT
DRUM................................ 124435-KCN-000 SPRING, SHIFT
DRUM STOPPER ........................................
124610-KC6-000 SPINDLE COMP., GEAR SHIFT
............................................. 124621-107-760 PLATE,
GEAR
SHIFT..............................................................
124631-107-000 SPRING, GEAR SHIFT
PLATE............................................... 124651-107-000
SPRING, GEAR SHIFT RETURN
........................................... 135753-KCS-920 ROTOR,
NEUTRAL SW.
.........................................................
190023-KW1-900 PIVOT SHIFT DRUM STOPPER
............................................ 190408-KW1-900 WASHER,
6MM.......................................................................
190451-001-000 WASHER, THRUST, 14
MM....................................................
292000-06025-0A BOLT, HEX., 6 X
25.................................................................
194510-12000 CIRCLIP, EXTERNAL, 12
MM................................................. 194510-14000
CIRCLIP, EXTERNAL, 14
MM................................................. 196220-40100
ROLLER, 4 X
10......................................................................
1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1764
118111216161093571415138219
34. E - 13FR.Service Item F.R.T.39INJECTOR
ASSY.,FUEL12345678910111213141516060-GEY-642 SENSOR
SET...........................................................................
116080-KPH-701 BOLT FLANGE 5 X
20..............................................................
216081-KPH-701 SCREW TORX 5 X 8.7
.............................................................
216082-KPH-701 SCREW TORX 5 X 17
..............................................................
116083-KTR-941 O-RING THROTTLE
BODY......................................................
116169-KRY-973 STAY
WIRE...............................................................................
116410-KRY-973 BODY
SET................................................................................
116422-KRY-972 JOINT
INJECTOR.....................................................................
116430-KRY-971 IACV SET
.................................................................................
116432-GFM-901 PLATE IACV
.............................................................................
116433-HN8-A61 SCREW
TORX..........................................................................
216460-MFJ-D01 INJECTOR ASSY.,
FUEL..........................................................
116472-MCW-000 SEAL RING
INJECTOR............................................................
191301-P7A-004
O-RING.....................................................................................
193892-05012-18 SCREW WASH 5 X12
..............................................................
2Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)123345678910111112131415152
35. FRAME GROUP
36. * LIGHT ASSY., HEAD............................* SOCKET
COMP., .................................* BULB, HEAD
LIGHT............................* BULB, WEDGE BASE
.........................* PLATE, FRONT NUMBER ...................*
STAY FR., NUMBER PLATE ................15Service Item F.R.T.No.Ref.
Part No. Description Reqd. No./Model(KARIZMA
ZMR)1234567891011121314151633106-MAZ-003 SCREW TAPPING
M4X14............................................................
433108-KRY-900 SPRING,
SPC...............................................................................
13310B-AAR-H71 LIGHT ASSY.,
HEAD.....................................................................
133110-AAR-H71 UNIT HEAD LIGHT
.......................................................................
133112-MAT-611 COVER, RUBBER
........................................................................
133119-KRY-901 CLIP
CORD...................................................................................
433150-KRY-971 SOCKET
COMP............................................................................
134901-KSP-910 BULB, HEAD LIGHT (12V-35/35W)
.............................................. 134908-GA7-700 BULB
WEDGE
BASE....................................................................
264203-KRY-970ZA COWL CENTER FRONT (PANTHER BLACK
ME.)...................... 164203-KRY-970ZC COWL CENTER FRONT
(PEARL FADELESS WHITE) ............... 164203-KRY-980ZC COWL CENTER
FRONT (CANDY BLAZING RED)...................... 164203-KRY-980ZD
COWL CENTER FRONT (VIBRANT ORANGE)...........................
164214-KRY-970 CUSHION CENTER. FR. COWL
.................................................. 264306-KRY-970
GARNISH, R
.................................................................................
164307-KRY-970 GARNISH,
L..................................................................................
164310-198-D20A PLATE, FRONT NUMBER
............................................................
164315-KRY-970 STAY FR., NUMBER
....................................................................
190320-GC3-000 NUT SPRING M5
..........................................................................
2* COWL CENTRE FRONT......................F - 1HEAD LIGHTFR.14
24242323151619198975622924181831213101111161717191912121201212121216226226221
14
37. 16Service Item F.R.T.No.Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)171819202122232490344-KEV-900 NUT, C CLIP, 6
MM......................................................................
292000-06020-0H SCREW PAN 6 X 20
.....................................................................
493500-05010-1A SCREW, PAN 5
X10......................................................................
293901-44220 SCREW, TAPPING, 4X10
.............................................................
193903-24310 SCREW, TAPPING, 4 X 12
...........................................................
693903-25310 SCREW, TAPPING, 5X16
.............................................................
494101-05000 WASHER, PLAIN, 5 MM
...............................................................
295701-06016-00 BOLT, FLANGE,
6X16...................................................................
