Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
BOOM80008504 1 BOOM ASSEMBLY - 4 SECTION 9(COMPLETE ASSEMBLY)6372100420 CYLINDER ASSEMBLY-7" TROMBONE TELESCOPE 17(COMPLETE ASSEMBLY)6372100419 CYLINDER ASSEMBLY - 7" TELESCOPE 21(COMPLETE ASSEMBLY)7718100015 SHEAVE ASSEMBLY - NYLATRON 2580009303 BOOM KIT 272188910132 GUIDE ASSEMBLY - BOOM CABLE 29(COMPLETE ASSEMBLY)3486000212 2 WEIGHT AND CHAIN ASSEMBLY 31(COMPLETE ASSEMBLY)80001799 4 HOOK BLOCK ASSY-75MT/80T (GJC) 337053100010 5 BALL ASSEMBLY - OVERHAUL 37
10 TON SWIVEL(COMPLETE ASSEMBLY)2165910022 6 NOSE INSTALLATION - AUXILIARY BOOM 397718100017 SHEAVE ASSEMBLY 41(COMPLETE ASSEMBLY)7598100092 8 KIT, LMI S/S IFLEX 5 436581100065 8 LIGHTS INSTALLATION - BOOM 456581100024 LIGHT ASSEMBLY - MODIFIED BOOM 47(COMPLETE ASSEMBLY)6872100058 SWITCH INSTALLATION - BOOM LIGHTS 49(NOT AVAILABLE AS ASSEMBLY)6246100216 CABLE ASSEMBLY - BOOM LIGHTS 51(COMPLETE ASSEMBLY)7826000641 8 SOCKET, 3/4 OPEN WEDGE 537598100132 9 KIT INSTALLATION - iFLEX 5 LMI BOOM 59
LWG5089333104035 REEL ASSEMBLY - LWG509 CABLE 61(COMPLETE ASSEMBLY)9333101437 ROLLER GUIDE ASSEMBLY 639333103565 BOX ASSEMBLY - JUNCTION 659333102633 FLAG ASSEMBLY - A2B 67
RETAINER(COMPLETE ASSEMBLY)9333102765 CONNECTOR ASSEMBLY 69
DUMMY PLUG, 2-PIN
I
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
6978100772 10 KIT INSTALLATION - LMI BOOM 717598100004 11 KIT-LMI AUXILARY BOOM NOSE 736978100258 12 KIT INSTALLATION - AUXILIARY 75
BOOM NOSE80024921 20 HOOK BLOCK 40T/35MT(W/QUK) 777598100144 26 KIT - LMI WIRELESS ANEMOMETER 8180014574 30 LIFT CYLINDER & LOWER PIN INSTALLATION 8380014575 LIFT CYLINDER 857926101011 VALVE ASSEMBLY - 3/4 HOLDING 89(COMPLETE ASSEMBLY)
SUPERSTRUCTURE80005426 1 TURNTABLE WELD AND DRIVE INSTALLATION 91(RT875E)7576134157 BOX ASSEMBLY - SWING 97(COMPLETE ASSEMBLY)6364101711 2 SWIVEL INSTALLATION - ELECTRIC 103
HYDRAULIC, WATER AND AIR CONDITIONING6364101726 SWIVEL ASSEMBLY - ELECTRIC, 105
HYDRAULIC, WATER AND AIR CONDITIONING7364100165 SWIVEL ASSEMBLY - 14 PORT 107
HYDRAULIC, WATER AND AIR CONDITIONING(COMPLETE ASSEMBLY)7753100037 RING ASSEMBLY - SLIP 113
15 CONDUCTOR(COMPLETE ASSEMBLY)6978100941 3 ELECTRICAL SYSTEM INSTALLATION 119
- SUPERSTRUCTURE(RT875E)6512100990 HARNESS ASSEMBLY - SUPERSTRUCTURE 123(RT875E)(COMPLETE ASSEMBLY)6872100045 SWITCH ASSEMBLY - PROXIMITY 127(NORMALLY OPEN)(COMPLETE ASSEMBLY)80019316 4 VALVE INSTALLATION-SS 1297926100829 VALVE ASSEMBLY - 4 SECTION MAIN 133(COMPLETE ASSEMBLY)7926100830 VALVE ASSEMBLY - SWING, STEER AND BRAKE 141(COMPLETE ASSEMBLY)80019305 DUAL ACCUMULATOR CHARGE VALVE 147
II
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
7926100831 VALVE ASSEMBLY - CAB TILT 149(COMPLETE ASSEMBLY)7926100833 VALVE ASSEMBLY - COUNTERWEIGHT REMOVAL 153(COMPLETE ASSEMBLY)7926100820 VALVE ASSEMBLY - 2 SPEED SWING 157(COMPLETE ASSEMBLY)2189210098 5 HOIST INSTALLATION - MAIN 1597974100067 HOIST ASSEMBLY - HP30-18G 167(COMPLETE ASSEMBLY)2189110023 6 BOLT INSTALLATION - BEARING 1737781050602 6 3/4" DIA WIRE ROPE 6X37 600 FT 1752197210021 7 MIRROR INSTALLATION - HOIST 1776978100727 9 KIT INSTALLATION - iFLEX 5 LMI 179
SUPERSTRUCTURE2189210043 11 CYLINDER INSTALLATION - 181
COUNTERWEIGHT PINNING7372100287 CYLINDER ASSEMBLY - 3" 183
HOIST PIN REMOVAL(COMPLETE ASSEMBLY)6258100005 11 BINDER INSTALLATION 1856974100098 12 INDICATOR INSTALLATION - HOIST ROTATION 1877352100034 CONTROL ASSY - HOIST ROTATION INDICATOR 189(COMPLETE ASSEMBLY)2188310011 17 COVER INSTALLATION - VALVE 1916543100132 21 LINES INSTALLATION - AIR CONDITIONING 193(SUPERSTRUCTURE)80015924 23 HYDRAULIC LINES INSTALLATION 199
SUPERSTRUCTUREWITH FUTURE AUXILIARY
80012792 25 HYDRAULIC LINES INSTALLATION - CAB 207FUTURE AUXILIARY
2188210012 31 COUNTERWEIGHT INSTALLATION 211- 1800 LBS.(WITHOUT AUXILIARY HOIST)
2188210071 COUNTERWEIGHT ASSEMBLY 213- 1800 LBS.(WITHOUT AUXILIARY HOIST)
2189210086 CYLINDER ASSEMBLY - COUNTERWEIGHT 215(COMPLETE ASSEMBLY)7372100292 CYLINDER ASSEMBLY - 3 1/2" CWT REMOVAL 217(COMPLETE ASSEMBLY)
III
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
SUPERSTRUCTURE CAB80007387 1 CAB INSTALLATION 21980007388 CAB ASSEMBLY 2256245101084 CAB (WITH DOOR INSTALLATION) 2336245101160 DOOR INSTALLATION - CAB 235(NOT AVAILABLE AS ASSEMBLY)7498000954 SKYLIGHT ASSEMBLY - SLIDING 2377498000885 WINDOW ASSEMBLY - REAR 239(COMPLETE ASSEMBLY)6246100045 CABLE ASSEMBLY 241(COMPLETE ASSEMBLY)7926100786 VALVE ASSEMBLY - TREADLE 243( SWING BRAKE )(COMPLETE ASSEMBLY)7425100015 FAN ASSEMBLY - 12 VOLT CAB 247(COMPLETE ASSEMBLY)80005720 2 FRONT CONSOLE INSTALLATION 24980005719 CONSOLE ASSEMBLY - FRONT 251(COMPLETE ASSEMBLY)80005718 PANEL ASSEMBLY - FRONT CONSOLE 255(COMPLETE ASSEMBLY)80004188 HARNESS ASSEMBLY - FRONT CONSOLE 2696512100386 HARNESS ASSEMBLY - POTENTIOMETER 275(COMPLETE ASSEMBLY)6001100018 3 ACOUSTICS INSTL - RT"E" 2797576134127 RT"E" SERIES ACOUSTICS KIT 28180012788 4 CONTROL SEAT INSTALLATION 283
SINGLE AXISWITHOUT AUXILIARY HOIST
80012790 CONTROL SEAT ASSEMBLY - 285SINGLE AXISWITHOUT AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY - PROXIMITY 289(NORMALLY OPEN)(COMPLETE ASSEMBLY)80005805 SINGLE AXIS CONTROLLER 2917511100028 HANDLE ASSEMBLY (W/SOLENOID) 2936512100551 HARNESS ASSEMBLY - SEAT 299(COMPLETE ASSEMBLY)
IV
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
80006885 5 ELECTRICAL SYSTEM INSTALLATION - 305SUPERSTRUCTURE - CAB
2189210017 6 CONTROL LEVER INSTALLATION - 309COUNTERWEIGHT
6245100096 7 PEDAL INSTALLATION - BRAKE 3117926100619 VALVE ASSEMBLY 313
WITH TREADLE6245100094 8 SHIFTER INSTALLATION - 315
TRANSMISSION80001553 10 VALVE INSTALLATION - STEER 3177926101004 VALVE ASSEMBLY - STEERING CONTROL 319(COMPLETE ASSEMBLY)6245100334 11 PEDAL INSTALLATION - THROTTLE 321( ELECTRIC )7598100142 12 KIT - LMI iFLEX 5 CAB 3259333103866 CENTERAL UNIT - IFLEX 5 3279333103868 GRAPH. CONSOLE (VER.) - IFLEX5 3296978100722 13 KIT INSTALLATION - iFLEX5 LMI CAB 33380004631 14 AIR CONDITIONING & HEATER INSTALLATION 335(CAB)80006748 KIT - CAB HEATER AND AIR CONDITIONER 337(COMPLETE ASSEMBLY)6942100005 15 SCREEN INSTALLATION - SUN 3412189410000 16 TILT INSTALLATION - CAB 3437372100250 CYLINDER ASSEMBLY - 2 1/2" STEER 345(COMPLETE ASSEMBLY)2189210027 16 SUPPORT INSTALLATION - CAB 3476576100672 17 KIT- RT"E" SERIES CAB STD COMP 3492189210090 18 PIN INSTALLATION - LOCK 3516581100005 18 SPOTLIGHT INSTALLATION 35380008131 19 LMI INTERNAL LIGHT BAR INSTALLATION 3552189310016 22 AIR CONDITIONING INSTALLATION 357
- SUPERSTRUCTURE7576134497 KIT - AIR CONDITIONER CONDENSER 359(COMPLETE ASSEMBLY)6872100057 22 SWITCH INSTALLATION - 361
AIR CONDITIONER(NOT AVAILABLE AS ASSEMBLY)
V
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
6872100058 23 SWITCH INSTALLATION - BOOM LIGHTS 363(NOT AVAILABLE AS ASSEMBLY)6245100355 24 COVER INSTALLATION - CAB REAR 3656543100133 24 LINES INSTALLATION - AIR CONDITIONING 367(CAB)(FOR REFERENCE ONLY)7576134413 KIT - AIR CONDITIONER HOSE 369(COMPLETE ASSEMBLY)6978100811 27 KIT INSTALLATION-LMI WIRELESS ANEMOMETER 3736581100004 29 LIGHT INSTALLATION - STROBE 375
LOWERWORKS/CARRIER80017056 1 CARRIER FRAME COMPLETE 37780017012 CARRIER FRAME ASSEMBLY 37980020579 OUTRIGGER BEAM INSTALLATION 38180020580 OUTRIGGER BEAM ASSEMBLY 3837372100240 CYLINDER ASSEMBLY-5 1/2" OUTRIGGER JACK 385(COMPLETE ASSEMBLY)6372100452 CYLINDER ASSEMBLY - OUTRIGGER EXTENSION 387(COMPLETE ASSEMBLY)7372100235 CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION 389(COMPLETE ASSEMBLY)80004474 1 DECAL INSTALLATION - RT800E 391
875E - STANDARD(FOR REFERENCE ONLY)80004473 DECAL INSTALLATION - RT800E 395(STANDARD)6376204222 DECAL INSTALLATION - RT800E 397(STANDARD CARRIER)6376206382 DECAL INSTALLATION - RT875E 399(STANDARD SUPERSTRUCTURE)6376204240 DECAL INSTALLATION - RT800E 401(STANDARD BOOM)80011203 2 FENDER & DECKING INSTALLATION 4032189110040 DOOR ASSEMBLY - FUEL TANK COVER AND 407(COMPLETE ASSEMBLY)2189110032 COVER INSTALL - HYDRAULIC TANK 4092189810083 3 ENGINE HOOD ASSEMBLY AND 411
REAR COVER INSTALLATION2189810082 HOOD ASSEMBLY - ENGINE 413(COMPLETE ASSEMBLY)
VI
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
