AGIA! - psalm.gov.ph for psalm/2018_05/… · Malaya-1 Preventive Maintenance Activities Period Covered: January 1 7, 2018 Dept Equipment Work Activities Frequency Work Performed

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Do cum ent Cont ro l No. OPCEO- 18-02- 112 (' 3' i

Release/ Receipt Date: 15- Feb- 18 Time: 11: 04 By : cath N/ Ai

Due Date: Time: By : N/ A i

Purpose: ForSignature Forinstruction Meeting/ Event

For Clearance For Information

To/ From: INTERNAL :

EXTERNAL: STX C l p UIy C

Subject: STX letter re: Weekly Preventive Maintenance Report for January 2018

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Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985-6785' 986- 1730! E-mail: stxmalaya@yahoo. com

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Ref. No. STXMTP- 1802-027 February 6, 2018

TQ Power SectorAssets& Liabilities Management Corporatian

Quezon Avenue Corner BIR Road Diliman, Quezon City

ATTNMc ARNOLD C. FRANCISCO

SUBJECT : WEEKLY PREVEiVTIVE MAINTENANCE REPORT FOR JANUARY 2018

Dear Mr. Francisco,

Submitted herewith is the Compilation of Weekly Preventive Maintenance Report

conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the '

month of January 2018. This report covers the period from January 1, 2018 to January

28, 2018.

This weekly compiiation report includes the significant works perfonned, repairs done

and related findings respective to the plant equipment listed.

For your informatiori and reference.

Best regards,

RECEIVED BY:

Mu Youn Kim

Plant ManagerName& Signature Date

STX Marine Service Co., Ltd.

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Marine Servi eBrgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:{ 632)985-6785' 986- 9730/ E-maii: [email protected]

Ref. No. STXMTP- 1802-027 ek r a ys;; p, .po, vcK se'... .•

b1ANAGLMENT C.ORP01tn1' tON

TOo r cE or T F ,.,,,,<,.. „ ,..

Pawer SectorAssets& Liabilities Management Corporappp c. --"' kF" C Eai j i ij

Quezon Avenue Corner BIR Road Diliman, Quezon City ,..r ' ;.

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ATfNMr.ARNOLD C. FRANCISCO

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SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR JANUARY 2018

Dear Mr: Francisco,

Submitted herewith is the Compilation of Weekly Preventive Maintenance Report

conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the

month of January 2018. This report covers the period from January 1, 2017 to January

28, 2018.

This weekly compilation report includes the significant works perfonned, repairs done

and related findings respective to the plant equipment listed.

For your information and reference.

Best regards,

Mu Youn Kim

Plant Manager

STX Marine Service Co., Ltd.

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1. 0 JANUARY 2018

1

1. 1 Week 1 ( January 1 N 7, 2018) 1. 1. 1 Malaya Unit 11. 1. 2 Malaya Unit 21. 1. 3 Common Facilities I

1. 2 Week 2 ( January 8 N 14, 2018)i

1. 2. 1 Malaya Unit 11. 2. 2 Malaya Unit 21. 2. 3 Common Facilities z

j1. 3 Week 3 ( January 15 N 21, 2018) i

1. 3. 1 Malaya Unit 1 j I

f 1. 3. 2 Malaya Unit 21. 3. 3 Common Facilities i

1. 4 Week 4 ( January 22 N 28, 2018) 1. 4. 1 Malaya Unit 11. 4. 2 Malaya Unit 2

f' ' 1. 4. 3 Common Facilities

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Marine Service1

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Malaya Thermal Power Plant ;January1 7, 2018

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Consolidated by PEOS

B. R. TROPICALES E. C. DADIOS III

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS I

1 7

E. M. ON J. V, P, III P. A. CARRE05 E. . C NTENO A.A. BOLORON D. C. VILLAR

i 'l MALAYA THERMAL POWER PLANT j

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Marine Serv ce

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1Malaya Thermal Power Plant

Unit lo. 1

January 1 N 7, 2018

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1 ' MALAYA THERMAL POWER PLANT I

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tMarine Service

Malaya- 1 Preventive Maintenance Activities

Period Covered: January 1 7, 2018

Dept ' Equipment Work Activities Frequency Work PerformedDate .

