Spoolable RTP Line Pipe
Company & Product Presentation
March 2014
CONTENT
Company Profile
Standards & Certification
Product Features
Production Process
Reference
Clients Comments
Case Study
Company Profile
Over 30 years dedication to Flexible Composite Pipe R&D and manufacture
Globalized R&D platform, 22 patents, 5 industry innovation awards.
Undertaker of National Offshore Flexible Composite Pipe Research and Development 863 Program of China
Industry Leading expertise, the first drafter and reviser of Chinese Flexible Composite Pipe Industry Standards(SY.6662-2012)
Dominates China oil & gas fields with 90% market share Up to 2014, more than 20000KM Flexible Composite Line
Pipe was installed. Qualified Vender of CNPC , SINOPEC,CNOOC in their China
and globle operations.
Standards &Certification
Certified and manufacture completely under API Quality ManagementSystem of API Q1,ISO/TS 29001 and ISO 9001:2008.
comply with the standards of API 15S, Shell DEP 31.40.10.20-Gen and GOST 224800 for Flexible Composite Pipe System.
Product Features
Benefits of using Hengantai FlexpipeEconomic:
Install in 40-70% of the time, 35-65% lower installed cost than welded steel line pipe
Light weight, minimal manpower and equipment requirement
No welding, field bending, coating or X-ray costs
Zero operational maintenance cost
Extremely lower life circle costs
Technical
Improved Safety/ and limited impact on nature and environment
100% corrosion free
No scaling, higher flow capacity compared with same size steel line pipes
Continuous length and fewer connections
Standardized and reliable connection systems
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
steel pipe RTP
operating expenses
Testing
Bends
Pipe
Pipe joint
Construction
35% cost saving
Note: An typical cost estimation Indicates that the cost of
SRTP maybe at least 35% lower than that of steel pipeline.
This figure refers to a pipeline with a diameter of 150mm
and a length of 4Km on a flat.
Product Features
Applications
Oil & Gas Gathering and flow line CO2, H2S, Water & injection and transmission and disposal line
Multiphase liquid Transmission & Utility Pipelines
Relining existing pipelines Mining industry injection lines, pumping lines, process piping
Other corrosive liquid Industrial Pipeline
Product Features
Figure 1: Illustration of meter setup in
allocation problems, simplified for clarity. A
host field "A" processing plant
separates, processes and exports
hydrocarbon flows from field "A", and two
satellite fields "B" and "C".
Legend: Red M is custody transfer
meter, black M fiscal meter, gray M indicate
optional allocation meter.
SRTP Line Pipe applicable for Multiphase
flow pipeline, gathering line and flowing line
and water methanol injection lines and
waste water disposal
Application Demonstration in Oil Fields
Product Features
Performance Highlights
Hengantai SRLP patented polyester fiber
reinforced and HDPE inner liner design offers:
Suitability for broad range of applications including oil,gas,water and methanol, H2S, CO2.
Unmatched flexibility for ease of handling around corners and bends.
Industry leading impact resistance; suitable for rugged terrains.
Good roughness coefficient providing high flow capacities.
Design life up to 50 years
Product Features
Inner linner : Extruded with High Density Polyethylene (HDPE) , PEX, PA, PVDF as a barrier for conveyed fluids transportation and maintain integrity.
Structure Layer: Weaved and inter-twined by high
molecular, polymer fibre, Glass fiber, Aramide fiber and
steel wire and stripes tape: Normally two or four layers
that provide internal pressure resistance to pipe wall.
Outer Protection Layer: Extruded with polymer material
or polyethylene, with the function of sealing and
protection from external elements.
Outer Protection Layer
Aramide Fiber Layer
Polyethylene Liner
Outer Protection Layer
Polyethylene LinerSteel Wire LayerSteel strip Layer
Product Features
Couplings and Fittings
Product Features
Coupling and Fitting System
Buckle-press Type Joint
Flange Type Joints
Product Features
Common Size and Operating Data
Products Families Available Nominal ID
(inch)
Operating Tem
()
Max Operating Pressure
(PSI
Polyester Fiber Reinforced (PFRP-I)
1~4 -40~65 300-1500
Glass Fiber Reinforced
(GFRP-I)1~6 -40~90 300-1500
Aramide Fiber Reinfored (AFRP-I)
2~6 -40~90 300-2320
Steel Wire Reinforced
(SRRP-II)2~6 -40~90 300-2900
Note:1.Above values apply to a maximum operating temperature of 65 and safety factor 3.75 as per API RP 15S . 2.According to Shell DEP 31.40.10.20 Sep 2013, at lower temperature the Maximum Operating Pressure can be higher if the Principal agree to use a minimum safety factor 2.5 as per API 17J.3.Smaller diameters is available by special orders
Product FeaturesTechnical Data
Physical Properties Unit SRTP Fiberglass Steel Pipe
Linear expansion 1/ 9.510-5 2.010-5 1.210-5
Thermal conductivity Kcal/(m ) 0.30 0.35 27.2
Yield strength MPa 120 250
Specific gravity g/cm3 1.15 1.75 7.85
Elastic modulus Kgf/cm2 30 19600
Surface Roughness mm 0.0072 0.05 2.3
Thermal deformation temperature 110 130 -
Vicat softening point 100 82 -
Heat resisting temperature 110 65 400-900
Product FeaturesPerformance Comparison With Steel Pipe
Item SRP Pipe Steel Pipe
Material
HDPE,PVDF,PEX, with polyaramid, glass fiber ,polyester fiber and steel wire reinforcement and our protection layer
Steel
Pressure Capacity
High pressure High pressure
Anti-corrosion treatment
Not required Required
Anti-corrosion effect
100% Corrossion free Corrosive, scaling
Fluid Coefficiency
Low friction. no scaling. maintenance free.