2189110018 4 FLOAT INSTALLATION - OUTRIGGER 4156458000573 FLOAT ASSEMBLY - OUTRIGGER 41780007580 5 HOOKBLOCK TIE-DOWN INSTALLATION 4192174110022 7 MIRROR INSTALLATION - 421
REAR VIEW2189110028 8 STEP INSTALLATION 42380012193 9 ELECTRICAL SYSTEM INSTALLATION - CARRIER 429
RT800E380012194 HARNESS ASSEMBLY - CARRIER 441
RT800E380003461 PANEL ASSEMBLY - ENGINE RELAYS 4476512100807 HARNESS ASSEMBLY - ENGINE RELAY PANEL 449(COMPLETE ASSEMBLY)80010719 CABLE KIT-RT800E RELAY PANEL 45180010718 CABLE KIT-RT800E BATTERIES 4532189110073 10 RESERVOIR INSTALLATION - HYDRAULIC 4557880100109 RESERVOIR ASSEMBLY - HYDRAULIC 459(COMPLETE ASSEMBLY)9437100863 FILTER ASSEMBLY, RETURN HYD. 46380017048 11 VALVE INSTALLATION-CARRIER 465
WITHOUT DIFFERENTIAL LOCK80003272 VALVE ASSEMBLY - REAR STEER,AXLE LOCKOUT 469
AND FAN DRIVE(COMPLETE ASSEMBLY)7926100911 VALVE ASSEMBLY - PARK BRAKE RANGE SHIFT 473(COMPLETE ASSEMBLY)7926100796 VALVE ASSEMBLY - OUTRIGGER/STABLIZER 477(COMPLETE ASSEMBLY)80011198 MANIFOLD,SELECTABLE PSI REDG 4812189710006 12 AXLE INSTALLATION - REAR 483
STANDARD DIFFERENTIAL7049101498 AXLE ASSEMBLY - REAR DRIVE STEER 487
WITHOUT DIFFERENTIAL LOCK(COMPLETE ASSEMBLY)9049112794 DIFF. CARRIER GROUP 4899049112795 HOUSING, AXLE GROUP 4939049112796 HUB & SHAFT GROUP 4979049112570 BRAKE GROUP 501
VII
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
9049112541 BRAKE ASSEMBLY GROUP 5037372100254 CYLINDER ASSEMBLY - 3 1/2" STEER 505(COMPLETE ASSEMBLY)7372100255 CYLINDER ASSEMBLY - 5" LOCKOUT 507(COMPLETE ASSEMBLY)6872100045 SWITCH ASSEMBLY - PROXIMITY 509(NORMALLY OPEN)(COMPLETE ASSEMBLY)2189510004 13 AXLE INSTALLATION - FRONT 511
STANDARD DIFFERENTIAL7049101497 AXLE ASSEMBLY - FRONT DRIVE STEER 513
WITHOUT DIFFERENTIAL LOCK(COMPLETE ASSEMBLY)9049112790 DIFF. CARRIER GROUP 5159049112791 HOUSING, AXLE GROUP 5199049112792 HUB & SHAFT GROUP 5239049112554 BRAKE GROUP 4,SET 5279049112541 BRAKE ASSEMBLY GROUP 5297372100112 CYLINDER ASSEMBLY - 3 1/2" STEER 531(COMPLETE ASSEMBLY)80022000 BRAKE ASSEMBLY-PARKING 53380000665 14 DRIVELINE INSTALLATION 53780000613 DRIVE LINE ASSEMBLY 539
WITH CENTER BEARING(COMPLETE ASSEMBLY)80000618 DRIVE LINE ASSEMBLY 541(COMPLETE ASSEMBLY)80000617 SLIP SHAFT ASSY 5436970100213 15 TIRE AND WHEEL INSTALLATION - 545
29.5 X 25 GENERAL6970100214 TIRE AND WHEEL ASSEMBLY - 547
29.5 X 25 GENERAL(COMPLETE ASSEMBLY)7970100070 WHEEL ASSEMBLY - 25 X 25.00 549(COMPLETE ASSEMBLY)80013841 16 ENGINE INSTALLATION-TIER3 55580013842 ENGINE ASSEMBLY-TIER 3 563(C.E. CONFORMITY)80008215 TRANSMISSION ASSEMBLY 571
VIII
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
90014184 CONVERTER HOUSING GROUP 57390014187 CASE, TRANSMISSION GROUP 57790014193 REAR COVER GROUP 58190014197 DRIVE PLATE GROUP 58390014200 TURBINE SHAFT/OIL BAFFLE GROUP 5859904110143 TURBINE/IMPELLER GROUP 58790014204 PUMP DRIVE GROUP 58990014212 REVERSE & HIGH SHAFT GROUP 59190014216 FORWARD & 2ND SHAFT GROUP 59590014220 FORWARD & REVERSE GEAR GROUP 59990014221 LOW SHAFT GROUP 60190014223 IDLER SHAFT GROUP 60590014236 OUTPUT SHAFT GROUP 60790014243 CHARGE PUMP & REGULATOR GROUP 61190014250 PRESSURE REGULATOR GROUP 61390014263 CHARGE PUMP GROUP 61590014264 ELECT. CONTROL VALVE GROUP 6179904110078 HI & LOW SHIFT CONTROL GROUP 61990014268 OUTPUT FLANGE GROUP 6219904110171 PUMP ADAPTOR GROUP 62390014269 PUMP DRIVE SLEEVE ASSY. GROUP 62580011425 PUMP ASSY 6277722100061 PUMP ASSEMBLY - 1 SECTION GEAR 631(COMPLETE ASSEMBLY)80013868 ESI ENGINE RT800E3 6356512100806 HARNESS ASSEMBLY - ENGINE 639(COMPLETE ASSEMBLY)7246100378 KIT - CABLE (ENGINE) 645(COMPLETE ASSEMBLY)80003377 17 RADIATOR INSTALLATION 64780003379 RADIATOR ASSEMBLY 65180001744 COOLER ASSEMBLY - RADIATOR/CHARGE AIR 653(COMPLETE ASSEMBLY)2189810055 TANK ASSEMBLY - SURGE 655(NOT AVAILABLE AS ASSEMBLY)
IX
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
80006524 18 EXHAUST SYSTEM INSTALLATION 65780010303 19 AIR INTAKE INSTALLATION 6597304100012 CLEANER ASSEMBLY - AIR 663(COMPLETE ASSEMBLY)80005010 20 OIL COOLER INSTALLATION- 665
HYDRAULIC TRANSMISSION7726191192 COOLER ASSEMBLY - 667
HYDRAULIC AND TRANSMISSION OIL(COMPLETE ASSEMBLY)2189110015 22 TRAY INSTALLATION - STORAGE 669( WITH MAT )2174110008 23 HOOK INSTALLATION - PINTLE 67180005250 HOOK ASSEMBLY - PINTLE 673(COMPLETE ASSEMBLY)2189810075 26 FILTER INSTALLATION - TRANSMISSION 6757437100235 FILTER ASSEMBLY 677(COMPLETE ASSEMBLY)6543100113 27 LINES INSTALLATION - AIR CONDITIONING 679(CARRIER)7576134182 KIT - AIR CONDITIONER HOSE 681(COMPLETE ASSEMBLY)2189810073 28 COMPRESSOR INSTALLATION- AIR CONDITIONER 6837576134445 KIT - CUMMINS AIR CONDITIONER COMPRESSOR 685
12 VOLT(COMPLETE ASSEMBLY)80017042 29 HYDRAULIC LINES INSTALLATION-CARRIER 6912189110033 30 COVER INSTALLATION - OUTRIGGER GRILL AND 6992189310012 36 TANK INSTALLATION - FUEL 7017880100065 TANK ASSEMBLY - FUEL 705(COMPLETE ASSEMBLY)7576001743 MOUNTING KIT - OIL COOLER 70780006938 38 FAN INSTALLATION 70980000547 40 ENGINE BLOCK HEATER INSTALLATION - 120V 711
SPECS/SCHEMATICS80012196 1 ELECTRICAL SCHEMATIC80019319 10 HYD PRESSURE SETTING PROCEDURE80019318 11 HYDRAULIC SCHEMATIC RT880
DECALS
X
Manitowoc CranesMACHINE COMPONENT INDEX
Date: Sep 15, 2011 Rev: 001
Model NumberRT880E
Serial Number230868
Item Part Description Page
6376200355 2 DECAL INSTALLATION - RT880E 715(NOMENCLATURE)RT880E DECA001 7 RT880E DECA001 71780001807 10 DECAL INSTALLATION - RT880E 71980007427 DECAL INSTALLATION - RT880E 723
STANDARD80007428 DECAL INSTALLATION - RT880E 727
STANDARD CAB6376204222 DECAL INSTALLATION - RT800E 729(STANDARD CARRIER)6376206382 DECAL INSTALLATION - RT875E 731(STANDARD SUPERSTRUCTURE)6376204240 DECAL INSTALLATION - RT800E 733(STANDARD BOOM)80028316 DECAL INSTALLATION-RT880E 735
NOMENCLATURE80001870 DECAL INSTALLATION-RT880E 741(FRENCH)80001873 DECAL INSTALLATION - RT880E 747(DUTCH)80007953 DECAL INSTALLATION - RT880E 751(RUSSIAN)80010296 SUPPLEMENTAL DECAL INSTALLATION 755(RUSSIAN)6376100254 12 HARDWARE KIT - DECAL 757
XI
Manitowoc CranesNotes
XII
Manitowoc CranesNotes
Page 1
Manitowoc Cranes
80008504(SHEET 7 OF 7)
Page 2
Manitowoc Cranes
80008504(SHEET 6 OF 7)
Page 3
Manitowoc Cranes
80008504(SHEET 5 OF 7)
Page 4
Manitowoc Cranes
80008504(SHEET 4 OF 7)
Page 5
Manitowoc Cranes
80008504(SHEET 3 OF 7)
Page 6
Manitowoc Cranes
80008504(SHEET 2 OF 7)
Page 7
Manitowoc Cranes
80008504(SHEET 1 OF 7)
Page 8
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
80008503 1 1 BASE SECTION2188910120 2 1 INNER MID SECTION2188910121 3 1 OUTER MID SECTION2188910052 4 1 SECTION, FLY AND NOSE6372100420 5 + 1 CYLINDER ASSEMBLY-7" TROMBONE TELESCOPE
(COMPLETE ASSEMBLY)6372100419 6 + 1 CYLINDER ASSEMBLY - 7" TELESCOPE
(COMPLETE ASSEMBLY)7246100296 7 5 CABLE, EXTEND7246100295 8 2 CABLE, RETRACT7661290003 9 4 NUT, HEX 24MM N.C.4188910127 10 2 BLOCK, STOP4189910272 11 12 SHIM, STOP BLOCK7126212150 12 4 CAP SCREW, M12 X 70MM HEX HEAD7951210014 13 40 WASHER, FLAT #127661210003 14 12 NUT, HEX 12MM N.C.7126272353 15 6 CAP SCREW, M20 X 80MM HEX HEAD7661270103 16 8 NUT7671100102 17 * 15 PAD, SIDE WEAR4174910133 18 6 SHIM,4174910441 19 6 SHIM7126171253 20 84 CAP SCREW, M8X25 HEX HEAD7671100115 21 * 1 PAD ASSY, WEAR4189910230 22 7 SPACER4197910196 23 1 PLATE, FLY KEEPER7951170014 24 92 WASHER, FLAT #87671100100 25 * 6 PAD ASSY, REAR UPPER
INCLUDES THE FOLLOWING PARTS 7671100101* 1 REAR UPPER WEAR PAD 7671100081* 6 TEFLON PLUG7445020201 26 14 ADAPTER, STRAIGHT7445020253 27 6 ELBOW, 90 DEGREE7542001201 28 4 HOSE ASSY, USE AS REQUIRED
3/16" I.D. X 12"7440000000 29 9 FITTING, 1/8 STRAIGHT GREASE6718100006 30 +@ 1 SHEAVE ASSY, 5 GROOVE
+ SEE FURTHER BREAKDOWN THIS GROUP * REPAIR KIT AND/OR PART OF KIT@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 9
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
INCLUDES THE FOLLOWING PARTS 7069100031+@ 1 BEARING7550101810 31 4 HOSE ASSY, USE AS REQUIRED