RemarksPerformed

A) Boiler Proper

9) Flash Tank/ Unit on maintenace shutdown

Boiler TubesVisual Inspection 01M0 None 1/ 3/ 18 _

No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 3118 -Unit on maintenace shutdown

No abnormality

3) Burner/ Observation Visual inspection of01 MO None 1/ 3118 '

Unit on maintenace shutdown

Port/ Sealing enclosure No abnormality `

4) Inspection Door Visual Inspection 01 MO None 113/ 18 'Unit on maintenace shutdown

No abnormality

B) Boiler Auxiliaries

AlH 1A& 1 B repair of Unit on maintenace shutdown

1) Air Preheaters 1A/ 16 Visual Inspection 01M0 loose elements& 1/ 3/ 18 - Loose Hot End Elements

balancing Repair finished

B2) SCAH 1A116 Visual Inspection 01 M0 None 1/ 3/ 18 '


p No abnormality

Unit on maintenace shutdown3) Air& Gas Ducts and

Visual Inspection 01 MO None 1/ 3/ 18 - Expansion joint frame

E Expansion Joints

deteriorated ,

RUnit on maintenace shutdown

4) Expansion Joint Visual Inspection 01 MO None 1/ 3118 - Expansion joint frame

tp deteriorated

E 5) FDF 1A/ 16 Visual Inspection 01WK None 1/ 3/ 18 'Unit on maintenace shutdown

p No abnormality :

A Unit on maintenace shutdown

R6) GRF Visual Inspection 01M0 None 1/ 3/ 18 _

No abnormality ;tT

Unit on maintenace shutdownM 7) GRF Lube Oil Pump Visual Inspection 01 M0 None 1/ 3/ 18 _

No abnormality È .N 8) GRF Breeching Duct/ Unit on maintenace shutdown

ITExpansion JointVisual Inspection 01M0 None 1/ 3/ 18 _

No abnormality ,

9) MFOP 1A/16 Visual Inspection 01M0 None 1/ 3/ 18 'Unit on maintenace shutdown

No abnormality

10) Light Fuel Oil Pump Visual Inspection 01 MO None 1/ 3/ 18 'Unit on maintenace shutdown

No abnormality

11) FOH 1A/ 16 Visual Inspection 01WK None 1/ 3/ 18 'Unit on maintenace shutdown

tNo abnormality

12) RetractableVisual Inspection 01 WK None 1/ 3/ 18 '


Sootblower No abnormality'

13) Boiler Valves/ Visual Inspection 01 WK None 1/ 3/ 18 '


Safety Valves No abnormality;

14) Gas Ducts and Unit on maintenace shutdown

BreechinVisual Inspection 01M0 None 1/ 3/ 18 _

No abnormali '

15) Dust Collector& Unit on maintenace shutdown

Ash Handling SystemVisual Inspection 01 MO None 1/ 3/ 18 _

No abnormality16) Pipe Hanger/ Unit on maintenace shutdown

Hydraulic SnubberVisual Inspection 01 MO None 1/ 3118 _

No abnormality

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Dept Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed


17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 3/ 18 - Corroded tube stub at mud

drum.

18) Fuel Oil Tanks Visual Inspection 01WK None 1/ 3118 'Unit on maintenace shutdown

B •MFOT#2

Corroded outer shell

MFOT#3 Check dewatering pump 01 WK None 1/ 3/ 18 'Unit on maintenace shutdown

No abnormalityL 19) Booster Pump Unit on maintenace shutdown

E Nos. 1 & 2Visual Inspection 01WK None 1/ 3/ 18 _

No abnormalityR Unit on maintenace shutdown

20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 3/ 18 - Repair in progress/ awaitingparts.

Unit on maintenace shutdownE 21) Sump Pump Visual Inspection 01WK None 113/ 18 _

No abnormalityP

T Unit on maintenace shutdown

22) Smokestack Visuai Inspection 01 MO None 1/ 3/ 18 - With corrosion at outer shellplate& structural support •

23) Scanner FanVisual Inspection 01 MO None 1/ 3/ 18 '


