d' u' o L b iM M TRACKING SLIP
PO'd'fR$ iCTf) Rrsozonots c
r...1L AGIA! tNl' CUH URAlION '°"""' 0,,„;,,RUSH: Yes No
Do cum ent Cont ro l No. OPCEO- 18-02- 112 (' 3' i
Release/ Receipt Date: 15- Feb- 18 Time: 11: 04 By : cath N/ Ai
Due Date: Time: By : N/ A i
Purpose: ForSignature Forinstruction Meeting/ Event
For Clearance For Information
To/ From: INTERNAL :
EXTERNAL: STX C l p UIy C
Subject: STX letter re: Weekly Preventive Maintenance Report for January 2018
M t2kYk n
ii
DATE FROM TO i
02 J l d/'CG' l4'MG fii,- e,. ta D l oe . te r, i'
ao. ti ¢ G ! , d YP Ai1it(. , 4. r. ' t h i
I
Y 19 Vl',• O , y` p e. s•, C' N.. Lc„ !
V
w .
Q- U'" i
l 5 ` 169° r 6 R :
M- W s- c o . ,
5 1/ G// v v( r. rC w - I '^, Ci
jMt Gv, v1w( Uwl v, s u l vN- q
I
M S o, Gs' ,( c, o,,,.,. -11' ,,,,,,{ S 1
I
iII
i
iId
FM- GP- 03-A Rev. 0 SCAN NED
n
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r.
i . .. =j-";. y .
fl i B" V9 _
Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985-6785' 986- 1730! E-mail: stxmalaya@yahoo. com
i
Ref. No. STXMTP- 1802-027 February 6, 2018
TQ Power SectorAssets& Liabilities Management Corporatian
Quezon Avenue Corner BIR Road Diliman, Quezon City
ATTNMc ARNOLD C. FRANCISCO
SUBJECT : WEEKLY PREVEiVTIVE MAINTENANCE REPORT FOR JANUARY 2018
Dear Mr. Francisco,
Submitted herewith is the Compilation of Weekly Preventive Maintenance Report
conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the '
month of January 2018. This report covers the period from January 1, 2018 to January
28, 2018.
This weekly compiiation report includes the significant works perfonned, repairs done
and related findings respective to the plant equipment listed.
For your informatiori and reference.
Best regards,
RECEIVED BY:
Mu Youn Kim
Plant ManagerName& Signature Date
STX Marine Service Co., Ltd.
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marine Servi eBrgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:{ 632)985-6785' 986- 9730/ E-maii: [email protected]
Ref. No. STXMTP- 1802-027 ek r a ys;; p, .po, vcK se'... .•
b1ANAGLMENT C.ORP01tn1' tON
TOo r cE or T F ,.,,,,<,.. „ ,..
Pawer SectorAssets& Liabilities Management Corporappp c. --"' kF" C Eai j i ij
Quezon Avenue Corner BIR Road Diliman, Quezon City ,..r ' ;.
j 2 ,:, 9n.., .:,
ATfNMr.ARNOLD C. FRANCISCO
r'' `
f$
ti z• ,
b"\C Y:
SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR JANUARY 2018
Dear Mr: Francisco,
Submitted herewith is the Compilation of Weekly Preventive Maintenance Report
conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the
month of January 2018. This report covers the period from January 1, 2017 to January
28, 2018.
This weekly compilation report includes the significant works perfonned, repairs done
and related findings respective to the plant equipment listed.
For your information and reference.
Best regards,
Mu Youn Kim
Plant Manager
STX Marine Service Co., Ltd.
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
m« _ __ ,— .___ ,,. _. -- --- ---- - . . - - - ----y
i
i
I
y e . x. 1
S. zf+°
I
F . Y3 C " " y,:,. ''- y,."t, y
4 ' A`'
A-
e7x ga., -+, ..- y. - ., t_t RF#. L '
Inc: 2
i ' t `` , aa,..Y
s ; r.. Y..,'
r:s ':` s s ; ?, i
It,`
zt: I`.f
Iv,s,., i 1
o F co n NTs ; Y '
f,l
i
1. 0 JANUARY 2018
1
1. 1 Week 1 ( January 1 N 7, 2018) 1. 1. 1 Malaya Unit 11. 1. 2 Malaya Unit 21. 1. 3 Common Facilities I
1. 2 Week 2 ( January 8 N 14, 2018)i
1. 2. 1 Malaya Unit 11. 2. 2 Malaya Unit 21. 2. 3 Common Facilities z
j1. 3 Week 3 ( January 15 N 21, 2018) i
1. 3. 1 Malaya Unit 1 j I
f 1. 3. 2 Malaya Unit 21. 3. 3 Common Facilities i
1. 4 Week 4 ( January 22 N 28, 2018) 1. 4. 1 Malaya Unit 11. 4. 2 Malaya Unit 2
f' ' 1. 4. 3 Common Facilities
i
r
i :
1x .. .
s
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r_..__
yr
I
Marine Service1
1 0
1Q : :
1 .
1Q : 0
Malaya Thermal Power Plant ;January1 7, 2018
f
Consolidated by PEOS
B. R. TROPICALES E. C. DADIOS III
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS I
1 7
E. M. ON J. V, P, III P. A. CARRE05 E. . C NTENO A.A. BOLORON D. C. VILLAR
i 'l MALAYA THERMAL POWER PLANT j
i f
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
f
Marine Serv ce
1C
Ij D D 1 QO Q 1 Q 0 0 0: 1
1Malaya Thermal Power Plant
Unit lo. 1
January 1 N 7, 2018
I
1 ' MALAYA THERMAL POWER PLANT I
i Y
i
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
tMarine Service
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept ' Equipment Work Activities Frequency Work PerformedDate .
RemarksPerformed
A) Boiler Proper
9) Flash Tank/ Unit on maintenace shutdown
Boiler TubesVisual Inspection 01M0 None 1/ 3/ 18 _
No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 3118 -Unit on maintenace shutdown
No abnormality
3) Burner/ Observation Visual inspection of01 MO None 1/ 3118 '
Unit on maintenace shutdown
Port/ Sealing enclosure No abnormality `
4) Inspection Door Visual Inspection 01 MO None 113/ 18 'Unit on maintenace shutdown
No abnormality
B) Boiler Auxiliaries
AlH 1A& 1 B repair of Unit on maintenace shutdown
1) Air Preheaters 1A/ 16 Visual Inspection 01M0 loose elements& 1/ 3/ 18 - Loose Hot End Elements
balancing Repair finished
B2) SCAH 1A116 Visual Inspection 01 M0 None 1/ 3/ 18 '
Unit on maintenace shutdown
p No abnormality
Unit on maintenace shutdown3) Air& Gas Ducts and
Visual Inspection 01 MO None 1/ 3/ 18 - Expansion joint frame
E Expansion Joints
deteriorated ,
RUnit on maintenace shutdown
4) Expansion Joint Visual Inspection 01 MO None 1/ 3118 - Expansion joint frame
tp deteriorated
E 5) FDF 1A/ 16 Visual Inspection 01WK None 1/ 3/ 18 'Unit on maintenace shutdown
p No abnormality :
A Unit on maintenace shutdown
R6) GRF Visual Inspection 01M0 None 1/ 3/ 18 _
No abnormality ;tT
Unit on maintenace shutdownM 7) GRF Lube Oil Pump Visual Inspection 01 M0 None 1/ 3/ 18 _
No abnormality `E .N 8) GRF Breeching Duct/ Unit on maintenace shutdown
ITExpansion JointVisual Inspection 01M0 None 1/ 3/ 18 _
No abnormality ,
9) MFOP 1A/16 Visual Inspection 01M0 None 1/ 3/ 18 'Unit on maintenace shutdown
No abnormality
10) Light Fuel Oil Pump Visual Inspection 01 MO None 1/ 3/ 18 'Unit on maintenace shutdown
No abnormality
11) FOH 1A/ 16 Visual Inspection 01WK None 1/ 3/ 18 'Unit on maintenace shutdown
tNo abnormality
12) RetractableVisual Inspection 01 WK None 1/ 3/ 18 '
Unit on maintenace shutdown
Sootblower No abnormality'
13) Boiler Valves/ Visual Inspection 01 WK None 1/ 3/ 18 '
Unit on maintenace shutdown
Safety Valves No abnormality;
14) Gas Ducts and Unit on maintenace shutdown
BreechinVisual Inspection 01M0 None 1/ 3/ 18 _
No abnormali '
15) Dust Collector& Unit on maintenace shutdown
Ash Handling SystemVisual Inspection 01 MO None 1/ 3/ 18 _
No abnormality16) Pipe Hanger/ Unit on maintenace shutdown
Hydraulic SnubberVisual Inspection 01 MO None 1/ 3118 _
No abnormality
Malaya- 1] Page 1 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Unit on maintenace shutdown
17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 3/ 18 - Corroded tube stub at mud
drum.
18) Fuel Oil Tanks Visual Inspection 01WK None 1/ 3118 'Unit on maintenace shutdown
B •MFOT#2
Corroded outer shell
MFOT#3 Check dewatering pump 01 WK None 1/ 3/ 18 'Unit on maintenace shutdown
No abnormalityL 19) Booster Pump Unit on maintenace shutdown
E Nos. 1 & 2Visual Inspection 01WK None 1/ 3/ 18 _
No abnormalityR Unit on maintenace shutdown
20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 3/ 18 - Repair in progress/ awaitingparts.
Unit on maintenace shutdownE 21) Sump Pump Visual Inspection 01WK None 113/ 18 _
No abnormalityP
T Unit on maintenace shutdown
22) Smokestack Visuai Inspection 01 MO None 1/ 3/ 18 - With corrosion at outer shellplate& structural support •
23) Scanner FanVisual Inspection 01 MO None 1/ 3/ 18 '
Unit on maintenace shutdown
1A& 1B No abnormality
A) Turbine-Generator
1) Turbine Rotor Monitoring of noise& 01WK NIA
Unit on maintenance
temperature shutdown
2) Turbine ValvesCheck leakages 01 WK NIA
Unit on maintenance
HP/ IP SV, HP/ IP C1n shutdown
Inspection of Insulation and01WK
Checked insulation and1/ 2118 Good condition
T cladding cladding
U 3) Casing, Piping and Check leakages Unit on maintenance
R Lube Oil S stem01WK N/A
y Oil& steam) shutdown
BVibration test of lube oil
01 MO N/AUnit on maintenance
pumps( AOP, JOP, EBOP) shutdown
IN
E 4) Seal Oil Vacuum Pump Check leakages 01 WKChecked pump casing and
112118 No leak foundpiping for leaks
p Checked pump casing and5) Seal Oil Pump Check leakages 01 WK 1/ 2/ 18 No leak foundE piping for leaks
AB) Turbine Auxiliaries
R Check leakages Unit on maintenanceT
1) TD-BFP& BP 01WK N/ AOil, steam,& water) shutdown
M
E . Temperature trending 01 MO NIAUnit on maintenance
Nshutdown
T 2) MD- BFPCheck leakages
01WK N/AUnit on maintenance
Oil, steam,& water) shutdown ;
Temperature trending 01 MO N/ AUnit on maintenance
shutdown
I3) Condensate Pump Check leakages
01 WK N/AUnit on maintenance
1A& 1B Oil& water) shutdown
Temperature trending 01 MO NIAUnit on maintenance
shutdown
Malaya- 1] Page 2 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya-1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Date. .Dept Equipment Work Activities ` Frequency Work Performed Remarks
Performed
4) Circulating Water Check leakages01 WK N/ A
Unit on maintenance
Pump 1A& 16 Oil& water) shutdown
Temperature trending 01 MO NIAUnit on maintenance
shutdown
5j House Service Close Check leakages Checked bearing housingCycle Pump 1A, 16, 1 C ( Oil& water)
01 WKand shaft sealing
1/ 2/ 18 Slight packing leak
6) Raw Water Pump Check leakages01 WK N/ A
Unit on maintenance
1A& 16 Oil& water) shutdown
T 7) Screen Wash Pump Check leakages Unit on maintenance1A, 16, 1C Oil& water)
01WK NIAshutdown
R8) Hydroveyor Pump
B 1A& 1 BCheck leakages 01 WK N/A Equipment not in service
No tube leak foundN: 9) Main and Auxiliary Check leakages Hydrotest of condenser
E Condensers Steam& water)01 WK
tubes and shell1/ 3/ 18 - Leak on condenser neck
manhole cover
10) Low Pressure Heater Check leakages Unit on maintenance01WK N/A
E 1, 2,& 3( LPH) Steam& water) shutdown
P11) High Pressure Heater Check leakages
01WK N/ AUnit on maintenance
A5A, 56, 6A,& 66 Steam& water) shutdown
R 12) Plate Type HeatCheck leakages 01 WK NIA
Unit on maintenance
TExchangers 1A& 1B shutdown
M Performance test 01 WK N/AUnit on maintenance
E shutdown
N ` 13) Major Valves& Unit on maintenance
T PipingCheck for packing leak 01 WK N/A
shutdown
Checked condition of valveInsulation and cladding 01WK
insulation& cladding1/ 3/ 18 All in good condition
14) Traveling Screen and Check for corroded casing Inspection of housing and Thinned& corroded frames.
Trash Bar plates02WK
frames1/ 3/ 18
Can be done during uniYs 0/HInspection of basket carrier Thinned and corroded side
Inspection of chain links 02WKchain side bars
1/ 3/ 18bars of TS# 4 and,# 5
Check for deformed trash01 MO
Checked trash bars1/ 3/ 18
Thinned& corroded within the
bars Upper portion only) normal water level line.
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01DAinspection, 1/ 1/ 18~
completedV=135.6 V DC, 1R/ 18
I= 10AmpE
125V DC Battery Charger 1A1/ 1/ 18—
Einspection,
completed ,AC Input= 490V AC, 1/ 7/ 18
DC Output= 135. 7 DC( LAG) ITR 125V DC Battery Charger 1 B
inspection, 1/ 1/ 18~ completed
AC Input= 490V AC, 1/ 7/ 18
A DC Output= 135.9( LEAD)
L Silicon Dropper inspection
and cleaning1/ 1/ 18—
ViN= 135. 6 V DC,1/ 7/ 18
completed
Vo T= 125.5 V DC,
ouT= 16 Amp
Malaya- 1] Page 3 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
DateDept Equipment Work Activities Frequency Work Performed Remarks
Performed
220V DC UPS Storage
Battery Inspection, 1/ 1/ 18 completed
V= 221. 0 VDC, 1/ 7/ 18
I= 35. 6 Amp.
M1/ M2 UPS Battery Charger1/ 3/ 18 completed
output tie breaker installation
24VDC Battery charger 1Ainspection,
AC Input= 491VAC 1/ 1/ 18 completed
A= 26.57 VDC, 1l7/18
61 = 13. 24 VDC,
B2= 13.42 VDC
Batteries and Chargers= 1/ 1/ 18 completed
E 123V DC/ 133V DC 1/ 7/ 18
AVR Room Temperature&E AVR Condition base PM check 01DA alarm= 25°C,
1/ 1/ 18— completed
Humidity= 48°/a1/ 7/ 18
TTransformer temp, oil level 1/ 1/ 18
R . Transformer Condition base PM check 01 DA &alarm routine inspection 1/ 7/ 18
compieted
I
C FOBP transformer P1, one
A unit cooling fan defective, 1/ 5/ 18 completed
motor& circuit check& repair
p CMWO M1 18 012 M1 Main
ETransformer cooling fan bank 1/ 5/ 18 completed
P6, fan# 3 w/ un- usual sound
q Motor overhaul, inboard/
R outboard bearing replacement
T and test
M CMWO MO- 18- 003 PH adjust
E pond agitator motor w/un-
N usual sound motor
T inspection, bearing4160/480V Motor Condition base PM check 01 DA replacement& test 1/ 3/ 18 completed
megger—550Mi2,
IFL= 7.5Amp, couplenote: empeller shaft high
vibration c/o mechanical
CMWO M1 18 0010DP
degasified transfer pump 1 Bmotor with un- usual sound
inspection, functional test& 1/ 3/ 18 completed
bearing replacementIFL= 12Amp, Irun= 8. 5Amp,megger-450MS2
M1 Soot blower power and1/ 5/ 18 compieted
control circuit check
Malaya- 1] Page 4 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment ` Work Activities Frequency ' Work PerformedDate
Remarks,Performed
Check Module Status
M1 INFI-90& N- 90 Monitoring of M1 Distributed01DA '
Check Power Supply 1/ 2/ 18~ Module status are Normal
System Control System Check Loop Communi- 1/ 7/ 18
cation
Simulation& travel test of M1:
a) BMS
24 Igniter Guns1 M1 Burner Management
24 Igniter Oil ValvesN' System simulation
S M1 Instrument24 Igniter Purging Valves
M1 By-pass System travel Results of control simulation2 24 Atomizing Stm Valve 01 WK 1/ 2118
T Preservation Activities test/ simulation are good
R24 Main Oil Guns
Travel Test of local Control24 Main Oil Valves
Valves and Dampers
M24 Air Register
E_ b) 77 Control Valves
Nc) 3 Dampers
T Clean Controllers, ControlS valves& Transmitters
M1 Controllers, Preventive Maintenance of Check& adjust control air
13 controliers, supply/ locai indicator3 Control Valves&17 control valves&
01M0 _Check sensing line, fittings
1/ 2/ 18 Equipment in good;condition
Transmitters22 transmitters cable termination
Confirm good instrument
N condition.
T
R . Inspect& Clean BMS
0 Control Panel
L . Check wires& termination
g unit
Clean& inspect modules
Check AC and DC Power
p SuPP Y
E Clean& adjust air register
Plimit switches
A . Replace busted indicating
R Preventive maintanance oflights& check control swit-
T 4M1 Burner
M1 Burner Management 04M0ches on Local Control Panel 1/ 2118 Preventive maintenance work
MManagement System
SystemCheck& overhaul solenoid 1R/18 completed
w& control air filterE
regulators
N Check pressure& temp.T switches
Clean pneumatic cylin-ders
shut off valves
Clean& check flame
detectors
ISimulate alarms& interlocks
Reset MFT, open shut off
valves& service burners
i
1Malaya- 1] Page 5 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept ' Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
1 Scanner Fan 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated
2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turned 1/ 1118 Easily rotated
3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated
4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 1/ 1/ 18 Easily rotated
5 Raw Water Pum 1A Rotate 2 turns 01 WK Manuall tumed 1/ 1/ 18 Easil rotatedp Y Y
6 Raw Water Pump 1B Rotate 2 turns 01WK Manually turned 1/ 1/ 18 Easily rotated
7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated
8 Screen Wash Pump 1B Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated
0;
P 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 1/ 1/ 18 Easily rotated
E,
R 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotated
AHouse Service Close
T Cycle Pump 1ARotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotated
House Service Close0 12
Cycle Pump 1BRotate 180° 01WK Manually rotated 1/ 1118 Easily rotated ,
N
S 13House Service Close
Rotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotatedCycle Pump 1C
D 14 FDF 1A Inlet Vane Test Run 01 MO ClosedlOpened remotely 1/ 1/ 18 Motor run for vane complete cycle
E
P 15 FDF 1 B Inlet Vane Test Run 01 MO Closed/ Opened remotely 1/ 1/ 18 Motor run for vane complete cycle
A
R 16FDF 1A Discharge
Test Run 01 MO Closed/ Opened remotely 1/ 1118Motor run for damper complete
T Damper cycle
M FDF 1 B DischargeTest Run 01 MO ClosedlOpened remotely 1/ 1/ 18
Motor run for damper complete
E Damper cycle
N $ FDF Cooling and SealingTest Run 01 MO Closed/Opened remotely 1/ 1/ 18
Motor run for damper complete
T Air Damper 1A cycle
19FDF Cooling and Sealing Test Run 01 MO Closed/Opened remotely 1/ 1/ 18
Motor run for damper complete
Air Damper 1 B cycle
20 M- BFP Discharge Valve Test Run 01M0 Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
travel
21 M- BFP Equalizing Pump Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothly
22M- BFP Minimum Flow
Test Run 01 MO Remotel o enedlclosed 1/ 1/ 18Motor run for complete valve
Valve y p travel
23 T-BFP Discharge Valve Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
travel
24T-BFP Min. Flow Valve
Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve
Hydraulic Oil Pump travel
25T- BFP Start-Up and
Test Run 01 M0 On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothlyFlushing Pump
26 T-BFP Balance Pipe Drain Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
travel
Malaya- 1] Page 6 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
DateDept . Equ'ipment Work Activities Frequency Work Performed Remarks
Performed
27T-BFP Gland Drain Front
Test Run 01 MO Remotely opened/ closed 1/ 1/ 18Motor run for complete valve
End Casing travel
28T-BFP Gland Drain Rear
Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete'valve
End Casing travel
29T-BFP Wheel Chamber
Test Run 01MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
Drain travel
30Low Pressure SH Stop
Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve
Valve( MV-4) travel
31Flash Tank Outlet Stop Test Run 01 MO Remotely openedlclosed 1/ 1/ 18
Motor run for complete valve
Valve( MV-5) travel
32 Sootblowing Steam Stop Test Run 01 MO Test suspended With maintenance tag 1Valve( MV-6)
33Air Heater Sootblower
Test Run 01M0 Remotely openedlclosed 1/ 1118Motor run for complete valve
Drain Valve 1 travel
34Aux. Stm Hdr to Burner
Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve
Atomizing( BNN 03) travel
Pri SH Stm to SAE Motor run for complete valveP
35Motorized Vv( BNN 01)
Test Run 01M0 Remotely opened/closed 1/ 1/ 18travel
EPri SH Inlet Hdr to Bnr Motor run for complete valve
R 36Atomizing( BNN 02)
Test Run 01 MO Remotely opened/closed 1/ 1/ 18travel
AF,O.H. Drain Reclaim
T. . 37P mp
Test Run 01MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothtyI'.
0 38 Light Fuel Oil Pump 1A Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothlyN
S` 39 Light Fuel Oil Pump 1 B Test Run 01 MO On Serviced for 5 minutes 1/ 1118 Motodpump run smoothly
D 40 Light Fuel Oil Pump 1C Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motor/pump run smoothlyE
P Control Air Dryer Blower41
ATest Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothly
A
R 42 1Bntrol Air Dryer Blower
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motor/fan run smoothlyIT
M 43Dust Collector Rotary
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observedE Valves A- 6 Units
N 44Dust Collector Rotary Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observed
T' Valves B- 6 Units
45Dust Collector Hopper
Test Run 01 MO On Serviced for 5 minutes 1/ 1118 No abnormalities observedVibromotors A- 12 Units
46Dust Collector Hopper
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observedVibromotors B- 12 Units
47Gland Steam Vapor
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothlyExhauster Fan
Extraction# 4 Motorized Motor run for complete valve48
Drain ValveTest Run 01 MO Remotely opened/closed 1/ 1/ 18
travel
49 Drain Station No. 1 Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
travel
50 Drain Station No. 2 Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve
travel
51 Drain Station No. 3 Test Run 01M0 Remotely openedlclosed 1/ 1/ 18Motor run for complete valve
travel
S2 CWP Reversing Valve 1A Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valve
travel
tMalaya- 1] Page 7 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
Dept ' Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
53 CWP Reversing Valve 1 B Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valvetravel
54Oil Separator( Bowser)
Test Run 01 MO On Serviced for 5 minutes 1/ 1118 Motorlfan run smoothlyVapor Extractor
55Oil Separator Pump Test Run 01 MO On Serviced for 5 minutes 111/ 18 Motodpump run smoothlyWestfalia)
56Generator Bearing
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothly.Exhauster Fan 1A
57Generator Bearing
Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motorffan run smoothly;Exhauster Fan 1 B
58Hydrogen Gas Dryer
Test Run 01M0 On Serviced for 5 minutes 1/ 1/ 18 Motodfan run
smoothlyyBlower
59 Vacuum Breaker Valve Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valve
travel
60 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 112/ 18 MotodAH elements runs smoothly
0
p- 61 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 2/18 MotodAH elements runs smoothly
EAir Heater Lube Oil Pump
R 62Motor 1A
Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
AAir Heater Lube Oil Pump
T 63Motor 1 B
Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
FDF Hydraulic System0 64
1A1Test run 01 WK On serviced for 5 minutes 112118 Motodpump run smoothly
NS 65
1A2
Hydraulic SystemTest run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly
D_ 66 BHydraulic System
Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothlyE.
