Actuators and Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Check Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Hygienic Process Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Knife Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Pressure and Vacuum Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Sampling Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Steam Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Service Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Process Diagrams
Brewhouse Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Fermenting (includes Aeration, Cooling, and Starting) . . . . . . . 15Cheese Plant Production Process. . . . . . . . . . . . . . . . . . . . . 18 - 19Milk Treatment Plant (Pasteurized Milk) . . . . . . . . . . . . . . . 22 - 23Orange Juice Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Soft Drink Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Food and Beverage IndustryTable of Contents
2
Brewhouse Operation (see page 14): 1 thru 5
Fermentation (see page 15): 1 thru 4
Cheese Production Process (see pages 18 - 19): 1 thru 22
Milk Treatment Plant (see pages 22 - 23): 1 thru 7
Orange Juice Production (see page 26): 1 thru 6
Soft Drink Production (see page 27): 1 thru 6
Type Multi-turn, Quarter-turn, LinearDesign Electric, Pneumatic, HydraulicStandard ASME, DINForm Forged, Cast, Fabricated Materials Aluminum, Carbon Steel, Alloy SteelService ESD, On-Off, Turbine Trip, ModulatingSizes 1/2 thru 60 inches
Actuators and Control SystemsAvid, Biffi, Keystone and Morin
Keystone Figure 777 - Electric actuatorfor quarter-turn valves. For outputtorques to 15,100 lb.in.
Avid SmartCal-NB - Intelligentpositioner allowing for AutoCal keypadcalibration and optional HART®
communications capability. On-sitediagnostic information is standard.
Avid K-BLOCK™ - The K-BLOCK™ is alow profile, hermetically sealed proximityswitch designed to operate in washdownenvironments. The low profile makes itideal for confined piping spaces such asmanifolds and piping headers.
Biffi ICON - Intelligent, non-intrusive,multi-turn electric actuator.
Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with verticalstainless steel actuators and electroniccontrol heads.
Morin Series B - Ductile Iron/StainlessSteel Quarter-turn, Spring Return andDouble Acting Actuators. Output torquesto 238,000 lb.in.
Morin Series S - Stainless Steel SpringReturn and Double Acting PneumaticQuarter-turn Actuators. Output torques to238,000 lb.in.
Morin MRP - A comprehensive rangeof pneumatic actuators, providingcompact, reliable and economicalpowered operation for all types ofquarter-turn valves.
The MRP is also available in a modelMRS which incorporates our SNP(special nickel protection) that protectsthe internal and external finish of theactuator from harsh washdownchemicals.
Avid ZR Plus - Integrated monitoringand control of automated valves in asingle, NEMA/FM approved package forgeneral purpose and intrinsically safeapplications.
3
Fermentation(see page 15): 1 thru 4
Cheese Production Process (see pages 18 - 19): 2 thru 22
Milk Treatment Plant (see pages 22 - 23): 1 thru 7
Orange Juice Production (see pages 22 - 23): 1 thru 6
Ball ValvesMCF
Type Three-pieceDesign Two-way, Three-wayStandard ASTM, ANSI, DIN, ASME BPEForm Cast, ForgedMaterials Stainless Steel, High Alloy, Carbon SteelPressure Class ANSI Class 150 thru 600Sizes 1/4 thru 10 inchesTemperature Range -425°F to +650°F
MCF TrueTube - Internal dimension ofthe ball and tube type end pieces matchtubing size; finishes to 15RA.
MCF Micro-Clean - Diverter and three-way applications
MCF Tank Bottom - Designed andengineered to give fast, unrestricteddrainage of tank media.
MCF and Actuator with SNP (Special Nickel Protection) -Protects against caustic washdown.
MCF Clean-In-Place - With purge portsfor in-line cleaning; available in Steam,Micro-Clean and Tank Bottomconfigurations.
4
Keystone 106 - Double flange,large diameter butterfly valve (24” thru 48”).
NeoTecha Teflon® Lined - An upperand lower set of belleville springs keepsthe two sealing surfaces together,resulting in a superior stem seal.
Vanessa QTF 30000 - Torque-seatingaction ensures continuous bi-directional,zero leakage performance.