2F - 1HEAD LIGHTFR.14
24242323151620208975622924181831213101111161717202012121191212121216226226221
1* LIGHT ASSY., HEAD............................* SOCKET COMP.,
.................................* BULB, HEAD
LIGHT............................* BULB, WEDGE BASE
.........................* PLATE, FRONT NUMBER ...................*
STAY FR., NUMBER PLATE ................* COWL CENTRE
FRONT......................
38. 123456789101112131415161718192064100- 70 FRONT SCREEN
.............................................................
164211-KRY-970 SILENCER SEAT A INNER LOWER
....................................... 264212-KRY-970 SILENCER
SEAT B INNER LOWER........................................
264213-KRY-970 SILENCER SEAT FR. COWL
................................................... 264215-KRY-970
CUSHION FR. COWL SIDE
.....................................................
264301-KRY-970 COWL. R. INNER LWR
............................................................
164302-KRY-970 COWL. L. INNER LWR
............................................................
164303-KRY-970 PANEL. R INNER
.....................................................................
164304-KRY-970 PANEL, L INNER
......................................................................
164305-KRY-970 PANEL, CENTER INNER
.........................................................
177211-KRY-970 CUSHION REAR COWL
..........................................................
283545-KVN-900 RUBBER SIDE
COVER............................................................
290101-GE0-000 SCREW HINGE PATCH
...........................................................
390102-GB2-720 SCREW PAN
5X16...................................................................
390105-KVN-900 BOLT. SPECIAL
6X22...............................................................
290105-KRY-970 SCREW FAIRING A 5 X11.5
.................................................... 290106-KRY-970
SCREW FAIRING B 5X11.5
.....................................................
690107-KRY-970 SCREW FAIRING C
5X16........................................................
490109-SB6-000 SCREW, TRUSS, 5 X
14..........................................................
690111-KW3-000 NUT COWL SET M5X0.8
......................................................... 6AAR-H
SET43* COWL, CENTER FR. ...........................* SCREEN, FRONT
................................* COWL, R/L INNER LWR
......................* COWL, R/L INNER UPPER..................*
PANEL R/L INNER ...............................Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F -
1AFRONT COWLFR.2167233109 2558
111112121315151824141941920191919192323232323232020202020141414131316161717171717171818182121212121212121212121
212121212222222222222525252525252525252525
39. 212223242590320-GC3-000 NUT, SPRING
M5.....................................................................
1690344-KEV-900 NUT, C CLIP, 6 MM
.................................................................
690504-964-000 WASHER, THRUST
5MM.........................................................
690601-GFC-780 CLIP 4X60
................................................................................
193903-25210 SCREW TAPPING
5X12...........................................................
11Service Item F.R.T.44Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)F - 1AFRONT COWLFR.2167233109 2558
111112121315151824141941920191919192323232323232020202020141414131316161717171717171818182121212121212121212121
212121212222222222222525252525252525252525* COWL, CENTER FR.
...........................* SCREEN, FRONT
................................* COWL, R/L INNER LWR
......................* COWL, R/L INNER UPPER..................*
PANEL R/L INNER ...............................
40. 123464200-AAR-H70ZA SET, R FR. SIDE COWL(PANTHER BLACK
METALLIC)........... 164200-AAR-H70ZB SET, R FR. SIDE COWL(PEARL
FADELESS WHITE)............... 164200-AAR-H80ZC SET, R FR. SIDE
COWL(CANDY BLAZING RED) ..................... 164200-AAR-H80ZD SET,
R FR. SIDE COWL(VIBRANT ORANGE)........................... 1C CANDY
BLAZING REDC CANDY BLAZING RED64250-AAR-H70ZA SET, L FR. SIDE
COWL(PANTHER BLACK METALLIC) ........... 164250-AAR-H70ZB SET, L
FR. SIDE COWL(PEARL FADELESS WHITE)................
164250-AAR-H80ZC SET, L FR. SIDE COWL(CANDY BLAZING
RED)...................... 164250-AAR-H80ZD SET, L FR. SIDE
COWL(VIBRANT ORANGE) ........................... 164206-KRY-970ZA
COWL, R. INNER FR. SIDE (PANTHER BLACK ME)................
164206-KRY-970ZC COWL, R. INNER FR. SIDE (PEARL FADELESS WHITE)
........ 164206-KRY-980Z COWL, R. INNER FR. SIDE ( )...............
164206-KRY-980ZD COWL, R. INNER FR. SIDE (VIBRANT
ORANGE).................... 164207-KRY-970ZA COWL, L INNER FR. SIDE
(PANTHER BLACK ME.)................. 164207-KRY-970ZC COWL, L INNER
FR. SIDE (PEARL FADELESS WHITE).......... 164207-KRY-980Z COWL, L
INNER FR. SIDE ( ) ................ 164207-KRY-980ZD COWL, L INNER
FR. SIDE (VIBRANT ORANGE)...................... 117* COWL, R/L
INNER CENTRE. ..............* SET, R/L FR. SIDE COWL
...................* COWL, R/L INNER
..............................Service Item F.R.T.No.Ref. Part No.
