VIJAY PARGAONKARVIJAY PARGAONKAR1
CG Automation SolutionsEPC Capabilities
September 2014VIJAY PARGAONKAR
VIJAY PARGAONKAR
Avantha Group … a $ 3 billion + organization
Power T&D Equipment & Services
Pulp and Paper
Food Processing
Chemicals
Energy & Infrastructures
IT & ITES
www.avanthagroup.com
“Avantha has been expanding overseas. It operates in ten countries, employing 20,000 people, of which 4,500 are outside India.” Forbes, 2008.
VIJAY PARGAONKAR
MISSION 2015
“To become a world-class provider of integrated solutions
to our global customers in the domain of T&D of electrical energy through reliable,
state of art products and services”.
Vision
VIJAY PARGAONKAR
Worldwide integration
GlobalHeadquarters: Mumbai,
India
CANADA
USA
INDIA
FRANCE
INDONESIA
BELGIUM
HUNGARY
IRELAND
37 manufacturing facilities
VIJAY PARGAONKAR
• Core Business Segments Infrastructure related exclusively to Power Systems Industry Growth related exclusively to Industrial Systems Construction Activity related exclusively to Consumer Products
• 37 Facilities worldwide in 3 continents• Strong international market presence in 137+ countries • Strong brand equity (6 Brands), these are:
Crompton Greaves Ltd Pauwels Transformers N.V. (Pauwels Trafo N.V.) Ganz Electric Co.Ltd. (Ganz Transelectro Villamosaggo Rt). Microsol Ltd. So.no.ma.tra, S.A. MSE Power Systems , Inc
• Employees : 9,500 (app, count 1/1/2009)
General Activities
VIJAY PARGAONKAR
Power Systems
Industrial Systems
Consumer Products
Main CG Core Divisions & Products
Power Systems• Transformers• Switchgear• Engineering Projects
Industrial Systems• Industrial & FHP Motors• AC Generators• Rail Transportation
Consumer Products• Lighting• Fans• Pumps
VIJAY PARGAONKAR
Bushings
Distribution TransformerShunt Reactor
Lighting Arrestor
Office Lighting Bulbs, Tubes
Exhaust FansHT Motors
Switchgear
Ceiling Fans
FHP MotorsPumps
Street Lighting
Rail Signalling Relays
StampingsLT Motors
Power TransformerAlternators
Portfolio Overview
VIJAY PARGAONKARVIJAY PARGAONKAR
PowerSystems
IndustrialSystems
Consumer Products
Transformers & ReactorsMotors: High / Low Voltage AC &
DC FansSwitchgear Products Generators / Alternators AC & DC Appliances
Instrument Transformers Traction Motors / Alternators /
Control Electrics LightingPower Quality Solutions FHP / Commercial Motors Pumps
T&D Systems / Engineering Solutions
Railway Signaling & Coach Applications
Home Automation
Protection, Control & Automation Drives & Automation
Integrated Security
Services for Power Systems Stampings & Laminations SystemsTransformer & Switchgear
Components Services for Industrial SystemsWiring
AccessoriesLV Switches & Panel Products
Portfolio Overview
VIJAY PARGAONKAR
US $ 333 M
US $ 490 M
US $ 982 M
US $ 1.35 B
US $ 1.8 b
'97 '98 '99 '00 '01 '02 '03 '04 '05 '06 07 08
US Growth Economy
Asia Currency Crisis European
slowdown 9/11 Recession
War Uncertainty Stagnant Economy
War/ SARS/ Slow Growth
15+% CAGR
Net Sales (in US $)
Pauwels, Ganz, Microsol and MSE acquisition
Strong Growth History
VIJAY PARGAONKAR
• Supervision, installation & commissioning of CG Power System products and non-products.
• Turnkey installations & commissioning.