Keystone 601/602 - A heavy dutyelastomer resilient seated butterfly valve,which utilizes a cartridge design seat linerfor bi-directional drop-tight shut-offbetween flanges or as end of line serviceat full pressure rating.
Keystone K-LOK - Double offset discdesign with a variety of polymer seatmaterials provides high cycle bi-directionaldrop-tight shut-off for ANSI 150 and 300pressure classes between flanges or asend of line service.
Keystone 990/920 - Thin disc profilewith a triple function elastomer or polymerseat liner provides bi-directional drop-tight shut-off while isolating the valvebody and stem from the line media.
Brewhouse Operation (see page 14): 1 thru 5
Fermentation(see page 15): 1, 2, 4
Cheese Production Process (see pages 18 - 19): 1, 3, 5, 7, 12, 13, 15 - 17, 19 - 22
Orange Juice Production (see page 26): 1 thru 6
Soft Drink Production (see page 27): 3, 4, 6
Type Flanged, Lug, End-of-LineDesign High-Performance, Triple Offset,
Elastomer Resilient Seated, Polymer LinedStandard ASTM, ANSI, DINMaterials Stainless Steel, High Alloy, Carbon SteelPressure Class ANSI Class 150 thru 1500 Sizes 1/4 thru 110 inches Temperature Range -320°F to +1000°F
(Rotary Process, -425°F to +1500°F)
Butterfly ValvesKeystone, NeoTecha and Vanessa
5
Brewhouse Operation (see page 14): 1 thru 5
Fermentation(see page 15): 1, 2, 4
Cheese Production Process (see pages 18 - 19): 1, 3, 7 thru 22
Milk Treatment Plant (see pages 22 - 23): 1, 3, 7
Orange Juice Production (see page 26): 1 thru 6
Soft Drink Production (see page 27): 1 thru 6
Check ValvesGulf, Hovap, Keystone and Prince
Type Non-ReturnDesign Piston, Swing, Tilting Disc, WaferStandard ASME, DIN, BS, APIForm Cast, ForgedMaterials Carbon Steel, Alloy Steel, Stainless SteelPressure Class ANSI Class 125 thru 4500Sizes 1/4 thru 72 inchesTemperature Range -320°F to +1200°F
Gulf Dual Door Check Valve -Available in different alloys, the dual doordesign is available in small to largediameters and provides drop-tight shut-off.
Keystone 264J - Sanitary non-returncheck valve for reverse flow prevention.
Prince 815 - Large diameter waferswing disc check valve which providessmooth action during reverse flowconditions with or without weights, levers or damper options.
Hovap F6025 - A compact, stainlesssteel, hygienic, non-return valve.
Prince Wafer Check Valve - Availablein different alloys, the drop-tight smallerdiameter wafer swing disc check valveoffers a more compact, lightweight valvethan traditional full-bodied check valves.
6
Brewhouse Operation (see page 14): 1 thru 5
Fermentation(see page 15): 1, 2, 4
Cheese Production Process (see pages 18 - 19): 2, 5 thru 8, 10 thru 22
Milk Treatment Plant (see pages 22 - 23): 2, 3, 5, 6, 7
Orange Juice Production (see page 26): 1 thru 6
Soft Drink Production (see page 27): 3, 4, 6
Type Globe, Angle, Globe Offset, Quarter-turnDesign Cage Trim, Low NoiseStandard ASME, DINForm Cast, ForgedMaterials Carbon Steel, Alloy SteelPressure Class ANSI Class 150 thru 4500 Sizes 1 thru 24 inches
Vanessa 30,000 with Biffi Actuator -Utilizes a resilient, duplex stainless steelseal ring installed in the disc assembly toprovide true zero leakage.
Vanessa QTL with Keystone Actuator - Quarter-turn, non-rubbingdesign with a unique, triple offsetgeometry that eliminates all seat-to-seal rubbing throughout thevalve’s 90° rotation.
Keystone 990/920 - Triple-functionseat provides bidirectional drop-tightshut-off, isolates the valve body and stemfrom the line media .