P 67 B2Hydraulic System
Test run 01WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyA
R 68 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyIT
M 69 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 11211 S Motor/pump run smoothlyE
N 70 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyT
71 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 TBFP tumed smoothly
72 T-BFP H. P.U,# 1 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
73 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
74 Arbine Auxiliary Oil Pump
Test run 01 WK On serviced for 35 minutes 112/ 18 Motodpump run smoothly
75 1Brbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 2/ 18 Motodpump run smoothly
76 P mPurbine Jacking Oil
Test run 01 WK On serviced for 35 minutes 1/ 2/ 18 Motodpump run smoothly
77Main Turbine Turning
Test run 01 WK On serviced for 35 minutes 1/ 2118 Turbo-gen set turned smoothlyDevice
78 Emergency Bearing OilTest run 01 WK On serviced for 5 minutes 112/ 18 Motodpump run smoothly
Pump( EBOP)
Malaya- 1] Page 8 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
Dept Equipment Work Activities Frequency : Work PerformedDate
RemarksPerformed
79 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 2/18 Motor/pump run smoothly
FO
TOil Vapor Exhaust
Test run 01 WK On serviced for 5 minutes 1/ 2118 Motor and fan runs smooihly
81 HP- HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
82 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
I 83 LP- HPU Oil Pump# 1 Test run 01 WK On serviced far 5 minutes 112/ 18 Motodpump run smoothly
84 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motor/pump run smoothly
85LP-HPU Oil Transfer
Test run 01 WK On servicetl for 5 minutes 1/ 2118 Motodpump run smoothlyPump# 1
86LP-HPU Oil Transfer
Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyPump# 2
0
p 87 HP HPU Kidney Pump Test run 01WK On serviced for 5 minutes 1/ 2118 Motor/pump run smoothly
EMain TBN HP Control Valves Opened Closed
R 88Valve& Stop Valve
Travel Test 01 MOremotely
1/ 2/18 No abnormality observedA
Main TBN IP Control Valve Valves Opened ClosedT 89 Travel Test 01 MO 1/ 2118 No abnormality observed
Stop Valve remotely
TBFP Control Valve& Valves Opened Closed
t 0 90 Travel Test 01 M0 1/ 2/18 No abnormality observedN
Stop Valve remotely
S 91 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 1/ 2/18 Easily rotated
D. 92 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedE
P 93 Emergency DieselTest run 01 WK On serviced for 10 minutes 1/ 4/ 18 No abnormality observed
A Generator
R 94Pump
ency Diesel FireTest run 01 WK On serviced for 5 minutes 114/ 18 No abnormality observed
IT
E95
1AculatingWater Pump
Rotate 2 Turns 01WK Manually turned 1l4/ 18 Easily rotated
T 96 1Bculating Water Pump Rotate 2 Tums 01 WK Manually tumed 1/ 4/ 18 Easily rotated '
97 Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 1/ 4/ 18 Easily rotated
98 Condensate Pump 1 B Rotate 2 Tums 01 WK Manually tumed 1/ 4/ 18 Easily rotated '
99 Motor Boiler Feed Pump Rotate 2 Turns 01WK Manually turned 1/ 4/ 18 Easily rotated
100CWP 1A Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1/ 4/18 Motod um run smoothl1A1 p p y
1 CWP 1A Lube Oil Pump1011A2
Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothly
102 BR 1 B Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoo'thly
103CWP 1 B Lube Oil Pump
Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly162
CWP 1A Auto Grease104 Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothlyPump1A1
tMalaya- 1] Page 9 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
DateRemarks
Dept Equipment Work Activities Frequency Work Performed .: Performed
CWP 1A Auto Grease105 Test Run 01WK On serviced for 5 minutes 1/ 4118 Motor/pump run smoothly
Pump1A2
106CWP 1 B Auto Grease
Test Run 01 WK On serviced for 5 minutes 114/ 18 Motodpump run smoothlyPump 1 B1
PCWP 1 B Auto Grease
E Pump 1B2Test Run 01WK On serviced for5 minutes 1/ 4/18 Motodpump run smoothly
R On service for completeq . 108 Travelling Screen No. 1 Test Run 01 WK
cycle1/ 4118 No abnormality observed
1 T On service for complete109 Travelling Screen No. 2 Test Run 01 WK
cycle114/ 18 No abnormality observed
On service for completeN 110 Travelling Screen No, 3 Test Run 01WK
cycle1/ 4/ 18 No abnormality observed
S
111 Travelling Screen No. 4 Test Run 01 WKOn service for complete
1/ 4118 No abnormality observed
pcycle
E 112 Travelling Screen No. 5 Test Run 01 WKOn service for complete
1/ 4/ 18 No abnormality observedcycle
P
A 113Motor
Rake Traversing Test Run 01WKOn service for complete
1/ 4118 No abnormality observed
Rc cle
T 114Trash Rake Raise/ Lower
Test Run 01WKOn service for complete
1/ 4/ 18 No abnormality observedM
Motor cycle
E 115M1 Main Transf( MT1)
Test Run 01 MO On serviced for 5 minutes 1/ 4118 No abnormalities observed
N Cooling Fan- 24 Units
tT Aux. Transformer( S1)
116 Test Run 01 MO On serviced for 5 minutes 114/ 18 No abnormalities observed
Cooling Fan 8 Units
117Stn Svice Transf( 1 S1)
Test Run 01 MO On serviced for 5 minutes 1/ 4118 No abnormalities observed
Cooling Fans- 4 Units
A) Water Treatment Plant
C
H, 1 Water Pumps Performed test run operation 01WK Serviced manualty 1/ 2118 In good condition
E Performed backwashing andM 2 Dual Media Filters Regeneration 01WK
rinsing1/ 1118 Filter still in good condition
Performed backwashing andC 3 Multi- Layer Filters Regeneration 01WK 1/ 1118 Filter still in good condition
Arinsing
4Activated Carbon
Regeneration 01 WKPerformed backwashing and
1/ 2/ 18 Filter still in good conditionFilters rinsing
5 Micro Filters Water flushing 01 DA Flushed with Demi-Water1/ 1/ 18~
Filter still in good condition1/ 7/ 18
E6
Reverse OsmosisWater flushing 01 DA Flushed with Demi-Water
1/ 1/ 18~ RO Membranes still usable
N Membranes 117/ 18
RO High Pressureperformed test run operation 01WK Serviced manually 115118 Pumps in gootl condition
Pumps
RChemical Injection Agitation of chemical
aTanks solution
01 WK Performed Agitation 1/ 7/ 18 In good condition
NChemicallnjection
M 9Pumps
Performetl test run operation 01WK Serviced manually 115118 Pumps in good condition
E
N 10 Blowers Performed test run operation 01 WK Serviced manually 1/ 6/ 18 In good condition :
IT
A 11 Tank Agitators Performed test run operation 01 WK Serviced manually 116/ 18 In good condition
L
12Acid& Caustic
Visual inspection 01WK Performed inspection 1/ 6/ 18 In good conditionStorage Tanks
Malaya- 1] Page 10 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
1 Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Acid& Caustic3
Transfer PumpsPerformed test run operation 01 WK Serviced manually as needed 1/ 2/18 Pumps in good condition
14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1/ 2/18 In good conditionC
H15 Mixed Bed Polishers Water rinsing 01WK Rinsed with Demi-water 1/ 2/ 18 In good condition
EM
B) Condensate Polishing Plant
C
q 1 Water Pumps Performed test run operation 01 WK Serviced manually 112/ 18 Pumps in good condition
L
2Chemical Injection
Visual inspection 01WK Performed Inspection 1/ 2/ 18 in good conditionTanks
3Chemical Injection
Performed test run operation 01WK Serviced manually 1/ 1/ 18 in good conditionE : Pumps
N Acid, Caustic& Ammonia Still in good condition:4
Storage TanksVisual inspection 01 WK Performed inspection 1/ 6/ 18 _
No leak found
l
R C) M- 1 Chemical Injection System0
N Chemical InjectionAgitation of chemical solution 01 WK Performed Agitation 1/ 7/ 18 In normal condition
M Tanks
E2
Chemical injectionPerformed test run operation 01 WK Serviced manually 1/ 4/ 18 Pumps in good condition
N Pumps
T3 Tank Agitators Performed operation 01 WK Serviced manually 1/ 3/ 18 In good condition :
L-
D) Sampling Rack System
1 Sample Coolers Visual inspection 01 WK Performed inspection 111/ 18 In good condition
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
a.
Malaya- 1] Page 11 of 11
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
T
1
I
r r i
Marine Service
1 I
1 1 i
Ti
i
i
l i
i
Malaya Thermal Power Plant
Unit IVo . 2
January 1 7, 2015
MALAYA THERMAL POWER PLANT
Ii 1
L-__ .._._._, ____._, .._,._ --».__ _ ____ _
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Ma- ine ServiceMalaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) Boiler Proper
1) Boiler DrumVisual Inspection 01M0 None 1/ 4/ 18 ' Unit on economy shutdown
Boiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy sliutdownNo abnormality
3) Burner/ Observation Visual Inspection of01 MO None 1/ 4/ 18 ' Unit on economy shutdown
Port/ Sealing enclosure No abnormality
4) Inspection Door Visual Inspection 01 WK None 1/ 4/18 ' Unit on economy shutdownNo abnormality
B) Boiler Auxiliaries
Unit on economy shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 1/ 4/ 18 - Cold end heating elements
deteriorated
g Inspection of gas leakages 01 MO None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality
Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01MO None 1/ 4/ 18 _No abnormality
3 Air& Gas Ducts and Unit on economy shutdownEEx ansion Joints
Visual Inspection 01M0 None 1/ 4/ 18
Rp Gas leak at expansion joint.
4) FDF 2AI2B Visual inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality
5) GRF Visual Inspection 01MO None 1/ 4/18 ' Unit on economy shutdownE No abnormalityp 6) GRF Breeching Duct
Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownA Expansion Joint No abnormalityR Inspection of expansion
01 MO None 1/ 4/ 18 ' Unit on economy shutdownT joint No abnormalityM
7) FOH ZA/2B Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownE No abnormalityN
8) MFOP 2A/26 Check oil leak 01M0 None 1/ 4/ 18 ' Unit on economy shutdownT Pump 2A w/ sligth oil leak
Visual Inspection 01 MO None 1/ 4/18 ' Unit on economy shutdownNo abnormality
9) MFO Booster Pump# 3 Visual Inspection 01 WK None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality
10) RetractableVisual Inspection 01 WK None 1/ 4/ 18 ' Unit on economy shutdown
Sootblower No abnormality11) Dust Collector and DCH B5 repair of rotary Unit on economy shutdown
Ash Handling SystemVisual Inspection 01 MO
feeder valve& casing1/ 4/ 18 _
Repair in progress
Unit on economy shutdown12) Gas Ducts and
Visual Inspection 01M0 DC outlet gas leak repair 1/ 4/ 18 'Repair in progress
Breeching Duct Damaged inside insu,lation&
deteriorated casing
13) Boiler Valves/ Unit on economy shutdown
Safety ValvesVisual Inspection 01M0 None 1/ 4/ 18 - MS drain motorized valve
leaking thru seat.
Malaya- 2] Page 1 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered; January 1 — 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
B14) Pipe Hanger/
Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownHydraulic Snubber No abnormality
Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 1/ 4/ 18 _No abnormality
L
E 16) Compressor( Atlas Unit on economy shutdown
R Copco Nos. 1, 2,3,4) Visual Inspection 01M0 None 1/ 4/ 18 -# 4 Unusual sound
2 Low capacity
17) Sump pump Visuai Inspection 01 MO Boiler Sump pump repair 1/ 4/ 18 ' Unit on economy shutdown
E Repair in progress
p Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 1/ 4/ 18 - With corrosion at outer shell
plate and structural support
A) Turbine-Generator
1) Turbine Rotor Monitoring of noise and01WK N/A Unit on economy shutdown
temperature
2) Turbine Valves Check leakages 01 WK N/ A Unit on economy shutdown
Inspection of Insulation and01 WK
Inspection of insulation& 1/ 4/18 Insulation and cladding are
cladding cladding intact
3) Casing, Piping and Check leakages
Lube Oil System Oil& steam) 01 WK N/ A Unit on economy shutdown
T Inspection of Insulation& Inspection of insulation&
Insulation and cladding are allcladding
01 WK cladding at HIP Turbine, 114/ 18intact.
R MSV, SCV& ICV/CRV
B Check for leakages on4) Seal Oil Vacuum Pump Check leakages 01WK
piping and pump casing1/ 4/ 18 No leak found
N Inspection of leaks at sealE 5) Seal Oil Pump Check leakages 01WK
oil system1/ 4/ 18 No leak found
6) Stator Cooling Pump Check leakages 01 WK N/A Unit on economy shutdownD
E B) Turbine AuxiliariesIP
A 1) TD- BFP& BPCheck leakages( Oil, steam,
01WK N/A Unit on economy shutdownR . water)
T2) MD- BFP& BP
Check leakages01 WK N/A Unit on economy shutdownM Oil, steam,& water)
E 3) Condensate Pump Check leakagesN 2A& 26 Oil& water)
01 WK NIA Unit on economy shutdownT
4) Circulating Water Pump Check leakages2A& 26 Oil& water)
01 WK N/ A Unit on economy shutdown
Lube water pressure& back01 WK N/A Unit on economy shutdown
up pressure from HSCC.5) House Service Close Check leakages
01WKCheck for leakages pump
1/ 4/ 18 No leak foundCycle Pump 2A, 26, 2C ( Oil& water) shaft packing and bearing
6) Raw Water Pump Check leakages01 WK Checked pump shaft sealing 1/ 4/ 18 Slight packing leak2A& 2B Oil& water)
7) Screen Wash Pump Check leakages01 WK Checked pump shaft sealing 1/ 4/ 18 Slight packing leak2A& 26 Oil& water)
Malaya- 2] Page 2 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerFormed
8) Main CondenserCheck leakages
01 WK N/A Unit on economy shutdownSteam& water)
Condenser tube cleaning06M0 N/ A Unit on economy shutdown
and dryingT
9) Low Pressure Heater Check leakagesU 01 WK N/A Unit on economy shutdownR
1A,1B, 2,& 3 Steam& water)
g Level Sight glass inspection01WK
Check LP heater level and1/ 4/ 18 No abnormalities observed
cleaning level sight glass condition
N 10) High Pressure Heater Check leakages01 WK Checked valves and i in 1/ 5/ 18 No traces of leaks found
E 5, 6,& 7 Steam& water) p p g
11) Heat Exchangers Check leakages01WK Inspection of cooling plates 1/ 5/ 18 No traces of leaks found
p Plate Type 2A, 2B, 2C ( Steam& water)
E Performance test 01 WK N/A Unit on economy shutdownP
A Inspection of nozzles and
R12) Air Ejector
strainer06M0 NIA Unit on economy shutdown
T
M 13) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdownE
N Inspection and repair of01AN NIA Unit on economy shutdown
T valve seat and seal
Insulation& cladding 01WKChecked condition of
1/ 5/ 18 In good conditioninsulation and cladding
14) Traveling Screen and Inspection and de-clogging 01 MO Inspection of spray nozzles 1/ 5/ 18 In good conditionTrash Bar of spray nozzles
Batteries, Chargers, 125V DC Storage BatteryE inspection, 1/ 1/ 18—
Silicon Dropper Condition base PM check 01DAV= 135. 1 VDC, 1f1/ 18
completed
L
E 1= 15Amp
125V DC Battery ChargerR2A inspection, 1/ 1/ 18—
completedAC Input= 490V AC, 1/ 7/ 18
DC Output= 135. 1 ( LEAD)C
A 125V DC Battery ChargerL 26 inspection
1/ 1/ 18CMWO M217 438 Battery
8completed
charger 26 control circuit
p check and repair
E
p Silicon Dropper inspection
q and cleaning 1/ 1/ 18—
R ViN= 135.0 V DC, 18
completed
T our= 122.7 V DC,M IouT= 14 AmpE
220V DC UPS StorageN
Battery Inspection, 1/ 1/ 18T V= 224.3 VDC, 1l7/ 18
completed
I= 35. 1 Amp.
Malaya- 2] Page 3 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
Dept Equipment . Work Activities Frequency Work PerformedDate
RemarksRerformed
12V DC Storage Batteries
Diesei Generator insp, 1/ 1/ 18 completed
V= 27.31 V DC, 1/ 7/ 18
1= 0. 2 Amp
12V DC Storage Batteries
Fire Engine inspection, 1/ 1/ 18 completed
V= 25,69 V DC, 1/ 7/ 18
1= 1. 5DCAmp
Engine driven fire pumpE new battery charger 1/ 3/ 18 completed
installation and test
E Batteries and Chargers= 1/ 1/ 18
123V DC/ 133V DC 1/ 7/ 18 n progress
TAVR Room Temperature&
1/ 1/ 18R AVR Condition base PM check 01DA alarm= 28°C, compieted
C Humldity= 50%
A 30MM4 ACB temperature1/ 1/ 18L 30MM4 ACB Condition base PM check 01 DA ( insulator and contact)
18completed
16= 28/28°C
D Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 1/ 18~
completed
Ealarm routine inspection 1/ 7/ 18
P CMWO M217 Van air dryer
A 26 with un- usual sound&
R4160/480V Motor Condition base PM check 01 DA heating up of fan side, insp. 1/ 3/ 18 completed
T repair& test
M note: fan side heating upE suspected no air flow c/o I& C
NCMWO M218 001 M2TBoiler sump pump zeromegger
1/ 5/ 18 completed
Replaced burnt out sumppump motor using trenchsump pump
MWR17 572 TravelingScreen bottom channel
dewatering sump pump 1/ 5/ 18 completed
winding inspection, cleaningelectrical test
I
Malaya- 2] Page 4 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerFormedDate .
RemarksPerformed
Check Module Status
I 1 M2 INFI- 90 System Monitoring of M2 Distributed01DA '
Check Power Supply 1/ 2/ 18 Modules status are Normal
NControl System Check Loop Communi- 1l7/18
Scation
T Simulation& travel test of M2:R a) BMS
12 Igniter Guns
M 12 Igniter Oil Valve M2 Burner Management
E 12 Igniter Purging Vaive System simulation
N M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation2 01 WK 1/ 2/ 18
T Preservation Activities 12 Upper Main Oii Gun test/ simulation are good
S 12 Lower Main Oil Gun Travel Test of local Control12 Main Oil Valve Valves and Dampers12 Air Register
b) 70 Control Valves
c) 15 Dampers
Clean Control valves&N
TransmittersT
Check& adjust control airR Preventive Maintenance of
M2 Control Valves& supply/ local indicatorp 3 17 control valves& 01M0 1/ 2/ 18 Equipment in good conditionTransmitters
18 transmitters Check sensing line, fittingscable termination
SConfirm good instrument
condition.
1 Air Heater Motor 2A Test run 01WK On serviced for 5 minutes 1/ 2/ 18 MotodAH elements runs''smoothly
2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 MotodAH elements runs smoothly
3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1/ 2118 Motodpump run smoothlyP Oil Pump 2A
E4
Air Heater Guide BearingTest run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyR Oil Pump 26
AAir Heater Support Bearing
T 5Oil Pump 2A
Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly
Air Heater Support Bearing6Oil Pump 2B
Test run 01 WK On serviced for 5 minutes 112/ 18 Motor/pump run smoothly
NM- BFP Auxiliary Oil Pump
S 7 Test run , 01 WK On serviced for 5 minutes 1/ 2118 Motodpump run smoothly
p 8M- BFP Auxiliary Oil Pump' Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motod um run smoothl2B p p y
E
P 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodfan run smoothty `A
R 10 T- BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motor/pump run smoothly1'
M T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motor/pump run smoothly
E Oil Pump
N 12T-BFP Motor Speed
Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodgear run smoothtyT Changer
13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 2/18 TBFP turned smoothly
14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
Malaya- 2] Page 5 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
DateDept Equipment Work Activities Frequency Work Performed RemarksPerformed
15 Tuming Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 2/ 18 Motodpump run smooihly
16 P mPency Bearing Oil
Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly
18Main Turbine Tuming Gear
Test run 01WK On serviced for 35 minutes 1/ 2/ 18 Turbo-gen set turned smoothlyMotor
19 H. P.U. 2A Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smooihly
20 H, P.U. 2B Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly
21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodfan run smoothly
22 SAC 2B( Kaji) Test run 01 WK Test suspended 1/ 2/18 Under repair
Control Air DryerP 23 (
Van Air) 2ATest run 01 WK On serviced for 35 minutes 1/ 2/ 18 No abnormalities observed
EControl Air Dryer
R 24 (Van Air) 2B
Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 No abnormalities obserJed
A
T 25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated
0 26 Forced Draft Fan 2B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedN
S 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 2/18 Easily rotated
D 28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedE
P 29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedA
R 30Motor Boiler Feed Pump o
Rotate 180 01 WK Manually rotated 1/ 2/ 18 Easily rotatedT
E31 r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated
T32 B1or Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated
33 B2r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated
34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 1/ 2/ 18 Easily rotated
35 Scanner Fan 2A Rotate 2 turns 01WK Manually rotated 1/ 3/ 18 Easily rotated
36 Scanner Fan 2B Rotate 2 tums 01 WK Manually rotated 1/ 3/ 18 Easity rotated
37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated - 1/ 3/ 18 Easily rotated
38 Screen Wash Pump 2B Rotate 2 tums 01 WK Manually rotated 1/ 3/ 18 Easily rotated
39 Hydroveyor Pump 2A Rotate 2 turns 01 WK Manually rotated 1/ 3/ 18 Easily rotated
40House Service Close
Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2A
Malaya- 2j Page 6 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment . . Work Activities Frequency Work PerformedDate
RemarksPerformed
41House Service Close
Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2B
42House Service Close
Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2C
43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 3/ 18 Easily rotated
44 Raw Water Pump 26 Rotate 180° 01WK Manually rotated 1/ 3/ 18 Easily rotated
45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotated
46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotated
47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotated
48 BFP Discharge Valve
Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve
p travel
E. 49 2BFP Discharge Valve
Test Run 01M0 Remotely opened/closed 1/ 4/ 18Motor run for complete valve
travel
R50 T- BFP Discharge Valve Test Run 01M0 Remotely opened/closed 1/ 4/ 18
Motor run for complete yalve
A travel
T51
Air Heater SootblowerTest Run 01 MO Remotely opened/closed 1/ 4/ 18
Motor run for complete ValveDrain Valve travel
052
Air Register MotorTest Run 01M0 Remotely opened/ closed 1/ 4/ 18 Motor/pump run smoothlyN Fomey) 12 Units
S53
OH Drain Reclaim PumpTest Run 01 MO On Serviced for 5 minutes 1/ 4/18 Motodpump run smoothly
p54 T-BFP Oil Transfer Pump Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly
E55
High Pressure HeaterTest Run 01 MO Test suspended With maintenance tag ',P Outlet Motorized Valve
R 56Sootblower Steam Stop
Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve
Valve( MV-1) travelT
Dust Collecfor HopperM 57
Vibromotors 20 UnitsTest Run 01 MO Test suspended DCH Declogging in prog ess
EDust Collector Rotary
N 58Valves 10 Units
Test Run 01 MO Test suspended DCH Declogging in progressT
Main Steam Line Drain Motor run for complete valve59Valve
Test Run 01M0 Remotety opened/closed 1/ 4/ 18travel
60Hot Reheat Line Drain
Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve
Valve travel
61 Extraction Steam Valve# 4 Test Run 01M0 Remotely opened/closed 1/ 4/ 18Motor run for complete valve
travel
62Gland Steam Condenser
Test Run 01 M0 On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyBlower 2A
63Gland Steam Condenser
Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly
1
Blower 2B
64Stator Cooling Water
Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothlyPump 2A
I65
Stator Cooling WaterTest Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothlyPump 2B
66Hydrogen Gas Dryer
Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyBlower
Malaya- 2] Page 7 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
67 P mPrifier Circulating
Test Run 01 MO On Serviced for 5 minutes 1/ 4/18 Motor/pump run smoothly
68 Oil Vapor Extractor Test Run 01 M0 On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly.
69Condenser Vacuum
Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 No abnormalities observedBreaker Valve
70 CWP Discharge Valve 2A Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve
travel
71 CWP Discharge Valve 26 Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valvetravel
72 CWP Tie Valve Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valvetravel
73Condenser Cooling Inlet
Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve
Valve 2A travel
74Condenser Cooling Inlet
Test Run 01 MO Remotely opened/closed 1/ 4/18Motor run for complete valve
Valve 26 travel
Condenser Cooling Outlet Motor run for complete yalveP 75
Valve 2ATest Run 01 MO Remotely opened/closed 1/ 4/ 18
travelE
Condenser Cooling Outlet Motor run for complete valveR 76
Valve 26Test Run 01M0 Remotely opened/closed 1/ 4/ 18
travelA Condenser Backwash Motor run for complete valveT Valve 2A
Test Run 01M0 Remotely opened/closed 1/ 4/ 18travel
Condenser Backwash Motor run for complete valveValve 2B
Test Run 01 MO Remotely opened/closed 1/ 4/ 18travel
NCondenser Vacuum Pump
g 79 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly
Bndenser Vacuum Pump Test Run 01MO On serviced for 5 minutes 1/ 4/18 Motodpump run smoothly
API Separator SumpE 81
Pump 1ATest Run 01 MO On serviced for 5 minutes 1/ 4/18 Motor/pump run smoothly
PAPI Separator Sump
A 82Pump 1 B
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothlyR
M2 Main Transf( MT2)T 83
Cooling Fan- 24 UnitsTest Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly .
MAux. Transf( S2) Cooling
E $ 4Fan Motors- 8 Units
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyN
Emergency Transf( SE) SE transformer in service forT 85
Cooling Fan- 13 UnitsTest Run 01 MO Conducted inspection 1/ 4/ 18
station use
Emer. Sta. Svice Transf
86 ( 1 S12) Cooling Fans- 4 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motor/fan run smoothlyUnits
Aux. Transf.( 1 S2) CoaTest Run 01 MO On serviced for 5 minutes 1/ 4/18 Motodfan run smoothlyling Fan Motors- 4 Units
88 MM4 Compressor Motor
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observed
892BMM4 Compressor Motor
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observed
9030MM4 Gen. Breaker
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothty `Cooling Fans 6 Units
9 AVR Manual Current
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedAdjuster Motor( 70R)
92AVR Manual Voltage
Test Run 01M0 On serviced for 5 minutes 1/ 4/ 18 No abnormality observed`Adjuster Motor( 90R)
Malaya- 2] Page 8 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency WorR PerFormedDate
RemarksPerformed
93M2 AVR DC/AC Stabilizer
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedindicating lamps 4 units
94M2 AVR Thyristor Tray
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedCooling Fans- 3 Units
95FOBPHLC Transformer
Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyCooling Fan# P1- 1FOBPHLC Transformer
P 96 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyCooling Fan# P1- 2E
FOBPHLC TransformerR 97
Cooling Fan# P2- 1Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motor/fan run smoothly',
AFOBPHLC Transformer
T 98Cooling Fan# P2-2
Test Run 01 MO On serviced for 5 minutes 1/ 4/18 Motodfan run smoothly
Circulating Water Pumpp= 99 2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotatedN
Circulating Water Pumpg 100
2B2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotated
101 Condensate Pump 2A 2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotatedD
E 102 Condensate Pump 2B 2 tums 01 WK Easily rotated 1/ 4/ 18 Easily rotatedP
On service for completeq 103 Travelling Sc[ een 2A Test run 01WK
cycle1/ 4/ 18 No abnormality observed
ROn service for complete
T 104 Travelling Screen 2B Test run 01 WKcycle
1/ 4/18 No abnormality observed
M On service for completeE 105 Travelling Screen 2C Test run 01WK
cycle1/ 4/ 18 No abnormality observed
N
T 106 Travelling Screen 2D Test run 01 WK Test suspended With CMWO
107 Travelling Screen 2E Test run 01 WKOn service for complete
1/ 4/ 18 No abnormality observedcycle
108 Travelling Screen 2F Test run 01 WKOn service for complete
1/ 4/ 18 No abnormality observedcycle
109 Travelling Screen 2G Test run 01 WKOn service for complete
1/ 4/18 No abnormality observedcycle
A) M-2 Sampling RackC
H1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 5/ 18 Coolers still in good condition
E
M2
Refrigeration System Performed test run01 WK Serviced manually 1/ 2/ 18 Pump still in normal conditionCooling Pump operation.