1A& 1B No abnormality

A) Turbine-Generator

1) Turbine Rotor Monitoring of noise& 01WK NIA

Unit on maintenance

temperature shutdown

2) Turbine ValvesCheck leakages 01 WK NIA

Unit on maintenance

HP/ IP SV, HP/ IP C1n shutdown

Inspection of Insulation and01WK

Checked insulation and1/ 2118 Good condition

T cladding cladding

U 3) Casing, Piping and Check leakages Unit on maintenance

R Lube Oil S stem01WK N/A

y Oil& steam) shutdown

BVibration test of lube oil

01 MO N/AUnit on maintenance

pumps( AOP, JOP, EBOP) shutdown

IN

E 4) Seal Oil Vacuum Pump Check leakages 01 WKChecked pump casing and

112118 No leak foundpiping for leaks

p Checked pump casing and5) Seal Oil Pump Check leakages 01 WK 1/ 2/ 18 No leak foundE piping for leaks

AB) Turbine Auxiliaries

R Check leakages Unit on maintenanceT

1) TD-BFP& BP 01WK N/ AOil, steam,& water) shutdown

M

E . Temperature trending 01 MO NIAUnit on maintenance

Nshutdown

T 2) MD- BFPCheck leakages

01WK N/AUnit on maintenance

Oil, steam,& water) shutdown ;

Temperature trending 01 MO N/ AUnit on maintenance

shutdown

I3) Condensate Pump Check leakages

01 WK N/AUnit on maintenance

1A& 1B Oil& water) shutdown

Temperature trending 01 MO NIAUnit on maintenance

shutdown


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Malaya-1 Preventive Maintenance Activities


Date. .Dept Equipment Work Activities ` Frequency Work Performed Remarks

Performed

4) Circulating Water Check leakages01 WK N/ A

Unit on maintenance

Pump 1A& 16 Oil& water) shutdown

Temperature trending 01 MO NIAUnit on maintenance

shutdown

5j House Service Close Check leakages Checked bearing housingCycle Pump 1A, 16, 1 C ( Oil& water)

01 WKand shaft sealing

1/ 2/ 18 Slight packing leak

6) Raw Water Pump Check leakages01 WK N/ A

Unit on maintenance

1A& 16 Oil& water) shutdown

T 7) Screen Wash Pump Check leakages Unit on maintenance1A, 16, 1C Oil& water)

01WK NIAshutdown

R8) Hydroveyor Pump

B 1A& 1 BCheck leakages 01 WK N/A Equipment not in service

No tube leak foundN: 9) Main and Auxiliary Check leakages Hydrotest of condenser

E Condensers Steam& water)01 WK

tubes and shell1/ 3/ 18 - Leak on condenser neck

manhole cover

10) Low Pressure Heater Check leakages Unit on maintenance01WK N/A

E 1, 2,& 3( LPH) Steam& water) shutdown

P11) High Pressure Heater Check leakages

01WK N/ AUnit on maintenance

A5A, 56, 6A,& 66 Steam& water) shutdown

R 12) Plate Type HeatCheck leakages 01 WK NIA

Unit on maintenance

TExchangers 1A& 1B shutdown

M Performance test 01 WK N/AUnit on maintenance

E shutdown

N ` 13) Major Valves& Unit on maintenance

T PipingCheck for packing leak 01 WK N/A

shutdown

Checked condition of valveInsulation and cladding 01WK

insulation& cladding1/ 3/ 18 All in good condition

14) Traveling Screen and Check for corroded casing Inspection of housing and Thinned& corroded frames.

Trash Bar plates02WK

frames1/ 3/ 18

Can be done during uniYs 0/HInspection of basket carrier Thinned and corroded side

Inspection of chain links 02WKchain side bars

1/ 3/ 18bars of TS# 4 and,# 5

Check for deformed trash01 MO

Checked trash bars1/ 3/ 18

Thinned& corroded within the

bars Upper portion only) normal water level line.

Batteries, Chargers, 125V DC Storage Battery

Silicon Dropper Condition base PM check 01DAinspection, 1/ 1/ 18~

completedV=135.6 V DC, 1R/ 18

I= 10AmpE

125V DC Battery Charger 1A1/ 1/ 18—

Einspection,

completed ,AC Input= 490V AC, 1/ 7/ 18

DC Output= 135. 7 DC( LAG) ITR 125V DC Battery Charger 1 B

inspection, 1/ 1/ 18~ completed

AC Input= 490V AC, 1/ 7/ 18

A DC Output= 135.9( LEAD)

L Silicon Dropper inspection

and cleaning1/ 1/ 18—

ViN= 135. 6 V DC,1/ 7/ 18

completed

Vo T= 125.5 V DC,

ouT= 16 Amp


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Period Covered: January 1 — 7, 2018

DateDept Equipment Work Activities Frequency Work Performed Remarks

Performed

220V DC UPS Storage

Battery Inspection, 1/ 1/ 18 completed

V= 221. 0 VDC, 1/ 7/ 18

I= 35. 6 Amp.