KTM VS - V-Notch affords equalpercentage characteristics for precisecontrol.
MCF with Actuator - Provides fast,reliable, contaminate free, flow control in both two-way and three-way valveconfigurations.
Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with vertical stainless steel actuatorsand electronic control heads.
Control ValvesBiffi, Keystone, MCF and Morin
7
Fermentation(see page 15): 1, 3
Cheese Production Process (see pages 18 - 19): 1, 2, 4 thru 20
Milk Treatment Plant (see pages 22 - 23): 1 thru 7
Orange Juice Production (see page 26): 1 thru 6
Soft Drink Production (see page 27): 1 thru 6
Type Mixproof, Diverter, Changeover, Butterfly, Ball, Check, Relief, Tank Bottom
Design Double Seat Piston with Seat Lifting, Single Seat Piston, Full Port, Rotary
Standard 3A, USDA, EHEDGForm Barstock, Cast, Fabricated, ForgedMaterials Stainless SteelPressure Class 150 psiSizes 1/2 thru 8 inches
Hygienic Process EquipmentHovap and Keystone
Hovap Hygienic Pumps – Designed forcontinuous operation on thin liquids suchas milk, wine, cream, beer, etc. Forcomplete versatility, this range caninclude heating jackets, frequencycontrollers, or flushed seal and is availablewith unions, plane ends or flanges.
Hovap 8700 - Patented balanced pistontechnology provides the ONLY 100%WATERHAMMER-proof mixproof valve.Spillage free, seat-lifting and aseptic areall standard features.
Keystone 250 Butterfly Valve/257 Actuator/783 Control Head - Sanitary butterfly valve with verticalstainless steel actuators and electroniccontrol heads (AS-interface, DeviceNet).
Hovap Miniflow 9400 – 1/2” to 1” miniisolation, divert and changeover valves.
Keystone 264J - Sanitary non-returncheck valve for reverse flow prevention.
Keystone 267J/268J - Isolation, divertor changeover seat valves available inmultiport/body configurations.
8
Brewhouse Operation (see page 14): 1 thru 5
Cheese Production Process (see pages 18 - 19): 3, 12, 22
Orange Juice Production (see page 26): 1 thru 3
Knife Gate ValvesRovalve, L&M Valve and Clarkson
Type Knife Gate, Slide Gate, Wedge GateDesign Full and Reduced BoreStandard MSS or betterForm Cast, FabricatedMaterials Carbon Steel, Alloy Steel, Stainless SteelPressure Class Vacuum to 300 psig cwp Sizes 2 thru 144 inches Clarkson KGD - Wafer
style slurry knife gatevalve offering value andhigh performance in acompact package.
L&M Valve M145 - The unique designbenefits, with the three piece replaceablepolymer liner, offer reliability and long life ina wide variety of tough applications.
Rovalve S17 and S20 - Cast stainlesssteel knife gate valves designed forperformance and value with many added features.
Rovalve SB1700 - Revolutionary, state-of-the-art knife gate valve featuringa patented bolted-in-place perimeter seal.
Rovalve 215 - Slide through, O-portgate design for severe servicespplications.
Custom Design Products - Specificto the application, diverter valves,square or rectangular made in most any alloy and performance range.
9
Pressure and Vacuum ReliefAnderson Greenwood, Crosby and Varec
Fermentation(see page 15): 2, 4
Cheese Production Process (see pages 18 - 19): 4, 6, 7, 12, 13, 15 thru 17, 19, 20
Orange Juice Production (see page 26): 4, 6
Soft Drink Production (see page 27): 1, 6
Type Conservation, Vents, Pressure and Vacuum Relief, Blanketing Systems
Design Weight Loaded, Spring Loaded, Pilot OperatedStandard API 2000/ASME Section VIIIForm Cast Materials Aluminum, Carbon Steel, Stainless Steel, Monel®,
Brass, BronzePressure Class Vacuum thru ANSI Class 300Sizes 1/2 thru 24 inches
Varec 2440 - Protectslow pressure storagetanks and processesfrom excess positivepressure and vacuum.