1/4" I.D. X 18"80001255 32 1 SHEAVE MOUNT2189910009 33 2 PLATE, SHEAVE MOUNTING2189910011 34 2 SUPPORT, SIDE PAD4155910024 35 1 SHAFT, SHEAVE4159910033 36 4 ANGLE, MOUNTING4174910132 37 4 SHIM,4188910078 38 6 PLATE, KEEPER4188910079 39 6 BLOCK, TOP FRONT ADJUSTMENT4188910085 40 1 RETAINER, CABLE4188910123 41 1 SHIM4188910124 42 4 SHIM4188910125 43 1 SPACER4188910126 44 4 SPACER4189910177 45 6 PLATE, KEEPER4189910190 46 6 SUPPORT, TOP FRONT PAD4189910213 47 4 PLATE, TRUNNION MOUNT4189910271 48 4 PLATE, STOP BLOCK6705006974 49 2 PLATE7671100098 50 4 PAD, CABLE BASE6718001089 51 2 WHEEL, SHEAVE
INCLUDES THE FOLLOWING PARTS 6069000445 1 BEARING7671100105 52 2 PAD ASSY, CABLE7690102810 53 2 PIN, COTTER
3/16" X 1 3/4"6949001174 54 4 PLATE, SPACER7126171053 55 26 CAP SCREW, M8 X 16MM HEX HEAD7126171353 56 17 CAP SCREW, HEX HEAD7126171953 57 24 CAP SCREW, M8 X 60MM HEX HEAD7126211253 58 4 CAP SCREW, M12 X 25MM HEX HEAD7126211353 59 16 CAP SCREW, M12 X 30 HEX HEAD7126211453 60 8 CAP SCREW, HEX HEAD M12X35
+ SEE FURTHER BREAKDOWN THIS GROUP @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 10
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
7126272853 61 7 CAP SCREW, M20 X 120MM HEX HEAD7127241453 62 8 CAP SCREW, M16 X 35MM HEX HEAD7127271650 63 4 CAP SCREW, M20 X 45MM HEX HEAD7127341953 64 32 CAP SCREW, M30 X 60MM HEX HEAD7445040219 65 2 ADAPTER, STRAIGHT7445040220 66 6 ELBOW, 90 DEGREE7661270003 67 12 NUT, HEX
M2080009030 68 * 4 FRONT UPPER PAD7671100104 69 * 1 PAD ASSY, WEAR7671100146 70 * 4 PAD, LOWER WEAR7671100147 71 * 2 PAD, LOWER WEAR7555602061 72 1 1" X 20"7787275013 73 12 HEX SOCKET SET SCREW M20X50 LG7949000230 74 34 WASHER, 1 1/8" I.D.7949000236 75 4 FLAT WASHER, 3/4"7949000259 76 8 WASHER, 5/8" I.D.7949000333 77 4 WASHER, THRUST7951170210 78 14 WASHER, LOCK 8MM7951270014 79 6 WASHER,
20MM7543109159 80 3 HOSE ASSY, USE AS REQUIRED7910100842 81 2 TUBE7555601763 82 1 1" X 17"7910101265 83 1 TUBE ASSY7910101266 84 1 TUBE ASSY7910101267 85 1 TUBE ASSY7926100684 86 # 2 VALVE ASSEMBLY - CAM
OPERATED 2-WAY7447161601 87 7 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING7447161602 88 3 CONNECTOR
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING
* REPAIR KIT AND/OR PART OF KIT # SERVICED AS AN ASSEMBLY ONLY
Page 11
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
7755916002 1 O-RING2174910098 89 1 PUSHER2188910044 90 1 ANCHOR, CABLE2188910049 91 1 SUPPORT, CYLINDER4188910086 92 1 PLATE, COVER4188910119 93 1 SHIM4188910120 94 4 SHIM4188910121 95 1 SPACER4188910122 96 4 SPACER4189910202 97 4 PLATE, TRUNNION MOUNT4189910205 98 1 BAR, VALVE PUSHER6659000226 99 2 NUT6949000109 100 1 WASHER, 13/32" I.D.7099000579 101 2 CAP SCREW,
1" - 8 N.C. X 14"7126171553 102 5 CAP SCREW, M8 X 40MM HEX HEAD7126172353 103 6 CAP SCREW, M8 X 80MM HEX HEAD7660260008 104 2 NUT, HEX
1" - 8 N.C.GRADE 8
7661170003 105 1 NUT80009031 106 * 4 FRONT UPPER PAD7671100103 107 * 1 PAD ASSY, WEAR7671100140 108 * 1 PAD ASSY, SKID7671100144 109 * 4 PAD, LOWER WEAR7671100145 110 * 2 PAD, LOWER WEAR7689100037 111 1 PIN, CYLINDER MOUNT7834000103 112 1 SPRING4188910113 113 1 SHIM4188910114 114 2 SHIM4188910115 115 2 SHIM4188910116 116 1 SPACER4188910117 117 2 SPACER4188910118 118 2 SPACER2174910049 119 1 TRIGGER
* REPAIR KIT AND/OR PART OF KIT
Page 12
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
7949000360 120 2 WASHER, 1" I.D.7300000270 121 1 CLAMP, PIPE
1 1/4" I.D.7300000271 122 1 CLAMP, PIPE
1 1/2" I.D.7429100012 123 4 NUT, 8MM WELL7447201601 124 1 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755025002 1 O-RING 7755916002 1 O-RING7671100141 125 * 1 PAD, CABLE WEAR7671100142 126 * 4 PAD, LOWER WEAR7671100143 127 * 2 PAD, LOWER WEAR7910101262 128 1 TUBE ASSY, TELE BOOM 1.007910101263 129 1 TUBE ASSY, TELE BOOM 1.254188910077 130 1 PLATE, COVER7324000076 131 4 INSERT, BOLT7099000411 132 4 CAP SCREW,7718100015 300 @ 6 SHEAVE ASSEMBLY - NYLATRON6810100053 301 2 SHAFT, BOOM NOSE6910161610 302 3 SPACER6910161607 303 1 SPACER6910161612 304 1 SPACER4174910012 305 6 SHIM,4174910013 306 2 COLLAR, LOCK7126213350 307 2 CAP SCREW M12X170 -8.87661210003 308 2 NUT, HEX 12MM N.C.7949180024 309 2 WASHER, KEYED7949180025 310 2 WASHER, LOCK7659190006 311 2 LOCKNUT7690102410 313 2 PIN, COTTER
3/16" X 1 1/2"7689000023 314 2 PIN, LOCK HAIR7689000338 315 1 PIN, LOCK HAIR7689000701 316 3 CLIP, HITCH PIN7601000955 317 3 S-HOOK, STANDARD
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 13
Manitowoc CranesDescriptionBOOM ASSEMBLY - 4 SECTION (COMPLETE ASSEMBLY)
Assembly No.80008504Revision: J
Item FN Part Qty Description
6286000037 318 3 CHAIN - USE 9286100001CHAIN28
4189910167 400 1 SHAFT, BOOM PIVOT6689100091 401 1 PIN7689000036 402 1 PIN, CLIP6810100128 403 1 SHAFT, LIFT CYLINDER03057114 404 1 WASHER,7127271650 405 1 CAP SCREW, M20 X 45MM HEX HEAD7949001241 406 2 WASHER, THRUST4189910306 407 1 PLATE, END7126191550 408 4 CAP SCREW, M10 X 40MM HEX HEAD80009303 500 * 1 BOOM KIT7576134315 501 @ 1 KIT, SHEAVE2188910132 600 + 1 GUIDE ASSEMBLY - BOOM CABLE
(COMPLETE ASSEMBLY)7689000701 601 2 CLIP, HITCH PIN7949000236 602 2 FLAT WASHER, 3/4"
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT+ SEE FURTHER BREAKDOWN THIS GROUP
Page 14
Manitowoc CranesNotes
Page 15
Manitowoc Cranes
6372100420(SHEET 1 OF 1)
Page 16
Manitowoc CranesDescriptionCYLINDER ASSEMBLY-7" TROMBONE TELESCOPE (COMPLETE ASSEMBLY)
Assembly No.6372100420Revision: #
Item FN Part Qty Description
6372100329 1 1 BARREL, 7" CYLINDER6701000389 2 1 PISTON, 7" CYLINDER7099000378 3 1 SCREW, 3/8" - 16NC X 3/8" SET7794000606 4 * 2 SEAL7753001459 5 * 3 RING, WEAR7754000154 6 * 1 O-RING, LOW TEMPERATURE7755349609 7 * 2 RING, BACK-UP6910012144 8 1 SPACER7753000185 9 * 2 RING, WEAR6768100215 10 1 ROD, CYLINDER7372100149 11 1 HEAD, 7" CYLINDER7754000143 12 * 1 O-RING, LOW TEMPERATURE7755439609 13 * 2 RING, BACK-UP7753000274 14 * 2 RING, WEAR7794000555 15 * 1 SEAL, BUFFER7753001629 16 * 1 RING, BACK-UP7794000626 17 * 1 SEAL, DEEP Z ROD7753001630 18 * 1 RING, BACK-UP7753000161 19 * 1 RING, WIPER6794000664 20 1 RETAINER, SEAL7926100886 21 1 VALVE ASSY, CARTRIDGE HOLDING
INCLUDES THE FOLLOWING PARTS 9926107803 1 KIT, SEAL7754000134 22 * 1 O-RING, LOW TEMPERATURE7755326609 23 * 2 RING, BACK-UP6768100213 24 1 ROD, 2"7794101572 25 * 2 LOK-T SEAL7753000752 26 * 1 RING, GUIDE LOCK6705013725 27 1 PLATE - ROD RETAINING7115170850 28 4 CAP SCREW,
7/16" - 14 N.C. X 1"GRADE 5
7950170141 29 4 WASHER, 7/16" I.D.7115201050 30 1 CAP SCREW,
5/8" - 11 N.C. X 1 1/4"GRADE 5
* REPAIR KIT AND/OR PART OF KIT
Page 17
Manitowoc CranesDescriptionCYLINDER ASSEMBLY-7" TROMBONE TELESCOPE (COMPLETE ASSEMBLY)
Assembly No.6372100420Revision: #
Item FN Part Qty Description
7950200161 31 1 WASHER,5/8" I.D.
7754000181 32 * 1 O-RING, LOW TEMPERATURE7755333609 33 * 2 RING, BACK-UP7690101224 35 1 PIN, DOWEL
#10 X 3/4"7709000031 36 1 O-RING PLUG #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING7794101571 37 * 1 POLYSEAL RING6705170941 38 1 PLATE, CYLINDER HEAD RETAINER7118265250 39 4 CAP SCREW,
1" - 8 N.C. X 6 1/2"GRADE 8
7949000359 40 4 WASHER, 1" I.D. HARDENED ROUND7013001237 41 1 ADAPTER, COUNTER-BALANCE
VALVE INCLUDES THE FOLLOWING PARTS
90012937 1 KIT, SEAL7373100024 300 * 1 KIT, CYLINDER SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 18
Manitowoc CranesNotes
Page 19
Manitowoc Cranes
6372100419(SHEET 1 OF 1)
Page 20
Manitowoc CranesDescriptionCYLINDER ASSEMBLY - 7" TELESCOPE (COMPLETE ASSEMBLY)
Assembly No.6372100419Revision: #
Item FN Part Qty Description
6372100328 1 1 BARREL, CYLINDER6701000389 2 1 PISTON, 7" CYLINDER7099000378 3 1 SCREW, 3/8" - 16NC X 3/8" SET7794000606 4 * 2 SEAL7753001459 5 * 3 RING, WEAR7754000154 6 * 1 O-RING, LOW TEMPERATURE7755349609 7 * 2 RING, BACK-UP6910012144 8 1 SPACER6768100210 9 1 ROD, CYLINDER7372100149 10 1 HEAD, 7" CYLINDER7753000274 11 * 2 RING, WEAR7754000143 12 * 1 O-RING, LOW TEMPERATURE7755439609 13 * 2 RING, BACK-UP7794000555 14 * 1 SEAL, BUFFER7753001629 15 * 1 RING, BACK-UP7794000626 16 * 1 SEAL, DEEP Z ROD7753001630 17 * 1 RING, BACK-UP7753000161 18 * 1 RING, WIPER7926100886 19 1 VALVE ASSY, CARTRIDGE HOLDING
INCLUDES THE FOLLOWING PARTS 9926107803 1 KIT, SEAL7709000026 20 2 PLUG, PIPE
1/2" NPT INCLUDES THE FOLLOWING PARTS
7755916002 1 O-RING6705170941 22 1 PLATE, CYLINDER HEAD RETAINER7118266850 23 4 CAP SCREW,