M1/ M2 UPS Battery Charger1/ 3/ 18 completed

output tie breaker installation

24VDC Battery charger 1Ainspection,

AC Input= 491VAC 1/ 1/ 18 completed

A= 26.57 VDC, 1l7/18

61 = 13. 24 VDC,

B2= 13.42 VDC

Batteries and Chargers= 1/ 1/ 18 completed

E 123V DC/ 133V DC 1/ 7/ 18

AVR Room Temperature&E AVR Condition base PM check 01DA alarm= 25°C,

1/ 1/ 18— completed

Humidity= 48°/a1/ 7/ 18

TTransformer temp, oil level 1/ 1/ 18

R . Transformer Condition base PM check 01 DA &alarm routine inspection 1/ 7/ 18

compieted

I

C FOBP transformer P1, one

A unit cooling fan defective, 1/ 5/ 18 completed

motor& circuit check& repair

p CMWO M1 18 012 M1 Main

ETransformer cooling fan bank 1/ 5/ 18 completed

P6, fan# 3 w/ unusual sound

q Motor overhaul, inboard/

R outboard bearing replacement

T and test

M CMWO MO- 18- 003 PH adjust

E pond agitator motor w/un-

N usual sound motor

T inspection, bearing4160/480V Motor Condition base PM check 01 DA replacement& test 1/ 3/ 18 completed

megger—550Mi2,

IFL= 7.5Amp, couplenote: empeller shaft high

vibration c/o mechanical

CMWO M1 18 0010DP

degasified transfer pump 1 Bmotor with unusual sound

inspection, functional test& 1/ 3/ 18 completed

bearing replacementIFL= 12Amp, Irun= 8. 5Amp,megger-450MS2

M1 Soot blower power and1/ 5/ 18 compieted

control circuit check


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Dept Equipment ` Work Activities Frequency ' Work PerformedDate

Remarks,Performed

Check Module Status

M1 INFI-90& N- 90 Monitoring of M1 Distributed01DA '

Check Power Supply 1/ 2/ 18~ Module status are Normal

System Control System Check Loop Communi- 1/ 7/ 18

cation

Simulation& travel test of M1:

a) BMS

24 Igniter Guns1 M1 Burner Management

24 Igniter Oil ValvesN' System simulation

S M1 Instrument24 Igniter Purging Valves

M1 By-pass System travel Results of control simulation2 24 Atomizing Stm Valve 01 WK 1/ 2118

T Preservation Activities test/ simulation are good

R24 Main Oil Guns

Travel Test of local Control24 Main Oil Valves

Valves and Dampers

M24 Air Register

E_ b) 77 Control Valves

Nc) 3 Dampers

T Clean Controllers, ControlS valves& Transmitters

M1 Controllers, Preventive Maintenance of Check& adjust control air

13 controliers, supply/ locai indicator3 Control Valves&17 control valves&

01M0 _Check sensing line, fittings

1/ 2/ 18 Equipment in good;condition

Transmitters22 transmitters cable termination

Confirm good instrument

N condition.

T

R . Inspect& Clean BMS

0 Control Panel

L . Check wires& termination

g unit

Clean& inspect modules

Check AC and DC Power

p SuPP Y

E Clean& adjust air register

Plimit switches

A . Replace busted indicating

R Preventive maintanance oflights& check control swit-

T 4M1 Burner

M1 Burner Management 04M0ches on Local Control Panel 1/ 2118 Preventive maintenance work

MManagement System

SystemCheck& overhaul solenoid 1R/18 completed

w& control air filterE

regulators

N Check pressure& temp.T switches

Clean pneumatic cylin-ders

shut off valves

Clean& check flame

detectors

ISimulate alarms& interlocks

Reset MFT, open shut off

valves& service burners

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Dept ' Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

1 Scanner Fan 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated

2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turned 1/ 1118 Easily rotated