Scaling. Maintenance required.
SafetyNo leakage and less coupling with continue length up to 2000M line pipe
Many connection couplings and fittings with leakage potential
Product Features
Installation Comparison with Steel Pipe
Items SRTP Pipe Steel Pipe
Connection TypeLess connection with faster and easier and standardized fittings
Many welding connection, man power and time consuming
Installation equipment Light and easily handlingHeavy, man power consuming and many
handling and testing equipment required
Installation efficiency 5-10 Km/day 2 Km/day
Installation ManpowerSingle project technical supervisor with few service worker
Professional engineers for pipeline welding
installation, testing
Maintenance Maintenance free regular maintenace required
Supply formSupplied by coil in continuous length, 150-2000M per spool
Straight pipe. 12M,18M length
Production Process
Extrusion Process
Production Process
Inter-winding Equipment for Reinforcement Layer
Production ProcessFinished Products
Shipment & InstallationShipment
Shipment & InstallationInstallation Minimal professional engineering manpower Less heavy installation equipment Rapid material deployment Less material multi-handling on site
Installation Smaller footprint and limited impact on nature and environment
5-10KM installation per day
Shipment & Installation
Installation Minimal professional engineering manpower Less heavy installation equipment Rapid material deployment Less material multi-handling on site
Clients Comments
Products tested by state agencies fully meeting the
designed and operating requirements and application.
Much lower and improved service life compared with
traditional steel line pipe
Excellent flexibility for construction and installation such
that no limit by terrain.
Reduced impact on the project zones and much less
disturbance to land, vegetation, and environment minimal
Excellent performance of stability, heat transfer, erosion
resistance,100% corrosion free, tensile
strength, tightness and economic advantage all excellent.
Case Study
CNPC PCOC Oil Field Methanol and
Water Injection Pipeline
Location: CNPC PCOC 3rd Oil
Production Plant
Time: from 2003-2010
Application: Water and Methanol
injection pipeline
Pipe: DN17 PN32MPa -4000KM
DN40~90 PN16~25MPa-1000KM
Case Study
CNPC Tarim Oil Field Oil & Gas and
Water Gathering Pipeline
Location: CNPC Talimu oil Gas
Production Plant
Time: from 2006-2010
Application: Oil, Gas and water
gathering pipeline
Pipe: DN40~90 PN16~32MPa-200KM
Case Study
CNPC Jilin Oil Field Oil Gathering Pipeline
Location: CNPC Jinlin oil Field 1st oil
Production Plant
Time: Oct.2004
Application: Oil gathering pipeline
Pipe: DN50 PN6.4 -20KM
Case Study
CNPC PCOC Zhenbei and Xifeng Oil
Field Water Injection line
Location: Ordos Basin
Time: Oct.2006
Application: Water injection line
Nominal Pressure: 25Mpa
Operation Pressure: 20.5 Mpa, 15Mpa
Pipe: MID65 PN25 -166KM
Case Study
CNPC Middle Taklimakan Desert Gas Field
Desulfurization Project
Location: Xijiang Taklimakan
Time: Jun.2009
Application: Gas and Condensate,
water transmission
Operation Pressure: 9.2 Mpa
Operation Tem: 58.2
Pipe: RFQ-102-16-16Mpa, 3600M
Case Study
TOTAL Sulige Gas Field
Location: Ordos, Inner Mongolia
Time: Dec.2013
Application: methanol and water injection
pipeline
Pipe: RFC 35-12Mpa -30KM
RFS-80mm-12Mpa-22KM
Case Study
PDVSA Maracaibo Oil & Gas Field Oil & Gas
Gathering line
Project Details: Project scope: Design, manufacture and supply products according to the clients requirementLocation: Maracaibo, VenezuelaTime: In processingApplication: Oil and gas gatheringDescription: In order to guarantee reliable and high efficient oil Gas gathering form subsea well head to storage facility over the sea, HATFLEX SRRP-II steel wire rope reinforced Flexible Composite line pipe is well satisfied clients requirement for excellent corrosion resistance, anti- buoyancy, rapid and easyInstallation and fairly low cost than traditional steel line pipe.
.
Pipe System: HATFLEX SRRP-II 2, 4 Line pipe with Max Operating Pressure 1160 PSI for 2 and 1740PSI for 4, length of 98Km
Thanks for your attention!
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