B) Chemical Injection System( M- 2)
EChemical injection Agitation of chemical Injection Tanks in goodN Tanks solution
01WK PerFormedAgitation 1/ 1/ 18conditionV
2Chemical Injection Performed test run
01WK Serviced manually 1/ 6/ 18Pumps still in normai
Pumps operation condition
3 Tank AgitatorsPerFormed test run
01WK Serviced manually 1/ 1/ 18 In good conditionp operation
EC) M- 2 Condenser Leak Detector System
P
T Performed test run Pumps still in normal1 Sampling Pumpsoperation
01WK Serviced manually 1/ 5/ 18condition
Malaya- 2] Page 9 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1
r•-"-"-'-"- . . -:..._..._.._-.___"._-__.__.......__.__ . T-.-
3
Marine:Service .
I D o
J . " -i I
U O U J U J
1
O O O: iis
i
Malaya Thermal Power Plant
Common Facilities
January 1 N 7, 2018
l
1 I
MALAYA THERMAL POWER PLANT
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marine ServicCommon Facilities Preventive Maintenance Activities
Period Covered: January 1 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks Performed
A) Organo Demineralizing Plant
1) Filtered Water and Raw Check leakages01WK Check shaft packing gland 1/ 2/18 No leak found
Water Pumps Oil, water& chemical)
Inspection of bearing and Visual inspection of bearing01AN 1/ 2118 No abnormalities foundhousing housing
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
1/ 2/ 18 No abnormalities foundsound sound
Inspection of impeller and01AN Visual inspection 1/ 2/ 18 No abnormalities found
propeller
3) Chemical Injection Check leakages Check connecting pipes andPumps Oil, water& chemical)
WKpump casing
1/ 2/ 18 No leak found
Inspection of diaphragm and01AN
Check leak at in ection1/ 2/ 18 No abnormalities found
discharge valve pump
IB)Samyang Demineralizing Plant
T 1) Reverse Osmosis HighCheck leakages Check shaft sealing for
U, Pressure, Water Transfer Oil, water& chemical)
01 WK eaks
1/ 3/ 18 No abnormalities found
R & Cleaning PumpB Inspection of bearing Visual inspection of bearing
01AN 1/ 3/ 18 No abnormalities foundhousing housing
N Internal parts inspection and Dismantling and inspectionE
repair01AN
of transfer pumps1/ 3/ 18 No abnormalities found
p2) Reverse Osmosis Pull-out and water washing 06M0 Water washing of inembrane 1/ 3/ 18 Finished
EMembrane with pressurized water
P3) Micro Filter and
Visual Inspection 01 WKChecked shell& connecting
113/ 18 No leak found
I ACoagulator Tanks pipes& valves
R Cleaning and painting of Inspection of tank shell
outer shell01AN
condition1/ 3/ 18 Still in good condition
IT
M 4) Chemical Injection Check ieakages Check shaft sealing forE Pumps Oil, water& chemical)
01 WKleaks
1/ 3/ 18 No abnormalities found
N C) Waste Water Treatment PlantIT
1) Abnormal Waste WaterCheck leakages Check shaft sealing and
and Normal Waste Water, Oil, water& chemical)
01 WKcasing for leaks
1/ 4/ 18 No leak foundPumps
Inspection of bearing and01AN
Checked bearings and shaft1/ 4/ 18 In good condition
housing seals
tInternal parts inspection and01AN
Visual inspection of bearing1/ 4/ 18 No leak found
repair housing
2) Tank Agitators& Check gearbox for abnormal01 WK
Check gear box for1/ 4/18 No abnormalities found'
Surface Aerators sound abnormal sound
Inspection of impeller and01AN Visual inspection 1/ 4/18 In good condition
propeller
3) Reaction Tank Visual Inspection 01WK Check casing for leak 1/ 4/ 18 No abnormalities found
Cleaning and painting of01AN
Checked condition of tank1/ 4/ 18 Still in good condition °
outer shell shell external
Common Facilities] 10f 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks :Performed
4) Chemical Injection Check leakages01 WK
Check shaft sealing and1/ 4/ 18 No leak found
Pumps Oil, water& chemical) casing for leaks
D) Intake Channel
TCheck condition of fish net, Checked condition of steel Collapsed primary trash1) Trash Barrierbamboo raft& steel barrier
01 WKand bamboo trash barriers.
1/ 4/ 18barrier
R
B E) Overhead Crane
I
N1) Turbine Floor Hitachi Check wire rope lubrication Inspection of wire ropes and
80/25 Ton and hooks01AN
hooks1/ 5/ 18 No abnormalities found
IE Check main drive braking01AN
Inspection of brake shoe1/ 5/ 18 No abnormalities fountl
system and pads
Inspection of railing and01AN
Checked railing and wheel 5/ 18 No abnormalities found
wheels condition
CMWO M018 002 Elevator
Tools/ Non- plant equipment Condition base PM check 01 DA 4th flr. door closer control 1/ 4/ 18 in progress
check, repair& functional test
Assisted I& C personnel in the
Iinspection/ repair of vacudyne 1/ 5/ 18 completed
flow controls
DWP and Sump Pump Vital Equipment Inspection 01M0DWP and Submersible
1/ 3/ 18 completed
sump pumpE
MWR17 572 Traveling Scrn
E Condition base PM check 01DAbottom channel dewatering
5/ 18 completed
I sump pump winding insp,cleaning& electrical test
T
R MFOT Vital Equipment Inspection 01M0MFOT 1, 2 and 3 inspection
1/ 4/ 18 completed
I I and test
Plant lighting systemIA Plant Lighting Condition base PM check 01DA preventive maintenance,
1/ 1/ 18— completed
repair and monitoring1/ 7/ 18
p M1/ M2 Battery Room busted112118 completed
E lamp replacement
P MWR17 003 Dorm,( MY Kim)A busted lamp replacement
1/ 3118 completed
IR
TMWR17 697 Dorm.Psalm
Moffice busted lamp 1/ 4/ 18 completed
Ereplacement
N MWR17 702 Dorm. HallwayT busted lamp replacement
1/ 4/ 18 completed
MWR18 005 Perimeter light
circuit# 8 grounded power 1/ 5/ 18 completed
cable check& repair
Preventive maintenance,1/ 1/ 18
Power Supply/Fans/ CO Condition base PM check 01 DA inspection& repair of power R 8
completed
supply, fans& CO
MWR17 692 Dorm. Kitchen1/ 4/ 18 completed
exhaust fan replacement
Common Facilities] 2 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 1 — 7, 2018
Dafe .Dept Equipment Work Activities Frequency Work Performed Remarks
Performed
Communication andCondition base PM check 01DA
Communication& Computer 1/ 1/ 18~ completed
computer system preventive maint. 1/ 7/ 18
Intemet connection speed 1/ 1/ 18 completed
test and monitoring 1/ 7/ 18
E MWR17 743 P& GA office( AA
Guevarra) tel. loc, 215 cable 1/ 3/ 18 completed
Ereplacement from main line
MWR17 684 P& GA Konica
T Minolta printer black toner 1/ 4/ 18 completed
R refilling
MWR17 708 Chem. Office
computer check& repair1/ 4/ 18 completed
AMWR17 725 Whouse
L 1/ 4/18 completedcomputer insp.& repair
Electrical Materials& Parts PR of Materials and Parts 01DAPR document preparations 1/ 1/ 18
completed
p and monitoring 1/ 7/ 18
EPR18 003 Submesible sump
Ppump motor rewinding
1/ 5/ 18 completed
A
R CMWO and MWR weekly 1/ 1/ 18T accomplishmentreport
n 18completed
M preparation
E M1IM2 Preventive 1/ 1/ 18—N Maintenance and report 1/ 7/ 18
completed
T M1/ M2 equiment history 1/ 1/ 18
updating 1/ 7/ 18completed
Weekly acomplishment1/ 5/ 18 completed
report
Weekiy progress report 1/ 5/ 18 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
Common Facilities 3 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r,_______----.--- ------------ w.______.^.- -------- ---___ _-- - --__--.—______,
ji. r i
t MarrneServ c .
D (
t
Q . 1
Malaya Thermal Power Plant :
January 8 N 14, 2018 :
I1 t
PEOSConsolidated by
j
N f1
B. R. TROPICALES E. C. ADIOS III
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS ij
iI
E. M. DE LEON J. . P Z III P. A. CARREOS E. . NTENO A.A. BOLO N R. DS. BILLONES 1
i MALAYA THERMAL POWER PLANT
n.
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
j
1f
i
4
Yi
j
Mar ne Se- vice
1 s
1
1 4i I
i
1
w._ _ _ .
i
I Malaya Thermal Power Plant
Unit No. 1
Januar 8 N 14, Z018y
1 ji
t i
i.
1
1
i
I
MALAYA THERMAL POWER PLANT l
i
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marene ServiceMalaya- 1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
t Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) Boiler Proper
1) Flash Tank/ Unit on economy shutdownBoiler Tubes
Visual Inspection 01M0 None 118/ 18 _No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 8/ 18 'Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual Inspection of01 MO None 1/ 8/ 18 ' Unit on economy shutdown
Port/ Sealing enclosure No abnormality
4) Inspection Door Visuai Inspection 01 M0 None 1/ 8118 'Unit on economy shutdownNo abnormality
iB) Boiler Auxiliaries
Unit on economy shutdown1) Air Preheaters 1A/ 1B Visual Inspection 01M0 None 1/ 8/ 18 - Loose Hot End Elements
No abnormality '
B Unit on economy shutdown2) SCAH 1A116 Visual Inspection 01M0 None 1/ 8/ 18 _
No abnormalityI Unit on economy shutdown3) Air& Gas Ducts and
Expansion JointsVisual inspection 01 MO None 1/ 8/ 18 - Expansion joint frame
E deteriorated
R Unit on economy' shutdown4) Expansion Joint Visual Inspection 01 MO None 1/ 8/ 18 - Expansion joint frame
deteriorated
Unit on economy shutdownE
5) FDF 1AI1B Visual Inspection 01WK None 1/ 8/ 18 _No abnormality
P Unit on economy shutdownq 6) GRF Visual Inspection 01M0 None 1/ 8/ 18 _
No abnormality ,R
T 7) GRF Lube Oil Pump Visuai Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdown
M No abnormality
E 8) GRF Breeching Duct/ Visual Inspection 01 MO None 1/ 8/ 18 - Unit on economy shutdown
N Expansion Joint No abnormality `T
9) MFOP 1A/ 16 Visual Inspection 01M0 None 8$ -Unit on economy shutdownNo abnormality '
10) Light Fuel Oil Pump Visual Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdownNo abnormality
11) FOH 1A/ 16 Visual Inspection 01WK None 1/ 8/ 18 ' Unit on economy shutdownNo abnormality ;
12) RetractableVisual Inspection 01 WK None 1/ 8/ 18 '
Unit on economy shutdownSootblower No abnormality
13) Boiler Valves/ Visual Inspection 01 WK None 1/ 8/ 18 ' Unit on economy shutdown
Safety Valves No abnormality
14) Gas Ducts andVisual Inspection 01 MO None 1/ 8118 '
Unit on economy shutdownBreeching No abnormality
15) Dust Collector&Visual Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdown
Ash Handling System No abnormality ;16) Pipe Hanger/ Unit on economy shutdown
Hydraulic SnubberVisual Inspection 01 MO None 1/ 8/ 18 _
No abnormality
Malaya- 1] Page 1 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Date.Dept Equipment Work Activities Frequency Work Performed Remarks
Performed
Unit on maintenace shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 8/ 18 - Corroded tube stub at mud
drum.
18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 8/ 18 ' Unit on economy shutdown
I B •MFOT#2
Corroded outer shell
MFOT#3 Check dewatering pump 01WK None 1/ 8/ 18 ' Unit on economy,shutdownNo abnormality
19) Booster Pump Unit on economy shutdownE Nos. 1 & 2
Visual Inspection 01WK None 1/ 8/ 18 _No abnormality
RUnit on economy shutdown
20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 8/ 18 - Repair in progress/ awaitingparts.
Unit on economy shutdownE 21) Sump Pump Visual Inspection 01WK None 1/ 8/ 18
P No abnormality
T Unit on economy shutdown22) Smokestack Visual Inspection 01 MO None 118/ 18 - With corrosion at outer shell
plate& structural support
23) Scanner FanVisual Inspection . 01 MO None 1/ 8/ 18 ' Unit on economy shutdown
1A& 1B No abnormality '
tA) Turbine-Generator
1) Turbine Rotor Monitoring of noise& 01WK NIA Unit on economy shutdown
temperature
2) Turbine ValvesCheck leakages 01WK N/ A
Unit on economyshutdown
HP/ IP SV, HP/ IP C No abnormality
Inspection of Insulation and01WK
Inspection of insulation and1/ 8/ 18 In good condition
T cladding cladding
3) Casing, Piping and Check leakages01 WK N/A
Unit on economy shutdown
1 R Lube Oil System Oil& steam) No abnormality '
g Vibration test of lube oil01 MO N/ A
Unit on economy shutdownpumps( AOP, JOP, EBOP) No abnormality '
N4) Seal Oil Vacuum Pump Check leakages 01WK
Inspection of pump casing 1/ 8/ 18 Minimal packing leakE and piping
p 5) Seal Oil Pump Check leakages 01 WKInspection of pump casing
1/ 8/ 18 Minimal packing leakE
and piping
P Inspection of internal parts 03M0 N/A Equipment in service
A
R B) Turbine Auxiliaries
T
I- ' M 1) TD-BFP& BP
Check leakages01WK N/A Unit on economy shutdown
EOil, steam,& water)
N Temperature trending 01 MO N/A Unit on economy shutdownT
Checkleakages2) MD- BFP
Oil, steam,& water) 01 WK N/ A Unit on economy shutdown
Temperature trending 01 MO NIA Unit on economy shutdown
3) Condensate Pump Check leakages
1A& 1 B Oii& water) 01 WK N/ A Unit on economy shutdown
Temperature trending 01 MO N/ A Unit on economy shutdown
Malaya- 1] Page 2 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
IMalaya-1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work Performed ; Date
RemarksPetformed
4) Circulating Water Check leakages01 WK N/ A Unit on economy shutdown
Pump 1A& 1 B Oil& water)
Temperature trending 01 MO NIA Unit on economy shutdown
r5)House Service Close Check leakages01WK
Checked bearing housing1/ 9/ 18 Minimal packing leak
Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks
6) Raw Water Pump Check leakages Checked bearing housing1A& 1 B Oil& water)
01 WKand shaft seals for leaks
1/ 9/ 18 Minimal packing leak
7) Screen Wash Pump Check leakages01WK N/ A 119/ 18 E ui ment not in serviceT 1A, 1B, 1C Oil& water)
Q p
8) Hydroveyor Pump Checked shaft seals forR
1A& 1 BCheck leakages 01 WK
leaks1/ 9/ 18 No leak found
B9) Main and Auxiliary Check leakages Inspection of pipe bellows
NCondensers Steam& water)
06M0inside condenser neck
1/ 9/ 18 No abnormalities found
E 10) Low Pressure Heater Check leakages01 WK N/A Unit on economy shutdown
1, 2,& 3( LPH) Steam& water)
D 11) High Pressure Heater Check leakages01WK NIA Unit on economy shutdown
E 5A, 56, 6A,& 6B Steam& water)
P 12) Plate Type HeatCheck leakages 01 WK N/A Unit on economy shutdown
A Exchangers 1A& 1B
R
T Performance test 01 WK NIA Unit on economy shutdown
M13) Major Valves&
EPiPin9
Check for packing leak 01 WK NIA Unit on economy shutdown
NChecked condition of valve
T Insulation and cladding 01WKinsulation& cladding
1/ 10/ 18 In good condition
14) Traveling Screen and Check for corroded casing Repair of TS# 3 splash
Trash Bar plates02WK
housing1/ 10/ 18 Finished
Detached chain link of
Inspection of chain links 02WK Visual inspection 1/ 10/ 18travelling screen# 2.
For assembly& installation of
new chain side bars
Check for deformed trash01 MO
Checked trash bars1/ 10/ 18 In good condition
bars Upper portion only)
Batteries, Chargers, 125V DC Storage Batteryinspection, 1/ 8/ 18
E Silicon Dropper Condition base PM check 01 DAV=135.6 V DC, 1/ 14/ 18
completed
I= 10 AmpE
C 125V DC Battery Charger 1AT inspection, 1/ 8/ 18~
completedR AC Input= 490V AC, 1/ 14/ 18
DC Output= 135.7 DC( LAG)
C
A 125V DC Battery Charger 1 Binspection, 1/ 8/ 18—
completedAC Input= 490V AC, 1/ 14/ 18
DC Output= 135. 9( LEAD)
1
Malaya- 1] Page 3 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r`
aa _M I ya 1 Preventive Mamtenance Actiwties
I
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate .
RemarksPerformed
i Silicon Dropper inspection
and cleaning
ViN= 135. 6 V DC, 8118
completed
Vo T= 125. 5 V DC, 1/ 14/ 18
ouT= 16 AmpM1 silicone dropper control
1/ 12/ 18 in progress
Icard re air
220V DC UPS Storage
Battery Inspection, 1/ 8/ 18 completed
E V= 221. 0 VDC, 1/ 14/ 18
I= 35.6 Amp.
E24VDC Battery charger 1Ainspection,
TAC Input= 491VAC 1/ 8/ 18
R 1/ 14/ 18completed
A= 26.57 VDC,
61 = 13.24 VDC,
ti 62= 13.42 VDC
A
L Batteries and Chargers= 1/ 8118~ completed
123V DC/ 133V DC 1/ 14/ 18
AVR Room Temperature&1/ 8/ 18E.' AVR Condition base PM check 01 DA alarm= 25°C, completed
i P HUmid'Ity= 48%1/ 14/ 18
A
RCMWO M1 17 438 M1 AVR
TChannel B and A mismatch 1/ 12/ 18 In progress
MSpare control card repair
E- Assemble of portable DC1/ 10/ 18 completed
N voltage power injector
Transformer temp, oil level 1/ 8/ 18T Transformer Condition base PM check 01 DA &alarm routine inspection 1/ 14/ 18
completed
M1 H. V motor's winding4160/480V Motor Condition base PM check 01 DA insulation resistance test 1/ 9/ 18 completed
lowest IR= 7.08Mi2( MBFP1)
Auxiliary boiler motor'swinding IR test
1/ 11/ 18 completed
lowest motor windingIR= 6Mf2(FDF)
Malaya- 1] Page 4 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerFormed
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed01 DA '
Check Power Supply 1/ 8/ 18~ Module status are Normal
System Control System Check Loop Communi- 1/ 14/ 18
cation
Simulation& travel test of M1:
a) BMS
24 Igniter GunsM1 Burner Management
24 Igniter Oii ValvesSystem simulation
24 Igniter Purging ValvesN M1 Instrument M1 By- pass System travel Results of control simulation
2 24 Atomizing Stm Valve 01 WK 1/ 9/ 18g Preservation Activities test/ simulation are good
24 Main Oil GunsTravel Test of local ControlT 24 Main Oil Valves
iR'' 24 Air RegisterValves and Dampers
b) 77 Control Valves
M c) 3 DampersE
NClean Controllers, Control
T valves& Transmitters
S' Preventive Maintenance of Check& adjust control air
M1 Controllers, 13 controllers, supply/ local indicator
3 Control Valves&17 control valves&
01 MO _Check sensing line, fittings
1/ 9/ 18 Equipment in good condition
Transmitters21 transmitters cable termination
Confirm good instrument
condition.
N
TCleaning& inspection of HZ
RCOZ Panel including
0`Transmitters, Pressure
Gauges& Indicators.S
Clean and inspection of HZand COZ PaneL•
Check power supply andfuses.
E Clean& tighten terminals.
P Clean indicators.Preventive maintenance of 1/ 8/ 18 Preventive maintenance work
iA 4 M1 H2 and CO2 Panel
M1 H2 and CO2 Panel04M0 - Leak check of HZ sensing 1/ 14/ 18 completed
R ` line at HZ paneLT Functional test of HZ& COZM related alarm.
E Accuracy check of purityN meter at 100% HZ in air.
T . inspect& clean COZ heatertemp. switch& gauges.
Check& adjust HZ flow torecommend setting of HZpurity transmitter.
Simulation and travel test ofTravel Test of M1 Main
M1 Turbine and BFP-T Turbine and B- FPT Stop 1/ 8/ 18— I 5
Preservation activitiesM1 Turbine and BFP-T 01M0
Valves, Control Valves and 1/ 14/ 18Simulation test result is good.
controlNon-Return Valves
I' Malaya- 1] Page 5 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
1 Scanner Fan 1A Rotate 2 tums 01 WK Manually turned 1/ 8/ 18 Easily rotated
2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually tumed 1/ 8118 Easily rotated
3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually turned 1/ 8118 Easily rotated
4 Hydroveyor Pump 1 B Rotate 2 turns 01 WK Manually tumed 1/ 8/18 Easily rotated
5 Raw Water Pump 1A Rotate 2 tums 01WK Manually tumed 118118 Easily rotated
6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 118118 Easily rotated
7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually turned 118/ 18 Easily rotated
8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Manually turned 118118 Easily rotated
P9 Screen Wash Pump 1C Rotate 2 tums 01WK Manually turned 1/ 8118 Easily rotated
E
R
A10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 118118 Easily rotated
T House Service Close
Cycle Pump 1ARotate 180° 01WK Manually rotated 1/ 8118 Easily rotated
t House Service CloseN 12
Cycle Pump 16Rotate 180° 01WK Manually rotated 1/ 8/ 18 Easily rotated
S
13House Service Close
Rotate 180° 01 WK Manually rotated 1/ 8/ 18 Easily rotated
p Cycle Pump 1C
E 14 Air Heater Motor 1A Test run 01WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly
IP
A 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 9/18 MotodAH elements runs smoothlyR
T16
Air Heater Lube Oil PumpTest run 01WK On serviced for 5 minutes 119/ 18 Motodpump run smoothly
M Motor 1A
E Air Heater Lube Oil Pump Test run 01WK On serviced for 5 minutes 1l9/ 18 Motodpump run smoothlyN Motor 1 B
T FDF Hydraulic System18
A Test run 01WK On serviced for 5 minutes 119/ 18 Motor/pump n n smoothly
9 FD2Hydraulic System
Test run 01 WK On serviced for 5 minutes 119/ 18 Motodpump run smoothly
20 1B1Hydraulic System
Test run 01 WK On serviced for 5 minutes 1/ 9118 Motodpump run smoothly
21 1B2Hydraulic System
Test run 01 WK On serviced for 5 minutes 119118 Motodpump run smoothly
22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1/ 9118 Motodpump run smoothly
23 GRF Lube Oil Pump 16 Test run 01WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
j24 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
25 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 9118 TBFP turned smoothly
Malaya- 1] Page 6 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work Performed ' Date
RemarksPerformed
26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
27 T-BFP H. P. U.# 2 Test run 01 WK On serviced for 5 minutes 119/ 18 Motodpump run smooihly
28Turbine Auxiliary Oil Pump
Test run 01 WK On serviced for 35 minutes 1/ 9/18 Motodpump run smoothly1A
29 1Brbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 119/ 18 Motor/pump run smoothly
30 P mPurbine Jacking Oil
Test run 01 WK On serviced for 35 minutes 1/ 9/ 18 Motodpump run smoothly
131
Main Turbine TumingTest run 01 WK On serviced for 35 minutes 1/ 9/ 18 Turbo-gen set turned smoothly
Device
Emergency Bearing Oil32Pump( EBOP)
Test run 01 WK On serviced for 5 minutes 1l9/ 18 Motorlpump run smoothly
33 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor/pump run smoothly
P TOT Oil Vapor ExhaustE 34
FanTest run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor and fan runs smoothly
R
q ` 35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor/pump run smoothly
1'
i 36 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
N 37 LP-HPU Oil Pump# 1 Test run 01WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyS
38 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothlyD
E39
LP-HPU Oil TransferTest run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly
p Pump# 1A
40LP-HPU Oil Transfer
Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothlyR Pump# 2T
M 41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly
E
N 42 Forced Draft Fan 1A Rotate 180° 01WK Manually rotated 119/ 18 Easily rotated
iT43 Forced Draft Fan 1 B Rotate 180° 01 WK Manually rotated 1/ 9/18 Easily rotated
44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated
45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated '
46 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated
Emergency Diesel47Generator
Test run 01WK On serviced for 10 minutes 1/ 11/ 18 No abnormality observed
48Pump
ency Diesel FireTest run 01WK On serviced for 5 minutes 1/ 11118 No abnormality observed
49 Circulating Water PumpRotate 2 Tums 01WK Manually turned 1/ 11/ 18 Easily rotated
1A
50 Bculating Water Pump Rotate 2 Turns 01WK Manually turned 1/ 11/ 18 Easily rotated
Malaya- 1J Page 7 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
51 Condensate Pump 1A Rotate 2 Turns 01 WK Manually turned 1/ 11/ 18 Easily rotated
52 Condensate Pump 1 B Rotate 2 Turns 01 WK Manually tumed 1/ 11/ 18 Easily rotated
53 Motor Boiler Feed Pump Rotate 2 Tums 01WK Manually tumed 1111/ 18 Easily rotated
541A1P 1A Lube Oil Pump
Test Run 01WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly
0 CWP 1A Lube Oil Pum
P : 55
1A2P
Test Run 0 1 WK On service for 5 min u tes 1/ 1 1/ 1 8 Motodpu mp run sm ooth l y
E CWP 1 B Lube Oil PumpR,
56 B
Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly
ACWP 1 B Lube Oil Pump
T 571B2
Test Run 01WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly
CWP 1A Auto Grease58
Pump 1A1Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly
NCWP 1A Auto Grease
S 59Pump 1A2
Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly
p ` 60CWP 1 B Auto Grease
Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothlyPump 1 B1
E
P 61CWP 1 B Auto Grease
Test Run 01 WK On service for 5 minutes 1/ 11118 Motodpump run smoothlyA-
Pump1B2
R 62 Travelling Screen No. 1 Test Run 01 WKOn service for complete
1111/ 18 No abnormality observedT cycle
M63 Travelling Screen No. 2 Test Run 01WK
On service for complete1/ 11/ 18 No abnormality observed
E, cycle
N64 Travelling Screen No. 3 Test Run 01 WK
On sernce for complete1111/ 18 No abnormality observed
T' cycle
65 Travelling Screen No. 4 Test Run 01 WKOn service for complete
1111/ 18 No abnormality observedcycle
66 Travelling Screen No. 5 Test Run 01 WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
67Trash Rake Traversing Test Run 01 WK
On service for complete1/ 11/ 18 No abnormality observed
Motor cycle
68Trash Rake Raise/ Lower
Test Run 01WKOn service for complete
1/ 11/ 18 No abnormality observedMotor cycle
A) Water Treatment Plant
Serviced manually due to1/ 13118
1 Water Pumps Performed operation 01 DA M1 water conditioning& M1 /14/ 18
In good condition `
start-upH Performed backwashing andE 2 Dual Media Filters Regeneration 01 WK
rinsing118/ 18 Filter still in good condition
1M Performed backwashing and
3 Multi-Layer Filters Regeneration 01 WKrinsin
1/ 9/ 18 Filter still in good condition
Activated Carbon Performed backwashing andA
4Filters
Regeneration 01 WKrinsing
1/ 9/ 18 Filter still in good condition
1/ 8/ 18- 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water
1/ 14/ 18Filter still in good condition
Reverse Osmosis 118/ 18 6
MembranesWater flushing 01 DA Flushed with Demi-Water
1114/ 18RO Membranes still usable
Malaya- 1] Page 8 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preven' vey ti Mamtenance Activities
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
RO High PressureServiced manually due to
1/ 13/ 18—
PumpsPerformed operation 01DA M1 water conditioning& M1
1/ 14/ 18Pumps in good condition
start-up
8Chemical Injection Agitation of chemical
01WK Performed Agitation 1/ 14/ 18 In good conditionTanks solution
Serviced manually due toC . 9
Chemical InjectionPerformed operation 01DA M1 water conditioning& M1
1/ 13/ 18~ Pumps in good condition
H Pumps 1/ 14/ 18
Estart-u
M 10 Blowers Performed test run operation 01 WK Serviced manually 1/ 13/ 18 In good condition
I
11 Tank Agitators Performed test run operation 01 WK Serviced manually 1/ 13/ 18 In good conditionA.
Acid& Caustic2
Storage TanksVisual inspection 01WK Performed inspection 1/ 13/ 18 In good condition
q 13Acid& Caustic
Performed operation 01WK Serviced manually as needed 1/ 9/ 18 Pumps in good condition
N Transfer Pumps
D14 Demineralizers Water rinsing 01WK Rinsed with Demi-water 119/ 18 In good condition
IE
N 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 119/ 18 In good condition
V
B) Condensate Polishing PlantIR0 Serviced manually due to
1113118—N 1 Water Pumps Performed operation 01 DA M1 water conditioning& M1 Pumps in good condition
M start-u1/ 14/ 18
E2
Chemical InjectionVisual inspection 01WK Performed Inspection 119/ 18 in good condition
N Tanks
TChemicallnjection
A 3Pumps
Performed test run operation 01 WK Serviced manually 1/ 8/ 18 in good condition
L
4Acid, Caustic& Ammonia
Visual inspection 01 WK Performed inspection 1/ 13/ 18 -Still in good condition.