Anderson Greenwood BV1 - An effective,economical way to regulatetank pressure.
Varec 220 Manway Cover - Designed for use ontanks where quick and easypersonnel access is desired.
Varec 7000 - Free ventstypically used on atmospherictanks which contain non-volatile liquids.
Varec 221 Manway Cover -Designed to provideemergency venting of lowpressure storage tanks andvessels.
Crosby PVR - A sanitarydirect acting relief valvedesigned specifically forpressure/vacuum protection.
Varec 180 Regulator - For use on vapor recoverysystems where sensitivecontrol at low pressures isrequired.
Varec 5000 Flame Arrester - Prevents thepropagation of a flame intothe system.
Varec 4310 Cover -Provides quick access forproduct gauging, temperaturemeasurement or sampling.
Anderson Greenwood9300 - High performancealternative to spring andweight-loaded reliefdevices for low pressuresystems.
Varec 7700 FloatingSuction Unit - Designedfor use on storage tankswhere there is a need todraw off product from justbelow the surface ofliquids stored in bulk.
Anderson Greenwood 80 Series - A premiumperformance, directacting, pressure reliefvalve for critical ammonia,CO2 and otherrefrigeration systems.
10
Milk Treatment Plant (see pages 22 - 23): 2
Orange Juice Production (see page 26): 4
Type In-line and Aseptic Sampling SystemsDesign Bottle and Syringe Collecting, Recirculation, AutomatedMaterials All Alloy or PFA LinedPressure Class Vacuum thru 240 psigSizes 1 thru 4 inchesTemperature Range -20°F to +400°F
Sampling SystemsNeoTecha
SAPRO In-line - Assures a “truerepresentative sample” every timewithout process interruption because it isinstalled directly into a process pipeline.
SAPRO Aseptic In-line - Simple andsafe operation due to the use of a springreturn manual lever that automaticallycloses the sampler when released.Padlocking to prohibit sample takingwhen not required.
11
Brewhouse Operation (see page 14): 3, 4
Fermentation(see page 15): 4
Orange Juice Production (see page 26): 3
Steam TrapsYarway
Type Thermodynamic, Thermostatic, MechanicalDesign Disc, Variable Orifice, Lever, Filled Thermal
Element, Bi-MetallicStandard ASMEForm Cast, ForgedMaterials Alloy Steel, Stainless SteelPressure Class ANSI Class 300 thru 4500 Sizes 3/8 thru 4 inches
Yarway SmartTrap - Disc trap withintegral strainer and blow-off.
Yarway Steam Traps - Provides efficient discharge of condensate; approaching zero steam loss.
Yarway Unibody Traps - with integral strainer and blow-off.
12
Services Available:• Safety• Authorizations• Certifications• Pressure Relief Valve Repair• Spare Parts• Field Service• Mobile Units• Training• Trip Throttle Valve Repair• Pump Protection Valve Repair• Steam Trap Surveys/Repair• Valve and Inventory Management• Turn-key Installation• Application Engineering
Industries Served:• Power• Pulp and Paper• Iron and Steel• Chemical• Refining• Petrochemical• Offshore• Marine Gas Processing• Oil and Gas Pipeline• Oil and Gas Production• Plastics• Pharmaceutical• Brewery• Food and Beverage• HVAC• Mining• Water and Waste Water• Commercial Construction
Service Operations
Fermenting
Brewhouse Operationa aa aa aa aa aa aa aa aaa aaaaaa aa a aaa aaaaa aa aaaaaaaa a a aa aaaaaaaa aa aa aa aa aa aa aaaaaaaa aa aa a a aa aaaaaaaa aa aa a a aaa aaaaaa aaa aa aa aa aa aaaaaaaaaaaa aaa aaCleanerSeparator
MaltMill
MaltScale
Hopper
MaltReceiver
MashWater
MashVessel
GrainTransfer
Foreign MatterRemoval
DustRemoval
GrindComposition
Grind
StackCondensate
Removal
WortOxidation
Mash WaterTreatment
Debris/Dust
OtherGrains
Malt Adjunct
Receiver
Pn
eum
atic
Sys
tem
Grant
BrewKettle
Sparge Water Treatment
WortClarity °B
RiceMill
AdjunctScale
Hopper
AdjunctReceiver
MashVessel
Sparge Water
To SpentGrains