Description Reqd. No./Model(KARIZMA ZMR)F - 1BFRONT
COWLFR.1756423
41. 56764300-KRY-970ZA SET, R. UNDER COWL (PANTHER BLACK
ME.)........................ 164300-KRY-970Z SET, R. UNDER COWL (
)................. 164300-KRY-980ZC SET, R. UNDER COWL (CANDY
BLAZING RED) ....................... 164300-KRY-980ZD SET, R. UNDER
COWL (VIBRANT ORANGE)............................. 164325-KRY-970ZA
COWL, CENTER UNDER (PANTHER BLACK ME.)....................
164325-KRY-970Z COWL, CENTER UNDER ( ) .............
164325-KRY-980ZC COWL, CENTER UNDER (CANDY BLAZING
RED).................... 164325-KRY-980ZD COWL, CENTER UNDER
(VIBRANT ORANGE)......................... 164350-KRY-970ZA SET, L.
UNDER COWL (PANTHER BLACK ME) .........................
164350-KRY-970Z SET, L. UNDER COWL ( )..................
164350-KRY-980ZC SET, L. UNDER COWL (CANDY BLAZING
RED)........................ 164350-KRY-980ZD SET, L. UNDER COWL
(VIBRANT ORANGE) ............................. 1C PEARL FADELESS
WHITEC PEARL FADELESS WHITEC PEARL FADELESS WHITE18Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F -
1BFRONT COWLFR.* COWL, R/L INNER CENTRE. ..............* SET, R/L
FR. SIDE COWL ...................* COWL, R/L INNER
..............................1756423
42. * COOLER COMP., OIL..........................47Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)1234567891015510-KRY-970 OIL HOSE,
A.............................................................................
115520-KRY-970 OIL HOSE,
B.............................................................................
115600-KRY-971 COOLER COMP., OIL
..............................................................
119051-KA3-830 RUBBER, RAD.
MT..................................................................
219052-MN8-000 COLLAR, RAD.
MT...................................................................
290301-KRY-970 NUT CLIP
6MM.........................................................................
291314-ME5-003 O-RING 10X2.6
........................................................................
495701-06016-07 BOLT, FLANGE 6X16
...............................................................
895701-06025-00 BOLT, FLANGE 6X25
...............................................................
296001-06020-00 BOLT, FLANGE SH. 6X20
........................................................ 4F -
1CCOOLER COMP., OILFR.1244557786689910771010310
43. 1234567891011121314151617181935505-SA5-003 BULB SOCKET
ASSY.,...................................................................
137100-KRY-981 METER ASSY.,
COMB....................................................................
137105-KRY-970 RUBBER, METER
SET...................................................................
337105-KRJ-901
CAP.................................................................................................
137110-KRY-981 SP. TA. LCD, METER
ASSY............................................................
137112-KRY-971 COVER,
UPPER.............................................................................
137214-KV7-671 SCREW, TAPPING 3 X
12..............................................................
337612-KRY-981 CASE, UPPER ASSY
.....................................................................
137613-KRY-971 CASE, UNDER
ASSY......................................................................
161304-KRY-900 RUBBER, LIGHT CASE
MOUNT....................................................
264510-KRY-970 STAY FR. COWL
UPPPER.............................................................
188117-KRY-970 RUBBER, MIRROR MOUNT
..........................................................
290501-KRY-970 WASHER, PLAIN
6X18...................................................................
393903-22420 SCREW, TAPPING, 3 X
16.............................................................
2494001-06000-0S NUT, HEX., 6
MM............................................................................
394021-08000-0S NUT HEX CAP
8MM.......................................................................
294101-08800 WASHER PLAIN 8MM
....................................................................
294103-06000 WASHER, PLAIN, 6
MM.................................................................
395801-08040-00 BOLT, FLANGE, 8 X
40...................................................................
2FR.F - 2SPEEDOMETER* METER ASSY., COMB. ........................*
COVER UPPER ...................................* CASE UNDER
ASSY............................* CASE UPPER ASSY.
...........................* CABLE ASSY., SPEEDOMETER .........*
CABLE COMP., INNER ........................19Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1016
17568914
1921231111314141414141414412121931331377714141414151515161718181814141414
44. F - 3FRONT BRAKE MASTER CYL.RF.* SWITCH ASSY., FR.
STOP.................. 0.1* DIAPHRAGM.
......................................* LEVER, R STEERING HANDLE
........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB
ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ...................
.49Service Item F.R.T.No.Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)35340-MA5-670L SW. ASSY., FR.,
STOP.............................................................
145126-KRY-970 HOSE COMP., FR. BRAKE
......................................................