3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated

4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 1/ 1/ 18 Easily rotated

5 Raw Water Pum 1A Rotate 2 turns 01 WK Manuall tumed 1/ 1/ 18 Easil rotatedp Y Y

6 Raw Water Pump 1B Rotate 2 turns 01WK Manually turned 1/ 1/ 18 Easily rotated

7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated

8 Screen Wash Pump 1B Rotate 2 tums 01WK Manually turned 1/ 1/ 18 Easily rotated

0;

P 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 1/ 1/ 18 Easily rotated

E,

R 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotated

AHouse Service Close

T Cycle Pump 1ARotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotated

House Service Close0 12

Cycle Pump 1BRotate 180° 01WK Manually rotated 1/ 1118 Easily rotated ,

N

S 13House Service Close

Rotate 180° 01WK Manually rotated 1/ 1/ 18 Easily rotatedCycle Pump 1C

D 14 FDF 1A Inlet Vane Test Run 01 MO ClosedlOpened remotely 1/ 1/ 18 Motor run for vane complete cycle

E

P 15 FDF 1 B Inlet Vane Test Run 01 MO Closed/ Opened remotely 1/ 1/ 18 Motor run for vane complete cycle

A

R 16FDF 1A Discharge

Test Run 01 MO Closed/ Opened remotely 1/ 1118Motor run for damper complete

T Damper cycle

M FDF 1 B DischargeTest Run 01 MO ClosedlOpened remotely 1/ 1/ 18

Motor run for damper complete

E Damper cycle

N $ FDF Cooling and SealingTest Run 01 MO Closed/Opened remotely 1/ 1/ 18


T Air Damper 1A cycle

19FDF Cooling and Sealing Test Run 01 MO Closed/Opened remotely 1/ 1/ 18


Air Damper 1 B cycle

20 M- BFP Discharge Valve Test Run 01M0 Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

travel

21 M- BFP Equalizing Pump Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothly

22M- BFP Minimum Flow

Test Run 01 MO Remotel o enedlclosed 1/ 1/ 18Motor run for complete valve

Valve y p travel

23 T-BFP Discharge Valve Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

travel

24T-BFP Min. Flow Valve

Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve

Hydraulic Oil Pump travel

25T- BFP Start-Up and

Test Run 01 M0 On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothlyFlushing Pump

26 T-BFP Balance Pipe Drain Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

travel


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DateDept . Equ'ipment Work Activities Frequency Work Performed Remarks

Performed

27T-BFP Gland Drain Front

Test Run 01 MO Remotely opened/ closed 1/ 1/ 18Motor run for complete valve

End Casing travel

28T-BFP Gland Drain Rear

Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete'valve

End Casing travel

29T-BFP Wheel Chamber

Test Run 01MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

Drain travel

30Low Pressure SH Stop


Valve( MV-4) travel

31Flash Tank Outlet Stop Test Run 01 MO Remotely openedlclosed 1/ 1/ 18

Motor run for complete valve

Valve( MV-5) travel

32 Sootblowing Steam Stop Test Run 01 MO Test suspended With maintenance tag 1Valve( MV-6)

33Air Heater Sootblower

Test Run 01M0 Remotely openedlclosed 1/ 1118Motor run for complete valve

Drain Valve 1 travel

34Aux. Stm Hdr to Burner


Atomizing( BNN 03) travel

Pri SH Stm to SAE Motor run for complete valveP

35Motorized Vv( BNN 01)

Test Run 01M0 Remotely opened/closed 1/ 1/ 18travel

EPri SH Inlet Hdr to Bnr Motor run for complete valve

R 36Atomizing( BNN 02)

Test Run 01 MO Remotely opened/closed 1/ 1/ 18travel

AF,O.H. Drain Reclaim

T. . 37P mp

Test Run 01MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothtyI'.