StackCondensateRemoval
1
2
3
5
4
a a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aaYeast
Culture
1
24
3
FermenterTank Glycol
FromHot WortReceiver
Stripper
StackCondensate
Removal
Quality ofAir Source
AirFiltration
Air Filters for Aeration Stripping
Glycoland/orChilledWater
Cooler
Sterile Water
Yeast TemperatureReduction/Control
Yeast WashingChiller Water To
CO2 Vent
GlycolYeastBrink
Cold Wort
Tank Equipment and Cellar Sanitation
AirFiltration
TrubRemoval/Settling
Trub
Sterile AirInjection
To DropReceiver
Yeast Collection
Yeast
Inje
cti
on
To
Bri
nk if
Co
llecte
d
To Spentif Not Used
Vent Collect toScrubber
YeastWashing
CO2
Beer
foldout for page 14
foldout for page 15
15
Wort Stripping• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment
Wort Chilling• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Tank Protection
Yeast Handling• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment
Fermenter• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Steam Traps • Tank Protection
1
2
3
4
Grain/Malt/Adjunct Receiving• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves
Milling• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves
Mash Mixing• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves• Steam Traps
Mash Cooker• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves• Steam Traps
Brew Kettle• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves
14
F E R M E N T I N G(INCLUDES AERATION, COOLING, AND STARTING)a a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaaaa a a aaaaaaaaa a a aa
YeastCulture
1
24
3
FermenterTank Glycol
FromHot WortReceiver
Stripper
StackCondensate
Removal
Quality ofAir Source
AirFiltration
Air Filters for Aeration Stripping
Glycoland/orChilledWater
Cooler
Sterile Water
Yeast TemperatureReduction/Control
Yeast WashingChiller Water To
CO2 Vent
GlycolYeastBrink
Cold Wort
Tank Equipment and Cellar Sanitation
AirFiltration
TrubRemoval/Settling
Trub
Sterile AirInjection
To DropReceiver
Yeast Collection
Yeas
t In
ject
ion
To B
rin
k if
Co
llect
ed
To Spentif Not Used
Vent Collect toScrubber
YeastWashing
CO2
Bee
r
3 5
4
1
2
a aa aa aa aa aa aa aa aaa aaaaaa aa a aaa aaaaa aa aaaaaaaa a a aa aaaaaaaa aa aa aa aa aa aa aaaaaaaa aa aa a a aa aaaaaaaa aa aa a a aaa aaaaaa aaa aa aa aa aa aaaaaaaaaaaa aaa aaCleanerSeparator
MaltMill
MaltScale
Hopper
MaltReceiver
MashWater
MashVessel
GrainTransfer
Foreign MatterRemoval
DustRemoval
GrindComposition
Grind
StackCondensate
Removal
WortOxidation
Mash WaterTreatment
Debris/Dust
OtherGrains
Malt Adjunct
Receiver
Pn
eum
atic
Sys
tem
Grant
BrewKettle
Sparge Water Treatment
WortClarity °B
RiceMill
AdjunctScale
Hopper
AdjunctReceiver
MashVessel
Sparge Water
To SpentGrains
StackCondensateRemoval
1
2
3
5
4
BR E W H O U S EOP E R A T I O N
Cheese Plant Production Process
foldout for pages 18 - 19
a a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaa12 12
3
4567
8
9
1011 12 1
2
12 12
3
4567
8
9
1011Milk Silos
(8)
MilkHTST
Starter Rennet
Curd
Pump
WheyDrainingBelt
CheddarMasterTower
Salt#1
Salt#2
Weigh Bridge 45 Min. 30 Min. 75 Min. 90 Min. 60 Min. 24 Hours
SaltingBelt
Block Formers(14)
VacuumSealingSystem
Scale
CheeseRapid CoolingSystem
Wrap-ARound
MetalDetection
Cheese Maturingand Storage
Sweet Whey
Sweet CreamPasteurizer
Cream
Whey CreamPasteurizer Salt Whey
SeparatorHTST
WheySeparators
WheyStorage
WheyCream
WheyStorage
Ultra-Filtration
HTST
RO1
Reverse Osmosis Plants
DeminWater
RetentateStorage
SprayDrier
RO2
PowderSilo
BagFilling
Whey ProteinConcentrateStorage
CondensedLactose
Propagation System
Cooling
Fermentation Vats
Clarifier
Beer WellsHeat
Exchanger
Distillation
BatchTanks
AlcoholStorage
CondenserSteam
Cond.Water
Boiler Feed
CIP Water
Condensate
Evap.