145155-KRY-970 CLAMPER, FRONT
BRAKE.....................................................
145156-KRY-900 CLAMPER, BRAKE
HOSE.......................................................
145504-410-003L BOOT,
COMP.,..........................................................................
145510-KRY-971 M/C SUB ASSY., FRONT BRAKE
............................................ 145512-MA6-006L
PROTECTOR
...........................................................................
145513-HA2-006L CAP MASTER CYLINDER
.......................................................
145517-166-000 HOLDER, MASTER
CYLINDER...............................................
(1)45520-MG7-006L
DIAPHRAGM............................................................................
145521-HA2-006L PLATE,
DIAPHRAGM...............................................................
145530-471-831L CYLINDER SET,
MASTER.......................................................
153175-KFN-850L LEVER RIGHT, STEERING HANDLE
...................................... 190106-MBZ-G00 BOLT, FLANGE
SH. 6 X 10 ......................................................
290114-166-000L BOLT, HANDEL
LEVER............................................................
(1)90145-MS9-610 OIL, BOLT, 10 X
22...................................................................
290545-300-000 WASHER, OIL BOLT
................................................................
490651-MA5-671L
CIRCLIP....................................................................................
193600-04012-1GL SCREW, FLAT, 4 X
12..............................................................
293893-04012-17L SCREW, WASHER, 4 X
12.......................................................
112345678910111213141516171819202422316817221716171716517127
915191123231019212013
45. 94050-06000 NUT, FLANGE, 6
MM..............................................................
196001-06012-07 BOLT, FLANGE, SH., 6 X
12...................................................
296001-06022-07 BOLT, FLANGE, SH., 6 X
22................................................... 2RF.F -
3FRONT BRAKE MASTER CYL.* SWITCH ASSY., FR. STOP..................
0.1* DIAPHRAGM. ......................................* LEVER, R
STEERING HANDLE ........* HOSE COMP., FR. BRAKE. .................
0.4* CYL. SUB ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER
................... .Service Item F.R.T.50No.Ref. Part No.
Description Reqd. No./Model(KARIZMA
ZMR)2122232422316817221716171716517127 915191123231019212013
46. No.F - 3AHANDLE LEVER/SWITCH/CABLE* CABLE COMP., A THROTTLE
...........* CABLE COMP., B THROTTLE ...........* CABLE COMP.,
CHOKE ......................* CABLE COMP., CLUTCH
.....................* SW. COMP., FR. LEVER ......................*
GRIP COMP., THROTTLE. .................. 0.6* GRIP L HANDLE
................................ 0.6* LEVER COMP., L
HANDLE20Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)17910-KRY-970 CABLE COMP., A THROT.
............................................................
117920-KRY-970 CABLE COMP., B
THROT.............................................................
122870-KRY-970 CABLE COMP.,
CLUTCH..............................................................
135150-KRY-971 SWITCH ASSY., LIGHTING ST.
................................................... 135152-KRY-970
COVER CLUTCH SW. TERMINAL
.............................................. 135200-KRY-971 SW.
ASSY.,
WINKER.....................................................................
135330-413-003 SW. COMP., FR.
LEVER...............................................................
145517-166-000 HOLDER, MASTER CYLINDER
................................................... 153140-KRY-980
GRIP COMP., THROT
...................................................................
153166-KRY-980 GRIP L. HANDLE
..........................................................................
153172-KRY-970 BRKT, HANDLE
LEVER................................................................
153174-116-670 PLUG HANDLE LEVER
................................................................
153178-KFN-850 LEVER COMP., L.
HANDLE..........................................................
153182-KFN-850 BOOT L. HANDLE
COVER...........................................................
153192-349-690 BOLT, WIRE
ADJUST....................................................................
153141-KRY-970 PIPE THROTTLE
GRIP.................................................................
188110-AAR-H81ZA MIRROR ASSY.. R BACK (PANTHER BLACK METALLIC)
.......... 188110-AAR-H81ZB MIRROR ASSY., R BACK (PEARL FADELESS
WHITE) .............. 188110-AAR-H81ZC MIRROR ASSY., R BACK (CANDY
BLAZING RED)..................... 188110-AAR-H81ZD MIRROR ASSY., R
BACK (VIBRANT ORANGE) ..........................
11234567891011121314151617RF.28153123789461114293212323022321
13172426161818191920 21272451025252525
47. F - 3AHANDLE LEVER/SWITCH/CABLE* CABLE COMP., A THROTTLE
...........* CABLE COMP., B THROTTLE ...........* CABLE COMP.,
CHOKE ......................* CABLE COMP., CLUTCH
.....................* SW. COMP., FR. LEVER ......................*
GRIP COMP., THROTTLE. .................. 0.6* GRIP L HANDLE
................................ 0.6* LEVER COMP., L
HANDLE21Service Item F.R.T.No.Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)88110-AAR-H81ZF MIRROR ASSY., R BACK (BLUE
METALLIC) .............................. 188120-AAR-H81ZF MIRROR
ASSY., L BACK (BLUE METALLIC).................................