0 38 Light Fuel Oil Pump 1A Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodpump run smoothlyN

S` 39 Light Fuel Oil Pump 1 B Test Run 01 MO On Serviced for 5 minutes 1/ 1118 Motodpump run smoothly

D 40 Light Fuel Oil Pump 1C Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motor/pump run smoothlyE

P Control Air Dryer Blower41

ATest Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothly

A

R 42 1Bntrol Air Dryer Blower

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motor/fan run smoothlyIT

M 43Dust Collector Rotary

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observedE Valves A- 6 Units

N 44Dust Collector Rotary Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observed

T' Valves B- 6 Units

45Dust Collector Hopper

Test Run 01 MO On Serviced for 5 minutes 1/ 1118 No abnormalities observedVibromotors A- 12 Units

46Dust Collector Hopper

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 No abnormalities observedVibromotors B- 12 Units

47Gland Steam Vapor

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothlyExhauster Fan

Extraction# 4 Motorized Motor run for complete valve48

Drain ValveTest Run 01 MO Remotely opened/closed 1/ 1/ 18

travel

49 Drain Station No. 1 Test Run 01 MO Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

travel

50 Drain Station No. 2 Test Run 01 MO Remotely opened/closed 1/ 1/ 18Motor run for complete valve

travel

51 Drain Station No. 3 Test Run 01M0 Remotely openedlclosed 1/ 1/ 18Motor run for complete valve

travel

S2 CWP Reversing Valve 1A Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valve

travel

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Dept ' Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

53 CWP Reversing Valve 1 B Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valvetravel

54Oil Separator( Bowser)

Test Run 01 MO On Serviced for 5 minutes 1/ 1118 Motorlfan run smoothlyVapor Extractor

55Oil Separator Pump Test Run 01 MO On Serviced for 5 minutes 111/ 18 Motodpump run smoothlyWestfalia)

56Generator Bearing

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motodfan run smoothly.Exhauster Fan 1A

57Generator Bearing

Test Run 01 MO On Serviced for 5 minutes 1/ 1/ 18 Motorffan run smoothly;Exhauster Fan 1 B

58Hydrogen Gas Dryer

Test Run 01M0 On Serviced for 5 minutes 1/ 1/ 18 Motodfan run

smoothlyyBlower

59 Vacuum Breaker Valve Test Run 01 MO Valve operated remotely 1/ 1/ 18Motor run for complete valve

travel

60 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 112/ 18 MotodAH elements runs smoothly

0

p- 61 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 2/18 MotodAH elements runs smoothly

EAir Heater Lube Oil Pump

R 62Motor 1A

Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

AAir Heater Lube Oil Pump

T 63Motor 1 B


FDF Hydraulic System0 64

1A1Test run 01 WK On serviced for 5 minutes 112118 Motodpump run smoothly

NS 65

1A2

Hydraulic SystemTest run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly

D_ 66 BHydraulic System

Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothlyE.

P 67 B2Hydraulic System

Test run 01WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyA

R 68 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyIT

M 69 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 11211 S Motor/pump run smoothlyE

N 70 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyT

71 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 TBFP tumed smoothly

72 T-BFP H. P.U,# 1 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

73 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

74 Arbine Auxiliary Oil Pump

Test run 01 WK On serviced for 35 minutes 112/ 18 Motodpump run smoothly

75 1Brbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 2/ 18 Motodpump run smoothly

76 P mPurbine Jacking Oil


77Main Turbine Turning

Test run 01 WK On serviced for 35 minutes 1/ 2118 Turbo-gen set turned smoothlyDevice

78 Emergency Bearing OilTest run 01 WK On serviced for 5 minutes 112/ 18 Motodpump run smoothly

Pump( EBOP)


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Dept Equipment Work Activities Frequency : Work PerformedDate

RemarksPerformed

79 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 2/18 Motor/pump run smoothly

FO

TOil Vapor Exhaust

Test run 01 WK On serviced for 5 minutes 1/ 2118 Motor and fan runs smooihly

81 HP- HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

82 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

I 83 LP- HPU Oil Pump# 1 Test run 01 WK On serviced far 5 minutes 112/ 18 Motodpump run smoothly

84 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motor/pump run smoothly

85LP-HPU Oil Transfer

Test run 01 WK On servicetl for 5 minutes 1/ 2118 Motodpump run smoothlyPump# 1


Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyPump# 2

0

p 87 HP HPU Kidney Pump Test run 01WK On serviced for 5 minutes 1/ 2118 Motor/pump run smoothly

EMain TBN HP Control Valves Opened Closed

R 88Valve& Stop Valve

Travel Test 01 MOremotely

1/ 2/18 No abnormality observedA

Main TBN IP Control Valve Valves Opened ClosedT 89 Travel Test 01 MO 1/ 2118 No abnormality observed