1" -8 N.C. X 8 1/2"GRADE 8
7949000359 24 4 WASHER, 1" I.D. HARDENED ROUND7110140418 25 1 CAP SCREW,
1/4" - 20 N.C. X 1/2"GRADE 1
7794000424 26 1 SEAL, FASTENER7013001237 27 1 ADAPTER, COUNTER-BALANCE
VALVE INCLUDES THE FOLLOWING PARTS
90012937 1 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 21
Manitowoc CranesDescriptionCYLINDER ASSEMBLY - 7" TELESCOPE (COMPLETE ASSEMBLY)
Assembly No.6372100419Revision: #
Item FN Part Qty Description
7373100095 300 * 1 KIT, CYLINDER SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 22
Manitowoc CranesNotes
Page 23
Manitowoc Cranes
7718100015(SHEET 1 OF 1)
Page 24
Manitowoc CranesDescriptionSHEAVE ASSEMBLY - NYLATRON
Assembly No.7718100015Revision: #
Item FN Part Qty Description
7718100014 1 1 SHEAVE 3/4 ROPE7069100045 2 2 CLOSURE7069000109 3 2 BEARING, PLANET CAGE AND SHAFT7440000000 4 1 FITTING, 1/8 STRAIGHT GREASE
Page 25
Manitowoc CranesNotes
Page 26
Manitowoc CranesDescriptionBOOM KIT
Assembly No.80009303Revision: #
Item FN Part Qty Description
80009030 1 * 2 FRONT UPPER PAD7671100100 2 * 6 PAD ASSY, REAR UPPER
INCLUDES THE FOLLOWING PARTS 7671100101* 1 REAR UPPER WEAR PAD 7671100081* 6 TEFLON PLUG7671100102 3 * 15 PAD, SIDE WEAR7671100103 4 * 1 PAD ASSY, WEAR7671100142 5 * 4 PAD, LOWER WEAR7671100143 6 * 2 PAD, LOWER WEAR7671100144 7 * 4 PAD, LOWER WEAR7671100145 8 * 2 PAD, LOWER WEAR7671100146 9 * 4 PAD, LOWER WEAR7671100147 10 * 2 PAD, LOWER WEAR7671100115 11 * 1 PAD ASSY, WEAR80009031 12 * 4 FRONT UPPER PAD7671100140 13 * 1 PAD ASSY, SKID7671100104 14 * 1 PAD ASSY, WEAR7671100141 15 * 1 PAD, CABLE WEAR
* REPAIR KIT AND/OR PART OF KIT
Page 27
Manitowoc Cranes
2188910132(SHEET 1 OF 1)
Page 28
Manitowoc CranesDescriptionGUIDE ASSEMBLY - BOOM CABLE (COMPLETE ASSEMBLY)
Assembly No.2188910132Revision: A
Item FN Part Qty Description
2188910133 1 1 GUIDE, BOOM CABLE7772100010 2 6 CABLE, ROLLER4188910268 3 1 SHAFT, ROLLER4197910214 4 1 LOCK PLATE7950180160 5 4 WASHER, 9/16"6671000177 6 2 PAD, WEAR7690081610 7 2 PIN, COTTER
5/32" X 1"7118150650 8 2 CAP SCREW,
5/16" - 18 N.C. X 3/4"GRADE 8
7950150141 9 2 WASHER, FLAT 5/16"7111161207 10 4 SCREW, MACHINE
3/8" - 16 N.C. X 1 1/2"GRADE 1
Page 29
Manitowoc Cranes
3486000212(SHEET 1 OF 1)
Page 30
Manitowoc CranesDescriptionWEIGHT AND CHAIN ASSEMBLY (COMPLETE ASSEMBLY)
Assembly No.3486000212Revision:
Item FN Part Qty Description
9333101840 1 1 CLEVIS9333101921 2 1 CHAIN ASSEMBLY9333101922 3 3 CLAMP, CHAIN9333101923 4 2 EYEBOLT9333101916 5 2 PIN, COTTER9333101924 6 1 WEIGHT, FEMALE9333101925 7 1 WEIGHT, MALE
Page 31
Manitowoc Cranes
80001799(SHEET 1 OF 1)
Page 32
Manitowoc CranesDescriptionHOOK BLOCK ASSY-75MT/80T (GJC)
Assembly No.80001799Revision:
Item FN Part Qty Description
9086101231 1 3 SHEAVE WHEEL9086100062 2 3 BEARING, ROLLER9086101219 3 2 WASHER, THRUST9086101220 4 2 WASHER, THRUST9086101221 5 1 HOUSING9086100020 6 1 BEARING, ROLLER9086101222 7 1 HOOK & NUT ASSY.9086101203 8 2 SHEAVE WHEEL9086100985 9 2 BEARING9086101197 10 2 BEARING9086101195 11 4 WASHER, THRUST9086101223 12 2 SPACER9086101224 13 1 GUIDE ASSY.9086101225 14 1 SET, PLATE9086101226 15 1 PIN, CENTER9086100151 16 5 FITTING9086100061 17 8 NUT9086101005 18 4 CAP SCREW,9086100705 19 10 WASHER, LOCK9086101227 20 2 BOLT, TIE9086101019 21 2 CAP SCREW,9086101228 22 3 PIN9086100204 23 3 PIN, ROLL9086101198 24 2 NUT9086100702 25 6 CAP SCREW,9086100269 26 1 PIN, ROLL9086101202 27 2 STABILIZER ASSY.9086100815 28 3 RING, SPLIT9086100933 29 2 WIRE, SAFETY9086101230 30 2 SET, PLATE SIDE9086100584 31 3 PIN, QUICK RELEASE9086100137 32 1 PLATE, CAUTION9086101217 33 1 PLATE, NAME / RATING9086100920 34 1 CAUTION PLATE
Page 33
Manitowoc CranesDescriptionHOOK BLOCK ASSY-75MT/80T (GJC)
Assembly No.80001799Revision:
Item FN Part Qty Description
9086100327 35 14 DRIVE SCREW9086100726 36 1 KIT, LATCH9086100993 37 2 WASHER,9086100994 38 2 SCREW,7440030000 39 1 FITTING, STRAIGHT GREASE
1/4" N.P.T.9086100919 40 2 CHAIN
Page 34
Manitowoc CranesNotes
Page 35
Manitowoc Cranes
7053100010(SHEET 1 OF 1)
Page 36
Manitowoc CranesDescriptionBALL ASSEMBLY - OVERHAUL 10 TON SWIVEL(COMPLETE ASSEMBLY)
Assembly No.7053100010Revision:
Item FN Part Qty Description
NSS 1 1BALL
9053100045 2 1 TOP, WITH EYE9053100049 3 1 BEARING, THRUST9053100052 4 1 HOUSING9053100094 5 1 EYE AND NUT9053100048 6 1 BUSHING, BRONZE9053100095 7 2 PLATE, BAR9053100096 8 1 RING, CENTERING9053100097 9 1 PIN, LATCH9086100294 10 4 PIN, COTTER9086100300 11 4 NUT9053100043 12 1 PIN9053100047 13 1 SPACER9053100042 14 1 HOOK9086100822 15 1 KIT, LATCH9053100051 16 1 PLATE,NAME I.D.9053100098 17 8 SCREW, DRIVE9053100099 18 1 NAME PLATE9086100305 19 1 PLATE, CAUTION9053100100 20 1 FITTING9053100101 21 1 FITTING, 90 DEGREE
Page 37
Manitowoc Cranes
2165910022(SHEET 1 OF 1)
Page 38
Manitowoc CranesDescriptionNOSE INSTALLATION - AUXILIARY BOOM
Assembly No.2165910022Revision: D
Item FN Part Qty Description
2165910021 1 1 SECTION, AUXILIARY NOSE6718000580 2 += 1 SHEAVE ASSEMBLY - COMPLETE7718100017 2 += 1 SHEAVE ASSEMBLY
(COMPLETE ASSEMBLY)6810001159 3 1 SHAFT80018337 4 2 SPACER4137900341 5 1 CAP, END7115160878 6 2 SCREW, FLANGE
3/8" - 16 N.C. X 1"GRADE 5
4159900304 7 2 SHIM (.0544")80022876 8 1 KEYED WASHER80022875 9 1 LOCKWASHER80022874 10 1 LOCKNUT7689000059 11 1 PIN, HITCH
INCLUDES THE FOLLOWING PARTS 7689000701 1 CLIP, HITCH PIN9286100001 12 1 CHAIN
3 PC. ( MUST CUT TO LENGTH NEEDED )(CUT 10 LONG)
7601000955 13 3 S-HOOK, STANDARD7689000052 14 2 PIN, LOCK7689000701 15 2 CLIP, HITCH PIN9286100001 16 1 CHAIN
3 PC. ( MUST CUT TO LENGTH NEEDED )7690152410 17 2 PIN, COTTER
5/16" X 1 1/2"7115140650 18 1 CAP SCREW,
1/4" - 20 N.C. X 3/4"GRADE 5
7950140141 19 1 WASHER, FLAT 1/4" PLAIN NARROW7660141601 20 1 NUT, 1/4-20UNC HEX LOCK
+ SEE FURTHER BREAKDOWN THIS GROUP = REFER TO MCI FOR APPLICABLE NUMBER
Page 39
Manitowoc Cranes
7718100017(SHEET 1 OF 1)
Page 40
Manitowoc CranesDescriptionSHEAVE ASSEMBLY (COMPLETE ASSEMBLY)
Assembly No.7718100017Revision: #
Item FN Part Qty Description
7718100016 1 1 SHEAVE 3/4 ROPE7794000272 2 2 CUP, BEARING7069000183 3 2 CONE, BEARING7069000175 4 2 CLOSURE, BEARING7440000000 5 1 FITTING, 1/8 STRAIGHT GREASE
Page 41
Manitowoc Cranes
7598100092(SHEET 1 OF 1)
Page 42
Manitowoc CranesDescriptionKIT, LMI S/S IFLEX 5
Assembly No.7598100092Revision: #
Item FN Part Qty Description
9333103870 1 1 PRESSURE TRANSDUCER, iFLEX 5 (2 PACK)9333101471 2 2 FITTING, BULKHEAD ADAPTER
9/16-18 JIC9333101472 3 2 SEAL, CUTTING
Page 43
Manitowoc Cranes
6581100065(SHEET 1 OF 1)
Page 44
Manitowoc CranesDescriptionLIGHTS INSTALLATION - BOOM
Assembly No.6581100065Revision: A
Item FN Part Qty Description
6581100024 101 + 2 LIGHT ASSEMBLY - MODIFIED BOOM(COMPLETE ASSEMBLY)
6872100058 102 1 SWITCH INSTALLATION - BOOM LIGHTS(NOT AVAILABLE AS ASSEMBLY)
6246100216 103 + 1 CABLE ASSEMBLY - BOOM LIGHTS(COMPLETE ASSEMBLY)
7300000243 104 1 CLAMP, TUBING3/4" I.D.
7850000208 105 19 CABLE TIE, BLACK7950180141 106 1 WASHER, FLAT 1/2"
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 45
Manitowoc Cranes
6581100024(SHEET 1 OF 1)
Page 46
Manitowoc CranesDescriptionLIGHT ASSEMBLY - MODIFIED BOOM (COMPLETE ASSEMBLY)
Assembly No.6581100024Revision: #
Item FN Part Qty Description
7581100001 1 1 LIGHT, WORK INCLUDES THE FOLLOWING PARTS
9581100391 1 BEAM, SEALED 12 VOLT7364001683 2 1 CONNECTOR, 2 CONDUCTOR
SHROUD7892000252 3 2 TERMINAL, MALE PIN7892000255 4 2 TERMINAL, GRAY CABLE SEAL
Page 47
Manitowoc Cranes
6872100058(SHEET 1 OF 1)
Page 48
Manitowoc CranesDescriptionSWITCH INSTALLATION - BOOM LIGHTS (NOT AVAILABLE AS ASSEMBLY)
Assembly No.6872100058Revision: #
Item FN Part Qty Description
7872100002 400 1 SWITCH, ROCKER
Page 49
Manitowoc Cranes
6246100216(SHEET 1 OF 1)
Page 50
Manitowoc CranesDescriptionCABLE ASSEMBLY - BOOM LIGHTS (COMPLETE ASSEMBLY)
Assembly No.6246100216Revision: #
Item FN Part Qty Description
7246001373 1 39 CABLE, MULTI-CONDUCTOR(QUANTITY IN FEET)12/4
7364001682 2 2 CONNECTOR, 2 CONDUCTORTOWER WITH SEAL
7364001847 3 4 TERMINAL, FEMALE SLEEVE7364001846 4 4 TERMINAL7892000256 5 8 TERMINAL, BLUE CABLE SEAL8594100257 6 1 TUBING, HEAT SHRINK 1/2" I.D.