188110-KRY-970F WASHER, A
8MM..........................................................................
288110-KRY-970G WASHER, 8MM
..............................................................................
288115-KRY-970 BASE, R. BACK
MIRROR...............................................................
188116-KRY-970 BASE, L. BACK MIRROR
...............................................................
188120-AAR-H81ZA MIRROR ASSY., L BACK (PANTHER BLACK METALLIC)
............ 188120-AAR-H81ZB MIRROR ASSY., L BACK (PEARL FADELESS
WHITE)................. 188120-AAR-H81ZC MIRROR ASSY., L BACK
(CANDY BLAZING RED)....................... 188120-AAR-H81ZD MIRROR
ASSY., L BACK (VIBRANT ORANGE) ............................
190113-438-000 BOLT. HANDLE LEVER PIVOT
......................................................
190128-KRY-970 BOLT BUTTAN 8 X
27.....................................................................
290130-MEE-000 BOLT SOCKET
...............................................................................
490321-MR8-000 NUT
FIXING....................................................................................
193892-05020-07 SCREW WASHER
5X20.................................................................
193892-05025-07 SCREW WASHER
5X25.................................................................
193892-05035-07 SCREW WASHER
5X35.................................................................
193892-05045-07 SCREW WASHER
5X45.................................................................
194050-06000 NUT FLANGE 6MM
........................................................................
196001-06022-07 BOLT, FLANGE SH
6X22................................................................
2181920212223242526272829303132RF.28153123789461114293212323022321
13172426161818191920 21272451025252525
48. 123456789101112131415161718192035010- 70 KEY
SET................................................................................
135100- 71 SWITCH ASSY., COMB &
LOCK........................................... 153100-KRY-970 PIPE
COMP., R. STEERING HANDLE..................................
153104-KRY-970 WEIGHT, STEERING HANDLE
............................................. 253105-KRY-970
WEIGHT, B STEERING HANDLE..........................................
253107-KTT-910 RUBBER, HANDLE WT.
B.....................................................
253108-MJ0-000 SNAPRING, HANDLE WT
.....................................................
253127-KRY-970 GUIDE COMP.,
CABLE..........................................................
153128-KRY-970 RUBBER HNDL, SEAT
..........................................................
253150-KRY-970 PIPE COMP., L. STEERING
HANDLE................................... 153230-KRY-970 BRIDGE,
FORK TOP
.............................................................
190100-KRY-970 BOLT. SOCKET 8X50
............................................................
190191-KRY-970 SOCKET BOLT
6X75.............................................................
290304-KSP-900 NUT, STEERING
STEM.........................................................
190503-KTR-900 WASHER, STEERING STEM
................................................ 190601-GFC-780
CLIP, 4X60
.............................................................................
290751-KRY-970 DOWEL PIN 4 X
29.8.............................................................
193891-05008-00 SCREW, WASH,
5X8MM.......................................................
295701-08035-00 BOLT, FLANGE
8X35.............................................................
295801-10040-02 BOLT, FLANGE
10X40...........................................................
2AAR-HAAR-HF - 4HANDLE PIPE/TOP BRIDGE/KEY SET* KEY
SET,..............................................* SW. ASSY.,
COMB.& LOCK.................* PIPE STEERING HANDLE
..................* BRIDGE, FORK TOP
...........................53Service Item F.R.T.No.Ref. Part No.
Description Reqd. No./Model(KARIZMA
ZMR)FR.81234455991011121313141516161818202019191266 76671717
49. F - 5STEERING STEMRF.* RACE, STEERING BALL
..................... 1.0(ONE OR ALL)* RACE, STEERING BOTTOM CONE
...* STEM COMP., STEERING ................... 1.1* RACE, STEERING
TOP CONE ........... 0.5* THREAD COMP., STRG.HD. TOP
.......98711101516562131354Service Item F.R.T.No.Ref. Part No.
Description Reqd. No./Model(KARIZMA ZMR)45155-KRY-970 CLAMPER,
FRONT BRAKE.....................................................
145160-KRY-970 STAY COMP., CLAMPER BRACKT.
HOSE.............................. 145165-KRY-970 CLAMPER, SENSOR
CORD....................................................
145170-KRY-970 STAY COMP., CLAMPER SENSOR
......................................... 150301-KTR-900 RACE,
STEERING TOP BALL .................................................
253200-KRY-970 STEM COMP., STEERING
.......................................................
153211-268-010 RACE, STEERING TOP
CONE................................................ 153212-200-000
RACE, STEERING BOTTOM CONE........................................
153214-200-000 DUST SEAL, STRG.
HEAD......................................................
153215-KTR-900 BALL STEERING
ASSY.,..........................................................
253220-KRY-970 THREAD COMP., STEERING HD.