p Storage Tanks No leak found
E
P C) M- 1 Chemical Injection SystemA
R Chemical Injection
Agitation of chemical solution 01WK Performed Agitation 1/ 14118 In normal condition
TTanks
M Serviced manualty due to2
Chemical injectionperformed operation 01DA M1 water conditioning& M1
1/ 13/ 18~ Pumps in good condition
E Pumps 1/ 14/ 18
Nstart-u
T 3 Tank Agitators Performed operation 01WK Serviced manually 1/ 10/ 18 In good condition
D) Sampling Rack System
1 Sample Coolers Visual inspection 01 WK Performed inspection 1/ 8118 In good condition
Malaya- 1 Page 9 of 9
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
w.,____._.____________.____—
R
t41
r 1
Marine Serv ce s
t
4
U :. 1 U O Ui.iQO Q
Q 0 0 0 1 w._
I_ _ n
Mala a Thermal Power Plant y IUnit IVo. 2
January 8 N 14, 2018
if
i E
MALAYA THERMAL POWER PLANT
1f
a
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1Marin Service
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Date. Dept Equipment Work Activities Frequency Work Performed
PerformedRemarks
A) Boiler Proper
1) Boiler Drum Unit on economy shutdownBoiler Tubes
Visual Inspection 01M0 None 1/ 9/ 18 _No abnormality :
2) Boiler Casing Visual Inspection 01 MO None 1/ 9/ 18 ' Unit on economy shutdownNo abnormaliry
3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure
01 MO None 1/ 9/ 18 _No abnormality ,
4) Inspection Door Visual Inspection 01 WK None 1/ 9/ 18 'Unit on economy,shutdownNo abnormality .
B) Boiler Auxiliaries
Unit on economy.shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 1/ 9/ 18 - Cold end heating elements
deteriorated
Inspection of gas leakages 01 MO None 1/ 9/ 18 'Unit on economy shutdown
B No abnormality ,
Unit on economy shutdown2) SCAH 2A/2B Visual Inspection 01MO None 119/ 18
No abnormality '3) Air& Gas Ducts and Unit on economy shutdown
EExpansion Joints
Visual Inspection 01 MO None 1/ 9/ 18 _Gas leak at expansion joint.
R
4) FDF 2AI2B Usual Inspection 01 MO None 1/ 9/ 18 ' Unit on economy shutdown
tNo abnormality
5) GRF Visual Inspection 01 MO None 1/ 9/ 18 'Unit on economy' shutdown
E : No abnormality
P 6) GRF Breeching Duct Unit on economy shutdownA Expansion Joint
Visual Inspection 01M0 None 1/ 9/ 18 .No abnormality
R Inspection of expansion01 MO None 1/ 9/ 18 '
Unit on economy shutdownT joint No abnormality ;
M7) FOH 2A/26 Visual Inspection 01 MO None 1/ 9/ 18 '
Unit on economy shutdownE No abnormality ;N
8) MFOP 2A/26 Check oil leak 01 MO None 1/ 9/ 18 ' Unit on economy shutdownT Pump 2A w/ sligth oil leak
Visual Inspection 01 MO None 1/ 9118 'Unit on economy shutdownNo abnormality
9) MFO Booster Pump# 3 Visual Inspection 01 WK None 119/ 18 ' Unit on economy shutdownNo abnormality
10) RetractableVisual Inspection 01 WK None 1/ 9/ 18 '
Unit on economy shutdownSootblower No abnormality
11) Dust Collector andVisual Inspection 01M0
DCH 65 repair of rotary 9$ -
Unit on economy shutdownAsh Handling System feeder valve& casing Repair in progress
Unit on economy shutdown12) Gas Ducts and
Visual Inspection 01 MO DC outlet gas leak repair 1/ 9118 'Repair in progress
Breeching Duct Damaged inside insulation&
deteriorated casing:
13) Boiler Valves/ Unit on economy shutdown
Safety ValvesVisual Inspection 01 MO None 1/ 9/ 18 - MS drain motorized valve
leaking thru seat.
Malaya-2] Page 1 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities . Frequency Work PerformedDate
RemarksPerformed
14) Pipe Hanger/ Unit on economy shutdownB Hydraulic Snubber
Visual Inspection 01 MO None 119/ 18 _No abnormality ,
Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01M0 None 1/ 9/ 18 _
No abnormality ,
Unit on economy shutdownE 16) Compressor( Atlas
Visual Inspection 01 MO None 1/ 9/ 18 -# 4 Unusual soundR Copco Nos, 1, 2,3,4)
2 Low capacity
t 17) Sump pump Visual Inspection 01 M0 Boiler Sump pump repair 1/ 9/ 18 'Unit on economy shutdown
ERepair in progress
p Unit on economy shutdown
T 18) Smokestack Visual inspection 01 MO None 1/ 9/ 18 - With corrosion at outer shell
plate and structu al support
A) Turbine-Generator
1) Turbine Rotor Monitoring of noise and01WK N/ A Unit on economy shutdown
temperature
Vibration test 01 MO N/ A Unit on economy shutdown
2) Turbine Valves Check leakages 01 WK N/ A Unit on economy shutdown
Inspection of Insulation and Checked for detached clad-
cladding01WK
ding& damaged insulation1/ 11/ 18 In good condition
T3) Casing, Piping and Check leakages
01WKChecked lube oil system for
1/ 11/ 18 Unit on economy shutdownR Lube Oil System Oil& steam) leaks
B Vibration test of lube oil01 MO N/A Equipment not in service
pumps( AOP, TGOP, EBOP)
NInspection of Insulation& Checked for detached clad-
E 01WK 1/ 11/ 18 In good condition `cladding ding& damaged insulation
p4) Seal Oil Vacuum Pump Check leakages 01 WK
and pping
of pump casing 1/ 11/ 18 Unit on economy shutdown
E
p 5) Stator Cooling Pump Check leakages 01 WKChecked for pipe connec-
1/ 11/ 18 Unit on economy shutdown
Ation& pump casing leaks
R Vibration test 02WK N/A Unit on economy shutdownT
M Checked for pipe connec-
E6) Seal Oil Pump Check leakages 01WK
tion& pump casing leaks1/ 11/ 18 Unit on economy shutdown
NTake vibration reading on Result: highest at point# 5,
T Vibration test 02WKbearing points.
1/ 11/ 18 2g pump inboard)= 15N
B) Turbine Auxiliaries
1 TD-BFP& BPCheck leakages( Oil, steam,
01 WK N/A Unit on econom shutdownwater)
y
Vibration test 01 MO NIA Unit on economy shutdown
Temperature trending 01 MO N/A Unit on economy shutdown
Malaya- 2] Page 2 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 8- 14, 2018
1 Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
2) MD- BFP& BPCheck leakages
01 WK N/A Unit on economy shutdownOil, steam,& water)
Vibration test 01 MO N/ A Unit on economy shutdown
Tem erature trendin 01 MO N/ A Unit on econom shutdownP 9 Y
3) Condensate Pump Check leakages01 WK N/A Unit on economy shutdown2A& 2B Oil& water)
Vibration test 01 MO N/ A Unit on economy shutdown
Temperature trending 01 MO N/A Unit on economy shutdown
4) Circulating Water Pump Check leakagesUnit on econom shutdown
2A& 26 Oil& water) 01 WK N/ A y
T Vibration test 01 MO NIA Unit on economy shutdownU
R 5) House Service CloseCheck leakages Checked shaft sealing andB Cycle Pump 2A, 26, 2C 01 WK 1/ 12/ 18 No traces of leak found
I ( HSCCP) Oil& water) bearing housing for leaks
NE Vibration test 01 MO NIA Unit on economy shutdown
t 6) Raw Water Pump Check leaka es
p 2A& 26 Oil& water)
g01 WK N/ A Unit on economy shutdown
IEp Vibration test 01 MO N/A Unit on economy shutdownA
7) Screen Wash Pump Check leakagesR
2A& 2B Oil& water) 01 WK N/A Unit on economy shutdown
T
M8) Main Condenser
Check leakages01 WK N/ A Unit on economy shutdownE Steam& water)
N 9) Low Pressure Heater Check leakages Checked piping, level gaugeT 1A,1 B, 2,& 3 Steam& water)
01 WK &manhole cover
1/ 12118 No traces of leak found
10) High Pressure Heater Check leakages01 WK
Checked piping, level gauge1/ 12118 Unit on economy shutdown5, 6,& 7 Steam& water) manhole cover
11) Heat Exchangers Check leakages01WK
Checked piping& cooling1/ 12/ 18 Unit on economy shutdownPlate Type 2A, 2B, 2C ( Steam& water) plates for leaks
Performance test 01 WK N/ A Unit on economy shutdown
12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on econom shutdownY
Insulation& cladding 01WKChecked condition of
1/ 12118 All are in good conditioninsulation and cladding
13) Traveling Screen and Inspection and de- clogging Repair& painting ofTrash Bar of spray nozzles
02WKcorroded housing plates
1112/ 18 In progress
Inspection of chain links 02WKChecked chain plates and
1/ 12118Detached bottom sprocket
pins shaft bracket of TS# 2B& 2F
tMalaya- 2] Page 3 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept` Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01 DAinspection, 1/ 8118
completedV= 135. 1 VDC, 1/ 14/ 18
1= 15Amp
125V DC Battery Charger2A inspection, 1/ 8/ 18—
completedAC Input= 490V AC, 1/ 14/ 18
DC Output= 135. 1 ( LEAD)
125V DC Battery Charger 1/ 8/ 18~ completed
12B inspection 1/ 14/ 18
CMWO M217 438 Batterycharger 2B control circuit in progress
check and repair
Silicon Dropper inspectionE
and cleaning
E ViN= 135.0 V DC, 1/ 14/818 completed
CouT= 122.7 V DC,
T ouT= 14 Amp
R 220V DC UPS Storage
f Battery Inspection, 1/ 8/ 18— completed
G V= 224.3 VDC, 1/ 14/ 18
A I= 35. 1 Amp.L
12V DC Storage Batteries
Diesel Generator insp, 1/ 8/ 18~ completed
V= 27. 31 VDC, 1/ 14/ 18
I= 0.2 AmpE
P 12V DC Storage Batteries
A Fire Engine inspection, 118/ 18~ completed
R V= 25.69 V DC, 1/ 14/ 18
T 1= 1. 5DCAmpM
E Engine driven fire pump
N new battery charger 1/ 12118 in progress
Tinstallation and test
Batteries and Chargers= 118/ 18 completed
123V DC/ 133V DC 1/ 14/ 18
AVR Room Temperature& 1/ 8118—
AVR Condition base PM check 01DA alarm= 28°C, 1/ 14/ 18
completed
Humidity= 50%
30MM4 ACB temperature118$
30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 1/ 14/ 18
completed
1B= 28/ 28°C
Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 8/ 18~
completedalarm routine inspection 1/ 14118
tSE Transformer oil purifying
Purifying equipment and1/ 9/ 18 completed
accessories preparation
Malaya-2] Page 4 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
E CMWO M218 001 M2 Boiler
sump pump zero megger
ECondition base PM check 01 DA '
Dismantling of grounded1/ 8118 completed
C sump pump motor and openT
winding for insp.& shaft
R journal repair1
M2 Rotary feeder valveA
4160/480V Motor Condition base PM check 01DA motor's terminal restoration 1/ 12/ 18 in progressL
and test A and B side
Check Module Status
1 M2 INFI- 90 SystemMonitoring of M2 Distributed
01 DA 'Check Power Supply 1/ 8/ 18
Modules status are Normal
N. Control System Check Loop Communi- 1/ 14/ 18
Scation
T Simulation& travei test of M2:
R a) BMS
U 12 Igniter Guns
M 12 Igniter Oil Valve M2 Burner Management
E 12 Igniter Purging Valve System simulation
N M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation
T2
Preservation Activities 12 Upper Main Oil Gun01 WK
test/ simulation1/ 9$
are good
S 12 Lower Main Oil Gun Travel Test of local Control
12 Main Oil Valve Valves and Dampers
12 Air Register
b) 70 Control Valves
c) 15 Dampers
t Clean Control valves&NT
Transmitters
R Preventive Maintenance ofCheck& adjust control air
0 3M2 Control Valves&
17 control valves& 01 MO supply/ local indicator1/ 10/ 18 Equipment in good condition
Transmitters18 transmitters
Check sensing line, fittings
1 Scable termination
Confirm good instrument
condition.
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly
2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly
0 3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
P Oil Pump 2A
Air Heater Guide BearingE 4 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyR
Oil Pump 26
A 5Air Heater Support Bearing
Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyT
Oil Pump 2A
6Air Heater Support Bearing
Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyOil Pump 2B
N BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyi
8 BFP Auxiliary Oil Pump Test run 01WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly
9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodfan run smoothly
Malaya- 2] Page 5 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 8- 14, 2018
DateDept Equipment Work Activities Frequency Work PerFormed Remarks
Performed
10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly
11T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 9118 Motodpump run smoothlyOil Pump
12T-BFP Motor Speed
Test run 01WK On serviced for 5 minutes 119/ 18 Motodgear run smooihlyChanger
13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 TBFP tumed smoothly
14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 9/ 18 Motodpump run smoothly
16 P mpency Bearing Oil
Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
117 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 119/ 18 Motodpump run smoothly
Main Turbine Tuming GearP
18Motor
Test run 01WK On serviced for 35 minutes 119/ 18 Turbo-gen set tumed smoothly
E
R19 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
IAT 20 H. P. U. 26 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly
p 21 H, P, U. Blower Test run 01WK On serviced for5 minutes 1/ 9/ 18 Motodfan run smoothly
N
S 22 SAC 26( Kaji) Test run 01WK Test suspended Under repair
Control Air Dryer
1
p 23 (Van Air) 2A
Test run 01WK On serviced for 35 minutes 119118 No abnormalities observed
EControl Air Dryer
P 24 (Van Air) 2B
Test run 01WK Test suspended Under repair
A
R 25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1/ 9/18 Easily rotatedIT
M 26 Forced Draft Fan 2B Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotatedE
N 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated •T
28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated
29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotated
30 r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotated
Motor Boiler Feed Pump o31 2
Rotate 180 01WK Manually rotated 1/ 9/18 Easily rotated
32 Bor Boiler Feed Pump
Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated
332B2
r Boiler Feed PumpRotate 180° 01WK Manually rotated 1/ 9/ 18 Easity rotated .
34 T-BFP Booster Pum Rotate 180° 01WK Manuall rotated 1/ 9/ 18 Easity rotatedP Y
35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1/ 10/ 18 Easily rotated
Malaya-2] Page 6 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work Performed, Date
RemarksPerformed
36 Scanner Fan 26 Rotate 2 turns 01 WK Manually rotated 1/ 10/ 18 Easily rotated
37 Screen Wash Pump 2A Rotate 2 tums 01WK Manually rotated 1/ 10/ 18 Easily rotated
i38 Screen Wash Pump 26 Rotate 2 turns 01WK Manually rotated 1/ 10/ 18 Easily rotated
39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 10/ 18 Easily rotated
40House Service Close
Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easity rotatedCycle Pump 2A
4 House Service Close
Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easily rotatedCycle Pump 26
42House Service Close
Rotate 180° 01 WK Manually rotated 1/ 10/ 18 Easily rotatedCycle Pump 2C
IP43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easily rotated
E
R
q 44 Raw Water Pump 2B Rotate 180° 01WK Manually rotated 1/ 10118 Easily rotated
T
45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1110118 Easily rotatedO
N
S 46 Fuel Oil Booster Pump# 2 Rotate 180° 01WK Manually rotated 1/ 10/18 Easily rotated
47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 1/ 10/ 18 Easily rotatedD
P 48 culating Water Pump 2 tums 01 WK Easily rotated 1/ 11118 Easily rotated
ACirculating Water Pump
R 492B
2 tums 01WK Easily rotated 1/ 11/ 18 Easily rotated
ITM
50 Condensate Pump 2A 2 tums 01 WK Easily rotated 1/ 11118 Easily rotatedE
N
T51 Condensate Pump 2B 2 tums 01WK Easily rotated 1/ 11/ 18 Easily rotated
52 Travelling Screen 2A Test run 01WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
53 Travelling Screen 26 Test run 01 WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
54 Travelling Screen 2C Test run 01 WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
55 Travelling Screen 2D Test run 01WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
56 Travelling Screen 2E Test run 01WKOn service for complete
11/ 18 No abnormality observedcycle
57 Travelling Screen 2F Test run 01WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
58 Travelling Screen 2G Test run 01 WKOn service for complete
1/ 11/ 18 No abnormality observedcycle
Malaya- 2] Page 7 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2y Preventive Maintenance Acfiwties
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) M- 2 Sampling Rack
H
E1 Sample Coolers Visual Inspection 01WK PerForm inspection 1/ 12/ 18 Coolers still in good condition
M Refrigeration System Performed test run2
Cooling Pump operation01WK Serviced manually 1/ 9/ 18 Pump still in normal condition
B) Chemical Injection System( M- 2)
E
N Chemical Injection Agitation of chemical01WK Performed Agitation 1/ 8/ 18
Injection Tanks in good
t ' Tanks solution condition
2Chemical Injection PerFormed test run
01WK Serviced manually 1/ 13/ 18Pumps still in normal
Pumps operation condition
p3 Tank Agitators
operat
ondtest run
01 WK Serviced manually 1/ 8/ 18 In good condition °
E
P C) M- 2 Condenser Leak Detector SystemT Performed test run Pumps still in normal
1 Sampling Pumpsoperation
01 WK Serviced manually 1/ 12/ 18condition
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
1
Malaya- 2] Page 8 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
s
s
i
Marin Servi e
i1
E E VE P I V NTI
E CE - 1 MAIiVT 1ANACTiV1 1 E
1
Mala a Thermal Power Planty CCommon Facilities . i
iJanuary 8 N 14, 2018 '
t
iiF
i
i
ii
MALAYA THERMAL POWER PLANT'
iI
L_.__._. v. _ __':.._.._.._..____._.__.. k_'"'"____-______.___".___-_._'"_`__'_'"_ w__ 7
I
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marine ServiceCommon Facilities Preventive Maintenance Activities
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) Organo Demineralizing Plant
1) Backwashing& Check leakages01WK
Check shaft sealing for1/ 8/ 18 No leak found
Degasified Water Pump ( Oil, water& chemical) leaks
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
1/ 8/ 18 No abnormalities foundsound sound
3) Chemical injection Check leakages Check shaft sealing for01WK 1/ 8/ 18 No abnormalities foundPumps Oil, water& chemical) leaks
B) Samyang Demineralizing Plant
1) Reverse Osmosis HighCheck leakages Checked bearing housing
TPressure, Water Transfer
Oil, water& chemical) 01WK
and shaft seals1/ 9/ 18 No abnormalities found
Cleaning Pump
R 2) Micro Filter and Checked shell& connectingg Coagulator Tanks
Visual Inspection 01 WKp pes& valves
1/ 9/ 18 No abnormalities found
3) Chemical Injection Check leakages Check shaft sealing forN Pumps Oil, water& chemical)
01 WKleaks
1/ 9/ 18 No abnormalities found
E
C) Waste Water Treatment Plant
I ° E 1) Clarified Water andCheck leakages Check pump shaft sealingP Pressure Filter Backwash 01 WK 1/ 9/ 18 No leak found
q PumpsOil, water& chemical) and pipes for leaks
RInternal parts inspection and Inspection of bearing1
Trepair
01ANhousing
1/ 10/ 18 No abnormalities found
I ' M
E 2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for
N Surface Aerators sound01 WK
unusual sound1/ 10/ 18 No abnormalities found
TCheck condition of outer
3) Coagulation Tank Visual Inspection 01WKshell
1/ 10/ 18 In good condition
4) Chemical Injection Check leakages Check shaft sealing for01WK 1/ 10/ 18 No abnormalities foundPumps Oil, water& chemical) leaks
D) Intake Channel
1) Trash BarrierCheck condition offish net,
01WKVisual inspection offishnet,
1/ 11/ 18Damaged intake channel
bamboo raft& steel barrier bamboo and steel barrier primary barrier
E) Forklift
1) Daewoo ForkliftCheck engine oil, hydraulic
01DAPerform inspection on
1/ 11/ 18 No abnormalities foundsystem and tires engine& hydraulic system
Common Facilities] 10f 4
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
CMWO M018 002 Elevator
Toois/ Non-plant equipment Condition base PM check 01 DA 4th flr. door closer control 1/ 8/ 18 completed
check, repair& functional test
Elevator door closer
mechanism inspection, 1/ 9/ 18 in progress
cleaning& lubrication from
1 st to 10th flr
MWR18 014 MM Portable
angle grinder check& test1/ 10/ 18 completed
Note: commutator beyond
repair
Electrical shop housekeeping 1/ 12/ 18 completed
CMWO M018 010 SDP Mono
E DWP and Sump Pump Condition base PM check 01 DAPump electric driven motor
1/ 10/ 18 completedpower& control installation
Eand test
C WWTP mono pump powerT supply installation& test run
1/ 10/ 18 completed
IRMixed bed pump motor
1/ 12118 completed
Cacceptance test
APlant lighting system
8$Plant Lighting Condition base PM check 01 DA preventive maintenance,
1/ 14/ 18completed
repair and monitoring
D MWR17 696 Control Room
E conference area busted lamp 1/ 8/ 18 completed
p replacement
AMWR18 002 FOB PH area
R busted lamp replacement1/ 8/ 18 completed
T
M MWR18 009 Control Room
E conference area busted lamp 1/ 8/ 18 completed
N replacement
T MWR17 666 MFOT# 1
perimeter lighting shorted 1/ 9/ 18 completed
power cable check& repair
MWR17 736 Air Preheater
A/ B area busted lamp 119/ 18 completed
replacement
MWR18 011 Clinic area1/ 9/ 18 completed
busted lamp replacement
MWR18 020 FO/MF0/5th Flr
Burner/HPH area busted 1/ 10/ 18 completed
lamp replacement
MWR17 470 BO IsolatingValve area busted lamp 1/ 11/ 18 completed
replacement
Common Facilities] 2 Of 4
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 8 14, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
MWR18 010 Gland Steam
Seal area busted lamp 1/ 11/ 18 completed
replacement
MWR18 017 M1 HP Heater
area busted lamp replace- 1/ 11/ 18 completed
ment& lighting fixture repair
MWR18 021 M1 Station
Battery area busted lamp 1/ 11/ 18 completed
replacement
Mechanical locker room
lighting fixture repair& 1/ 12/ 18 completed
busted lamp replacement
E. M1 Dust Collector area
L lighting fixture and busted 1/ 12/ 18 in progress
E lamp replacement
Preventive maintenance, T Power Supply/Fans/CO Condition base PM check 01 DA inspection& repair of power Jan 08 14 completedR
supply, fans& CO
MWR18 018 Admin LadiesCA
comfort room electric fan 1/ 10/ 18 completed
bushing lubrication& test
Communication and Communication& Computer 1/ 8118—
p computerCondition base PM check 01 DA
system preventive maint. 1/ 14118completed
E Internet connection speed 1/ 8/ 18—P test and monitoring 1/ 14/ 18
completed
IA
RMR18 008 MM Konica
TMinolta printer black toner 118/ 18 completed
M reffiling
E MWR18 015 Warehouse
N PGY Wenceslao) CPU 1/ 9/ 18 completed
T check and repair
1 MWR18 016 Control Rm
epson printer roller feeder 119/ 18 completed
repairltest
Intemet diagram1/ 11/ 18 completed
preparation
Checked internet1/ 12/ 18 completed
connections
Electrical Materials& Parts PR of Materials and Parts 01 DAPR document preparations 1/ 8/ 18—
completedand monitoring 1/ 12/ 18
PR17 304 Protective relay 1/ 12118 in progresscalibration evaluation
Potentiometer 1/ 12/ 18 in progress
Common Facilities] 3 Of 4
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 8- 14, 2018
Dept Equipment Work Activities Frequency Work PerFormedDate
RemarksPerformed
PR17 267 and 280E
rewinding contract COC 1/ 12118 completed
preparation
ECMWO and MWR weekly 1/ 8/ 18—
Taccomplishment report
1/ 14/ 18completed
Rpreparation
I M11M2 Preven6ve1/ 8/ 18
C Maintenance and report1/ 14/ 18
completed
A preparation
M1/ M2 equiment history 1/ 8/ 18
updating 1/ 14/ 18completed
D
E Weekly acomplishment1/ 12/ 18 completed
Preport
TWeekly progress report 1/ 9/ 18 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
1
1
Common Facilities] 4 Of 4
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1
t
I
i .
i
111E' S 1" VIC
i U ° U' J 11 . Q I :
IUU Q . : .