FeedSUP.SiloCond.
SpentWash
2Separator Desludge
Yeast
RORO
2Salt Whey
DesalinationPasteurizer
WastewaterWastewater
SolidsSolids Collection
Aeration Tank
Screen
Blower
Hydrocal
To City Sewer
Settling/Decanting
Settling/Decanting
Solids Out (animal feed)
1 2
3
45 6
7
89
10 11 12
13
14 15 16
17 18 19 20
21
22a aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaa a a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaa12 12
3
4567
8
9
1011 12 1
2
3
4567
8
9
1011 12 1
2 aaaa aaMilk Silos(8)
MilkHTST
Starter Rennet
Curd
Pump
WheyDrainingBelt
CheddarMasterTower
Salt#1
Salt#2
Weigh Bridge 45 Min. 30 Min. 75 Min. 90 Min. 60 Min. 24 Hours
SaltingBelt
Block Formers(14)
VacuumSealingSystem
Scale
CheeseRapid CoolingSystem
Wrap-ARound
MetalDetection
Cheese Maturingand Storage
Sweet Whey
Sweet CreamPasteurizer
Cream
Whey CreamPasteurizer Salt Whey
SeparatorHTST
WheySeparators
WheyStorage
WheyCream
WheyStorage
Ultra-Filtration
HTST
RO1
Reverse Osmosis Plants
DeminWater
RetentateStorage
SprayDrier
RO2
PowderSilo
BagFilling
Whey ProteinConcentrateStorage
CondensedLactose
Propagation System
Cooling
Fermentation Vats
Clarifier
Beer WellsHeat
Exchanger
Distillation
BatchTanks
AlcoholStorage
CondenserSteam
Cond.Water
Boiler Feed
CIP Water
Condensate
Evap.
FeedSUP.SiloCond.
SpentWash
2Separator Desludge
Yeast
RORO
2Salt Whey
DesalinationPasteurizer
WastewaterWastewater
SolidsSolids Collection
Aeration Tank
Screen
Blower
Hydrocal
To City Sewer
Settling/Decanting
Settling/Decanting
Solids Out (animal feed)
1 2
3
45 6
7
89
10 11 12
13
14 15 16
17 18 19 20
21
22
1918
Alcohol Animal Feed Supplement Wastewater
CH E E S E PL A N T PR O D U C T I O N PR O C E S Sa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa aa a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaaa a a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaaa a a a aaaaaaa aaaaaaaaaa a aaaaaa12 12
3
4567
8
9
1011 12 1
2
12 12
3
4567
8
9
1011 12 1
2 aaaa aaMilk Silos(8)
MilkHTST
Starter Rennet
Curd
Pump
WheyDrainingBelt
CheddarMasterTower
Salt#1
Salt#2
Weigh Bridge 45 Min. 30 Min. 75 Min. 90 Min. 60 Min. 24 Hours
SaltingBelt
Block Formers(14)
VacuumSealingSystem
Scale
CheeseRapid CoolingSystem
Wrap-ARound
MetalDetection
Cheese Maturingand Storage
Sweet Whey
Sweet CreamPasteurizer
Cream
Whey CreamPasteurizer Salt Whey
SeparatorHTST
WheySeparators
WheyStorage
WheyCream
WheyStorage
Ultra-Filtration
HTST
RO1
Reverse Osmosis Plants
DeminWater
RetentateStorage
SprayDrier
RO2
PowderSilo
BagFilling
Whey ProteinConcentrateStorage
CondensedLactose
Propagation System
Cooling
Fermentation Vats
Clarifier
Beer WellsHeat
Exchanger
Distillation
BatchTanks
AlcoholStorage
CondenserSteam
Cond.Water
Boiler Feed
CIP WaterCondensate
Evap.