TOP................................... 195701-06012-07 BOLT,
FLANGE,6X12
...............................................................
195701-08030-07 BOLT, FLANGE, 8 X 30
............................................................
296001-06012-07 BOLT, FLANGE, SH., 6 X 12
....................................................
196001-06014-00 BOLT, FLANGE, SH., 6 X 14
.................................................... 296211-06000
BALL STEERING
6MM.............................................................
1612345678910111213141516134515121410
50. 1234561100-KRY-970ZA FENDER, FRONT (PANTHER BLACK
ME)............................... 161100-KRY-970ZC FENDER, FRONT
(PEARL FADELESS WHITE)....................... 161100-KRY-980ZC
FENDER, FRONT (CANDY BLAZING RED) .............................
161100-KRY-980ZD FENDER, FRONT (VIBRANT
ORANGE)................................... 161102-KRY-970 STAY, FR.
FENDER
....................................................................
161103-KRY-900 COLLAR, A FR.
FENDER..........................................................
461105-KTC-900 RUBBER, FR.
FENDER..............................................................
495801-06032-00 BOLT, FLANGE, 6 X
32...............................................................
4F - 6FRONT FENDERFR.* FENDER, FRONT
................................ 0.15534515234344322Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)
51. F - 7FRONT FORKRF.* FORK ASSY.,
FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING,
FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL
SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM
................ 0.9(ADD 0.6 FOR EACH)56Service Item F.R.T.No.Ref.
Part No. Description Reqd. No./Model(KARIZMA ZMR)51400-KRY-971 FORK
ASSY., R FRONT
.........................................................
151401-KRY-971 SPRING, FRONT
FORK...........................................................
251410-KRY-971 PIPE COMP., FRONT
FORK....................................................
251412-KSP-901 SPRING,
REBOUND................................................................
251412-KFN-851 RING,
BACKUP........................................................................
251414-KK4-003 BUSH, GUIDE
..........................................................................
251420-KRY-971 CASE COMP., R FR. BOTTOM
.............................................. 151432-KFN-851
PIECE, OIL
LOCK.....................................................................
251437-KVN-901 RING, PISTON
.........................................................................
251440-KFN-851 PIPE, SEAT
..............................................................................
251455-198-900 BOLT, FRONT
FORK................................................................
251500-KRY-971 FORK ASSY., L FRONT
..........................................................
151520-KRY-971 CASE COMP., L FR. BOTTOM
.............................................. 190116-KAG-900 BOLT,
SOCKET, 8
MM..............................................................
290123-KSP-871 BOLT A FR. FORK
..................................................................
290521-292-000 WASHER, PLAIN, 10.3
MM......................................................
290544-KFN-851 WASHER, SPECIAL 8MM
........................................................
290601-KFN-851 RING, OIL SEAL STOP
............................................................
290651-KRY-970 SNAP RING
31.........................................................................
21234567891011121314151617181914161114327131081756211820151222919
52. F - 7FRONT FORKRF.* FORK ASSY.,
FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING,
FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL
SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM
................ 0.9(ADD 0.6 FOR EACH)57Service Item F.R.T.No.Ref.
Part No. Description Reqd. No./Model(KARIZMA ZMR)91254-GAA-003
SEAL,
DUST.............................................................................
291255-GAA-003R SEAL,
OIL.................................................................................
291356-KAG-900 O-RING
...................................................................................
220212214161114327131081756211820151222919
53. F - 8CALIPER ASSY. R FR.* PAD SET, FR.
....................................... 0.2* BRACKET, RIGHT* PISTON
............................................... 0.5(ADD 0.1 FOR
EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR
........................
0.4RF.58121312131516161411431185957102Service Item F.R.T.No.Ref.
Part No. Description Reqd. No./Model(KARIZMA ZMR)06451-GE2-405L
SEAL SET,
PISTON..................................................................
206455-GCR-016L PAD SET,
FRONT.....................................................................
143352-568-003L SCREW,
BLEEDER..................................................................
143353-461-771L CAP,
BLEEDER........................................................................
145107-MN5-006L PISTON
....................................................................................
243114-KW6-842L SHIM B
.....................................................................................
145108-ML4-006L PAD,
SPRING...........................................................................
145131-GZ0-006L PIN,
BOLT.................................................................................
145132-166-016L BUSH, BOOT
PIN.....................................................................
145133-MA3-006L BOOT, B
..................................................................................
145201-GT4-691L BODY, CALIPER
FR.................................................................
145203-MG3-016L
PLUG,PIN.................................................................................
245215-KA3-732L PIN,HANGER
...........................................................................
245216-166-006L WASHER,
WAVE......................................................................
145290-KGB-611L BRKT. SUB ASSY., R FR. CALIPER
....................................... 190155-KY4-900 BOLT,
FLANGE, 8 X 25
............................................................