Mafaya T.hermal Power Plant 1i . January 15 N ` 21., 20 8
j .
1 Consolidated by PEOSr.
1B. R. TROPICALES E. C. DADIOS III
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONSi
E. M. LEON J. . AZ ill P. A. CARREOS E. . E TENO A.A. BOLORON D. C. VILLAR
I
t
1
MALAYA THERMAL POWER PLANT1
1
i.__ __.-> ._:_,. __:.._. _: _.: ---_ ___ _ _- __' -- --- _- _ - _ .__ _ --;_ .__.__ _.._ _.__:_.._._---- -._ _:____`..'
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
1 ; I
M' If1@ St'" VIC
i
j . . :. . -. . ,. '. . '. ' -...: . .
I
I.
1 ! FE A E
1 i TI .° f E
Mala a Thermal Power Plant ovU n it N o. 1
ii
January 15 N 21, Z018
j
j iJ ij MALAYA THERMAL POWER PLANT
i
j
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
Marine ServiceMalaya- 1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Date;Dept EquipmenC Work Activities Frequency Work Performed Remarks
Performed
A) Boiler Proper
1) Fiash Tank/ Visual Inspection 01 MO None 1/ 15/ 18 '
Unit on start-up 'Boiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 15/ 18 " Unit on start-upNo abnormality
3) Bumer/ Observation Visual Inspection of01 MO None 1/ 15/ 18 ' Unit on start-up
Port l Sealing enclosure No abnormality
4) Inspection Door Visual Inspection 01M0 None 1/ 15/ 18 ' Uniton start-up No abnormality ;
B) Boiler Auxiliaries
1) Air Preheaters 1AI1B Visual Inspection 01M0 None 1/ 15/ 18 'Uniton start-up ,Loose Hot End Elements
2) SCAH 1A/ 16 Visual Inspection 01M0 None 1/ 15118 " Unit on start-up
B No abnormality "
0 3) Air& Gas Ducts and Unit on start-up
I . Expansion JointsVisual Inspection 01 MO None 1/ 15/ 18 - Expansion joint frame
deteriorated
Unit on start-up ''.E4) Expansion Joint Visual Inspection 01MO None 1/ 15/ 18 - Expansion jointframe
Rdeteriorated
5) FDF 1A/ 1B Visual Inspection 01WK None 1/ 15/ 18 " Unit on start-up p No abnormality ,
E6) GRF Visual lnspection 01 M0 None 1/ 15/ 18 "
Unit on start-up ,;P No abnormality .A Unit on start-up ;R 7) GRF Lube Oil Pump Visual Inspection 01 MO None 1/ 15/ 18 _
No abnormality 'T
8) GRF Breeching Duct/ Unit on start-upM
Expansion JointVisual Inspection 01M0 None 1/ 15/ 18 _
No abnormalityE
N 9) MFOP 1A/ 1B Visual Inspection 01MO None 1/ 15/ 18 "Uniton start-up
T No abnormality :
10) Light Fuel Oil Pump Visual Inspection 01M0 None 1/ 15/ 18 'Unit on start-up -No abnormality '
11) FOH 1AI1B Visual Inspection 01WK None 1/ 15/ 18 "Uniton start-up 'No abnormality `
12) Retractable Unit on start-up '
SootblowerVisual Inspection 01WK None 1/ 15/ 18 - RSB 11L gas leak
at sealin box
13) Boiler Valves/ Visual Inspection 01 WK None 1/ 15/ 18 "
Unit on start-up ,Safety Valves CV 101b packing leak
14) Gas Ducts andUnit on start-up
BreechingVisual Inspection 01 MO None 1/ 15/ 18 - Gas Leak at expansion joint
to smokestack
15) Dust Collector& Unit on start-up Ash Handling System
Visual Inspection 01M0 None 1/ 15/ 18 _No abnormality
16) Pipe Hanger/ Visual Inspection 01 MO None 1/ 15/ 18 "
Unit on start-up :Hydraulic Snubber No abnormality
Malaya- 1] Page 1 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
tMalaya-1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Unit on start-up ;17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 15/ 18 - Corroded tube stub at mud
drum.
18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 15/ 18 -Unit on start-up
B •MFOT#2
Corroded outer shell
0 Unit on start-upMFOT#3 Check dewatering pump 01 WK None 1/ 15/ 18 _No abnormality
19) Booster Pump Unit on start-up :E Nos. 1 & 2
Visuai Inspection 01WK None 1/ 15/ 18 _No abnormality
RUnit on start-up
20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 15/ 18 - Repair in progressl awaitingparts.
Repair of spare sump Unit on start-upE 21) Sump Pump Visual Inspection 01WK
pump1/ 15/ 18 _
Repair in progressIPT Unit on start-up
22) Smokestack Visual Inspection 01 MO None 1/ 15/ 18 - With corrosion at outer shell
Iplate& structural support
23) Scanner FanVisuai Inspection 01 M0 None 1/ 15/ 18 '
Unit on start-up :1A& 1 B No abnormality ;
A) Turbine-Generator
1 j Turbine Rotor Monitoring of noise& 01 WK
Checked casings& bearings1/ 15/ 18 No abnormalities observed
temperature for abnormal noise& temp.
Vibration test 01M0Take vibration readings at
1/ 15/ 18Highest at Bng# 7=
150MW load 135microns
T' 2) Turbine Valves
Check leakages 01 WKChecked Turbine valve
1/ 15/ 18 No leak foundH PI I P SV, H P/ I P C p acki ng& fla ng e con nections
R Inspection of Insulation and Inspection of insulation and
g cladding01WK
cladding1/ 15/ 18 In good condition
3) Casing, Piping and Check leakages Inspection of TBN casing& Packing leak on GSS leak-offN . 01WK 1/ 15/ 18
Lube Oil System Oil& steam) gland steam seal piping header drain isolating valvesE
Checked Turbine oil analysisTest results are within specified
p Check oil condition 01 MO 1/ 15/ 18 limits as per oil analysis reportreport data
no. ChemlEnv-2018- 01- 002E
P Checked of pump's casingA
piping for leaks No leak foundR 4) Seal Oil Vacuum Pump Check leakages 01 WK - Repair of SOVP 1 B. Motor 1/ 17/ 18 - SOVP 1 A low vacuum. ForT tripped due to clogged dismantling and repairM suction and discharge lineE
N B) Turbine Auxiliaries
T
1) TD- BFP& BPCheck leakages
01WKChecked casings& bearings
1/ 15/ 18 No abnormalities observedOil, steam,& water) for abnormal noise& temp.
Checked Turbine oil analysisTest results are within specified
Check oil condition 01 MOreport data
1/ 15/ 18 limits as per oil analysis report
no. ChemlEnv-2018- 01- 002
Take vibration readings at Highest at Bearing# 1 =Vibration test 01 MO150MW load
1/ 15/ 1828microns
Malaya- 1] Page 2 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept Equipment WorkActivities Frequency WorkPerformedDate
RemarksPerformed
Check leakagesChecked casings& bearings
2) MD- 6FP 01 WK for abnormal noise& temp. 1/ 15118 No abnormalities observedOil, steam,& water)
Checked shaft seals for leak
Checked Turbine oil anal sisTest results are within specified
Check oil condition 01 MOreport data
y 1/ 15/ 18 limits as per oil analysis report
no. Chem/ Env-2018-01- 002
Vibration test 01M0Take vibration readings at
1/ 15/ 18Highest at Bearing# 1 =
OMW load 12microns
3) Condensate PumpCheck leakages 01 WK
Checked shaft sealing for1/ 15/ 18 No abnormalities observed
1A& 16 leak
Vibration test 01 MOTake vibration readings at
1/ 15/ 18 Highest at Bearing# 1 =150MW load 30microns
4) Circulating Water Check leakages Checked shaft sealing forPump 1A& 1 B Oil& water)
01 WKleak
1/ 15/ 18 No abnormalities observed
CWP 1A- Highest at Brg# 5,Take vibration readings at 68microns
Vibration test 01 MO150MW load
1/ 15/ 18CWP 1 B- Highest at Brg# 6,
T 40microns
U, 5) House Service Close Check leakages Checked shaft sealing andR - C cle Pum 1A, 1 B, 1 C
01 WK 1/ 15/ 18 No abnormalities observedy p Oil& water) bearing housing for leaks
B Take vibration readings at HSCCP 1 C- Highe'st at Brg# 2,Vibration test 01M0
150MW load1/ 15/ 18
2gmicrons
I ' N .
E 6) Raw Water Pump Check leakages Checked shaft sealing&
1A& 1 B Oil& water) 01 WK thrust bearing housing for 1/ 15/ 18 No abnormalities observed
pleaks
E Vibration test 01 MOTake vibration readings at
1/ 15/ 18RWP 1 C- Highest at Brg # 2,
P 150MW load 28microns
A . 7) Screen, Wash Pump Check leakages Checked shaft sealing&R 1A, 1 B; 1 C Oil& water)
01 WK thrust bearing housing for 1/ 15/ 18 Equipment not in serviceT leaks
M8) Hydroveyor Pump
Checked shaft sealing& E
1A& 1 BCheck leakages 01 WK thrust bearing housing for 1/ 15/ 18 Equipment not in service
N leaks
T: . 9) Main and Auxiliary Check leakages Checked water box
Condensers Steam& water)01WK
manhole covers for leaks1/ 15/ 18 No leak found
10) Low Pressure Heater Check leakages01 WK
Checked valves, piping and1/ 15/ 18 No leak found
1, 2,& 3( LPH) Steam& water) level gauge for leaks
Temperature trending 01 MO Take parameter readings 1/ 15/ 18All parameters are withinoperating limit
11) High Pressure Heater Check leakages Checked valves, piping&01WK 1/ 15/ 18 Suspected leak on HPH 6B
5A, 5B, 6A,& 66 Steam& water) level gauge for leaks
Temperature trending 01 MO Take parameter readings 1/ 15/ 18 Set A Heaters Isolated
12) Plate Type HeatCheck leakages 01WK
Checked valves, piping& 1/ 15118 No leak found '
Exchangers 1A& 16 level gauge for leaks
Performance test 01 WK Take parameter readings 1/ 15/ 18 All parameters are withinoperating limit
13) Major Valves& Checked all valves for Packing leak on Drain StationPiping
Check for packing leak 01WKpacking leak
1/ 15/ 18 #1 valve# 2
Insulation and cladding 01WKChecked condition of valve
1/ 15/ 18 In good condition`.insulation& cladding
Malaya- 1] Page 3 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 15- 21, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerFormed
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01DAinspection, 1/ 15/ 18~
completedV=135.6 V DC, 1/ 21/ 18
1= 10Amp
125V DC Battery Charger 1Ainspection, 1/ 15/ 18
completedI ' AC Input= 490V AC, 1/ 21/ 18
DC Output= 135.7 DC( LAG)
125V DC Battery Charger 1 Bi ' inspection, 1/ 15118~
completedAC Input= 490V AC, 1/ 21/ 18DC Output= 135. 9( LEAD)
Silicon Dropper inspection
E and cleaning1/ 15/ 18
ViN= 135.6 V DC, 1/ 21/ 18
completed
E our= 125. 5 V DC, C ouT= 16 AmpT
220V DC UPS StorageR
Battery Inspection, 1/ 15/ 18
V= 221. 0 VDC, 1/ 21/ 18completed
I= 35.6 Amp.IACMWO M1 18 008 M2 UPS
defective exhausterfan 1/ 17/ 18 completed
p replacement
E 24VDC Battery charger 1AP inspection,
A AClnput= 491VAC 1/ 15/ 18~ completed
R A= 26.57 VDC, 1121/ 18
T B1 = 13. 24 VDC,
M B2= 13.42 VDC
E' Batteries and Chargers= 1/ 15/ 18-
N 123V DC/ 133V DC 1/ 21/ 18completed
TAVR Room Temperature&
1/ 15/ 18AVR Condition base PM check 01DA alarm= 25°C,
1/ 21/ 18completed
Humidity= 48%
CMWO M1 17 438 M1 AVR1/ 19/ 18 in progress ;
Channel B and A mismatch
M1 AVR channel B control
card online test1/ 15/ 18 in progress
Control card test
Control circuit loop check
1 Transformer Condition base PM check 01 DATransformer temp, oil level 1/ 15/ 18-
completetlalarm routine inspection 1/ 21/ 18
CMWO M1 18 040 M1 21KV
IPB exhausted silica gel 1/ 16/ 18 completed
replacement
Malaya- 1] Page 4 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i1 i Malaya-
1 Preventive Maintenance Activities Period
Covered: January 15 21, 2018 Date .
DeptEquipment Work Activities Frequency Work Performed Remarks Performed
CMWO
M1 18 041 M1 Main Transformer
cooling fan bank#3 fan 1 and 3 fan motor groundedpowercable
1/17/ 18 completed replacement&
test Fan#
3 replaced defective overload
relay CMWO
M1 17 376 Ammonex Acid
Transfer Pump 1A motor 4160/480V Motor Condition base PM check 01 DA base repair1/ 16/ 18 completed Control
circuit inspection&busted
fuse replacement CMWO
M1 18 037 MV3 Econtrol
circuit check,repair 1/ 18/ 18 completed LE
andtest CMWO
M1 18 036 CPP T
Mixed Bed B outlet valveR,
shorted green indicating lamp1/ 18/ 18 completed busted
fuse replacement and
test A
M1 Seal oil vacuum pump 16 controlckt check&repair 1/
19/ 18 completed D
CMWO M1 18 053 FDF 1B E
Inlet vane motor brake adjust-P
ment& brake pad insp. 1/ 19/ 18 completed a q
Interchange FDF 1A and 1B R
motor and test T
CMWOM1 18 013 SHMP M
agitatormotor control ckt 1/ 19/ 18 in progress E
checkand repair N
T
M1 Protection Relay Condition base PM check 01 DA M1protection relay calibra-in progress tion,
inspection& cleaning Transformer51G
1/ 18/ 18 completed ACB
ST1,ST2 and ST3 1/ 18/ 18 completed ACB
ST3,ST4, ST5&ST6 1/19/ 18 compieted GR5)
Transformer
1S10CRf A, 1/19/ 18 completed JB,&
f C M1
Unit Electrical start-up M1
start- up Condition base PM check 01DA activities1/
15/ 18 completed 1HV motor's&transformers parameter'
smonitoring Malaya-
1] Page 5 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept EquipmenC Work Activities Frequency Work PerformedDate
RemarksPerformed
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed01DA '
Check Power Supply 1/ 15118 Module status are Normal
System Controi System Check Loop Communi- 1/ 21/ 18
cation
Simulation& travel test of M1:
a) BMSI'
I ' 24 Igniter Guns24 Igniter Oil Valves Visual Inspection only
M1 Instrument24 Igniter Purging Valves No simulation test Visual inspection conducted
I ' 2 24 Atomizing Stm Valve 01 WK conducted 1/ 16/ 18 Unit OnlineN Preservation Activities
24 Main Oil Guns Assist Operation inS
24 Main Oil Valves servicing of BurnersT 24 Air RegisterR
b) 77 Control Valves
c) 3 DampersM
IEN. Clean Controllers, Control
T : valves& Transmitters
S M1 Controllers, Preventive Maintenance of Check& adjust control air
3 Control Valves&5 controllers,
01 MO supply/ local indicator1/ 16/ 18 Equipment in gootl condition
Transmitters18 control valves& Check sensing line, fittings&22 transmitters cable termination
Confirm good instrument
condition.
0
N
T . Visual check& cleaning ofR Seal Oil Transmitters, Press.
p Gauges/Switches&
Indicators. Sea Oil Diff. Press
S TS= 1. 23 kglcm2& ES=
1. 23 kg/ cm2.Inspect terminal biocks&
ptighten wires.
EVisual Inspection& clean of
PSeal Oil Valve A& Valve B
ANo adjustment performed
since differential Pressure ZR 1. 2 kg/cm2).T 4 M1 Seai Oil System
Preventive maintenace of04M0 - Functional Test of Generator
1/ 15/ 18 Preventive maintenance work
M M1 Seal Oii SystemLiquid Level Monitoring.
1/ 21/ 18 completed
E Drain Sensing Line to checkN confirm that Oil is not
T entering inside Generator. Functional test of Seal Oil
Vacuum and Intermediate
Tank level monitoring. Y
Functional test of Seal Oil
Intermediate Tank Level
Solenoid Valve.
Functional test of Alarm
Circuit related to Seal Oil
System.
Malaya- 1] Page 6 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preventive Maintenance ActivitiesY
Period Covered: January 15 21, 2018
Dept Equipment; . Work Activities.. Frequency Work PerformedDate'
RemarksPerformed
Functional test of Seal Oil
Vacuum Pump Control
4M1 Seal Oil System Preventive maintenace of
04M0 nterlock. 1/ 15/ 18 Preventive maintenance work
conf,) M1 Seal Oil System Check& monitortemp. 1/ 21/ 18 completed
inputs at OIS related to Seal
Oil System.
1 Scanner Farr 1A Rotate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;
2 Scanner Fan 1 B Ro(ate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test,
3 Hydroveyor Pump 1A Rotate 2 tums 01WK Conducted inspection 1/ 15/18 Unit on Heat run test'
4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Conducted inspection 1/ 15/18 Unit on Heat run test
5 Raw Water Pump 1A Rotate 2 tums 01WK Conducted inspection 1/ 15118 Unit on Heat run test;
6 Raw Water Pump 1 B Rotate 2 turns 01 WK Conducted inspection 1/ 15118 Unit on Heat run test.
7` Screen Wash Pump 1A Rotate 2 turns 01 WK Conducted inspection 1/ 15/18 Unit on Heat run test
P .E 8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;
R 1.
q 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Conducted inspection 1/ 15118 Unit on Heat run test,'
T."
10. Fire Booster Pump Rotate 1SO° 01WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;
House Service CloseN- 11 Rotate 180° 01 WK Conducted inspection 1115/ 18 Unit on Heat run test±
Cycle Pump 1AS '
House Service Close
D`12 Cycle Pump 1 B
Rotate 180° 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run testi
E 13House$ ervice Close
Rotate 180° 01WK Conducted inspection 1/ 15/ 18 Unit on Heat run test
PCycle Pump 1C
A ` 14 AirHeater Motor 1A Test run 01WK Conducted inspection 1/ 16l18 Unit recently shutdownR
T 15 Air Heater Motor 1 B Test run 01 WK Conducted inspection 1/ 16118 Unit recently shutdownM
E : 6 Air Heater Lube Oil Pump Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownN Motor 1A
T`. Air Heater Lube Oil PumpTest run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
Motor 1 B
FDF Hydraulic System1A1
Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
FDF Hydraulic System19
1A2Test run 01WK Conducted inspection 1/ 16/ 1S Unit recently shutdown
FDF Hydraulic System20
B Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
21 B2Hydraulic System
Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
22 GRF Lube Oil Pump 1A Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
23 GRF Lube Oil Pump 1B Test run 01WK ' Conducted inspection 1/ 16/ 18 Unit recently shutdown
Malaya- 1] Page 7 of 10f
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
t
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept Equipmenf Work Activities Frequency Work PerformedDate
RemarksPerformed
24 T-BFP Jacking Oil Pump Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
25 T-BFP Tuming Gear Motor Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
26 T-BFP H. P.U.# 1 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
27 T-BFP H, P. U.# 2 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recenily shutdown
Turbine Auxiliary Oil Pump In service, Turbo-gen set on28 A
Test run 01WK Conducted inspection 1/ 16/ 18turning device operation
Turbine Auxiliary Oil Pump In service, Turbo-gen set on29
BTest run 01WK Conducted inspection 1/ 16/ 18
turning device operation
30 PumPurbine Jacking Oil
Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
3 Main Turbine TurningTes ru
Dewcet n 01WK Conducted inspection 1/ 16/ 18 In sernce
t Emergency Bearing OilP 32
Pump( EBOP) Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
E
R 33 Emergency Seal Oil Pump Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
A TOT Oil Vapor Exhaust In service, Turbo-gen set onT 34
FanTest run 01WK Conducted inspection 1/ 16/ 18
turning device operation1
0 35 HP-HPU Oil Pump# 1 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownN
S 36 HP-HPU Oil Pump# 2 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
D 37 LP-HPU Oil Pump# 1 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdownE
P 38 LP-HPU Oil Pump# 2 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownAR: 39
LP-HPU Oil TransferTest run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
T Pump# 1
M, LP-HPU Oil Transfer40 Test run 01 WK Conducted inspection 1/ 16/18 Unit recently shutdown
E Pump# 2
IN 41 HP HPU Kidney Pump Test run 01WK Conducted inspection 1/ 16118 Unit recently shutdownT
42 Forced Draft Fan 1A Rotate 180° 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
43 Forced Draft Fan 1 B Rotate 180° 01 WK Conducted inspection 1/ 16118 Unit recently shutdown
44 Gas Recirculation Fan Rotate 180° 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
45 Main Fuel Oil Pump 1A Rotate 180° 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
46 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown
47 Emergency DieselTest run 01WK On serviced for 10 minutes 1/ 18/ 18 No abnormality observedGenerator
48 P mpency Diesel Fire
Test run 01 WK On serviced for 5 minutes 1/ 18/ 18 No abnormality observed
49 1Aculating Water Pump Rotate 2 Tums 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdown
Malaya- 1j Page 8 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preventive Maintenance ActivitiesY
Period Covered: January 15— 21, 2018
bept Equipment Work Activities Frequency Work Performed Dateed RemarKs.Perform
Circulafing: Water Pump50
BRotate 2 Tums 01WK Conducted inspection 1/ 18118 Unit recently shutdown
51 Condensate Pump 1A Rotate 2 Tums 01WK Conducted inspection 1/ 18118 Unit recently shutdown
52 Condensate Pump 1 B Rotate 2 Turns 01 WK Conducted inspection 1/ 18118 Unit recently shutdown
53 Motor Boiler Feed Pump Rotate 2 Turns 01 WK Conducted inspection 1/ 18118 Unit recently shutdown
CWP 1A Lube Oil Pum54
1A1p
Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recentty shutdown
P ; .GWP 1A Lube Oil Pump
E 551A2
Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdown
RCWP 1 B Lube Oil Pump
q 56 B
Test Run 01WK Conducted inspection 1118/ 18 Unit recently shutdown
T CWP 1 B Lube Oil Pump
57 B2
Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recently shutdown
CWP 1A,Auto GreaseN ' 58 Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recently shutdown
Pump1A1g 1
59CWP 1A Auto Grease
Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdownPump 1A2
I °E' 60CWP 1B Auto Grease
Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdownP Pump 1 B1
A ; 6 CWP 1 B Auto Grease
Test Run 01 WK Conducted inspection 1/ 18118 Unit recently shutdownr.` R Pump 1 B2
T 62 Travelling Screen No. 1 Test Run 01 WKOn service for complete
1/ 18118 No abnormality obse'rvedM;,
cycle
E. 63' Travelling Screen No. 2 Test Run 01 WKOn service for complete
1/ 18/ 18 No abnormality observedN ; cycle
T, On service for complete64 Travelling Screen No. 3 Test Run 01 WK
cycle1/ 18118 No abnormality obseNed
65 T avelling Screen No. 4 Test Run 01 WKOn service for complete
1118/ 18 No abnormality observedcycle
66, Travelling Screen No. 5 Test Run 01 WKOn service for complete
1/ 18/ 18 No abnormality obsenredcycle
TrashRake Traversing On service for complete67
MotorTest Run 01WK
cycle1/ 18/ 18 No abnormality observed
68Trash Rake Raise/ Lower
Test Run 01 WKOn service for complete
1/ 18/ 18 No abnormality obseNedMotor cycle
A) Water Treatment Plant
1 Water Pumps Performed operation 01 DAServiced manually due to 1/ 15/ 18~
In good condition ;M1 Unit operation 1/ 16118
H .. Performed backwashing andE
2 1DuaF Media Filters Regeneration 01 WKrinsing
1/ 15118 Filter still in good condition
M Performed backwashing and s ..3 Multi- Layer Filters Regeneration 01 WK
rinsing1/ 16118 Filter still in good condition
Activated Carbon Performed backwashing and4 Regeneration 01 WK 1/ 16/ 18 Filter still in good condition
A Filters rinsing
1/ 15118— 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water
1/ 21/ 18Filter still in good condition
6Reverse Osmosis
later flushing 01 DA Flushed with Demi-Water1/ 15118
RO Membranes still usableMembranes 1/ 21/ 18
Malaya- 1] Page 9 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
f
II ' 1 . .. ..
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept , :, Eguipment . Work Activities Freguency , Work Performed ` Date_
RemarksFerformed
RO High Pressure Serviced manually due to 1/ 15/ 187 Performed operation 01 DA Pumps in good condition
Pumps M1 Unit operation 1/ 16/ 18
Chemical Injection Agitation of chemical01WK Performed Agitation 1/ 21/ 18 In good condition
tTanks solution
H
E 9, Chemical Injection
Performed operation 01DAServiced manually due to 1/ 15/ 18—
Pumps in good condilion
M;Pum s . M1 Unit o eration 1/ 16/ 18
10 Blowers Performed test run operation 01WK Serviced manually 1/ 20118 In good condition
C:
A11. Tank Agitators Performed test run operation 01WK Serviced manually 1/ 20/ 18 In good condition
I :12 Acid& Caustic
Visual inspection 01WK Performed inspection 1/ 20/ 18 In good conditionStorage Tanks
IA
N 13Acid& Caustic
Performed operation 01WK Serviced manually as needed 1/ 16/ 18 Pumps in good conditionp : Transfer Pumps
E 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1/ 16/ 18 In good condition i
N
V 15 Mixed Bed Polishers Water rinsing 01WK Rinsetl with Demi-water 1/ 16/ 18 In good condition ;
R B) Condensate Polishing Plant0
N: Serviced manually due to 1/ 15/18—
M 1 Water Pumps Performed operation 01 DA Pumps in good conditionM1 Unit operation 1/ 16/18
E': • • Chemical lnjection
N 2_ Visual inspection 01WK Performed Inspection 1/ 16/ 18 in good condition
TTanks
Chemical InjectionA 3
PumpsPerformed test run operation 01WK Servicetl manually 1/ 15118 in good condition
I Acid, Caustic& Ammonia Still in good condition.