LINER, MELTABLE(QUANTITY IN FEET)
Page 51
Manitowoc Cranes
7826000641(SHEET 1 OF 1)
Page 52
Manitowoc CranesDescriptionSOCKET, 3/4 OPEN WEDGE
Assembly No.7826000641Revision:
Item FN Part Qty Description
NSS 1 1SOCKET
9826100013 2 1 WEDGE9826100014 3 1 PIN9914100044 4 1 CLIP9086100869 5 1 PIN, COTTER
Page 53
Manitowoc CranesNotes
Page 54
Manitowoc Cranes
7598100132(SHEET 4 OF 4)
Page 55
Manitowoc Cranes
7598100132(SHEET 3 OF 4)
Page 56
Manitowoc Cranes
7598100132(SHEET 2 OF 4)
Page 57
Manitowoc Cranes
7598100132(SHEET 1 OF 4)
Page 58
Manitowoc CranesDescriptionKIT INSTALLATION - iFLEX 5 LMI BOOM LWG508
Assembly No.7598100132Revision: A
Item FN Part Qty Description
9333104035 1 + 1 REEL ASSEMBLY - LWG509 CABLE(COMPLETE ASSEMBLY)
9333101437 2 + 1 ROLLER GUIDE ASSEMBLY9333101435 3 3 GUIDE, CABLE9333103094 4 1 CLAMP, CABLE9333103697 5 1 THIMBLE, 1/8" CABLE9333102620 6 1 CONNECTOR, CHAIN
2 7/16"9333103872 7 1 CABLE, CANBUS 11M W/MOLDED M129333103565 8 + 1 BOX ASSEMBLY - JUNCTION9333102230 9 1 A2B SWITCH - WITH
RETAINER CRIMP9333102633 10 + 1 FLAG ASSEMBLY - A2B
RETAINER(COMPLETE ASSEMBLY)
9333102235 11 2 CONDUIT(CUT TO LENGTH REQUIRED)
9333102765 12 + 1 CONNECTOR ASSEMBLYDUMMY PLUG, 2-PIN
7296000004 13 # 1 INHIBITOR, CORROSIONVAPOR CONTROL
9333103768 14 1 NUT, EYE
+ SEE FURTHER BREAKDOWN THIS GROUP # SERVICED AS AN ASSEMBLY ONLY
Page 59
Manitowoc Cranes
9333104035(SHEET 1 OF 1)
Page 60
Manitowoc CranesDescriptionREEL ASSEMBLY - LWG509 CABLE (COMPLETE ASSEMBLY)
Assembly No.9333104035Revision:
Item FN Part Qty Description
NSS 1 1DRUM BODY, CABLE REEL
9333102986 2 197 CORE W/ SCREEN (BULK)9333103896 3 1 P.C. BOARD9333103897 4 1 POTENTIOMETER,LENGTH9333103898 5 1 SENSOR,ANGLE9333103904 6 1 SLIP RING ASSY. 2 CONN.9333103905 7 1 GEAR, 25T9333101625 8 1 GEAR, 75T9333103906 9 1 PLUG,CONNECTOR ASSY.5 PIN PASS9333103907 10 1 COVER9333101565 11 1 SEAL, COVER9333101566 12 10 SCREW, COVER
Page 61
Manitowoc Cranes
9333101437(SHEET 1 OF 1)
Page 62
Manitowoc CranesDescriptionROLLER GUIDE ASSEMBLY
Assembly No.9333101437Revision:
Item FN Part Qty Description
203582 1 1 TUBE203583 2 1 ROLLER203584 3 2 ROLLER7115144450 4 1 CAP SCREW, 1/4-20UNC X 5 1/2846531 5 3 NUT, SELF-LOCKING7115143250 6 2 CAP SCREW,
1/4" - 20 N.C. X 4"GRADE 5
Page 63
Manitowoc Cranes
9333103565(SHEET 1 OF 1)
Page 64
Manitowoc CranesDescriptionBOX ASSEMBLY - JUNCTION
Assembly No.9333103565Revision:
Item FN Part Qty Description
9333103735 1 1 BOX, JUNCTION9333102056 2 1 STRAIN RELIEF
WHITE INSERT - PG99333102759 3 1 RAIL, TERMINAL STRIP MOUNTING9333102663 4 4 BLOCK, TERMINAL STRIP9333102664 5 1 PLATE, TERMINAL STRIP END9333102665 6 2 BRACKET, TERMINAL STRIP END9333103044 7 1 MARKING TAGS, 1-59333102792 8 1 CONNECTOR, CANNON 2-SOCKET
RECEPTACLE,9333102482 9 1 GASKET9333102612 10 1 COVER, DUST9333102669 11 4 SCREW #49333102266 12 4 WASHER, LOCK
#49333102480 13 4 NUT #49333101984 14 1 LOCKNUT
PG99333103041 15 1 RELIEF, VALVE
PG9 W/YELLOW INSERT
9333103042 16 2 CRIMP FERRULE, 20 AWG9333102479 17 1 WIRE9333102717 18 1 BAR, 2-POLE JUMPER9333102808 19 1 PLUG, HOLE
Page 65
Manitowoc Cranes
9333102633(SHEET 1 OF 1)
Page 66
Manitowoc CranesDescriptionFLAG ASSEMBLY - A2B RETAINER(COMPLETE ASSEMBLY)
Assembly No.9333102633Revision:
Item FN Part Qty Description
9333102373 1 1 FLAG, RETAINER9333102618 2 1 DECAL, A2B9333102232 3 1 LANYARD
Page 67
Manitowoc Cranes
9333102765(SHEET 1 OF 1)
Page 68
Manitowoc CranesDescriptionCONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN
Assembly No.9333102765Revision:
Item FN Part Qty Description
9333103040 1 1 CANNON CONNECTOR, 2-PINPLUG
9333102770 2 1 HOUSING, CANNON CONNECTOREND#16
9333102615 3 1 COVER, DUSTPLUG END
9333102047 4 1 PLUG, HOLE9333102790 5 1 SCREW, SLOTTED MACHINE9333101465 6 1 RESISTOR, 4700 OHMS
Page 69
Manitowoc Cranes
6978100772(SHEET 1 OF 1)
Page 70
Manitowoc CranesDescriptionKIT INSTALLATION - LMI BOOM
Assembly No.6978100772Revision: B
Item FN Part Qty Description
7115161250 81 4 CAP SCREW,3/8" - 16 N.C. X 1 1/2"GRADE 5
7950160141 82 8 WASHER, 3/8" PLAIN NARROW7950160050 83 4 WASHER, LOCK 3/8" I.D.7660160000 84 4 NUT, HEX
3/8" - 16 N.C.7099100024 85 2 CAP SCREW - HEX SOCKET HEAD
.3125" - 18 UNC-2A X 2"ZINC COATED
7110080605 86 2 CAP SCREW,5/32" - 32 N.C. X 3/4"GRADE 1
7300000098 87 1 CLAMP, TUBING1/4" I.D.
7850000805 88 5 TIE, CABLE (BLACK)13 3/8" LONG
6705017532 89 3 SHIM,4197910236 90 1 PLATE, ANTI 2 BLOCK7690102410 91 1 PIN, COTTER
3/16" X 1 1/2"7950150141 92 2 WASHER, FLAT 5/16"7950150050 93 2 WASHER, LOCK 5/16" I.D.7660150000 94 2 NUT, HEX
5/16" - 18 N.C.
Page 71
Manitowoc Cranes
7598100004(SHEET 1 OF 1)
Page 72
Manitowoc CranesDescriptionKIT-LMI AUXILARY BOOM NOSE
Assembly No.7598100004Revision: #
Item FN Part Qty Description
9333103729 1 1 SWITCH ASSEMBLY9333103703 2 1 CLIP, GRIPPER7110151205 11 1 CAP SCREW,
5/16" - 18 N.C. X 1 1/2"GRADE 1
7115140650 12 1 CAP SCREW,1/4" - 20 N.C. X 3/4"GRADE 5
7950140141 13 1 WASHER, FLAT 1/4" PLAIN NARROW7950140050 14 1 WASHER, LOCK 1/4"7660140000 15 1 NUT, HEX
1/4" - 20 N.C.
Page 73
Manitowoc Cranes
6978100258(SHEET 1 OF 1)
Page 74
Manitowoc CranesDescriptionKIT INSTALLATION - AUXILIARY BOOM NOSE
Assembly No.6978100258Revision: C
Item FN Part Qty Description
7099100024 11 2 CAP SCREW - HEX SOCKET HEAD.3125" - 18 UNC-2A X 2"ZINC COATED
7115140650 12 1 CAP SCREW,1/4" - 20 N.C. X 3/4"GRADE 5
7950140141 13 1 WASHER, FLAT 1/4" PLAIN NARROW7950140050 14 1 WASHER, LOCK 1/4"7660140000 15 1 NUT, HEX
1/4" - 20 N.C.7950150141 16 2 WASHER, FLAT 5/16"7950150050 17 2 WASHER, LOCK 5/16" I.D.7660150000 18 2 NUT, HEX
5/16" - 18 N.C.7951170210 19 2 WASHER, LOCK 8MM
Page 75
Manitowoc Cranes
80024921(SHEET 1 OF 1)
Page 76
Manitowoc CranesDescriptionHOOK BLOCK 40T/35MT(W/QUK)
Assembly No.80024921Revision:
Item FN Part Qty Description
9086101068 1 1 PLATE,SIDE9086101020 2 2 WASHER,90018645 3 3 WHEEL, SHEAVE9086100062 4 3 BEARING, ROLLER9086101021 5 2 WASHER,9086100158 6 2 SPACER9086100074 7 2 NUT9086100533 8 1 PIN, CENTER9086101024 9 2 SPACER9086101023 10 1 GUIDE9086100538 11 2 SPACER9086100539 12 1 HOUSING, HOOK PIVOT9086100088 13 1 BEARING9086100495 14 1 HOOK & NUT7440030000 15 1 FITTING, STRAIGHT GREASE
1/4" N.P.T.9086100491 16 1 KIT,LATCH
INCLUDES THE FOLLOWING PARTS 9086100613 1 PIN, W/GROOVE 90011651 2 E-CLIPS 9086100583 1 SPRING 9086100616 1 PIN, QUICK RELEASE9086100804 17 2 WASHER,9086100805 18 2 SCREW,9086101073 19 2 BOLT,TIE9086101071 20 8 BOLT,TIE9086100061 21 8 NUT90018646 22 2 PLATE ASSY. WEIGHT9086100705 23 4 WASHER, LOCK9086100930 24 4 CAP SCREW,9086100009 25 1 END, DEAD9086100269 26 1 PIN, ROLL9086100151 27 3 FITTING7785160801 28 2 SET SCREW
3/8" - 16 N.C. X 1/2"9086101072 29 3 PIN
Page 77
Manitowoc CranesDescriptionHOOK BLOCK 40T/35MT(W/QUK)
Assembly No.80024921Revision:
Item FN Part Qty Description
9086100815 30 3 RING, SPLIT9086100584 31 3 PIN, QUICK RELEASE9086100204 32 3 PIN, ROLL9086100813 33 1 S-HOOK9086100801 34 1 CAP SCREW,9086101217 35 1 PLATE, NAME / RATING9086100137 36 1 PLATE, CAUTION9086100920 37 1 CAUTION PLATE9086100327 38 14 DRIVE SCREW
Page 78
Manitowoc Cranes
7598100144(SHEET 2 OF 2)
Page 79
Manitowoc Cranes
7598100144(SHEET 1 OF 2)
Page 80
Manitowoc CranesDescriptionKIT - LMI WIRELESS ANEMOMETER
Assembly No.7598100144Revision: #
Item FN Part Qty Description
9333107497 1 1 WIND SPEED SENSOR/TRANSMITTER INCLUDES THE FOLLOWING PARTS
9333104143 1 CUPS, W/CAP7709100907 2 1 PLUG DTM06,12SA W/WM-12S WEDGE9333107499 3 1 TELEMETRY RECIEVER (TRS05)7826000651 4 3 SOCKET, 20 GA AU-PLATE7826000650 5 9 PLUG, SEALING9333104050 6 1 WIND SPEED IND., ANTENNA, WHIP9333104051 7 1 WIND SPEED IND., ANTENNA, BASE9333107501 9 1 CABLE ASSY, 2x0.5x4 w/ AMP9333102707 10 12 CABLE, 2 X 0.5 S.S.