• Maintenance of substations.• Repair & refurbishment of electrical
substation equipment • Sales of spare parts
Locations:India, Canada, Belgium, Hungary, Indonesia, USA, Curaçao, Chile, France
CG Power – T&D Systems, Services
VIJAY PARGAONKAR
CGPSOL Company History
• 1980 - Began as division of 56 year old construction contractor.
• 1993 – Spun off as separate engineering company.
• 1997 – Changed business model to include EPC activities.
Acquisition of MSE in 2009
VIJAY PARGAONKAR
Core Competencies
• Complete T&D Engineering Capabilities
– Conceptual Engineering• Transmission Interconnection Engineering Support• Permitting Support• Concept Design for Project Financing Support.
– System Studies• Relay Coordination• Short Circuit• Load Flow• Stability• Power Factor / Voltage Control• Harmonic
VIJAY PARGAONKAR
Core Competencies (Continued)
– Complete EPC Detailed Engineering
• Electrical– Relay / Control– SCADA– Substation Automation
• Civil / Structural– Site Development– Foundations– Structural Steel Design
VIJAY PARGAONKAR
Core Competencies (Continued)
• Value Added Packaging and Resale of Equipment.
– Completely Engineered Equipment Packages.
• Construction / Construction Management Services.
– Utilizing subcontractors as required.
• Field Commissioning / Testing Services.
– Substation HV equipment testing, protective relay testing, overall system functional testing.
VIJAY PARGAONKAR
Core Competencies (Continued)
• CGPSOL routinely combines many or all of our core competencies to provide our clients with a complete EPC (Engineer-Procure-Construct) project delivery. This offers our customer:
– Reduced risk (single point of responsibility)
– Shorter lead times
– Lower cost
VIJAY PARGAONKAR
MSE Organization
Home Office – Albany, NY• >100 Employees
– 36 Degreed Engineers• 9 Licensed Professional Engineers• 5 Project Managers• 22 Other Degreed Engineers
– 19 Design / Drafters– 8 Support People
• 1 Controller• 1 Office Manager / Lead Procurement Person• 1 Information Technology Specialist• 1 Procurement Assistant• 1 Human Resources Specialist• 2 Engineering Document Control Specialists• 1 Receptionist / Administrative Assistant
VIJAY PARGAONKAR
Markets We Serve
• Utility– Transmission Line Engineering (Overhead and Underground)– System Studies– Substation Engineering– Protective Relaying, SCADA, and Automation– EPC Services
• Sampling of MSE Utility Customers– New York State Electric & Gas– Rochester Gas & Electric– Con Edison– Orange & Rockland Utilities– Southern California Edison– Progress Energy– Center Point Energy– TXU– Central Maine Power– Sempra Energy– National Grid
VIJAY PARGAONKAR
Markets We Serve (Continued)
• Non-Utility Generation
– Windpower• CGPSOL is a leading T&D interconnection firm in the US wind
power industry. We have provided our services on 19% of all wind power in the US and approximately 8% of wind power in Canada.
• MSE has strong relationships with most key wind power developers.
• MSE often is involved in assisting developers with grid interconnect planning and permitting. Many times, we are able to simply carry the project through to EPC execution.
– Synchronous Generation / Industrial Facilities• Significant experience interconnecting all forms of generation
and loads to utility grids.