FeedSUP.SiloCond.
SpentWash
2Separator Desludge
Yeast
RORO
2Salt Whey
DesalinationPasteurizer
WastewaterWastewater
SolidsSolids Collection
Aeration Tank
Screen
Blower
Hydrocal
To City Sewer
Settling/Decanting
Settling/Decanting
Solids Out (animal feed)
1 2
3
45 6
7
89
10 11 12
13
14 15 16
17 18 19 20
21
22
Cheese Making
Milk Silos• Actuators and Control Systems• Butterfly Valves• Check Valves• Hygienic Process Equipment
Standardizing• Actuators and Control Systems• Ball Valves• Control Valves• Sampling Systems• Hygienic Process Equipment
Block Formers• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves
Whey Cream
Whey Cream Storage• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment• Tank Protection
Clarifiers/Separators• Actuators and Control Systems• Ball Valves• Butterfly Valves• Control Valves• Hygienic Process Equipment
Pasteurizers• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Separators• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Whey Protein
Whey Storage• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Ultra-filtration• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Reverse OsmosisFiltration• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Demin Water• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Powder Silo• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves• Tank Protection
Alcohol
Fermentation Vats• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Distillation• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
1
2
3
4
5
6
8
9
10
11
12
13
7
14
Batch Tanks• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Alcohol Storage• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Animal Feed Supplement
Desalination• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Separator• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Evaporator• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Conditioned Water Storage• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
Wastewater System
Aeration• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves
Decanting• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Knife Gate Valves
15
16
Cheese Whey Cream Whey Protein
Milk Treatment Plant
Balance Tank
Pasteurizer
Standardization Unit
Separator
Plate Heat Exhanger
Microfiltration Unit
Homogenizer
4
3
5
2
1
6
5
foldout for pages 22 - 23
7
2322
M I L K T R E A T M E N T P L A N T
Balance Tank• Actuators and Control Systems• Ball Valves• Check Valves• Hygienic Process Equipment
Pasteurizer• Actuators and Control Systems• Ball Valves• Control Valves• Sampling Systems• Hygienic Process Equipment
Separator• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
Standardization Unit• Actuators and Control Systems• Ball Valves• Hygienic Process Equipment
Plate Heat Exchanger• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment
Microfiltration Unit• Actuators and Control Systems• Ball Valves• Control Valves• Hygienic Process Equipment
Homogenizer• Actuators and Control Systems• Ball Valves• Check Valves• Control Valves• Hygienic Process Equipment
1
2
3
4
5
6
Balance Tank
Pasteurizer
Standardization Unit
Separator
Plate Heat Exhanger
Microfiltration Unit
Homogenizer
4
3
5
2
1
6
5
Orange Juice Production
Soft Drink Production
Fruit Unloading Grading* Storage Bins Washer
Sizer Grading
EvaporatorHigh Temperature
Short Time
65° BrixTank Farm Storage*
Slush Freezer41.8° Brix
Concentrate
Blending(concentrate & fresh
juice or essence)
RefrigeratedTank Farm
Storage
Can Filler Can-closingMachine
-10°F BlastFreezer
Distributor
Citrus Pulp(cattle feed)
Feed Mill
Co
nce
ntr
ate
Juic
e
Pee
l
* Indicates sample to control laboratory.