D?4 Storage Tanks
Visual inspection 01 WK Performed inspection 1120/ 18 _No leak found
E G) M- 1, ChemicallnjectionSystemP ,
A' Chemical Injection1 Agitation ofchemical solution 01WK Performed Agitation 1/ 21/ 18 In normal condition `
R:'. . Tanks
T. Chemical injection Serviced manually due to 1/ 15118
M2
P mPsPerformed operation 01 DA
M1 Unit operation 1/ 16/ 18Pumps in good condition
E
N3 Tank Agitators Performed operation 01WK Serviced manually 1/ 17l18 In good condition ,
T-,: D) Sampling Rack System
1 Sample Coolers Visual inspection 01WK Performed inspection 1/ 15118 In good condition ;
Legend:
01.DA- Daily01WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 monthsD4M0- Every 4 months06M0- Every 6 months 01AN- Once a year
Malaya- 1] Page 10 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
v_._._
j .
4 ;. ; ;
r . i
Ma rine Se.r r ce . ;i ,
1 i
1 Is:
J °.1 i
r
a
j:: .
tw __ _. _ __. . _
Malaya Thermal Power Plant 1
nit NO. 2 ;
I January 15 21 , 2018 :
E
t : .
fi1 :
MALAYA THERMAL POWER PLANT "
i: f
f .
r .
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marine ServiceMalaya- 2 Preventive Maintenance Activities
Periotl Covered: January 15 21, 2018
Dept ;" Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) Boiler Proper
1) Boiler DrumVisual Ins ection 01 MO None 1/ 16/ 18 '
Unit on economy shutdownBoiler Tubes p
No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 16/ 18 "Unit on economy shutdown No abnormality ,
3) Burned Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure
01 M0 None 1/ 16/ 18 _No abnormality !
4) inspection Door Visual Ins ection 01 WK None 1/ 16/ 18 'Unit on economy shutdown
pNo abnormality ''
B) Boiler Auxiliaries
Unit on economy shutdown1) Air Preheaters 2A/26 Visual Inspection 01 MO None 1/ 16/ 18 - Cold end heating elements
deteriorated
Inspection of gas leakages 01 M0 None 1/ 16/ 18 ' Unit on economy shutdownB No abnormality
Unit on economy:shutdown2) SCAH ZA/26 Visual Inspection 01MO None 1/ 16/ 18
LNo abnormality i
3) Air& Gas Ducts and Unit on economy shutdownE Visuallnspection 01MO None 1/ 16/ 18
Expansion Joints Gas leak at expansion joint.R'
Unit on economy shutdown 4) FDF 2A/2B Visual Inspection 01M0 None 1/ 16/ 18No abnormality
5) GRF Visual Inspection 01M0 None 1/ 16/ 18 "Unit on economyshutdown
ENo abnormality ; i
P 6) GRF Breeching DuctVisual Inspection 01 M0 None 1/ 16/ 18 " Unit on economy;shutdown
A Expansion Joint No abnormality
R Inspection of expansion01 MO None 1/ 16/ 18 '
Unit on economy`shutdownT° joint No abnormality ;M Unit on economy shutdown7)' FOH 2A/26 Visual lnspection 01M0 None 1/ 16/ 18E No abnormalityN
8) MFOP 2A/26 Check oil leak 01 MO None 1/ 16/ 18 'Unit on economyshutdown
T : Pump 2A w/ sligth`oil leak
Visual Inspection 01 M0 None 1/ 16/ 18 " Unit on economy shutdownNo abnormality :
9) MF0 Booster Pump# 3 Visual Inspection 01 WK None 1/ 16/ 18 "Unit on economy'shutdownNo abnormality i
10) Retractable Unit on economy;shutdown
SootblowerVisual lnspection 01WK None 1/ 16/ 18 :
No abnormality11) Dust Collector and
Visual Inspection 01M0DCH B5 repair of rotary
1/ 16/ 18 "Unit on economy' shutdown
Ash Handling System feeder valve& casing Repair in progress
Unit on economy,shutdown12) Gas Ducts and
Visual Inspection 01 M0 DC outlet gas leak repair 1/ 16/ 18 "Repair in progress
Breeching Duct Damaged inside insulation&
deteriorated casing
13) Boiler Valves/ Unit on economy shutdown
Safety ValvesVisual Inspection 01 M0 None 1/ 16/ 18 - MS drain motorized valve
leaking thru seat.
Malaya- 2] Page 1 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
t Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 15 21, 2018
Dept Eguipment. . Work Activities . Frequency Work Performed - Date'
RemarksPerformed
B`, 14) Pipe Hanger/
Visual Inspection 01 M0 None 1/ 16/ 18 "Unit on economy shutdown
Hydraulic Snubber No abnormality
Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 1/ 16/ 18 _No abnormality '
Repair of Atlas Copco No. Unit on economy;shutdownE 16) Compressor( Atlas
Visual Inspection 01M0 3 due to lowdisch. 1/ 16/ 18 - Repair in progressR- Copco Nos. 1, 2,3,4)
pressure 2 very low capacity
D. 17) Sump pump Visual Inspection 01 MO Boiler Sump pump repair 1/ 16/ 18 " Unit on economy shutdownE , Repair in progress
p: Unit on economy shutdown
t .T ; 18) Smokestack Visual Inspection 01 MO None 1/ 16/ 18 - With corrosion a#outer shell
plate and structu al support
A) Turbine- Generator
Monitoring of noise and1) Turbine Rotor 01 WK N/A Unit on economy shutdowntemperature
Vibration test 01 MO N/ A Unit on economy shutdown
t ; 2} Turbine Valves . Check leakages 01WK N/A Unit on economy shutdown
Inspection of Insulation and Inspection of insulation& Insulation and cladding arecladding
01WKcladding
1/ 16/ 18intact
3) Casing, Piping and Check leakages
T Lube Oil System Oil& steam) 01 WK NIA Unit on economy shutdown
Requested Turbine oil Test results are witfiin specifiedR" Check oil condition 01 MO analysis report data from 1/ 16/ 18 limits as per oil analysis reportB"` Chemical Department no. ChemlEnv-2018- 01- 002 If
IN Inspection of insulation&
Inspection of Insulation& Insulation and cladding areE 01WK cladding of HIP Turbine& 1/ 16/ 18 Icladding intactconnecting pipes r I
Checked of pump's casing Ip 4) Seal Oil Vacuum Pump Check leakages 01WK 1/ 16/ 18 No leak found >
and piping for leakE
Checked of pump's casingP 5) Seal Oit Pump Check leakages 01 WK 1/ 16/ 18 No leak found
A and piping for leaks
R Vibration test 02WK N/A Unit on economy shutdown
M
E::Inspection of internal parts 03M0 N/ A Unit on economy shutdown
TB) Turbine Auxiliaries
1) TD-BFP& BPCheck leakages( Oil, steam,
01 WK N/A Unit on economy shutdownwater)
Temperature trending 01 MO N/A Unit on economy shutdown
Vibration test 01 MO N/A Unit on economy shutdown
Requested Turbine oil Test results are within specified
Check oil condition 01 MO analysis report tlata from 1/ 16/ 18 limits as per oil analysis report
Chemical Department no. ChemlEnv-2018:-01- 002
IMalaya-2] Page 2 of 8
i
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala' a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 15 21, 2018
Dept '. Equipmenf . , Work Activities Frequency Work PerformedDate
RemarksPerformed
2) MD- BFP& BPCheck leakages
01 WK N/ A Unit on economy shutdownOil, steam,& water)
Vibration fest 01 MO N/A Unit on economy shutdown
Requested Turbine oil Test results are within specified
Check oil condition 01 MO analysis report data from 1/ 16/ 18 limits as per oil analysis report
Chemical Department no. ChemlEnv-2018-01- 002
3) Condensate Pump Check leakages01 WK NIA Unit on econom shutdown
2A& 26 Oil& water) Y
Vibration test 01 MO N/A Unit on economy shutdown
4) Girculating Water Pump Check leakages01 WK N/ A Unit on economy Shutdown2A& 2B Oil& water)
Vibration test 01 MO N/A Unit on economy shutdown
Temperature trending 01 MO N/A Unit on economy shutdownT
5) House Service CloseCheck leakages Checked shaft sealing and
R: Cycle Pump 2A, 26, 2C 01WK 1/ 16/ 18 No leak found Oil& water) bearing housing for leaks
g;. ( HSCCP)
Vibration test 01 MO N/A Unit on economy shutdown
IN
E.. 6) Raw Water Pump Check leakages01 WK N/ A
Unit on economy shutdown2A& 2B Oil& water) Motor 2A& 26 under repair
p ` Vibration test 01 MO N/A Unit on economy shutdown
E - 7) Screen Wash Pump Check leakages01 WK NIA Unit on economy shutdownP-. 2A& 26 : Oil& water)
A: Checkleakages8) Main Condenser 01 WK N/ A Unit on economy shutdownR Steam& water)
T' 9) Low Pressure Heater Check leakages01 WK NIA Unit on economy shutdownM . 1A,1B, 2,& 3 Steam& water)
E
N Temperature trending 01 MO N/A Unit on economy shutdown
T 10) High Pressu e Heater Check leakages01 WK N/A Unit on economy shutdown5, 6,& 7 Steam& water)
Temperature trending 01 MO NIA Unit on economy shutdown
11) Heat Exchangers Check leakages01WK
Checked piping& cooling 16/ 18 No sign of leak found
Plate Type 2A, 26, 2C ( Steam& water) plates for leaks
Performance test 01 WK N/ A Unit on economy shutdown
Cleaning of cooling plates06M0 N/A Unit on economy shutdownand thermo filter
12) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdown
Check stem/ bushing01 MO
Checked condition of valve1/ 16/ 18 All are in good condition
lubrication stem lubricant
Checked condition ofInsulation& cladding 01WK 1/ 16/ 18 All in good condition
insulation and cladding13) Traveling Screen and Inspection of main drive Inspection of chain and
Trash Bar gears and chain01AN
9ears1/ 16/ 18 In good condition
Malaya- 2] Page 3 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept • Equipment Work Activities . ` Frequency . Work PerformedDate
RemarksI? erformed
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01 DAinspection, 1/ 15/ 18~
completedV=135. 1 VDC, 1121/ 18
1= 15Amp
125V DC Battery Charger2A inspection, 1/ 15/ 18
completedAC Input= 490V AC, 1121/ 18
DC Output= 135. 1 ( LEAD)
125V DC Battery Charger 1/ 15/ 18~ completed
2B inspection 1/ 21/ 18
CMWO M217 438 Batterycharger 2B control circuit in progress
check and repair
Silicon Dropper inspectionE
and cleaning
E ViN= 135.0 V DC, 11/ 21//$ 8completed
C,our= 122.7 V DC,
T- our=14 Amp
R 220V DC UPS Storage
Battery Inspection, 1/ 15/ 18~ completed
V= 224.3 VDC, 1/ 21/ 18
1A I= 35. 1 Amp.L '
12V DC Storage Batteries
Diesel Generator insp, 1/ 15/ 18 completed
V= 27.31 VDC, 1/ 21/ 18D
E. I= 0.2 Amp
P 12V DC Storage BatteriesA Fire Engine inspection, 1/ 15/ 98R V= 25.69VDC, 1121/ 18
completed
T 1= 1. 5DCAmp fM
E Engine driven fire pump
N new battery charger 1/ 17/ 18 completed
T installation and test
Batteries and Chargers= 1/ 15/ 18 completed
123V DC/ 133V DC 1/ 21/ 18
AVR Room Temperature& 1/ 15/ 18
AVR Condition base PM check 01 DA alarm= 28°C, 1/ 21/ 18
completed
Humidity= 50%
30MM4 ACB temperature1/ 15/ 18—
30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 1/ 21/ 18
completed
1B= 28/28°C
Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 15/ 18
completedalarm routine inspection 1/ 21/ 18
MWR17 546 M2 Rotary
4160/480V Motor Condition base PM check 01 DAfeeder valve motor B5
1/ 19/ 18 completedterminal disconnection,
reconnection and test
Malaya- 2] Page 4 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
Mala a- 2 Preventive Maintenance Activities 1Y
Period Covered: January 15 21, 2018
Dept Equipmenf. . Work Activities " Frequency Work Performed ` Date
RemarksPerformed
Check Module Status
1 M2 INFI- 90 S stemMonitoring of M2 Distributed
01 DA 'Check Power Supply 1/ 15/ 18~
Modules status are Normaly Control System Check Loop Communi- 1/ 21/ 18
N ' cation
S..
T ; Simulation& travel test of M2:
R' a) BMS a12 Igniter Guns
M12 Igniter Oil Valve M2 Burner Management
E.: 12 Igniter Purging Valve System simulation
M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulationN` 2 01 WK 1/ 1 6/ 1 8 j
TPreservation Activities 12 Upper Main Oil Gun test/ simulation are good
S12 Lower Main Oil Gun Travel Test of local Control
12 Main Oil Valve Valves and Dampers12 Air Register
b) 70 Control Valves
c) 15 Dampers
C
0
N_: Clean Controllers, Control
Tvalves& Transmitters
R : Preventive Maintenance of Check& adjust control air
M2 Gonfrollers, 13 controllers, supply Ilocal indicator
3 Control Valves& 01M0 1/ 16/ 18 Equipment in good condition
Transmitters17 control valves& Check sensing line, fittings
S19 transmitters cable termination
Confirm good instrument
condition.
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1116/ 18 MotodAH elements runs smoothly
p 2 Air Heater Motor 2B Test run 01 WK On seroiced for 5 minutes 1116/ 18 MotodAH elements runs smoothly
P.
E, 3 'AirHeater Guide Bearing Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
R Oil Pump 2A
q Air Heater Guide Bearing4 Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothlyT Oil Pump. 2B
i ', ' Air Heater Support Bearingr
05
Oil Pump 2ATest run 01 WK On serviced for 5 minutes 1116/ 18 Motodpump run smoothly
NAir Heater Support Bearing
g 6 Test run 01 WK On serviced for 5 minutes 1116/ 18 Motodpump run smoothlyOil Pump 26 i
p M- BFRAuxiliary Oil Pump7 Test run 01WK On serviced for 5 minutes 1/ 16/18 Motodpump run smoothly
E
P M- 6FP Auxiliary Oil PumpA:;
82B
Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motor/pump run smoothly
R':
T 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motor/fan run smoothly
M<
E . 10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
N
T
OiBPPpmergency Bearing
Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
12T-6FP Motor Speed
Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodgear run smoothlyChanger
Malaya- 2] Page 5 of 8
t
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Y
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept ; Equipment . Wo k Activities Frequency Work PerformedDate
Rema ksPerformed
13 T-BFP Tuming Gear Motor Tesf run 01 WK On serviced for 5 minutes 1/ 16118 TBFP turned smoothly
14 , Tu bine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
15 . Turning Gear Oil Pump Test run 01WK On serviced for 35 minutes 1/ 16/ 18 Motodpump run smoothly
Emergency Bearing Oil16P mp
Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
17 Emergency Seal Oil Pump. Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motor/pump run smoothly
Main 1' urbine Turning Gear18 Test run 01 WK On serviced for 35 minutes 1/ 16/ 18 Turbo-gen set turned smoothlyMotor
19 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly
0:
P 20 H. P. U, 2B Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smo,othly
E:
R_ 21 H. P. U. Blower Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodfan run smoothly
I AT`
22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair1':
Control' Air DryerN., 23 Test run 01 WK On serviced for 35 minutes 1/ 16/ 18 No abnormalities observed
Van Air) 2AS;
Control Air Dryer24 ( Van Air) 2B
Test run 01 WK Test suspended With maintenance tagD °
E25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotated
P :
AR ,. 26. Forced Draft Fan 26 Rotate 180° 01WK Manually rotated 1/ 16/ 18 Easity rotated
I :T
M 27 Gas.Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotatedE.
N' 28 Main FueF 0il Pump 2A Rotate 180° 01 WK Manually rotated 1/ 16/ 18 Easily rotatedT
29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 16/ 18 Easily rotated
Motor Boiler Feed Pump a30 2A1 Rotate 180 01 WK Manually rotated 1/ 16/ 18 Easily rotated
31 2rBoilerfeed Pump
Rotate 180° 01WK Manually rotated 1/ 16/ 18 Easily rotated
r
32 2Bor Boiler Feed Pump
Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotated
Moto Boiler Feed Pump o332B2
Rotate 180 01WK Manually rotated 1/ 16/ 18 Easily rotated
34 T- BFP Booster Pump Rotate 180° 01WK Manually rotated 1/ 16/ 18 Easily rotated
35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1/ 17/ 18 Easily rotated
Malaya- 2] Page 6 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 15 21, 2018
Dept . Equipment Work Activities Frequency Work PerformedDate .
RemarksPerformed
36 Scanner Fan 2B. Rotate 2 tums 01 WK Manually rotated 1/ 17/18 Easily rotated
37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 1/ 17/ 18 Easily rotated
t .38 Screen Wash Pump 26 Rotate 2 tums 01 WK Manualty rotated 1/ 17/18 Easily rotated
39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 17/18 Easily rotated
40House Service Close
Rotate 180° 01WK Manually rotated 1/ 17/ 18 Easily rotatedCycle Pump 2A
House Service Close41 Cycle Pump 26
Rotate 180° 01WK Manually rotated 1/ 17/ 18 Easily rotated
42House Service Close
Rotate 180° 01WK Manually rotated 1/ 17/ 18 Easily rotated
0 .Cycle Pump 2C
P 43 ' Raw Water Pump 2A Rotate 180° 01WK Test suspended Under repair
E
R44 Raw Water Pump 2B Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easity rotatedIA
T45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easily rotated
0.
N 46 Fuel, 0i( Booster Pump# 2 Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easily rotated 'S
47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easily rotated
Circulating Water PumpE 48 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotated
PA 49 Bculating Water Pump 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotatedR
T50 Condensate Pump 2A 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotated :
M
E...
N 51 Condensate Pump 2B 2 tums 01WK Easily rotated 1/ 18/ 18 Easily rotated
T
52 Travelling Screen 2A Test run 01 WKOn service for complete
1/ 18/ 18 No abnormality obsenredcycle
53 Travelling Screen 2B Test run 01 WKOn service for complete
1/ 18/ 18 No abnormality observedcycle
54 Travelling Screen 2C Test run 01 WKOn service for complete
1/ 18/ 18 No abnormality obsenredcycle
55 Trayelling Screen 2D Test run 01WKOn service for complete
1/ 18/ 18 No abnormality observedcycle
56 Travelling Screen 2E Test run 01 WKOn service for complete
1/ 18118 No abnormality observedcycle
57 Travelling Screen 2F Test run 01 WKOn service for complete
1/ 18/ 18 No abnormality observedcycle
58 Travelling Screen 2G Test run 01 WKOn service for complete
1118/ 18 No abnormality observedcycle
Malaya- 2] Page 7 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
jMalaya- 2 Preventive Maintenance Activities i
Period Covered: January 15 21, 2018
Dept .' Equipment; Work.Activities F'requency Work Performed ' Date
RemarksPerformed
A) M- 2 Sampling RackC
H ..
E1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 19/ 18 Coolers still in good condition
t M' Refrigeration System Performed test run2 01WK Serviced manually 1/ 16/ 18 Pump still in normal condition
Cooling Pump operation
B} Chemical lnjection System( M- 2)
E .
N. : Chemical Injection Agitation of chemical01 WK Performed Agitation 1/ 15/ 18
Injection Tanks in good
Tanks solution condition
Chemical injection Performed test run Pumps still in normal2` Pumps operation
01WK Serviced manually 1/ 20/18condition
Performed test run3 TankAgitators 01WK Serviced manually 1/ 15/ 18 In good condition ,
D ' operation
E
p C) M- 2 Condenser Leak Detector SystemT
Performed test run Pumps still in normal1 Sampling Pumps
operation01WK Serviced manually 1/ 19/ 18
condition
Legend: ---
01 DA- Daily01 WK- Once a week
02WK- Every' 2 weeks . 01 MO- Once a monih
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
i
1
1
1Malaya- 2] Page 8 of 8 r
i
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1
I
a
l
1
Marine Ser rice1 ,
j
Fi _
t1 ` :
1 M U ( O U U J ", y
C 0 0. O . 1
1
Malaya Thermal Power Plant
Common Facilities
January 5 21, 2018 'I
a
FMALAYA THERMAL POWER PLANT _
is
t_ ____. µ--.__ _,_ _ _—,. ... _.—--- - ----. _ _ _____ _.__ ______ __ ______: _ --_—--- ,__ _ __-- —____ ___ __ ------
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Nlarir e Ser°vicCommon Facilities Preventive Maintenance Activities
Period Covered: January 15 21, 2018
Dept ' Equipment ' Work Activities Frequency Work Performed .- Date
Remark'sPerformed
A) Organo Demineralizing Plant
1) Demineralized Water Check leakages Checked shaft sealing forPumps Oil, water& chemical)
01WKleaks
1/ 15/ 18 No leak found
Inspection of bearing and01AN
Checked bearing housing1/ 15/ 18 No leak found •
housing for leaks
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
1/ 15/ 18 No abnormalities observedsound sound
3) Chemical Injection Check leakagesCheck all chemicals injection
Pumps Oil, water& chemical) 01 WK pumps shaft sealing& flanges 1/ 15/ 18 No leak found
for leaks
B) Samyang Demineralizing Plant
1) Reverse Osmosis HighCheck leakages Check for bearing housing
Pressure, Water Transfer 01 DA 1116/ 18 No leak found
Cleaning PumpOil, water& chemical) and shaft sealing leaks
2) Micro Filter and Visual insp. of outer shell for Shell are still in good physicalT
Coagulator TanksVisual Inspection 01 WK
corrosion& chemical attack1/ 16/ 18
condition
3) Chemical Injection Check leakages Checked shaft sealing andR
Pumps Oil, water& chemical) 01 WK
pipe connection for leaks1/ 16/ 18 No leak found
B'
1 I: C) Waste Water Treatment PlantN
E1) A/C Filter Backwash& Check leakages
01WKChecked shaft sealing for
1/ 16/ 18 No abnormalities foundSludge Transfer Pumps ( Oil; water& chemical) leaks
p Inspection of bearing and Inspection of bearing01AN 1/ 16/ 18 No abnormalities found
E housing housing
P Internal parts inspection and01AN
Dismantling and of pump 1/ 16/ 18 No abnormalities foundq repair casing
R. 2) Tank Agitators& Check gearbox for abnormal Checked for unusual sound01DA 1/ 16/ 18 No abnormalities found
T SurFace Aerators sound and vibration
M Inspection of tank shell Tank shelis are still in goodE 3) Alum. Tanks Visual Inspection 01WK 1/ 17/ 18
external for corrosion condition
NCleaning& painting of outer Inspection of outer shell for
T 01AN 1/ 17/ 18 No abnormalities foundshell damage
4) Chemical Injection Check leakages01 WK
Checked shaft sealing for1/ 17/ 18 No leak found '
Pumps Oii, water& chemical) leaks
Inspection of diaphragm and01AN
Visual insp. of discharge1117/ 18 No abnormalities found
discharge valve valves& diaphragm
D) Intake Channel
1) Trash BarrierCheck condition offish net,
01WK Inspection of all trash barrier 1/ 19/ 18 Detached primary barrierbamboo raft& steei barrier
E) Overhead Crane
9) Screen house 35- Check wire rope lubrication Inspection of wire rope and01AN 1/ 19/ 18 No abnormalities found
tonner Okura and hooks hooks
Check and adjust main drive01AN
nspection of braking 1/ 19/ 18 No abnormalities foundbraking system system
Inspection of railing and01AN Checked railing and wheels 1/ 19/ 18 No abnormalities found
wheels
Common Facilities] 10f 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 15— 21, 2018
Dept Equipmenf Work Activities Frequency Work PerformedDate
RemarksPerformed
Elevator door closer
Tools/ Non- plant equipment Condition base PM check 01 DAmechanism inspection,
1119/ 18 completed
cleaning& lubrication from
1 st to 10th flr
M1 mixed bed A inlet valve
DWP and Sump Pump Condition base PM check 01 DAnewly rewind motor
1115/ 18 completedinstallation& control
commissioning test
Plant lighting system1/ 15/ 18
Plant Lighting Condition base PM check 01 DA preventive maintenance,1/ 21/ 18
completed
repair and monitoring
MWR18 027 M1 CST/
HSCCP area busted 1/ 15/ 18 completed
lamp replacement
MWR18 028 M1 UnitE 3rdl5th/ 6th/ 7th/ 9th Flrs)
areas busted lamp1/ 15/ 18 completed
E replacement
MWR18 023 MM Locker/CRT'
area busted lamp 1/ 16/ 18 completed
R replacement
MWR18 029 Dormitory Diningq area busted lamp 1/ 16/ 18 completed
replacement
pMWR18 024 Clinic area
1/ 17/ 18 completedbusted lamp replacement
E
P MWR17 670 Plant perimieter
A' lighting busted lamp 1/ 17/ 18 completed
R. replacement
T ` MWR8 031 SecurityM officelbarranks busted lamps 1/ 18/ 18 completed
E replacement
N
TM1/ 11th Flr area busted
1/ 18/ 18 completedlamps replacement
M19th flr area busted lamp1/ 19/ 18 completed
and ballast replacement
Preventive maintenance, 1/ 15/ 18
Power Supply/ Fans/ C0 Cond tion base PM check 01 DA inspection& repair of power completed
supply, fans& CO1/ 21/ 18
MWR17 738 Guard Hse# 5/
Malaya Road# 2 provision of1/ 18/ 18 completed
220V power supply for firehydrant piping leak repair
Communication andCondition base PM check 01 DA
Communication& Computer 1/ 15/ 18 completed
computer system preventive maint. 1/ 21/ 18
Internet connection speed 1/ 15/ 18~ completed
test and monitoring 1121/ 18
Common Facilities] 2 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
l
Common Facilities Preventive Maintenance Activities
Period Covered: January 15— 21, 2018
Dept Equipment Work Activities ' Frequency Work PerformedDate
RemarksPerformed
MWR18 025 PEOS printer
Konica Minolta waste toner 1/ 15/ 18 completed
tank cleaning
MWR8 026 PEOS Konica
Minolta printer paperjammed
error repair 1/ 18/ 18 completed
Cleaned/ Removed all debris
E: inside cartridge feeder
LPR document preparations 1/ 15/ 18—E Electrica( Materials& Parts PR of Materiais and Parts 01 DAand monitoring 1121/ 18
completed
C f
T' PR17 304 Protective relay 1/ 15/ 18 completed
R calibration evaluation
PR17 341 Transformer SE
diagnostic test evaluation1/ 16/ 18 completed
A.PR17 344 Battery Charger
1/ 16/ 18 completed
repair/ retrofitting evaluation
D. PR18 010 Potentiometer
E, Knob1/ 17/ 18 completed
P M1 Protection relayA
calibration result preparation1/ 19/ 18 in progress
R
T CMWO and MWR weekly 1/ 15/ 18
M' accomplishment report1/ 21/ 18
completed
Epreparation
N. M1/ M2 Preventive1/ 15/ 18—.
T Maintenance& report1/ 21/ 18
completed
preparation
M1/ M2 equiment historyupdating
Weekly acomplishment1/ 18/ 18 completed
report
Weekly progress report 1/ 19/ 18 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 M0- Once a month
03M0- Every 3 months04M0- Every 4 monihs06M0- Every 6 months01AN- Once a year
Common FacilitiesJ 3 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
IR
i
ii
i
M' 1 1 S I"\/ ICt' 4
i
V . : V :
i
1 \ VU O V I . J
i
i. I
0 ,../ . O O ../.` i '
1j
t
Malaya Thermal Power Plant
January 2 2 N 28, 2018 -
Mu__- .