2123456789101112131415166
54. 1234567891011121314151642704-MER-D00 WEIGHT, BALANCE
10....................................................................
142705-MER-D00 WEIGHT, BALANCE
20....................................................................
(1)42706-MER-D00 WEIGHT, BALANCE
30....................................................................
(1)42753-KWF-901
RIM,VALVE.......................................................................................
144301-KPL-900 AXLE, FRONT
WHEEL....................................................................
144311-KRY-900 COLLAR, FR. WHEEL SIDE
............................................................
144601-AAR-H71 WHEEL, FRONT
..............................................................................
144620-400-000 COLLAR, FRONT
DISTANCE..........................................................
144711-KRY-971 TYRE FR., 2.75 X
18-42P................................................................
144800-KRY-971 SENSOR ASSY.,
SPEED.................................................................
145163-KRY-970 STAY SENSOR
CORD.....................................................................
145164-KRY-970 CLAMPER SP, SENSOR
.................................................................
145251-KRY-981 DISC, FRONT BRAKE
.....................................................................
190105-KL8-741 BOLT, FR. DISK, 8 X
24...................................................................
590306-KF0-000 NUT. FLANGE,
12MM......................................................................
190755-229-000 OIL SEAL, 21 X 37 X
07...................................................................
191251-KPH-901 DUST SEAL, 40 X 50 X
5.................................................................
196150-63010-10 BEARING, BALL RADIAL,
6301(UU)............................................... 223F -
9FRONT WHEELF.R* AXLE, FR. WHEEL...............................
0.3* GEAR BOX ASSY., SPDMT .................* TUBE, TYRE
........................................ 0.9* TYRE, FR.
............................................* COLLAR, FR. AXLE
DISTANCE .......... 0.4* DISC, FR.
BRAKE................................* BEARING, RADIAL
BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT
...................................34111214138615715Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)1212121216216910
55. 43155-KRY-970 CLAMPER, RR. BRAKE
HOSE................................................ 243310-KRY-970
HOSE COMP, RR.
BRAKE.......................................................
143503-MEE-006
CONNECTOR...........................................................................
143504-MB2-006 BOOT COMP.,
..........................................................................
143510-KRY-971 SUB ASSY., REAR
M/C............................................................
143511-KW7-881 OIL CUP
COMP........................................................................
143512-KRY-971 HOSE COMP., REAR
M/C........................................................
143514-KS6-701 CLAMP, M/C OIL HOSE
...........................................................
243520-MJ6-315 PISTON SET. M/C
....................................................................
143530-MV9-006 PUSH ROD COMP.,
.................................................................
145513-GW0-911 CAP MASTER CYLINDER
.......................................................
145520-GW0-911
DIAPHRAGM............................................................................
145521-GW0-911 PLATE,
DIAPHRAGM...............................................................
146182-MEL-D21
CIRCLIP....................................................................................
146504-KV6-702 JOINT BRK., ROD
....................................................................
190103-MCS-G00 BOLT, FLANGE SH. 6X12
........................................................
290145-MS9-610 OIL BOLT,
10X22......................................................................
290545-300-000 WASHER, OIL BOLT
................................................................
491212-422-006 O-RING 14- 8X2.4
....................................................................
193600-04045-1G SCREW FLAT
4X45..................................................................
2RF.F - 10* REAR BRAKE MASTER CYL................... 0.1*
DIAPHRAGM. ......................................* HOSE COMP., REAR
BRAKE. ................. 0.4* CYL. SUB ASSY., REAR BRAKE MASTER.*
CYLINDER SET, MASTER ................... .Service Item
F.R.T.60No.Ref. Part No. Description Reqd. No./Model(KARIZMA
ZMR)1234567891011121314151617181920REAR BRAKE MASTER
CYL.2321616171718181826271467889101112131415192120202213525182427
56. 93893-04012-17L SCREW WASH, 4X12
..............................................................
194002-08000-0S NUT, HEX 8MM
........................................................................
194201-20150 PIN. SPLIT,
2.0X15...................................................................
194305-20102 PIN, SPRING
2X10...................................................................
195015-54000 PIN D,
JOINT............................................................................
195701-06012-08 BOLT,
FLANGE-6X12...............................................................
195701-06022-08 BOLT, FLANGE 6X22
...............................................................
2RF.F - 10Service Item F.R.T.61No.Ref. Part No. Description Reqd.
No./Model(KARIZMA ZMR)21222324252627REAR BRAKE MASTER
CYL.2321616171718181826271467889101112131415192120202213525182427*
REAR BRAKE MASTER CYL................... 0.1* DIAPHRAGM.
......................................* HOSE COMP., REAR BRAKE.
................. 0.4* CYL. SUB ASSY., REAR BRAKE MASTER.* CYLINDER
SET, MASTER ................... .
