Download doc - Capacitor Bank Process Flow Chart

JAL INTERNATIONAL CAPACITOR BANK DIVISION PROCESS FLOW

Basic Design Assessment &

Approval by Customer?

Receipt of P.O. from Customer by Sales & Proposals

Estimation of Budget for the Project, Getting approval from management

Transfer to Project Execution

Project Execution team assigns Project Engineer who completes the following :

Study of the Contract Interaction with Vendors Preparation of Project Schedule Preparation of Revised Budget Preparation of Basic Design

Documentation

List Corrections & Resubmissions for Base Design.

Approved

Not Approved

Preparation of Bill of Materials Initiate actions for Procurement Submission of Detailed Design

Documentation

Process A

X


Upon completion of manufacturing, submitting the Test Reports to Customer and offer the equipments for Inspection/ Inspection Waiver to Customer.

Placement of Order for Capacitor Units + Series Reactors + Neutral current Transformers + Surge Arrestors + Structure Materials + Accessories.

Fabrication of Substation Mounting Structure at JAL Workshop –

Process B.

Process B

Obtain Completion Certificate

X

Factory Tests conducted satisfactorily

Repeat the Testing Process

CLOSE


Capacitor Bank Structural Assembly Fabrication File with complete Approved for

Fabrication documentation All assembly and QA/QC checklists Project Schedule QA/QC Schedule

QA/QC Inspection to check approvals & documentation. Is

everything as per standard?

Determine shortfall, prepare MDR & follow-up for expected delivery date

Prepare Fabrication & Integration plan and commence with Structural fabrication of the SYSTEM

Attach Yellow flag to System Staging Attach Blue flag to System Wiring

Production Engineer to check all material

present?

No

No

Yes

Commence with Structural Assembly Stage,

Attach Orange flag on completion of System Fabrication & Assembly Stage signifying that SYSTEM is ready for QA/QC inspection

Yes

List Non-Conformance in the Log Book.

Rectify Non-Conformance

C


QA/QC Packing & Shipment Inspection

Passed?

Define Non-conformance,

Attach RED flag to the System Rectify non-conformance.

Deliver the System according to the date provided by the Customer on the Delivery clearance.

C

Arrange for Inspection of the Capacitor Units + Series Reactors + Neutral current Transformers + Surge Arrestors + Structural Assembly in JAL Factory