Page 81
Manitowoc Cranes
80014574(SHEET 1 OF 1)
Page 82
Manitowoc CranesDescriptionLIFT CYLINDER & LOWER PIN INSTALLATION
Assembly No.80014574Revision: B
Item FN Part Qty Description
80014575 1 + 1 LIFT CYLINDER6810100114 2 1 SHAFT LOWER7115225650 3 1 CAP SCREW,
3/4" - 10 N.C. X 7"GRADE 5
7660221603 4 1 LOCKNUT, HEX3/4" - 10 N.C.GRADE C
4197910265 5 4 SHIM7440000000 6 2 FITTING, 1/8 STRAIGHT GREASE
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 83
Manitowoc Cranes
80014575(SHEET 1 OF 1)
Page 84
Manitowoc CranesDescriptionLIFT CYLINDER
Assembly No.80014575Revision: B
Item FN Part Qty Description
80012497 1 1 BARREL6768100301 2 * 1 ROD, LIFT CYLINDER
INCLUDES THE FOLLOWING PARTS 7199100011* 1 LINER BUSHING6701001017 3 1 PISTON, 12" CYLINDER6372100134 4 1 HEAD, 12" CYLINDER7926101011 5 + 1 VALVE ASSEMBLY - 3/4 HOLDING
(COMPLETE ASSEMBLY)6753001446 6 1 RING, RETAINING7794000662 7 * 2 SEAL ASSY, 12" PISTON80003497 9 * 1 T-SEAL, 10"7754000178 10 * 1 O-RING, LOW TEMPERATURE7755451609 11 * 1 BACK-UP RING7753000301 12 1 RING, WEAR7794001598 13 * 1 SEAL7794001600 14 * 1 SEAL, ROD6753000306 15 * 1 RING, BACK-UP7753000300 16 * 1 RING, WIPER7110161605 17 2 CAP SCREW,
3/8" - 16 N.C. X 2"GRADE 1
7099000137 18 2 INSERT7115182450 19 4 CAP SCREW,
1/2" - 13 N.C. X 3"GRADE 5
7949000235 20 4 WASHER, 1/2" I.D. FLAT7709000031 21 1 O-RING PLUG #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING7709000028 22 1 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS 7755904002 1 O-RING7099000378 23 1 SCREW, 3/8" - 16NC X 3/8" SET7910101180 24 1 TUBE ASSY7447201601 25 2 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755025002 1 O-RING 7755916002 1 O-RING
* REPAIR KIT AND/OR PART OF KIT + SEE FURTHER BREAKDOWN THIS GROUP
Page 85
Manitowoc CranesDescriptionLIFT CYLINDER
Assembly No.80014575Revision: B
Item FN Part Qty Description
7709000026 26 2 PLUG, PIPE1/2" NPT INCLUDES THE FOLLOWING PARTS
7755916002 1 O-RING7447040603 37 1 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755906002 1 O-RING7447040416 38 3 CAP ASSY, FEMALE ORS THREAD7447040401 39 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755904002 1 O-RING7440000000 40 1 FITTING, 1/8 STRAIGHT GREASE80003502 300 +* 1 KIT, CYLINDER SEAL
+ SEE FURTHER BREAKDOWN THIS GROUP * REPAIR KIT AND/OR PART OF KIT
Page 86
Manitowoc CranesNotes
Page 87
Manitowoc Cranes
7926101011(SHEET 1 OF 1)
Page 88
Manitowoc CranesDescriptionVALVE ASSEMBLY - 3/4 HOLDING (COMPLETE ASSEMBLY)
Assembly No.7926101011Revision:
Item FN Part Qty Description
NSS 1 1MANIFOLD, VALVE
90011748 2 1 VALVE, CART.SEQUENCE @5200 PSI INCLUDES THE FOLLOWING PARTS
9926113147 1 KIT, SEAL9926113144 3 1 VALVE, CART. COUNTER BALANCE
INCLUDES THE FOLLOWING PARTS 9926113146 1 KIT, SEAL90011746 4 1 O-RING
Page 89
Manitowoc Cranes
80005426(SHEET 1 OF 1)
Page 90
Manitowoc CranesDescriptionTURNTABLE WELD AND DRIVE INSTALLATION (RT875E)
Assembly No.80005426Revision: A
Item FN Part Qty Description
80005279 1 1 TURNTABLE WELD7576134157 2 + 1 BOX ASSEMBLY - SWING
(COMPLETE ASSEMBLY)6200080517 3 10 SPACER7949000259 4 10 WASHER, 5/8" I.D.00118576 5 10 CAP SCREW, M16 X 110MM HEX HEAD7069100072 6 1 BEARING, TURNTABLE
INCLUDES THE FOLLOWING PARTS 9069100117 2 SEAL, BEARING 177949000359 7 72 WASHER, 1" I.D. HARDENED ROUND7127293250 8 72 BOLT, M24 X 160MM HEX HEAD4189210077 9 1 GUARD, PINION7951170210 10 2 WASHER, LOCK 8MM00437175 11 2 CAP SCREW, M8 X 12MM HEX HEAD7445040219 13 4 ADAPTER, STRAIGHT7364000686 14 2 COUPLING, ANCHOR7550102430 15 1 HOSE ASSY, 1/4"I.D. X 24" LONG7550104830 16 1 HOSE ASSY, 1/4"I.D. X 48" LONG
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 91
Manitowoc CranesNotes
Page 92
Manitowoc Cranes
7576134157(SHEET 4 OF 4)
Page 93
Manitowoc Cranes
7576134157(SHEET 3 OF 4)
Page 94
Manitowoc Cranes
7576134157(SHEET 2 OF 4)
Page 95
Manitowoc Cranes
7576134157(SHEET 1 OF 4)
Page 96
Manitowoc CranesDescriptionBOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Assembly No.7576134157Revision:
Item FN Part Qty Description
9576101209 1 1 PINION9576101107 2 1 PLATE,RETAINER9576101108 3 3 CAPSCREW9576101210 4 1 SHAFT, OUTPUTNSS 5 - 1
SEAL9576101211 6 1 BEARING9576101212 8 1 KIT, SHIM9576101213 9 1 BEARINGNSS 10 1
HOUSING, OUTPUT9576101214 11 1 NUT, RING9576101223 12 1 GEAR, SUN9576101224 13 3 SHAFT9576101117 14 1 RING,RETAINERNSS 15 1
HOUSING, CARRIER9576101225 16 6 WASHER9576101119 17 150 BEARING,NEEDLENSS 18 3
GEAR9576101215 19 1 GEAR, RING9576101226 20 3 RING, RETAINER9576101123 21 3 SHAFTNSS 22 1
HOUSING, CARRIERNSS 23 1
HOUSING, FLANGE9576101124 24 3 WASHER9576101216 25 21 CAPSCREW9576101126 26 1 GEAR,RING9576101127 27 108 BEARING,NEEDLENSS 28 3
GEARNSS 29 1
HOUSING, BRAKE
- THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Page 97
Manitowoc CranesDescriptionBOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Assembly No.7576134157Revision:
Item FN Part Qty Description
9576101129 30 3 WASHER9576101130 31 3 RING,RETAINERNSS 32 @ 6
SPRINGNSS 33 1
PISTONNSS 34 1
PLATE, MOTOR MOUNT9576101132 35 16 CAPSCREW9576101132 35 16 CAPSCREWNSS 36 @ 16
SPRINGNSS 37 @ 12
SPRING9576101133 38 1 RING,RETAINER9576101176 39 1 GEAR,SUN9576101135 40 1 BEARING9576101136 41 1 COUPLING9576101137 42 1 RING,RETAINER9576101105 43 1 MOTOR ASSY. HYD.
INCLUDES THE FOLLOWING PARTS 9576101153 1 KIT,SEALNSS 44 * 1
O-RING9576101138 45 1 RING,RETAINERNSS 46 * 1
O-RINGNSS 47 * 1
O-RINGNSS 48 1
PISTONNSS 49 * 1
O-RINGNSS 50 * 1
O-RINGNSS 51 * 1
O-RINGNSS 52 @ 1
SPACER, DISC
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT * REPAIR KIT AND/OR PART OF KIT
Page 98
Manitowoc CranesDescriptionBOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Assembly No.7576134157Revision:
Item FN Part Qty Description
7709800001 53 2 PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS
7755904002 1 O-RINGNSS 54 @ 2
DISK, FRICTIONNSS 55 @ 2
DISK, BRAKENSS 56 @ 1
KIT, SHIM9576101140 57 1 RING,RETAINERNSS 58 - 2
O-RING9576101141 59 1 PLUG9576101142 60 1 PLATE,ENDNSS 61 - 2
O-RING9576101217 62 3 PIN9576101227 63 1 PLATE, END9576101218 64 1 RING, RETAINER9576101219 65 1 COVER, OUTPUTNSS 66 - 1
O-RING9576101220 67 1 PLUGNSS 68 1
PLATE, NAME9576101148 69 3 CAPSCREW9576101149 70 2 PIPE9576101189 71 2 BREATHER7709800001 72 2 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS 7755904002 1 O-RING9576101151 73 1 DIPSTICK9576101152 74 1 ELBOW9576101100 75 2 CAPSCREW9576101221 76 1 CARRIER ASSY. 1ST. STAGE
INCLUDES ITEMS 21,22,24,26,2728,30,31,38,39 AND 60
9576101222 77 1 CARRIER ASSY. 2ND. STAGEINCLUDES ITEMS 12 THRU 20 AND
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Page 99
Manitowoc CranesDescriptionBOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Assembly No.7576134157Revision:
Item FN Part Qty Description
639576101157 78 1 KIT,BRAKE ASSY.
INCLUDES ITEMS 29, 32 THRU 3740,41,42,44 THRU 57, 69 THRU74
9576101096 79 * 1 KIT,SEAL BRAKE9576101097 80 @ 1 KIT,DISC BRAKE9576101228 81 - 1 KIT, SEAL PLANETARY
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT- THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Page 100
Manitowoc CranesNotes
Page 101
Manitowoc Cranes
6364101711(SHEET 1 OF 1)
Page 102
Manitowoc CranesDescriptionSWIVEL INSTALLATION - ELECTRIC HYDRAULIC, WATER AND AIR CONDITIONING
Assembly No.6364101711Revision: B
Item FN Part Qty Description
6364101712 50 += 1 SWIVEL ASSEMBLY - ELECTRIC,HYDRAULIC, WATER AND AIR CONDITIONING
6364101726 50 += 1 SWIVEL ASSEMBLY - ELECTRIC,HYDRAULIC, WATER AND AIR CONDITIONING
6199100075 51 4 BUSHING7126293150 52 4 CAP SCREW, HEX HEAD M24 X 1507949000359 53 4 WASHER, 1" I.D. HARDENED ROUND
+ SEE FURTHER BREAKDOWN THIS GROUP = REFER TO MCI FOR APPLICABLE NUMBER
Page 103
Manitowoc Cranes
6364101726(SHEET 1 OF 1)
Page 104
Manitowoc CranesDescriptionSWIVEL ASSEMBLY - ELECTRIC, HYDRAULIC, WATER AND AIR CONDITIONING
Assembly No.6364101726Revision: B
Item FN Part Qty Description
7364100165 1 + 1 SWIVEL ASSEMBLY - 14 PORTHYDRAULIC, WATER AND AIR CONDITIONING(COMPLETE ASSEMBLY)
6705100261 2 1 PLATE, RETAINER7753100037 3 + 1 RING ASSEMBLY - SLIP
15 CONDUCTOR(COMPLETE ASSEMBLY)
7126171150 4 4 CAP SCREW, M8 X 20MM HEX HEAD7949000534 5 4 WASHER, HARDENED ROUND6714100004 6 1 POST, CENTER7115181650 7 1 CAP SCREW, 1/2"-13UNCX2"LONG7660180200 8 1 NUT, HEX
1/2" - 13 N.C.7445080804 9 2 ELBOW, 90 DEGREE7649000059 10 4 NIPPLE, HOSE 5/8 ID TO 1/2 NPT7445080803 11 4 ADAPTER, STRAIGHT7126171550 12 4 CAP SCREW, M8 X 40MM HEX HEAD7661170003 13 4 NUT6705100260 14 2 PLATE, RETAINER7127241550 15 4 CAP SCREW, M16 X 40MM HEX HEAD7300000244 16 1 CLAMP, TUBING
1" I.D.7126171150 17 1 CAP SCREW, M8 X 20MM HEX HEAD7950150050 18 1 WASHER, LOCK 5/16" I.D.7950150141 19 1 WASHER, FLAT 5/16"7709800001 20 1 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS 7755904002 1 O-RING7126171150 21 2 CAP SCREW, M8 X 20MM HEX HEAD7950150141 22 2 WASHER, FLAT 5/16"6705016148 23 1 PLATE7709800000 24 # 4 PLUG, SAE #8
INCLUDES THE FOLLOWING PARTS 7755908002 1 O-RING
+ SEE FURTHER BREAKDOWN THIS GROUP # SERVICED AS AN ASSEMBLY ONLY
Page 105
Manitowoc Cranes
7364100165(SHEET 1 OF 1)
Page 106
Manitowoc CranesDescriptionSWIVEL ASSEMBLY - 14 PORT HYDRAULIC, WATER AND AIR CONDITIONING(COMPLETE ASSEMBLY)
Assembly No.7364100165Revision:
Item FN Part Qty Description
9364101826 1 1 HOUSING, WATER9364101827 2 1 BRACKET9364101818 3 1 PLATE, COVER FLANGE9364101828 4 1 HOUSING, CASE9364101820 5 1 SPOOL ASSY. HYD./ WATERNSS 6 * 2
RING, ANTI-SEIZURENSS 7 * 2
V-SEALNSS 8 * 13
RING, SEALNSS 9 * 3
O-RINGNSS 10 *@ 3
RING, GLYDNSS 11 *@ 6
O-RINGNSS 12 *@ 1
O-RING9364101821 13 4 SCREW, GRUB9364101822 14 4 CAPSCREW9364101823 15 2 CAPSCREW, M89364101829 16 * 1 KIT, SEAL9364101830 17 @ 1 KIT, SEAL
SEAL KIT FOR WATER HOUSINGINCLUDES ITEMS 10 QTY. 3, ITEM11 QTY. 3, AND ITEM 12 QTY.2
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 107
Manitowoc CranesNotes
Page 108
Manitowoc Cranes
7753100037(SHEET 4 OF 4)
Page 109
Manitowoc Cranes
7753100037(SHEET 3 OF 4)
Page 110
Manitowoc Cranes
7753100037(SHEET 2 OF 4)
Page 111
Manitowoc Cranes
7753100037(SHEET 1 OF 4)
Page 112
Manitowoc CranesDescriptionRING ASSEMBLY - SLIP 15 CONDUCTOR(COMPLETE ASSEMBLY)
Assembly No.7753100037Revision:
Item FN Part Qty Description
9364101731 2 1 BRACKET,BASE9364101208 3 1 CONNECTOR9364100968 3 2 CONNECTOR, LIQUID TIGHT
90 DEGREES3/4"
9364100964 4 1 BEARING, NYLON9364101838 5 1 CORE ASSY. SLIP RING9364100437 6 8 BRUSH AND HOLDER ASSEMBLY
(45 AMP)9364101733 6 6 BRUSH & ARM ASSY. (SILVER)9364100340 6 5 BRUSH & ARM ASSY. 7.5 AMP9364101839 7 2 STUD, 7.75" LEVELING9364100180 8 1 BEARING, NYLON9364100332 9 16 TERMINAL, JUMBO KNIFE9364100088 9 22 DISCONNECT, SMALL KNIFE9364100333 10 8 SPRING, BRUSH
(FOR 45 AMP)9364101154 10 11 SPRING, BRUSH
(FOR 7.5 AMP)9364100178 11 8 CONNECTOR, CRIMPED
(FOR 10 GAUGE WIRE )9364101224 11 11 CONNECTOR, SETSCREW
(FOR 16 GAUGE WIRE )9364100334 12 8 SLEEVE, 5/16" I.D. X 3"9364100092 12 11 SLEEVE, 3/16" I.D. X 3"9364101840 13 1 COVER ASSY. W/LATCHES
INCLUDES ITEMS 23 THRU 259364101712 14 1 PLUG, SEAL9364101429 16 9 NUT, HEX JAM
5/16" - 18 N.C.7950150141 17 9 WASHER, FLAT 5/16"9364101601 18 2 COLLAR, SET 5/16"9364101841 19 1 HARNESS ASSY. CENTER9364101842 20 1 HARNESS ASSY. FRONT9364101843 20 1 HARNESS ASSY. REAR9364101844 20 1 HARNESS ASSY. POTENTIOMETER9364101836 21 1 BREATHER ASSY.