57. F - 10ACALIPER ASSY. REAR* PAD SET, REAR.
....................................... 0.2* BRACKET, RIGHT* PISTON
............................................... 0.5(ADD 0.1 FOR
EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR
........................ 0.462Service Item F.R.T.No.Ref. Part No.
Description Reqd. No./Model(KARIZMA ZMR)06435-KRY-971 PAD SET,
RR............................................................................
106451-MA7-405 SEAL SET,
PISTON..................................................................
143107-MA7-006 PISTON
....................................................................................
143114-KRY-971 SHIM B
.....................................................................................
143115-KRY-971 HOLDER REAR
CALIPPER.....................................................
143150-KRY-971 CALIPER SUB ASSY.,
REAR..................................................
143190-KRY-971 BRKT SUB ASSY.,
REAR.........................................................
143215-KGH-901 PIN,HANGER
...........................................................................
243352-568-003L SCREW
BLEEDER...................................................................
143353-461-771L CAP
BLEEDER.........................................................................
145108-ML7-922
SPRING,PAD............................................................................
145111-MAJ-G41 STOPPER
RING.......................................................................
145131-GZ0-006L PIN,
BOLT.................................................................................
145132-166-016L BUSH, BOOT
PIN.....................................................................
145133-MA3-006L BOOT, B
..................................................................................
145203-MCC-006
PLUG,PIN.................................................................................
145216-166-006L WASHER,
WAVE......................................................................
145216-KPP-861 TORQUE NUT
..........................................................................
190127-KRY-970 BOLT, TORQUE
LINK...............................................................
190155-KY4-901 BOLT FLANGE 8X
5.................................................................
21234567891011121314151617181920213456781210911151314171918162020
58. 12345678910111213141516171841201-KRY-900 SPROKET, FINAL
DRIVEN (40 T)....................................................
141241-KSP-900 DAMPER, REAR
WHEEL.................................................................
442301-KRY-900 AXLE, REAR
WHEEL.......................................................................
142303-KRY-931 SLEEVE, REAR
AXLE......................................................................
142311-KRY-930 COLLAR, REAR WHEEL SIDE
........................................................
142601-AAR-H71 WHEEL REAR
..................................................................................
142611-KRY-930 FLANGE FINAL
DRIVEN..................................................................
142620-KSP-900 COLLAR, REAR AXLE
DISTANCE...................................................
142704-MER-D00 WEIGHT, BALANCE, 10
...................................................................
142705-MER-D00 WEIGHT, BALANCE, 20
...................................................................
(1)42706-MER-D00 WEIGHT, BALANCE, 30
...................................................................
(1)42711-KRY-971 TYRE, REAR
...................................................................................
142753-KWF-901 RIM, VALVE
(TRITON)......................................................................
143251-KRY-981 DISK, REAR BRAKE
........................................................................
190105-KL8-741 BOLT DISC
8X24..............................................................................
490304-KCS-920 NUT, U 10
MM.................................................................................
490305-KVN-900 NUT, U 14
MM.................................................................................
190559-KRY-970 WASHER, L. REAR AXLE
...............................................................
190559-KRY-970 WASHER, L REAR AXLE
.................................................................
190560-KRY-970 WASHER, R REAR
AXLE................................................................
1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL
........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL
.............................. 0.3* SLEEVE, RR. AXLE
............................. 0.5* WHEEL COMP.,
REAR.........................* FLANGE, FINAL DRIVEN
.................... 0.8* BEARING, BALL
RADIAL.....................(ADD 0.1 FOR EACH)* TYRE,
REAR........................................24Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F -
11REAR WHEELF.R15222471
14211638225249610182621313131312252320111719
59. 25192021222324252690560-KRY-970 WASHER, R RR AXLE
.....................................................................
191253-KSP-901 DUST, SEAL, 30 X 47 X 8
................................................................
191257-230-003 OIL SEAL 28X42X7
..........................................................................
191352-KSP-900 O-RING 51X2
...................................................................................
192915-10025-0E BOLT, STUD, II 10 X
25....................................................................
495020-15100 NUT, E
STEM..................................................................................
196140-63020-10 BEARING, BALL RADIAL, 6302(UU)
............................................... 196150-60050-10
BEARING, BALL RADIAL,
6005....................................................... 1*
SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL
........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL
.............................. 0.3* SLEEVE, RR. AXLE
............................. 0.5* WHEEL COMP.,
REAR.........................* FLANGE, FINAL DRIVEN
.................... 0.8* BEARING, BALL
RADIAL.....................(ADD 0.1 FOR EACH)* TYRE,
REAR........................................Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F -
11REAR WHEELF.R15222471
14211638225249610182621313131312252320111719
60. 123456789101112131419052-KV0-000 COLLAR, RADIATOR MOUNT
.......................................................
277110-ML7-922 LOCK ASS., SEAT
..........................................................................
177156-KRY-900 CABLE, SEAT LOCK
......................................................................
177160-KRY-970 COVER, SEAT LOCK CABLE.
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