Consolidated by PEOS
i ir
u
1i
B. R. TROPICALES E. C. DADIOS III
i
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS i
l
Ia
E. M. DE LEON J. . AZ III P. A. CARRE05 E. . CE TENO A.A. BOLORON E. M. DE LUNA
r
I
1
i
MALAYA THERMAL POWER PLANT
lr
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i_
jj
i ...
M rine S rvice . 1
1 : f
1 ; i
1 i
t_ r'...:. . , i
11
l
t , ': Q •. i
4
I
r. .
1 v._
1Mala a Thermal Power Plantv
Unit No. 1 ; a1t
January Z2 N 28, 2018 :
1 .
1 , .s
i = MALAYA THERMAL POWER PLANT
t_'. . ,.-. . ... .._-. .. ' .. :'.
1',. ..
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marine ServiceMalaya- 1 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerf.ormed
A) Boiler Proper
1) Flash Tank/ Visual Ins ection 01M0 None 1/ 22118 '
Unit on economy shutdownBoiler Tubes P No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1/ 22118 'Unit on economy.shutdownNo abnormality
3) Burner/ Observation Visual Inspection of01 M0 None 1/ 22118 '
Unit on economy shutdownPort/ Sealing enclosure No abnormality „
4) Inspection Door Visual Inspection 01M0 None 1/ 22/18 'Uniton economy'shutdownNo abnormality ,`
B) Boiler Auxiliaries
1) Air Preheaters 1A11 B Visuai Inspection 01 MO None 1/ 22/ 18 'Unit on economy shutdownLoose Hot End Elements
2) SCAH 1A/ 16 Visual inspection 01M0 None 1/ 22118 'Unit on economy'shutdown
g No abnormality ;p' Unit on economy shutdown3) Air& Gas Ducts and
Expansion JointsVisual Inspection 01 MO None 1122/ 18 - Expansion joint frame
deteriorated
E Unit on economy 5hutdown
R 4) Expansion Joint Visual Inspection 01 MO None 1/ 22/18 - Expansion joint frame
deteriorated
5) FDF 1A/ 1 B Visual Inspection 01 WK None 1/ 22/18 'Unit on economy shutdown
D No abnormality `E Unit on economy shutdownP 6) GRF Visual Inspection 01M0 None 1122118
No abnormality :A
Unit on economy shutdownR 7) GRF L'ube Oil Pump Visual Inspection 01 MO None 1/ 22/ 18 _No abnormality ;
T_
M 8) GRF Breeching Duct/ Unit on economy shutdown
E Expansion JointVisual Inspection 01M0 None 1/ 22118 _
No abnormality '
N Unit on economy shutdown9) MFOP 1A116 Visual Inspection 01M0. None 1/ 22118T No abnormality ;
10) Light Fuel Oil Pump Visual Inspection 01 MO None 1122/ 18 "Unit on economy shutdownNo abnormality ;
11) FOH 1A/ 1B Visual Inspection 01WK None 1/ 22/ 18 ' Unit on economy shutdownNo abnormality ;
12) RetractableVisual Inspection 01 WK
Repair of gas leak at1/ 22/ 18 '
Unit on economy shutdownSootblower sealing of RSB 1 1 L Repair in progress
13) Boiler Valves/ Unit on economy shutdownSafety Valves
Visual Inspection 01 WK ' Repair of leak at CV101 b 1/ 22/ 18 _Repair in progress
14) Gas Ducts andRepair of gas leak at
Unit on economy shutdownBreeching
Visual Inspection 01 MO expansion joint of gas 1122/ 18 _Repair in progress
duct to smokestack
15) Dust Collector& Unit on economy shutdownAsh Handling System
Visual inspection 01 MO None 1/ 22/ 18 _No abnormality ;
16) Pipe Hanger IVisual Inspection 01 MO None 1/ 22/ 18 " Unit on economy shutdown
Hydraulic Snubber No abnormality
Malaya- 1] Page 1 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Unit on economy shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 22/ 18 - Corroded tube stub at mud
drum.
18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 22/ 18 ' Unit on economy shutdownB •
MFOT#2Corroded outer shell
MFOT#3 Check dewatering pump 01 WK None 1/ 22/ 18 "Unit on economy,shutdown
I No abnormality :19) Booster Pump
Visual Inspection 01 WK None 1/ 22/18 ' Unit on economy shutdownE Nos. 1 & 2 No abnormality
R Unit on economy shutdown20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 22118 - Repair in progress/ awaiting '
parts.
Repair of spare sump Unit on economy'shutdownE 21) Sump Pump Visual Inspection 01WK
pumpZti$ -
Repair in progressIPT Unit on economy shutdown
22) Smokestack Visual Inspection 01 MO None 1/ 22/18 - With corrosion at outer shellplate& structural support
23) Scanner Fan Unit on economy shutdown1A& 1 B
Visuai Inspection 01 MO None 1/ 22/18 _No abnormality :
A) Turbine- Generator
1) Turbine Rotor Monitoring of noise& 01WK N/A Unit on economy shutdown
temperature
2) Turbine ValvesCheck leakages 01 WK N/ A Unit on economy shutdownHP/ IP SV, HPIIP CV)
Inspection of Insulation and01WK
Checked condition of1/ 22118 In ood condition T_ cladding msulation and cladding
g
3) Casing Piping and Check leakages Checked lube oil lines forR 01 WK 1/ 22/ 18 No traces of leak foundB
Lube Oil System Oil& steam) leaks
i Vibration test of lube oil01 MO NIA Unit on economy shutdownN pumps( AOP, JOP, EBOP)
EAll test parameters are within
D. Check oil condition 01M0Requested Chemical Dept.
2y18specified limits based on oil
Efor oil analysis analysis result Chem/Env-2018-
01- 002PA 4) Seal Oil Vacuum Pump Check leakages 01 WK
Checked piping and pump1/ 22118 No leak found
R casing for leaks
T' 5) Seal Oil Pump Check leakages 01WKChecked piping and pump 1/ 22118 No leak found
M casing for leaksE
N B) Turbine Auxiliaries
TCheckleakages
1) TD- BFP& BP 01 WK N/ A Unit on economy' shutdownOil, steam,& water)
Temperature trending 01 M0 N/A Unit on economy shutdown
All test parameters are within
Requested Chemical Dept. specified limits bas'ed on oilCheck oil condition 01 MO
for oil analysis1/ 23118
analysis result Chem/ Env-2018-
01- 002
Malaya- 1] Page 2 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r
Mala a- 1 Preventive Maintenance Ac6vitiesY
Period Coveretl: January 22 28, 2018
Dept Equipment Work Activities . Frequency Work PerformedDate
RemarksPerformed
2) MD- BFPCheck leakages
01 WK N/A Unit on economy shutdownOil, steam,& water)
Temperature trending 01 MO N/A Unit on economy shutdown
3) Condensate PumpCheck leaka es 01 WK N/A Unit on economy shutdown
1A& 1B 9
Temperature trending 01 MO N/A Unit on economy shutdown
4) Circulating Water Check leakages01 WK N/ A Unit on economy shutdown
Pump 1A& 1 B Oil& water)
Temperature trending 01 MO N/ A Unit on economy shutdown
S) House Service Close Check leakages Checked bearing housing&Cycie Pump 1A, 1 B, 1 C ( Oil& water)
01WKshaft seals for leaks
1/ 23/18 No leak found
Checked discharge head for
6) Raw Water Pump Check leakagesleaks and corrosion
No leak found 'T ' 1A& 1 B Oil& water)
01 WK - Checked thrust bearing 1/ 23/ 18 _Oil is in normal level
U housing lube oil levelIR
g 7) Screen Wash Pump Check leakages01 WK Checked shaft sealing 1/ 23/ 18 No leak found
1A, 16, 1C Oil& water)
N 8) Hydroveyor PumpCheck leakages 01 WK Checked shaft sealing 1/ 23118 No leak found
E 1A& 1B
9) Main and Auxiliary Check leakages06M0 N/ A Unit on economy shutdownCondensers Steam& water)
E 10) Low Pressure Heater Check leakagesP 1, 2,& 3( LPH) Steam& water)
01 WK N/A Unit on economy shutdownA
R 11) High Pressure Heater Check leakages Hydro test and tubeInitial plugged tubes= 63
T'. 5A, 56, 6A,& 6B Steam& water)01 WK
plugging of HP Heater 6B1123/ 18 - On hold— Awaiting PSALM
M decision
E 12) Plate Type HeatCheck leakages 01WK N/A Unit on economy shutdown
N Exchangers 1A& 1B
TPerformance test 01 WK N/ A Unit on economy shutdown
Repair of packing leaks onthe following valves
Gland stm leak-off header13) Major Valves&
Check for packing leak 01WK drain valves2y18
FinishedPiping
GSS Aux. stm supply1/ 26/18
isolating& by-pass valvesGSS CV
Checked condition of valveInsulation and cladding 01WK 1/ 23/ 18 All are In good condition
insulation& cladding
14) Traveling Screen and Check for corroded casing02WK
Checked condition of casing 1/ 23/18 No abnormalities observedTrash Bar plates and basket frame
Inspection of basket carrier Thinned and corroded chaininspection of chain links 02WK
chain side bars1/ 23/18
side bars of TS#,4 and# 5
Check for deformed trash bars 01 MOChecked trash bars
1/ 23/ 18Thinned& corroded within the
Upper portion only) normal water level line.
Malaya- 1] Page 3 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate .
Remarks - •Performed
125VDC Storage battery eBatteries, Chargers, insp, check electrolyte level,Silicon Dropper Vital Equipment Inspection 03M0 integriry of battery rack& 1/ 25/ 18 completed
terminal connections, total
Battery Voltage= 134. 7 V DC
125VDC Battery charger 1A
t insp. of charging voltage¤t
1/ 25/ 18 completedAC Input= 490V AC,( LAG),
DC Output= 135. 6 V DC,
1= 0Amp
125VDC Battery charger 1 Binsp. of charging voltage¤t
1/ 25/ 18 completed
E AC Input= 490V AC, DC
Output= 136. 3 V DC( LEAD),
ME I= 17.45 Amp
C 125V DC Ground inspection,
T Pos. to Ground= 70.4 VDC, 1/ 25/ 18 completed
R Ne . to Ground= 65.4 VDC
I Silicon Dropper inspection
C and cleaning
A ViN= 134.6 V DC, 1/ 25/18 completed
L. . Vo T= 124.5 V DC,
ou1= 17 Amp
E220 VDC UPS Storage
P battery inspection, check
t A specific gravity, electrolyte
Rlevel integrity of battery rack 1/ 26/ 18 completed
terminal connections,T
V= 221. 5VDC, M
I= 36.6 Amp.E.
N 24VDC Battery chargerT 1A insp, AC Input= 491VAC
A1/ A2= 26.73 VDC, B1/ 62= 1/ 25/ 18 complted
26.7313.42 VDC, Chargingcurrent= 0.5 Amp
Batteries and Chargers= 1/ 22/ 18— completed
123V DC/ 133V DC 1/ 28/18
AVR Room Temperature& 1/ 22/18
AVR Condition base PM check 01 DA alarm= 25°C, 28 8
compieted ;
Humidity= 48%
CMWO M1 17 438 M1 AVR
Channel B and A mismatch1/ 22/ 18 in progress
Control card test
Control circuit loop check
Transformer Condition base PM check 01DATransformertemp., oil level& 1/ 22118~
completedalarm routine inspection 1/ 28/ 18
Malaya- 1] Page 4 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i1
iI
Mala a- 1 Preventive Maintenance ActivitiesY
Period Covered: January 22 28, 2018
Dept ' . , Equipment ` Work Actiwties` . Frequency, Work PerformedDate
Remarks: . Performed
M1 Mixed Bed motor
4160/480V Motor Vital Equipment Inspection 03M0 inspection, functional test 1/ 25/ 18 completed
individual current monitoring
CMWO M1 18 027 CPP
Condition base PM check 01 DA Mixed Bed D outlet valve 1/ 22/ 18 completed
control circuit check& re air
CMWO M1 18 013 SHMP
agitator motor control circuit
check& repair 1/ 22/ 18 completed
Replaced tripped yellow
indicating lamp and test
CMWO M1 18 057 SWP 1 B
busted space heater 1/ 23/ 18 completed
replacement
CMWO M1 17 298 M1 mixedE. bed A inlet valve newly
rewind motor installation& 1/ 24/ 18 completed
E_ control commissioning testC
TSulfuric acid transfer pump A
1/ 24/ 18 completed
R.: installation& test- uncoupled
I winding IR=> 550Mf2,C winding resistance= 4f24' balance 3
IFL=6.5A, Irun= 2.5Amp,vibration-good
M1 MV's motorized valve auto
E control circuit loop check& 1/ 25/ 18 completed .
P functional test
A
R.: Note: Original circuit limit
T: switch found disconnected,
new control adapted forM ' inspection& repair c/o I& CE
N Newly rewind reaction tankT
agitator motor acceptance
test
Winding IR => 550MS2, 1/ 26/ 18 completed
winding resistance= 1. 8 S2, balance 3f
IFL= 10. 5Amp, Irun= 6. 5Amp
M1 Seal oil vacuump pump1B comissioning test 1/ 26/ 18 completed
IFL=3.5Amp, Irun= 3.2Amp
MV3 motorized valve autocontrol circuit loop check& 1/ 26/ 18 completed
functional test
M1 protection relayM1 Protection Relay Condition base PM check 01 DA calibration, inspection& in progress t
cleaning iF
Malaya- 1] Page 5 of 10
I
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
r
t
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment, Work Acfivities, , Frequency Work PerformedDate
RemarksFerformed
E ; Transformer S1 Inverse time1/ 22/ 18 completed
over current relay- 6A, B& C
E:
I Under voltage relay Bus A& B 1/ 23/ 18 completed
TR:
Aux. Relay for 27 Bus A& B 1/ 23/ 18 completed
C
A " Transformer S2 Time Over
current relay JA, B& C1/ 24/ 18 completed
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 1/ 22/ 18
Sysfem Control System01 DA _
Check Loop Communi- 1/ 28/ 18Module status are Normal
cation
I: ` Simulation& travel test of M1:
N a) BMS
S, 24 Igniter GunsM1 Burner Management .
T. 24 Igniter Oil ValvesSystem simulation
R 24 Igniter Purging ValvesM1 Instrument M1 By-pass System travel Results of control simulation
2Preservation Activities
24 Atomizing Stm Valve 01 WKtest/ simulation
1/ 23/18are good
M24 Main Oil Guns
Travel Test of local ControlE
24 Main Oil Valves
24 Air RegisterValves and Dampers
Nb) 77 Control Valves
Tc) 3 Dampers
S
Clean Control valves&
Transmitters
Preventive Maintenance ofCheck& adjust control air i
C. M1 Control Valves& supply/ local indicatorp ;
3Transmitters
18 control Valves& 01 MO _Check sensing line, fittings&
1/ 23/ 18 Equipment in good`condition
22 transmitterscable terminationN::
T , Confirm good instrument
R condition.
0Request to Optn. Grp. to
isolate& tag the M1 ControlS Air System.
Pull- out,.clean& inspect all
filters& respective water iseparator( 5 sets in Main Line
E Filter& 2 Sets of ReducingP Station).
A` Lubricate all threaded&" 0° M1 Control Air Main Preventive maintenance of
R ' ring part of the filter including 1/ 22/18- Preventive maintenance work4 Line Filter and M1 Control Air Main Line 06M0
T: bolts& nuts of the filter 1/ 28/18 completed
M Reducing Station Filter and Reducing Stationhousing before the assembly
E re- instalation.
N Pull- out, overhaul all
t T . Pressure Regulating ValvesPRV)( 8 pcs of PRVs in 2
Sets of Reducing Station).Request to Optn. Grp. to
service reducing station oneat a time.
Malaya- 1] Page 6 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preventive Maintenance Activi4iesY
Period Covered: January 22 28, 2018
Dept ._ . Equipme'nfi Work Acfivities Frequency Work PerformedDate
RemarksPerfo[ med
I M1 Control Air Main Preventive maintenance ofCheck& adjust pressure
4 Line Filter& Reducing M1 Control Air Main Line 06M0accordingly& verify pressure 1/ 22/18 Preventive maintenance work
C Station( cont.) Filter and Reducing Stationsetting to its respective 1/ 28/ 18 completed
gauges.
1 Scanner Fan 1A Rotate 2 tums 01WK Manuall tumed 1/ 22/ 18 Easil rotated Y Y
2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turned 1/ 22/ 18 Easily rotated
3 Hydroveyor Pump 1A Rotate 2 turns 01 WK Manually tumed 1122/ 18 . Easily rotated
4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually turned 1122118 Easily rotated
S Raw Vllater Pump 1A Rotate 2 tums 01WK Manually tumed 1122/ 18 Easily rotated
6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually tumed 1/ 22118 Easily rotatetl •'.
7 Screen Wash Pum 1A Rotate 2 tums 01WK Manuall turned 1/ 22/ 18 Easily rotatedP Y
0P: 8 Screen Wash Pump 16 Rotate 2 tums 01 WK Manually turned 1/ 22/ 18 Easily rotated
E :
R ' 9 Sc een Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 1/ 22/ 18 Easily rotated
I A
T 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 1/ 22/ 18 Easily rotated
House Service Close0 ; 11 Rotate 180° 01WK Manually rotated 1/ 22118 Easity rotated
Cycle Pump 1AN,:
House Service CloseS; 12 Rotate 180° 01 WK Manually rotated 1122/ 18 Easily rotated
Cycle Pump 1 B
House Service,CloseD. 13,Cycle, Pump 1C
Rotate 180° 01WK Manually rotated 1122118 Easily rotated
E e
IP: 14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 1123118 MotodAH elements runs smoothly A
R 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 23118 MotodAH elements runs smoothlyT. i
M 16Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly
EMotor 1A
N- 17Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smoothly
T Moto 16
8 FD1Hydraulic System
Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly
19FD Hydraulic System
Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly
Z FDF Hydraulic System
Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smooihly161
21 1BHydraulic System
Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly
22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly
23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly
24 T-BFP Jacking Oil Pump Test run 01 WK Conducted inspection 1/ 23/ 18 Recently off service !
Malaya- 1] Page 7 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preventive Maintenance ActivitiesY
Period Covered: January 22 28, 2018
DateDept E.guipment `. . Work Activities' Frequency Work Performed Remarks
Performed
25 T-BFP Tuming Gear Motor Test run 01 WK Conducted inspection 1/ 23/ 18 Recently off service
26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly
27 T-BFP H. P. U.# 2 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly
28
1ArbineAuxiliary Oil Pump Test run 01 WK Conducted inspection 1/ 23/18 Recently off service '
Turbine Auxiliary 0il Pump29 B
Test run 01WK Conducted inspection 1/ 23/18 Recently off service ;
30 PTurbine Jacking Oil
Test run 01 WK Conducted inspection 1123/ 18 Recently off service ; P
Main Turbine Turning31
DeviceTest run 01 WK Conducted inspection 1/ 23/ 18 Recently off service ;
Emergency.Bearing Oil32 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothly
Pump( EBOP)I0 :
P ; 33 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothly
ETOT,Oil Vapor Exhaust
R 34Fan
Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor and fan Nns smoothly
IAT 35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 112311 S Motodpump run smoofhly
I0 36. HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothlyN
S- 37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly
D: 38 LP-HPl10il Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoo'thlyE.
LP- HPU Oil 1' ransferP 39 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyA, Pump# 1
R 40 LP-HPU OiI TransferTest run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly
T ., ' Pump# 2
M 41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoolhlyE
N 42 Forced Draft Fan 1A Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated ;T
43 Forced Draft Fan 1 B Rotate 180° 01 WK Manually rotated 1/ 23118 Easily rotated 1
44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 23118 Easily rotated i
i45 Main Fuel 0il Pump 1A Rotate 180° 01 WK Manually rotated 1123118 Easily rotated :
46 Main:;Fuel OiI Pump 1B Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated
Emergency Diesel47Generator
Test run 01WK On serviced for 10 minutes 1/ 25/ 18 No abnormality observed
Emergency Diesel Fire48Pump
Test run 01 WK On serviced for 5 minutes 1/ 25/ 18 No abnormality obsenied
Circulating Water Pump49 A
Rotate 2 Turns 01WK Manually turned 1/ 25/ 18 Easily rotated
50 Bculating Water Pump Rotate 2 Turns 01 WK Manually turned 1/ 25/ 18 Easily rotated
Malaya- 1] Page 8 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 1 Preventive Maintenance ActivitiesY
Period Covered: January 22— 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
51 Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 1/ 25118 Easily rotated
52 Condensate Pump 1 B Rotate 2 Tums 01 WK Manually turned 1125/ 18 Easily rotated
53 Motor.Boiler Feed Pump Rotate 2 Turns 01WK Manually tumed 1125/ 18 Easily rotated ,
541A1P 1A Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motor/pump run smoothly
CWP 1A Lube Oil Pumpp 55 1A2
Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly
ECWP 1B Lube Oil Pump
R 56 B
Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly
A
T 57CWP 1 B Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly1B2 : t
0 58CWP 1A Auto Grease
Test Run 01WK On serviced for 5 minutes 1125/ 18 Motodpump run smoofhlyN Pump 1A1
S 59CWP 1A Auto Grease
Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyPump1A2
p_ ' 60CWP 1 B Auto Grease
Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyE Pump 1B1
p ' 61CWP 1 B Auto Grease
Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyA Pump1B2
R:, On service for complete62 Travelling Screen No, 1 Test Run 01WK
cycle1/ 25118 No abnormality obsenied
T .
M 63 Travelling Screen No, 2 Test Run 01WKOn service for complete
25118 No abnormality obseniedE cycle
N64 Travelling Screen No, 3 Test Run 01 WK
On service for complete1/ 25118 No abnormality observed
T cycle
On service for complete65 T[avelling Screen No. 4 Test Run 01WK
cycle1 25/ 18 No abnormality observed
66 Travelling Screen No. 5 Test Run 01 WKOn service for complete
1/ 25118 No abnormality obserJedcycle
t67 T ash Rake Traversing Test Run 01 WKOn service for complete
1/ 25118 No abnormality obseniedMotor c cle
68Trash Rake Raise/ Lower
Test Run 01 WKOn service for complete
1/ 25118 No abnormality observedMotor cycle
A) Water Treatment PlantC
H 1 Water Pumps Performed test run operation 01 WK Serviced manually 1/ 23/ 18 In good condition
E
M 2 Dual Media Filters Regeneration 01 WKPerformed backwashing and
1122/ 18 Filter still in good conditionrinsing
Performed backwashing and3 Multi- Layer Filters Regeneration 01WK 1/ 22/ 18 Filterstill in good condition
A rinsing
N Activated Carbon Performed backwashing and
p4
FiltersRegeneration 01WK
rinsing1/ 23/ 18 Filterstill in good condition
E5 Micro Filters Waterflushing 01DA Flushed with Demi-Water 1128 18
Filter still in good condition
INV_. 6
Reverse Osmosis1Nater flushing 01 DA Flushed with Demi-Water
22/ 1$ RO Membranes still usable
Membranes 1128/ 18
7 RO High PressurePerformed test run operation 01 WK Serviced manually 1/ 26/ 18 Pumps in good condition
Pum s
Malaya- 1] Page 9 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
1
Malaya- 1 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work Performed :Date
RemarksPerformed
8Chemical Injection Agitation of chemical
01WK Performed Agitation 1/ 27/ 18 In good conditionTanks solution
9Chemical Injection
Performed test run operation 01WK Serviced manually 1/ 26/ 18 Pumps in good conditionPumps
i10 Blowers Performed test run operation 01 WK Serviced manually 1126/ 18 In good condition
H
E11 Tank Agitators Performed test run operation 01WK Serviced manually 1/ 26118 In good condition
M,' ,
Acid& Caustic12 Visual inspection 01WK Performed inspection 1/ 26/ 18 In good condition i
Storage TanksA
3Acid& Caustic
performed operation 01WK Serviced manually as needed 1123/ 18 Pumps in good conditionTransfer Pumps
A 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1I23/ 18 In good condition ;
i "D 15 Mixed Bed Folishers Water rinsing 01WK Rinsed with Demi-water 1123118 In good contlition
E B) Condensate Polishing PlantI -N
1 Water Pumps Performed test run operation 01 WK Serviced manually 1/ 23118 Pumps in good condition
I
R: 2
Chemical InjectionVisual inspection 01WK Performed Inspection 1/ 23/ 18 in good condition '
0 fanks
N3
Chemical Injectionperformed test run operation 01 WK Serviced manually 1/ 22/18 in good condition
M Pumps
EAcid, Caustic& Still in good condition.