Page 113
Manitowoc CranesDescriptionRING ASSEMBLY - SLIP 15 CONDUCTOR(COMPLETE ASSEMBLY)
Assembly No.7753100037Revision:
Item FN Part Qty Description
9364101845 22 1 NUT, LOCK 1/2"9364101397 22 2 NUT, LOCK 3/4"9364101847 23 2 LATCH9364101846 24 4 SCREW9364100658 25 4 NUT9364101848 26 1 SERVO POT. & BOARD ASSY.9364101727 27 2 SCREW9364101594 28 2 SPACER, NYLON9364101889 29 3 CLAMP, SERVO W/SCREW9364101849 30 1 PLATE, MTG.9364101850 31 1 DRIVE, SHAFT9364101615 32 2 SET SCREW9364101596 33 4 SCREW, #10-32 X 5/8" FLATHEAD9364101590 34 1 DISK, RUB9364101595 35 1 PLATE9364101588 36 4 SPACER, STAND-OFF9364101851 37 4 WASHER, #10 FLAT9364101852 38 1 WIRE, GROUND9364101853 39 1 SCREW9352100410 40 1 NUT, KEPS
#6 - 32 N.C.7709000876 41 3 PLUG, 1 SOCKET7709000883 42 1 PLUG
6 SOCKET7892000824 43 2 RECEPTACLE,
6 PIN7892000939 44 3 RECEPTACLE,
1 PIN7172000551 45 1 BOOT7172000564 46 1 BOOT7172000565 47 1 BOOT, CONNECTOR7345242101 48 2 TERMINAL
6 AWG7689000813 49 3 PIN
4 AWG7826000095 50 3 SOCKET,
4 AWG
Page 114
Manitowoc CranesDescriptionRING ASSEMBLY - SLIP 15 CONDUCTOR(COMPLETE ASSEMBLY)
Assembly No.7753100037Revision:
Item FN Part Qty Description
7689002053 51 17 PIN16 - 18 AWG
7826100004 52 9 SOCKET, (16 - 18) 30 SERIES7689000503 53 8 PLUG, SEALING
16 - 12 AWG7709000936 54 1 PLUG, 4 SOCKET7172000567 55 1 BOOT, CONNECTOR7892001012 56 1 RECEPTABLE, 12 P FLANGE
Page 115
Manitowoc Cranes
6978100941(SHEET 3 OF 3)
Page 116
Manitowoc Cranes
6978100941(SHEET 2 OF 3)
Page 117
Manitowoc Cranes
6978100941(SHEET 1 OF 3)
Page 118
Manitowoc CranesDescriptionELECTRICAL SYSTEM INSTALLATION - SUPERSTRUCTURE(RT875E)
Assembly No.6978100941Revision: #
Item FN Part Qty Description
6512100990 1 + 1 HARNESS ASSEMBLY - SUPERSTRUCTURE(RT875E)(COMPLETE ASSEMBLY)
7949000350 2 2 WASHER, LOCK7659000197 3 2 NUT, PANEL7111080611 4 4 SCREW, SLOTTED MACHINE
5/32" - 32 N.C. X 3/4"GRADE 1
7950080141 5 6 FLATWASHER, 5/32" I.D.7126151253 7 1 CAP SCREW, M6 X 25MM7951150014 8 2 WASHER, 6MM I.D.7951150210 9 2 LOCKWASHER, 6MM I.D.7950140350 10 2 WASHER, LOCK 1/4" I.D.6872100045 11 + 1 SWITCH ASSEMBLY - PROXIMITY
(NORMALLY OPEN)(COMPLETE ASSEMBLY)
7111081211 12 2 SCREW,7660081100 13 2 NUT, HEX
5/32" - 24 N.F.GRADE 1
7850000805 18 15 TIE, CABLE (BLACK)13 3/8" LONG
7950080050 19 2 LOCKWASHER, 5/32" I.D.7950160350 20 2 WASHER, LOCK 3/8" I.D.7126191253 21 1 CAP SCREW, M10 X 25 HEX HEAD
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 119
Manitowoc Cranes
6512100990(SHEET 3 OF 3)
Page 120
Manitowoc Cranes
6512100990(SHEET 2 OF 3)
Page 121
Manitowoc Cranes
6512100990(SHEET 1 OF 3)
Page 122
Manitowoc CranesDescriptionHARNESS ASSEMBLY - SUPERSTRUCTURE (RT875E)(COMPLETE ASSEMBLY)
Assembly No.6512100990Revision: #
Item FN Part Qty Description
7892000241 4 1 RECEPTACLE,21 SOCKET
7300000429 5 2 CLAMP, STRAIN RELIEF7709000839 6 3 PLUG, 3 SOCKET7172000547 7 3 BOOT7892000947 8 2 RECEPTACLE,
3 PIN7709000815 9 16 PLUG, 2 SOCKET7172000545 10 15 BOOT, DT2S CONNECTOR7892000215 11 1 RECEPTACLE,7826000087 12 88 SOCKET, 16-14 GA7689000704 13 4 PIN, 16 - 14 GA7826000092 14 2 SOCKET, (12) 12-14GA7689000503 15 48 PLUG, SEALING
16 - 12 AWG7345001744 16 2 TERMINAL, FEMALE
16 - 14 AWG7364001682 18 2 CONNECTOR, 2 CONDUCTOR
TOWER WITH SEAL7364001683 19 2 CONNECTOR, 2 CONDUCTOR
SHROUD7892000257 20 4 TERMINAL, GREEN CAVITY
SEAL7364001847 21 4 TERMINAL, FEMALE SLEEVE7892000256 22 4 TERMINAL, BLUE CABLE SEAL7709000809 23 1 PLUG
6 SOCKET7172000565 24 1 BOOT, CONNECTOR7892000824 25 1 RECEPTACLE,
6 PIN7850000208 27 90 CABLE TIE, BLACK7345261701 28 3 16 - 14 AWG
TERMINAL, ELECTRICAL7345261901 29 4 TERMINAL
12 - 10 AWG7709000812 30 2 PLUG
12 SOCKET
Page 123
Manitowoc CranesDescriptionHARNESS ASSEMBLY - SUPERSTRUCTURE (RT875E)(COMPLETE ASSEMBLY)
Assembly No.6512100990Revision: #
Item FN Part Qty Description
7892001036 31 2 RECEPTACLE, SPLICE BLOCK7892000195 33 9 PARALLEL, NON - INSULATED
12 - 10 AWG8594100259 34 2 TUBING, HEAT SHRINK 3/8" I.D.
LINER, MELTABLE(QUANTITY IN FEET)
7826000626 35 2 SOCKET,16 - 18 AWG
8594000006 36 22 FLEXGUARD - .350" I.D.(QUANTITY IN FEET)
8594000004 38 7 FLEXGUARD - .500" I.D.(QUANTITY IN FEET)
7364001775 39 1 CONNECTOR - 2 POSITION INCLUDES THE FOLLOWING PARTS
9364101611 1 GASKET8594000001 40 3 FLEXGUARD - 1.00" I.D.
(QUANTITY IN FEET)8594000003 41 13 FLEXGUARD - .625" I.D.
(QUANTITY IN FEET)8594000019 42 18 FLEXGUARD, 1/4" I.D.
(QUANTITY IN FEET)7892000836 43 3 RECEPTACLE, 2 PIN7892000835 44 1 RECEPTACLE,
4 PIN7709000814 45 1 PLUG
4 SOCKET7172000567 46 1 BOOT, CONNECTOR7786000528 48 1 SCREW, KNURLED HEAD THUMB7709100877 49 1 PLUG7172100002 50 1 BOOT, PLUG7826100016 51 3 SOCKET, DEUTSCH 22/20 GA NI7172000546 53 1 BOOT7892100025 54 2 DEUTSCH DTP 2-PASS RECEPTACLE7172100005 55 1 BOOT, DTP2P-BT7689000797 56 1 PIN
12 AWG7826000092 57 2 SOCKET, (12) 12-14GA7709100891 58 1 PLUG, 2-PASS DEUTSCH DTP
Page 124
Manitowoc CranesDescriptionHARNESS ASSEMBLY - SUPERSTRUCTURE (RT875E)(COMPLETE ASSEMBLY)
Assembly No.6512100990Revision: #
Item FN Part Qty Description
7172100004 59 1 BOOT, DTP2S-BT
Page 125
Manitowoc Cranes
6872100045(SHEET 1 OF 1)
Page 126
Manitowoc CranesDescriptionSWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN)(COMPLETE ASSEMBLY)
Assembly No.6872100045Revision: A
Item FN Part Qty Description
7872100062 1 1 PROXY SENSOR-PNP 10mm RANGE7892100010 2 1 RECEPTACLE, DTM-3P7172100003 3 3 BOOT-DTM3P-RECP7689100033 4 3 PIN8594100256 5 1 TUBING, HEAT SHRINK 1/4" I.D.
LINER, MELTABLE(QUANTITY IN FEET)
Page 127
Manitowoc Cranes
80019316(SHEET 1 OF 1)
Page 128
Manitowoc CranesDescriptionVALVE INSTALLATION-SS
Assembly No.80019316Revision: B
Item FN Part Qty Description
7926100829 1 + 1 VALVE ASSEMBLY - 4 SECTION MAIN(COMPLETE ASSEMBLY)
7126212850 2 3 CAP SCREW, M12 X 120MM HEX HEAD7951210210 3 3 LOCK WASHER, 12MM I.D.7926100830 4 + 1 VALVE ASSEMBLY - SWING, STEER AND BRAKE
(COMPLETE ASSEMBLY)7126193350 5 3 CAP SCREW, M10 X 170 HEX HEAD7951190210 6 8 LOCK WASHER, 10MM7005100015 7 2 ACCUMULATOR, BRAKE
INCLUDES THE FOLLOWING PARTS 9005100230 1 VALVE ASSY. GAS 9005100231 1 CAP, VALVE 9005100237 1 FITTING, TEE ADAPTER80019305 8 + 1 DUAL ACCUMULATOR CHARGE VALVE7115160850 9 2 CAP SCREW,
3/8" - 16 N.C. X 1"GRADE 5
7926100831 10 + 1 VALVE ASSEMBLY - CAB TILT(COMPLETE ASSEMBLY)
7926100833 11 + 1 VALVE ASSEMBLY - COUNTERWEIGHT REMOVAL(COMPLETE ASSEMBLY)
7126191750 12 3 CAP SCREW, M10 X 50MM HEX HEAD7951190014 13 3 FLAT WASHER, 10MM I.D.7661190003 14 3 NUT, HEX 10MM8637055002 15 10 MOULDING
(QUANTITY IN FEET)6637019007 16 1 MOULDING8246937300 17 7 RUBBER U, .387950160141 18 4 WASHER, 3/8" PLAIN NARROW7115162850 19 2 CAP SCREW,
3/8" - 16 N.C. X 3 1/2"GRADE 5
7926100820 20 + 1 VALVE ASSEMBLY - 2 SPEED SWING(COMPLETE ASSEMBLY)
7126192750 21 2 CAP SCREW, M10X110 HEX HEAD
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 129
Manitowoc CranesNotes
Page 130
Manitowoc Cranes
7926100829(SHEET 2 OF 2)
Page 131
Manitowoc Cranes
7926100829(SHEET 1 OF 2)
Page 132
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
9926112694 1 1 VALVE, INLET SECTIONINCLUDES ITEMS 101 THRU 106
9926112695 2 2 VALVE, WORK SECTIONMAIN & AUX. HOIST SECTIONINCLUDES ITEMS 201 THRU 227
9926112941 3 1 WORK SECTIONVALVE, TELE.INCLUDES 301 THRU 333
9926112698 4 1 VALVE, WORK SECTIONLIFT,INCLUDES ITEMS 401 THRU 435
9926112699 5 1 VALVE, OUTLET SECTIONINCLUDES ITEMS 501 THRU 503
9926106521 6 4 STUD ASSEMBLY7447242401 10 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755029002 1 O-RING 7755924002 1 O-RING7447202001 11 1 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755025002 1 O-RING 7755920002 1 O-RING7447242001 12 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755029002 1 O-RING 7755920002 1 O-RING7447161603 13 2 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING7447161602 14 2 CONNECTOR
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING7447161601 15 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING7447161640 16 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING
Page 133
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
7447081001 17 1 ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING 7755910002 1 O-RING7447060601 18 1 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755012002 1 O-RING 7755906002 1 O-RING7447040403 19 6 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755904002 1 O-RING7447040603 20 3 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755906002 1 O-RING9926112700 21 2 PLUGNSS 101 1
HOUSING9926112703 102 1 VALVE ASSY, RELIEF @ 4350 PSI.