VIJAY PARGAONKARVIJAY PARGAONKAR
SUBSTATION AUTOMATION EPCSUBSTATION AUTOMATION EPC
• Data Concentrator• Communications Gateway• Protocol Converter• Traditional RTU• Complete SCADA Systems• Substation Integration Platform• Feeder Automation Platform• Switch Controller• Transition from Legacy
Environment
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TCP/IP
Web PagesSCADA Station(s)
Local HMI
Intelligent Electronic Devices (IEDs)
Status
Analog
Control
Traditional Hardwired Inputs
Traditional RTU Protocol Converter
IED Gateway and Data
Concentrator
Substation Integration Platform
Networked Substation and
Feeder Automation
Platform
VIJAY PARGAONKAR
Gateway ExpansionSCADA Master
StationSCADA Master
Station
Analog
Control
Status
“Hardwired” inputs
Web Servers and local Data
Consoles
Substation Security System
gateway
Expansion over RS-232/RS-485 /
fiber/IRIG/TCP/IP)
Expansion over RS-232/RS-485 /
fiber/IRIG/TCP/IP)
All IEDsAll
IEDs
Replace SEL Data Concentrators
Irig-B Time for SOE events
eXP-9430Communications
Expander
VIJAY PARGAONKAR
eCAP-9045 Multifunction Capacitor Controller
• Three-phase, single-phase, • 3-step, or 2-step• serial or TCP/IP based SCADA
functionality • accepts voltage and current
inputs from either line post sensors or PT/CTs
• Capacitor switching may be based on either voltage or kVAR, with a local voltage override option
• Neutral current detection is also present.
VIJAY PARGAONKAR
Retrofit Kits for Legacy RTUs
SCADA Master Station
SCADA Master Station
•GE (D20)•Telegyr•DAQ•Tejas/Valmet•Harris•Hathaway•other
Legacy RTU
Use existing wiring and I/O with model specific upgrade kits.
VIJAY PARGAONKAR
Retrofit Kits for Legacy RTUs
SCADA Master Station
SCADA Master Station
I/O BusI/O Bus
StatusStatus
AnalogAnalog
ControlControl
“Hardwired” inputs
“Hardwired” inputs
“Front End” or replace
Legacy RTUs
“Front End” or replace
Legacy RTUs IEDIEDSerial Multidrop (RS-485/fiber)
Serial Multidrop (RS-485/fiber)
gatewaygateway
Legacy RTU
Preserve existing wiring while incorporating new
applications
VIJAY PARGAONKARVIJAY PARGAONKAR
TDMS-Plus Full SCADA System Master Station
Dispatch/programming consoles
Secure and Reliable Hewlett-Packard Itanium
Secure- SCADA-Server™
Data Server(s) under ODA
TCP/IP
Remote console
Smart phone
Laptop console
gateways
RTU
IEDs
TCP/IP
VIJAY PARGAONKAR
• Engineering Studies• Conceptual & Detail design
• Substation• Protection & Control• Automation & Monitoring
• Procurement• Construction• Project Management• Start Up & Commissioning• After Sales Service
Turnkey Smart Substations
VIJAY PARGAONKAR
Palo Seco Substation Automation Project•PROJECT HIGHLIGHTS• In service date: 2008
• Over 100 IEDs
• 250 millisecond guaranteed response
• GenSynch over Ethernet
• Redundant OSI Monarch
• OPC Pi interface
• Remote & Local HMI
• EMS Interface
• Secure Remote Access
• Largest substation automation project in Western Hemisphere
Complete Substation Automation Systems
VIJAY PARGAONKARVIJAY PARGAONKAR
USP-20
RAK 900-A
• Modular Substation Automation Platform• Field Expandable• Field Upgradeable• Centralized or Distributed• Hardware and Application Redundancy• Distributed Database allowing for 40 character tag names• Limits: 110,000 Tags per Fieldnet Group
With two processors it can be configured as a full hot standby redundant system•Field Expandable up to 256 processor modules
Processors can be designated redundant1020 IED serial ports255 Ethernet ports
XCELL
XCELL - Family
VIJAY PARGAONKAR
PPL Smart Grid Project
• DRT-9060/6ACP5 based• Automated feeder Airbreak
Switch Control• Per phase fault detection and
capture• Reduction in Customer
Minutes Interrupted (CMI)
DRT-9060
VIJAY PARGAONKARVIJAY PARGAONKAR
N-Star Underground Switch Monitoring & Control
RCAM-E Yaskawa Pole Mount
RCAM-E Eastimold & G&W Vault Mount
RCAM-E S&C