Cul
ls to
Feed
Mill 3
Juice Extraction1
2 Finisher
45
7
5
6
4
3
21
Water
Filling
Sugar
Different Concentratesand Additives
SugarDissolver
Pasteurizing
Multi-ComponentBlending
Carbonation
Water Deaeration
CIP System(Clean-in-Place)
foldout for page 27
foldout for page 26
27
Juice Extractor• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves
Finisher• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves
Evaporator• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Knife Gate Valves• Steam Traps
Refrigerated Tank Farm• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Sampling Systems• Tank Protection
Blending• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment
Citrus Pulp• Actuators and Control Systems• Ball Valves• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
26
1
2
3 5
6
4
Fruit Unloading Grading* Storage Bins Washer
Sizer Grading
EvaporatorHigh Temperature
Short Time
65° BrixTank Farm Storage*
Slush Freezer41.8° Brix
Concentrate
Blending(concentrate & fresh
juice or essence)
RefrigeratedTank Farm
Storage
Can Filler Can-closingMachine
-10°F BlastFreezer
Distributor
Citrus Pulp(cattle feed)
Feed Mill
Co
nce
ntr
ate
Juic
e
Pee
l
* Indicates sample to control laboratory.
Cul
ls to
Feed
Mill 3
Juice Extraction1
2 Finisher
45
OR A N G E JU I C EPR O D U C T I O N
Sugar Dissolver• Actuators and Control Systems• Check Valves• Hygienic Process Equipment• Tank Protection
Pasteurizing• Actuators and Control Systems• Check Valves• Hygienic Process Equipment
Multi-Component Blending• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment
Water Deaeration• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment
Carbonation• Actuators and Control Systems• Check Valves• Hygienic Process Equipment
CIP System (Clean-in-Place)• Actuators and Control Systems• Butterfly Valves• Check Valves• Control Valves• Hygienic Process Equipment• Tank Protection
1
2
7
5
6
4
3
21
Water
Filling
Sugar
Different Concentratesand Additives
SugarDissolver
Pasteurizing
Multi-ComponentBlending
Carbonation
Water Deaeration
CIP System(Clean-in-Place)
SO F T DR I N KPR O D U C T I O N
FDBVG-0542 / Printed in USA / 5M / 0309
Tyco Flow Control - AmericasWith sales and distribution operations in strategic locations throughoutthe world, Tyco Flow Control is a global, single-source supplier ofinnovative flow control solutions.
United StatesCorona, CaliforniaPhone: 951-493-4227Fax: 951-735-9601
Atlanta, GeorgiaPhone: 770-326-5654 Fax: 770-326-2989
Baton Rouge, LouisianaPhone: 225-751-9000Fax: 225-751-0130
Chicago, IllinoisPhone: 630-343-3333Fax: 630-343-3334
Aurora, ColoradoPhone: 303-264-5400Fax: 303-371-8807
Pasadena, TexasPhone: 832-261-2400Fax: 281-291-8801
Philadelphia, PennsylvaniaPhone: 610-296-2000Fax: 610-296-8038
Everett, WashingtonPhone: 425-789-3135Fax: 425-353-8490
St. Louis, MissouriPhone: 314-428-3888Fax: 314-428-9829
CanadaBurlington, OntarioPhone: 905-319-3406Fax: 905-319-3529
Calgary, AlbertaPhone: 403-538-0090Fax: 403-279-8441
Edmonton, AlbertaPhone: 780-461-2228Fax: 780-461-6242
Montreal, QuebecPhone: 450-978-6640Fax: 450-978-6641
Latin America/CaribbeanArgentina - Buenos Aires:Argentina, Bolivia, Paraguay,Uruguay Phone: 54-11-4308-6444Fax: 54-11-4308-6445
Brazil - Sorocaba-São PauloPhone: 55-15-2102-8700Fax: 55-15-2102-8742
Chile - Santiago:Chile, PeruPhone: 56-2-410-9000Fax: 56-2-538-0050
Mexico - El Salto, JaliscoPhone: 52-33-3668-4099Fax: 52-33-3668-4012
Miami Lakes, Florida:Caribbean, Central America,Colombia, Ecuador, Guyana,Suriname, VenezuelaPhone: 305-448-0059Fax: 305-448-1632
Venezuela - Caracas Phone: 58-212-286-3735Fax: 58-212-285-3316
www.tycoflowcontrol.com
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFCproducts and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particularpurpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATIONREFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES)RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designsand specifications without notice.
Flow Control