N 4 Visual inspection 01WK Performed inspection 1127/ 18 _No leak found
TAmmonia Storage Tanks
AC) M- 1 Chemical, lnjection System
L
D
TankscalInjection
Agitation of chemical solution 01 WK Performed Agitation 1128118 In normal condition '
E2 Chemical injection
Performed test run operation 01 WK Serviced manually 1/ 25/ 18 Pumps in good conditionP Pumps
T'3 Tank Agitators Performed operation 01 WK Serviced manually 1124118 In good condition
D) Sampling Rack System
1 Sample Coolers Visual inspection 01WK Performed inspection 1/ 22118 In good condition
Le end:9
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
Malaya- 1] Page 10 of 10
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
w —-- .__
j
1
si
j
if
1' I11G' S 1" 1iF
1
4
Ii
D (o f (. U l. t U O . x
iUU (=. o U U 1(= U J ; ' : ;
0Q 0 0 0C f
1
i Malaya Thermal Power Plant
Unit No. Z if
i
January 22 N Z8, Z018
i
1T
1
MALAYA THERMAL POWER PLANT
w___.___._____-__ _' w__________ _____.__ ,____.___________ i
i
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Marin SeirviceMalaya- 2 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work ActiVities Frequency Work PerformedDate
RemarksPerformed
A) Boiler Proper
1) Boiler DrumVisual Ins ection 01 MO None 1123118 '
Unit on economy shutdownBoiler Tubes P No abnormality ,
2) Boiler Casing Visual Inspection 01 MO None 1123/ 18 "Unit on economy shutdownNo abnormality ,
3) Burned Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure
01 MO None 1/ 23/18 _No abnormality
4 Ins ection Door Visual Ins ection 01WK None 1/ 23/18 'Unit on economy shutdown
p p No abnormality '
B) Boiler Auxiliaries
Unit on economy;shutdown1) Air Preheaters 2Al2B Visual Inspection 01M0 None 1/ 23/18 - Cold end heating;elements
deteriorated
Inspection of gas leakages 01 MO None 1/ 23/18 "Unit on economy shutdown
B No abnormality
Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 MO None 1/ 23/18
No abnormality '
3) Air& Gas Ducts and Unit on economy' shutdownE Expansion Joints
Visual Inspection 01 MO None 1123118 _Gas leak at expansion joint.
R
4) FDF 2A126 Visual Inspection 01 MO None 1123/ 18 'Unit on economy shutdown
No abnormality 15) GRF Visual Inspection 01 MO None 1123118 '
Unit on economy shutdown
ENo abnormality ;
P 6) GRF Breeching Duct Unit on economy shutdown
A, Expansion JointVisual Inspection 01 MO None 1/ 23/18 _
No abnormality '
R Inspection of expansion Unit on economy shutdownjoint
01 MO None 1123118 _No abnormality ' y
1 M7) FOH 2A/2B Visual Inspection 01 MO None 1/ 23118 "
Unit on economy shutdownE No abnormalityN Unit on economy' shutdownT: 8) MFOP 2AI2B Check oil leak 01 MO None 1/ 23/18 _
Pump 2A wl sligth oil leak
Visual Inspection 01 MO None 1/ 23/18 " Unit on economy shutdownNo abnormality :
9) MFO Booster Pump# 3 Visual Inspection 01 WK None 1/ 23/ 18 ' Unit on economy shutdownNo abnormality
10) Retractable Unit on economy shutdownSootblower
Visual Inspection 01WK None 1/ 23/ 18 _No abnormality
11) Dust Collector andVisual Inspection 01M0
DCH B5 repair of rotary1/ 23/ 18 "
Unit on economy shutdownAsh Handling System feeder valve& casing Repair finished
Urnt on economy shutdown12) Gas Ducts and Repair in progress
Breeching DuctVisual Inspection 01M0 DC outlet gas leak repair 1/ 23/ 18 _
Damaged inside insulation&
deteriorated casing;
13) Boiler Valves/ Unit on economy shutdown
Safety Va l vesVisual Inspection 01M0 None 1/ 23/ 18 - MS drain motorized valve
leaking thru seat. .
Malaya-2] Page 1 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 22— 28, 2018
Dept . , Equipmenf Work Activities Frequency Work Perforined ; Dafe
RemarksPerformed
Visual Ins ection14) Pipe Hanger/
01 M0 None 1/ 23/ 18 ' Unit on economy shutdownB-; Hydrauhc Snubber P No abnormality
Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 MO None 1/ 23/18 _No abnormality ;
Repair of Atlas Copco No.E:: 16) Compressor( Atlas Unit on economy shutdownR`' Copco Nos. 1, 2;3,4)
Visual Inspection 01 MO 3 due to low disch. 1123/ 18 _Repair finished .
pressure
D 17) Sump pump Visual Inspection 01 MO Boiler Sump pump repair 1/ 23/18 'Unit on economy shutdown
E . Repair in progress
p?, Unit on economy shutdownT, 18) Smokestack Visual Inspection 01 MO None 1/ 23/ 18 - With corrosion at outer shell
plate and structural support
A) Turbine-Generator
Monitoring of noise and1) Turbine Rotor 01WK N/A Unit on economy sfiutdowntemperature
IVibration test 01 MO N/ A Unit on economy shutdown
2) Turbine Valves Check leakages 01 WK N/A Unit on economy sliutdownI
Ins ection of Insulation and Ins ection of insulation& Insulation and cladding arecladding
01WKcladding
1/ 24/ 18intact
3) Casing, Piping and Check leakages01 WK N/ A Unit on economy shutdown
T Lube 0il System Oil& steam)
Requested Turbine oilTest results are within specified
R Check oil condition 01 MO analysis report data from 1/ 24/ 18limits as per TBN oil analysis
B' ' Chemical Department report no. ChemlEnv-2018- 01-I. ; 002
N `; Inspection of insulation&
EInspection of Insulation&
01WK cladding of HIP Turbine& 1/ 24/ 18 nsulation and cladding are
cladding intact
connecting pipes
Checked of pump casingp
4) Seal Oil Vacuum Pump Check leakages 01 WK 1/ 24/18 No leak found ;and piping for leak
E Checked of pump casing
p 5) Seal 0il Pump Check leakages 01 WKand piping for leak
24/ 18 No leak found :
A
R Vibration test 02WK N/ A Unit on economy stiutdown
IME :
Inspection of internal parts 03M0 N/A Urnt on economy shutdown
NT
B), Turbine Auxiliaries
1) TD-BFP& BPCheck leakages( Oil, steam,
01WK N/ A Unit on economy sliutdownwater)
Temperature trending 01 MO N/A Unit on economy sh utdown
Vibration test 01 MO N/A Unit on economy stiutdown
Requested Turbine oilTest results are within specified
Check oil condition 01 MO analysis report data from 1/ 25/ 18limits as per TBN oil analysis
Chemical Departmentreport no. ChemlEnv,-2018-01-
002 a
Malaya- 2] Page 2 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive M 'y aintenance Activities
Period. Covered: January 22 28, 2018
De t E w inent. Work Activities . Fre uenc Work PerformedDate
Remarks.P ,;. q p. q YPerformed
2) MD- BFP& BPCheck leakages
01 WK N/ A Unit on economy shutdownOil, steam,& water)
Vibration test 01 M0 N/A Unit on economy shutdown
Requested Turbine oilTest results are within specified
Check oi l condition 0 1 M O ana lysis report data from 1/ 25/ 1 8limits as per TBN oif analysis
Chemical Department report no. ChemlEny-2018- 01-
3) Condensate Pump Check leakages
2A& 26 Oil& water) 01 WK N/ A Unit on economy shutdown
Vibration test 01 MO N/A Unit on economy shutdown
4) Circulating' Water Pump Check leakages
2A& 2B Oil& water) 01 WK N/A Unit on economy shutdown
Vibration test 01 MO N/A Unit on economy shutdown
Temperature trending 01 M0 N/ A Unit on economy shutdown
T . . 5) House Seryice CloseU ` Cycle Pump,2A, 2B, 2C
Check leakages01 WK N/A Equipment not in service I
R ( HSCCP) Oil& water)
rB
Vibration test 01 MO N/ A Unit on economy shutdown
NDismantling& replacement of
E 6) Raw Water Pump Check leakages 1/ 22/ 1801WK inboard& outboard bearings In Progress
2A& 2B Oil& water) 1/ 26/18due to high vibration
D Vibration test 01 MO N/ A Unit on economy sHutdownE
7) Screen Wash Pump Check leakagesI
P 01WK Checked pump shaft sealing 1/ 25/18 Minimal packing leak
r2A& 26. Oil& water)
A .
R 8) Main CondenserCheck leakages
01 WK N/ A Unit on economy shutdownT
Steam& water)
9) Low Pressure Heater Check leakagesM 01 WK N/ A . Unit on economy shutdownE
1A, 1B, 2,& 3 Steam& water)
N Temperature trending 01 MO N/ A Unit on economy shutdownT
10) High Pressure Heater Check leakages
5, 6,& 7 Steam& water)01 WK N/A Unit on economy shutdown
Temperature trending 01 MO NIA Unit on economy sfiutdown
11) Heaf Exchangers Check leakages
Flate Typ,e 2A, 26, 2C ( Steam& water)01 WK N/ A Unit on economy shutdown
Performance test 01 WK N/A Unit on economy sliutdown
Cleaning of cooling plates06M0 N/ A Unit on economy stiutdownand thermo filter
12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy sliutdown
Check stem/ bushing Checked condition of valve01M0 1/ 25/ 18 All in good condition
lubrication stem lubricant
Insulation& cladding 01WKChecked condition of
1/ 25/18 All in good conditioninsulation& cladding s
13) Traveling Screen and Inspection of main drive Checked condition of mainTrash Bar gears and chain
01ANdrive gears and chains
1/ 25/ 18 No abnormalities observed
Malaya-2] Page 3 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 22 28, 2018
Dept ,' , Equipment Work Activities Frequency Work PerformedDate
RemarksFerformed
125VDC Storage batteryinspection, check electrolyte
Batteries, Chargers, level, integrity of battery
Silicon Dropper Vital Equiptment Inspection 03M0rack& terminal connections,
1/ 26/ 18 completed
total Battery Voltage=136.4 V DC
125VDC Battery charger 2Ainspection of chargingvoltage and current
1/ 26/ 18 completedAC Input= 490V AC, DC
Output= 136.5 V DC
LEAD), I= 19 Amp
125V DC Battery Charger1/ 26/ 18 completed
2B inspection
ECMWO M217 438 Batterycharger 26 control circuit 1/ 26/ 18 in progress
Echeck and repair
C
T 125V DC Ground inspection,
R Pos. to Ground= 64. 1 VDC, 1/ 25/ 18 completed
Neg. to Ground= 72. 1 VDC
Silicon Dropper inspection
A and cleaning
ViN= 136.3 V DC, 1/ 26/ 18
our= 123.9 V DC,
p,. our=14 Amp
E- 220 VDC UPS Storage
P battery inspection, checkA specific gravity, electrolyteR level integrity of battery rack
1/ 26/ 18 completed
T terminal connections, V=M 225.9 VDC, I= 34.9 Amp.E
N 12V DC Storage Batteries
T; Diesel Generator insp., 1/ 25/ 18 completedV= 26.76VDC,
I= 0. 1 Amp
12V DC Storage Batteries
Fire Engine inspection,1/ 25/ 18 completed
V= 25.67VDC,
I= 0. 1 DC Amp
Batteries and Chargers= 1/ 22/ 18~ completed
123V DC/ 133V DC 1/ 28/ 18
AVR Room Temperature& 2 18
AVR Condition base PM check 01 DA alarm= 28°C, 28$
completed
Humidity= 50%
30MM4 ACB temperature 2ti$
30MM4 ACB Condition base PM check 01DA ( insulator and contact) 28$
completed
Q1B= 28/28°C
Malaya- 2] Page 4 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
i
Malaya- 2 Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Date ` Dept Equipment: Work Activities Frequency Work Performed Remarks
Performed
Transformer temp., oil level 1/ 22/ 18—Transformer Condition base PM check 01 DA &
alarm routine inspection 1128/ 18completed
CMWO M218 010 Main TR 2
exhausted silica gel 1/ 23/ 18 completed
E replacement
M2 Mixed Bed motor
E 4160/480V Motor Vital Equipment Inspection 03M0 inspection, functional test 1/ 25/ 18 completed
indivitlual current monitoringT
Cathodic protection individualR : Cathodic,Protection Vital Equipment Inspection 03M0 1/ 26118 completed
anode IR test
M2 protection relayProtection Relay Condition base PM check 01 DA in progress
A . calibration, insp.& cleaning
S2 Transformer overcurrent1/ 25/ 18 completed
relay
BPH Emergency Feed TR1/ 25/ 18 completed
overcurent relayBPH Emergency Feed TR
1/ 26/ 18 completed
relay- 4 units
Check Module Status
I 1 M2 INFI- 90 SystemMonitoring of M2 Distributed
01 DA 'Check Power Supply 1122118
Modules status areNormal
NControl System Check Loop Communi- 1/ 28/ 18
Scation
T. Simulation& travel test of M2:R a) BMS
12 Igniter Guns
M 12 Igniter Oil Valve M2 Burner Management
E 12 Igniter Purging Valve System simulation
N M2 Instrument 12 Atomizing Stm Valve M2 By- pass System travel Results of control simulation2 01WK 1/ 23/ 18
T Preservation Activities 12 Upper Main Oil Gun test/ simulation are good
g 12 Lower Main Oil Gun Travel Test of local Control
12 Main Oil Valve Valves and Dampers
12 Air Register
b) 70 Control Valves
c) 15 Dampers
Clean Controllers, ControlN °
valves& TransmittersT
Preventive Maintenance of Check& adjust control airR M2 Controllers,
13 controllers, supply/ local indicatorp 3 Control Valves&
17 control valves& 01 MO _
Check sensing line, fittings1/ 23118 Equipment in good condition
Transmitters19 transmitters cable termination
S Confirm good instrument
condition.
0P
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1123/ 18 MotodAH elements nins smoothly
E .
R' 2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 1123118 MotodAH elements Nns smoothlyIA
TAir Heater Guide Bearing3Oil Pump 2A
Test run 01 WK On serviced for 5 minutes 1/ 23118 Motodpump run smoothly
o
N4
Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothlyS Oil Pump 26
Malaya- 2] Page 5 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered; January 22 28, 2018
Dept
1
Equipment Work Activities Frequency Work PerformedDate
RemarksPerFormed
5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyOil Pump 2A
6Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyOil Pump 26
M- BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smoothty2A
aBBFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothly
9 T-BFP Oil Vapor F ctractor Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodfan run smoothly
10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothly
11T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/18 Motodpump run smoothlyOil Pump
Z , T-BFP,Motor SpeedTest run 01 WK On serviced for 5 minutes 112311 S Motorlgear run smoothly
P Changer
E
R 13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 1123/ 18 TBFP turned smoothly
IAT 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly
I
15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 23/ 18 Motodpump run smoothlyN
S Emergency Bearing Oil16Pump
Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothly
DE 17 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 23/18 Motodpump run smoothlyPA Main Turbine Tuming GearR $ Motor
Test run 01WK On serviced for 35 minutes 1/ 23/ 18 Turbo-gen set turned smoothly
T
M 19 H. P,U.. 2A Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly
E
N 20 H. P.U. 2B Test run 01 WK On serviced for 5 minutes 1123/ 18 Motorlpump run smoothlyIT
21 H. P.U. Blower Test run 01WK On serviced for 5 minutes 1/ 23/ 18 Motodfan run smoothly
22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair
Control Air Dryer23 Test run 01 WK On serviced for 35 minutes 1/ 23/ 18 No abnormalities observed
Van Air) 2A
24Control Air Dryer
Test run 01 WK On serviced for 5 minutes 1123/ 18 No abnormalities observedVan Air) 26
25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1123118 Easily rotated
26 Forced Draft Fan 26 Rotate 180° 01 WK Manually rotated 1123/ 18 Easily rotated
27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated
Malaya- 2] Page 6 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
f
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated
29 Main Fuel Oil Pump 2B Rotate 180° 01WK Manually rotated 1123118 Easily rotated
Motor Boiler Feed Pump a30 Rotate 180 01WK Manually rotated 1123/ 18 Easity rotated
Motor Boile Feed Pump a31 2
Rotate 180 01WK Manually rotated 1123/ 18 Easily rotated
Motor Boiler Feetl Pump a32
2B1Rotate 180 01WK Manually rotated 1123/ 18 Easily rotated
332B2
r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 23/ 18 Easily rotated
34 T- BFP Booster Pump Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated
0
P 35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1I24/ 18 Easily rotatedE
R.
A36 Scanner Fan 2B Rotate 2 tums 01WK Manually rotated 1/ 24/ 18 Easily rotated
T
37 Screen Wash Pump 2A Rotate 2 tums 01WK Manually rotated 1/ 24/ 18 Easily rotated
0
N 38 Screen Wash Pump 2B Rotate 2 turns 01WK Manually rotated 1/ 24/ 18 Easily rotatedS
39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 24/ 18 Easily rotated
House Service CloseE 40 Cycle Pump 2A
Rotate 180° 01 WK Manually rotated 1l24/ 18 Easily rotated
P
A 4 House Service Close
Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotatedR Cycle Pump 26
T House Seryice Close
M42
Cycle Pump 2CRotate 180° 01WK Manually rotated 1/ 24118 Easily rotated
E
N 43 Raw.Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotated
T
44 Raw Water Pump 2B Rotate 180° 01 WK Manually rotated 1/ 24118 Easily rotated
45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 24118 Easily rotated
46 Fuel Oil Booster Pump# 2 Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotated
4
47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 1/ 24/ 18 Easily rotated
48 culating Water Pump 2 tums 01 WK Manually rotated 1/ 25117 Easily rotated
49 Circulating Water Pump 2 tums 01 WK Manually rotated 1/ 25117 Easily rotated2B
50 Condensate Pump 2A 2 turns 01WK Manually rotated 1/ 25/ 17 Easily rotated
Malaya-2] Page 7 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Mala a- 2 Preventive Maintenance ActivitiesY
Period Covered: January 22 28, 2018Date
Dept Equipment Work Activities ' Frequency Work Performed Remarks .Performed
51 Condensate Pump 26 2 turns 01WK Manually rotated 1/ 25117 Easily rotated
52 Travelling Screen 2A Test run 01 WKOn service for complete
1125117 No abnormality observed0 cycle
P 53 Travelling Screen 2B Test run 01 WKOn service for complete
1/ 25/ 17 No abnormality observedE cycle
A 54 Travelling Screen 2C Test run 01 WK cle
Nice for complete1/ 25/ 17 No abnormality observed
T On service for complete55 Travelling Screen 2D Test run 01 WK
cycle1/ 25/ 17 No abnormality observed
On service for completeN 56 Travelling Screen 2E Test run 01WK
cycle1/ 25/ 17 No abnormality observed
S
t 57 Travelling Screen 2F Test run 01 WKOn service for complete
1/ 25/ 17 No abnormality observedcycle
58 Travelling Screen 2G Test run 01 WKOn service for complete
1/ 25/ 17 No abnormality observedcycle
A). M- 2 Sampling Rack
C .
H 1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 26/18 Coolers still in good condition
ERefrigeration System Performed test run
M 2' 01WK Serviced manually 1/ 23/ 18 Pump still in normai,conditionCooling Pump operation
B) Chemical Injection System( M- 2)
E fChemicai Injection Agitation of chemical Injection Tanks in good
N Tanks , solution01WK Performed Agitation 1/ 22/18
condition
Chemical lnjection Performed test run Pumps still in normal
Pumps operation01WK Serviced manually 1/ 27/18.
condition
Performed test run
p. 3 Tank Agitatorsoperation
01WK Serviced manually 1122118 In good condition ?
E
p C) M- 2 Condenser Leak Detector SystemT
Performed test run Pumps still in normal1 Sampling Pumps
operation01WK Serviced manually 1/ 25/ 18
condition
I,Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0= Every 6, months01AN- Once a year
Malaya- 2] Page 8 of 8
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
7
elR
e -:" ,. -. -s. . . ,. .. , : s . .... '
i
G
t
I
4
t
r
p
tf
1fF
1
4 f
tt 1
y " 1
4
s1fiF {
j)
f
yY 1 fi: 0` a:;
a
i1 ;: w.....
I a( a Therr l P vver Plan YCornrnon a slities i
J nu ry 22 2, 20 .
t
F: k `•`
MALAYA THERMAL POWER PLANT
f :
V
r
S j`
A
t
f. . v a._.__.._.,.,... . s..... w.a.__..... J... v,.._.... w«._.__,._..__._..... w.... ...- w,.._,„.. ww.._.._..-...-a.._,.. Y...
r....._.....V...__e.._.,. . Y-..._... v,.........,,.._..---•..a...., v_{
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
F
l
Y
Marine ServiceCommon Facilities Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept `, . Equipment Work Activities Frequency Work Performed .Date _
RemarksPerformed
A) Organo Demineralizing Plant
1) Filtered Water; Raw Check piping& shaft sealing
Water, Backwashing, Check leakages for leaks of Raw water,
Degasifier& Demi- Oil, water& chemical) 01 WK
backwashing, de- gasifier& 1/ 22/98 No leak found
neralized Pumps demineralizes pump i
2) Deepwell Pump Test run& capacity test of Capacity test result!1, 2, 3,& 4 Capacity test 01 MO
DWP# 42y 8
DWP 4= 315 GPM`
Purging of discharge line 01 MO Purging of discharge line 1/ 22118 Finished
3) Blowers and AgitatorsCheck gearbox for abnormai
01 WKCheck gearbox for unusual
1/ 22118 No abnormalities foundsound sound
4) Chemical Injection Check leakages Check pump casing, pipingPumps Oil, water& chemical)
01 WK &flanges for leaks
1/ 22/ 18 No leak found
B) Samyang Demineralizing Plant
1) Reverse Osmosis HighCheck leakages Check shaft sealing for
T ' Pressure, Water Transfer& 01 WK 1/ 23/ 18 No abnormalities found
Cleaning PumpOil, water& chemical) leaks
R 2) Micro Filter and Checked shell& connectmgB Coa ulator Tanks
Visual Inspection 01 WKpipes& valves
1/ 23/ 18 No abnormalities found
3) Chemical injection Check leakages Check shaft sealing forN Pum s Oil water& chemical
01WKleaks
1/ 23/18 No leak found
E C) Waste Water Treatment Plant
p 1) Abnormal Waste Water,
E: Normal Waste Water,
Clarified Water, Pressure Check leakages Check bearing housing&PFilter Backwash, A/C Filter ( Oil, water& chemical)
01 WKshaft seal for leakage
1/ 24/ 18 No leak found
ABackwash Sludge Transfer i
RPum s
T2) Tank Agitators& Check gearbox for abnormal Checked gear box for
M 01 WK 1124/ 18 No abnormalities observed
ESurface Aerators sound abnormal sound& oil leaks
3) Polymer DissolvingN
TankVisual Inspection 01 WK Check condition of outer shell 1/ 24/ 18 In good condition
TCleaning& painting of outersh e l l
01AN Cleaning of housing 1/ 24/ 18 In good condition
Check shaft sealing for4) Chemical Injection Check leakages leaks
Pumps Oil, water& chemicai) 01 WK _
Check gearbox for unusual1/ 24/ 18 No abnormalities found
sound
D) Intake Channel
Check condition of fish net, Visual inspection of fishnet, Collapsed primary Bamboo1) Trash Barrierbamboo raft& steel barrier
01WKbamboo& steel barrier
1/ 25/18barrier
E) Overhead Crane
1) Machine Shop TOYO Check wire rope lubrication Visual inspection of wire01AN 1/ 25/ 18 No abnormalities observed
Hoist 15- tonner and hooks rope and hooks
Change main drive braking01AN
Check main braking system1/ 25/18 No abnormalities observed
system and components
Inspection of railing and01AN
Visual inspection of railing1125/ 18 No abnormalities observed
wheels and wheels
Common Facilities] 10f 3
II
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
DWP and Sump Pump Vital Equipment Inspection 03M0 PmP&Submersible sump 1/ 25/ 18 completed
Spare Submersible sumpCondition base PM check 01DA pump newly rewind low 1/ 26/ 18 in progress
winding IR check& repair
Plant lighting system1/ 22/18
Plant Lighting Condition base PM check 01DA preventive maintenance,28$
completed
repair and monitoring
M1 9th flr lighting fixturerepair& busted lamp 1/ 22118 completed s
replacement
MWR18 032 Clinic busted1122118 completed
lamp replacementMWR18 027 M1 Unit( 9 area)
1/ 22/ 18 completedbusted lamp replacement
MWR18 040 M1 Boiler( west)
E area busted lamp 1/ 23/ 18 completed
L : ' replacement
E MWR18 034 ODP/SDP/ Fuel
Control Room area busted 1/ 24/ 18 completed i
T. lamp replacementR MWR18 043 Main Whouse
busted lamp replacement1/ 25/ 18 completed
MWR 18 045 Swgr. RWPA
2Al2B area busted lamp 1/ 26/ 18 completed
replacement
I
Preventive maintenance,
EPower Supply/Fans/ C0 Condition base PM check 01 DA inspection& repair of power 28/8 completed
supply, fans& COP
Communication and Communication& Computer 1/ 22/ 18
R.: computerCondition base PM check 01DA
system preventive maint. 1128/ 18completed
T Intemet connection speed 1/ 22118— completed
M test and monitoring 1128/ 18
E MWR18 037 PEOS Konica
N : Minolta printer black toner 1/ 23/18 completed
T refilling
Dormitory internet connection1/ 24/18 completed
set-up
MWR18 041 I& C Lab/
EV Centeno PC internet 1/ 26/ 18 completed
connection installation
MWR18 046 P& GA Konica
Electrical Materials& Parts PR of Materials and Parts 01 DA Minolta printer black toner 1/ 26/ 18 completed
refilling
PR document preparations 1/ 22/18— completed
and monitoring 1/ 28/ 18
I ' M1 Protection relay 1122/ 18— in progress
calibration result preparation 1/ 28/ 18
CMWO and MWR weekly 2$accomplishmentreport
28$ completed
preparation
Common Facilities] 2 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)
Common Facilities Preventive Maintenance Activities
Period Covered: January 22 28, 2018
Dept Equipment Work Activities Frequency ' Work PerformedDate
RemarksPerformed
M11M2 Preventive1/ 22/ 18
E Maintenance and report completed
1
1/ 28/ 18L nrpnaration
EM1/ M2 equiment history 1/ 22/ 18—
updating 1/ 26/ 18completed
ITa
R Weekly acomplishment 1/ 22/ 18— com leted
report 1126/ 18 P
IA
Weekly progress report 1/ 26/18 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months
t 06M0- Every 6 months01AN- Once a year
i
t
i
i
1 i
1Common Facilities] 3 Of 3
for Proj
ect R
eferen
ce N
o. 20
18-P
B-OMSC-M
TPP-007-0
1 (SBB N
o. 2)