INCLUDES THE FOLLOWING PARTS 9926112725 1 KIT, SEAL9926112942 103 1 PLUG, ORIFICE .0479926100723 104 * 1 O-RING9926100721 105 * 3 O-RING9926112729 106 * 2 O-RINGNSS 201 1
HOUSINGNSS 202 1
SPOOLNSS 203 2
PLUG, EXPANDER9926103581 204 1 PLUG
INCLUDES THE FOLLOWING PARTS 7755912002 1 O-RING9926112705 205 2 RING, BACKUP9926112706 206 2 VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mm
USE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS
9926112726 1 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 134
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
9926112707 207 4 CAPSCREW9926112708 208 2 O-RING9926112709 209 2 TUBE9926112710 210 4 O-RING9926106999 211 2 CAP SCREW,9926112943 212 2 GUIDE, SPRING9926106672 213 2 WASHER,9926112711 214 1 TUBE9926106675 215 1 SPRING9926106674 216 1 SPRING9926106670 217 2 TUBE9926112944 218 2 CAP, END9926107001 219 4 SCREW,9926100721 220 * 3 O-RING9926100722 221 * 1 O-RING9926102076 222 * 2 O-RING9722102896 223 2 PLUG
INCLUDES THE FOLLOWING PARTS 9752101137 1 KIT, SEAL7709800005 224 2 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING9926105300 225 2 O-RING9926112945 226 2 PLUG9926112946 227 2 PLUG, ORIFICE .046NSS 301 1
HOUSINGNSS 302 1
SPOOL7755912002 303 1 O-RING9926105235 304 1 CAP9926105234 305 1 SPRING9926105233 306 1 POPPETNSS 307 1
PLUG, EXPANDER9926112705 308 1 RING, BACKUP
* REPAIR KIT AND/OR PART OF KIT
Page 135
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
9926112706 309 1 VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mmUSE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS
9926112726 1 KIT, SEAL9926112707 310 2 CAPSCREW9926112708 311 1 O-RING9926106998 312 1 STOP9926112709 313 1 TUBE9926112710 314 4 O-RING9926106999 315 2 CAP SCREW,9926112943 316 2 GUIDE, SPRING9926106672 317 2 WASHER,9926112711 318 1 TUBE9926106675 319 1 SPRING9926106674 320 1 SPRING9926106670 321 2 TUBE9926112947 322 1 CAP, END9926106898 323 1 CAP, VALVE9926106945 324 4 CAPSCREW9926100721 325 * 3 O-RING9926100723 326 * 1 O-RING9926102076 327 * 2 O-RING9926106678 328 1 O-RING9926104848 329 1 RING, BACK-UP9926105300 330 1 O-RING9926112945 331 1 PLUG9926112946 332 1 PLUG, ORIFICE .0469926108910 333 1 VALVE, RELIEF (2800 PSI)
FOR PORT "B" INCLUDES THE FOLLOWING PARTS
9752100887 0 KIT, SEAL9926112949 333 1 VALVE, RELIEF @ 3200 PSI
FOR PORT "A" INCLUDES THE FOLLOWING PARTS
9752100887 1 KIT, SEALNSS 401 1
HOUSING
* REPAIR KIT AND/OR PART OF KIT
Page 136
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
NSS 402 1SPOOL
7755912002 403 1 O-RING9926105235 404 1 CAP9926105234 405 1 SPRING9926112719 406 1 POPPET, CHECKNSS 407 1
PLUG, EXPANDER9926112705 408 1 RING, BACKUP9926112706 409 1 VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mm
USE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS
9926112726 1 KIT, SEAL9926112707 410 2 CAPSCREW9926112708 411 1 O-RING9926106998 412 1 STOP9926112709 413 1 TUBE9926112710 414 4 O-RING9926106999 415 2 CAP SCREW,9926112943 416 2 GUIDE, SPRING9926106672 417 2 WASHER,9926112711 418 1 TUBE9926106675 419 1 SPRING9926106674 420 1 SPRING9926106044 421 2 TUBE9926112944 422 1 CAP, END9926106898 423 1 CAP, VALVE9926106899 424 4 SCREW,9926100721 425 * 4 O-RING9926100723 426 * 1 O-RING9926102076 427 2 O-RING9926106678 428 1 O-RING9926104848 429 1 RING, BACK-UP9926112722 430 1 VALVE ASSY. RELIEF @ 4300 PSI
FOR PORT "A" INCLUDES THE FOLLOWING PARTS
9926112725 1 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 137
Manitowoc CranesDescriptionVALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Assembly No.7926100829Revision:
Item FN Part Qty Description
9722102896 431 1 PLUG INCLUDES THE FOLLOWING PARTS
9752101137 1 KIT, SEAL7709800005 432 1 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING9926105300 433 1 O-RING9926112945 434 1 PLUG9926112946 435 1 PLUG, ORIFICE .046NSS 501 1
HOUSINGNSS 502 7
PLUG, EXPANDER7709800005 503 1 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING9926112724 600 * 1 KIT, SEAL / BETWEEN SECTION
FOR COMPLETE VALVE ASSY.
* REPAIR KIT AND/OR PART OF KIT
Page 138
Manitowoc Cranes
7926100830(SHEET 2 OF 2)
Page 139
Manitowoc Cranes
7926100830(SHEET 1 OF 2)
Page 140
Manitowoc CranesDescriptionVALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Assembly No.7926100830Revision:
Item FN Part Qty Description
NSS 1 1HOUSING, MANIFOLD
NSS 2 16PLUG
NSS 3 4PLUG
NSS 4 7PLUG
9926112770 5 1 PLUG, ORIFICE .1569926112771 6 1 KIT, VALVE SECTION
INCLUDES ITEMS 101 THRU 5139926112772 7 1 VALVE ASSY. W/RELIEF
INCLUDES THE FOLLOWING PARTS 9926112791 1 KIT, SEAL9926112775 8 1 CARTRIDGE ASSY, FILTER
INCLUDES THE FOLLOWING PARTS 9752100996 1 KIT, REPAIR9926112776 9 1 VALVE ASSY. RELIEF @ 250 PSI
INCLUDES THE FOLLOWING PARTS 9752101039 1 KIT, REPAIR9926112777 10 1 VALVE ASSY. RELIEF @ 350 PSI
INCLUDES THE FOLLOWING PARTS 9752101039 1 KIT, REPAIR9926112774 11 1 VALVE ASSY. RELIEF @ 3000 PSI
INCLUDES THE FOLLOWING PARTS 9926106537 1 KIT, SEAL9926110809 12 2 VALVE, SHUTTLE
INCLUDES THE FOLLOWING PARTS 9752101331 1 KIT, SEAL9926112773 13 1 VALVE ASSY. CHECK
INCLUDES THE FOLLOWING PARTS 9926106537 1 KIT, SEAL9926112677 14 2 VALVE, CARTRIDGE
INCLUDES THE FOLLOWING PARTS 9926106806 1 KIT, SEAL 9926104116 1 NUT9926112672 15 2 COIL, 12V.7709000028 16 5 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS 7755904002 1 O-RING7447081003 17 1 ELBOW, 90 DEGREE
Page 141
Manitowoc CranesDescriptionVALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Assembly No.7926100830Revision:
Item FN Part Qty Description
INCLUDES THE FOLLOWING PARTS 7755014002 1 O-RING 7755910002 1 O-RING7447080801 18 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755014002 1 O-RING 7755908002 1 O-RING7447060401 19 7 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755012002 1 O-RING 7755904002 1 O-RING7447060601 20 6 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755012002 1 O-RING 7755906002 1 O-RING7447101001 21 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755016002 1 O-RING 7755910002 1 O-RING7447040603 22 2 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755906002 1 O-RING7447161601 23 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755021002 1 O-RING 7755916002 1 O-RING7447121201 24 1 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755018002 1 O-RING 7755912002 1 O-RING7447040601 25 5 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755906002 1 O-RING7447081001 26 1 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755014002 1 O-RING 7755910002 1 O-RING9926112779 27 5 NIPPLE, DIAGNOSTIC9926111239 28 5 CAP, DIAGNOSTIC7447040801 29 1 ADAPTER, STRAIGHT MALE
Page 142
Manitowoc CranesDescriptionVALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Assembly No.7926100830Revision:
Item FN Part Qty Description
INCLUDES THE FOLLOWING PARTS 7755011002 1 O-RING 7755908002 1 O-RING7447120801 30 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755018002 1 O-RING 7755908002 1 O-RING9926112782 101 1 VALVE ASSY. WORK SECTION
INCLUDES ITEMS 201 THRU 2059926112783 102 1 COVER ASSY. OUTLET
INCLUDES ITEMS 301 AND 3029926112784 103 3 STUD ASSY.9926109671 104 1 KIT, SEAL
KIT, BETTWEEN SECTION SEALSNSS 201 1
HOUSING, SECTIONNSS 202 1
SPOOL9926112785 203 1 ACTUATOR ASSY. POSITIONER, HR
INCLUDES ITEMS 401 THRU 4069926112786 204 1 ACTUATOR ASSY.
INCLUDES ITEMS 501 THRU 5139926112787 205 2 VALVE ASSY. RELIEF @ 2500 PSI.
INCLUDES THE FOLLOWING PARTS 9926112788 1 KIT, SEALNSS 301 1
HOUSING, OUTLET9926111598 302 1 PLUG9926109518 401 1 SEALNSS 402 1
HOUSING9926109517 403 4 PLATE9926106923 404 4 WASHER, LOCK9926109507 405 4 SCREW,
(LONG)9926109508 406 2 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RINGNSS 501 1
COLLAR, STOP
Page 143
Manitowoc CranesDescriptionVALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Assembly No.7926100830Revision:
Item FN Part Qty Description
NSS 502 1SHIM
NSS 503 1SPRING, SMALL
NSS 504 1SPRING, LARGE
NSS 505 1SLEEVE, STOP
NSS 506 1WASHER
NSS 507 1SPUD
9926109518 508 1 SEALNSS 509 1
HOUSING9926109517 510 4 PLATE9926106923 511 4 WASHER, LOCK9926109507 512 4 SCREW,
(LONG)9926109508 513 2 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS 7755906002 1 O-RING
Page 144
Manitowoc CranesNotes
Page 145
Manitowoc Cranes
80019305(SHEET 1 OF 1)
Page 146
Manitowoc CranesDescriptionDUAL ACCUMULATOR CHARGE VALVE
Assembly No.80019305Revision:
Item FN Part Qty Description
NSS 1 1VALVE BODY ASSY.
7872100121 2 1 SWITCH, NC (1950 PSI) PRESSURE90018695 3 1 ADAPTER90018696 4 1 KIT, REPAIR (CHARGE VALVE)
Page 147
Manitowoc Cranes
7926100831(SHEET 1 OF 1)
Page 148
Manitowoc CranesDescriptionVALVE ASSEMBLY - CAB TILT (COMPLETE ASSEMBLY)
Assembly No.7926100831Revision:
Item FN Part Qty Description
NSS 1 1BODY, MANIFOLD
NSS 2 7PLUG
9926112676 3 1 VALVE, CARTRIDGE INCLUDES THE FOLLOWING PARTS
9752101264 1 KIT, SEAL9926112672 4 2 COIL, 12V.9926112207 5 1 VALVE, PRESSURE REDUCER
2500 PSI INCLUDES THE FOLLOWING PARTS
9926106806 1 KIT, SEAL9926112674 6 2 VALVE ASSY. CHECK
INCLUDES THE FOLLOWING PARTS 9752100996 1 KIT, REPAIR9926112679 7 1 PISTON, PILOT9926112666 8 1 PLUG, ORIFICE .0309926112939 9 1 PLUG, ORIFICE .0787447060601 10 2 ADAPTER, STRAIGHT MALE
INCLUDES THE FOLLOWING PARTS 7755012002 1 O-RING 7755906002 1 O-RING7447080801 11 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS 7755014002 1 O-RING 7755908002 1 O-RING7447080803 12 1 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS 7755014002 1 O-RING 7755908002 1 O-RING
Page 149
Manitowoc CranesNotes
Page 150