Stop Valve remotely

TBFP Control Valve& Valves Opened Closed

t 0 90 Travel Test 01 M0 1/ 2/18 No abnormality observedN

Stop Valve remotely

S 91 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 1/ 2/18 Easily rotated

D. 92 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedE

P 93 Emergency DieselTest run 01 WK On serviced for 10 minutes 1/ 4/ 18 No abnormality observed

A Generator

R 94Pump

ency Diesel FireTest run 01 WK On serviced for 5 minutes 114/ 18 No abnormality observed

IT

E95

1AculatingWater Pump

Rotate 2 Turns 01WK Manually turned 1l4/ 18 Easily rotated

T 96 1Bculating Water Pump Rotate 2 Tums 01 WK Manually tumed 1/ 4/ 18 Easily rotated '

97 Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 1/ 4/ 18 Easily rotated

98 Condensate Pump 1 B Rotate 2 Tums 01 WK Manually tumed 1/ 4/ 18 Easily rotated '

99 Motor Boiler Feed Pump Rotate 2 Turns 01WK Manually turned 1/ 4/ 18 Easily rotated

100CWP 1A Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1/ 4/18 Motod um run smoothl1A1 p p y

1 CWP 1A Lube Oil Pump1011A2

Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothly

102 BR 1 B Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoo'thly

103CWP 1 B Lube Oil Pump

Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly162

CWP 1A Auto Grease104 Test Run 01 WK On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothlyPump1A1


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DateRemarks

Dept Equipment Work Activities Frequency Work Performed .: Performed

CWP 1A Auto Grease105 Test Run 01WK On serviced for 5 minutes 1/ 4118 Motor/pump run smoothly

Pump1A2

106CWP 1 B Auto Grease

Test Run 01 WK On serviced for 5 minutes 114/ 18 Motodpump run smoothlyPump 1 B1

PCWP 1 B Auto Grease

E Pump 1B2Test Run 01WK On serviced for5 minutes 1/ 4/18 Motodpump run smoothly

R On service for completeq . 108 Travelling Screen No. 1 Test Run 01 WK

cycle1/ 4118 No abnormality observed

1 T On service for complete109 Travelling Screen No. 2 Test Run 01 WK

cycle114/ 18 No abnormality observed

On service for completeN 110 Travelling Screen No, 3 Test Run 01WK

cycle1/ 4/ 18 No abnormality observed

S

111 Travelling Screen No. 4 Test Run 01 WKOn service for complete

1/ 4118 No abnormality observed

pcycle

E 112 Travelling Screen No. 5 Test Run 01 WKOn service for complete

1/ 4/ 18 No abnormality observedcycle

P

A 113Motor

Rake Traversing Test Run 01WKOn service for complete

1/ 4118 No abnormality observed

Rc cle

T 114Trash Rake Raise/ Lower

Test Run 01WKOn service for complete

1/ 4/ 18 No abnormality observedM

Motor cycle

E 115M1 Main Transf( MT1)

Test Run 01 MO On serviced for 5 minutes 1/ 4118 No abnormalities observed

N Cooling Fan- 24 Units

tT Aux. Transformer( S1)

116 Test Run 01 MO On serviced for 5 minutes 114/ 18 No abnormalities observed

Cooling Fan 8 Units

117Stn Svice Transf( 1 S1)

Test Run 01 MO On serviced for 5 minutes 1/ 4118 No abnormalities observed

Cooling Fans- 4 Units

A) Water Treatment Plant

C

H, 1 Water Pumps Performed test run operation 01WK Serviced manualty 1/ 2118 In good condition

E Performed backwashing andM 2 Dual Media Filters Regeneration 01WK

rinsing1/ 1118 Filter still in good condition

Performed backwashing andC 3 Multi- Layer Filters Regeneration 01WK 1/ 1118 Filter still in good condition

Arinsing

4Activated Carbon

Regeneration 01 WKPerformed backwashing and

1/ 2/ 18 Filter still in good conditionFilters rinsing

5 Micro Filters Water flushing 01 DA Flushed with Demi-Water1/ 1/ 18~

Filter still in good condition1/ 7/ 18

E6

Reverse OsmosisWater flushing 01 DA Flushed with Demi-Water

1/ 1/ 18~ RO Membranes still usable

N Membranes 117/ 18

RO High Pressureperformed test run operation 01WK Serviced manually 115118 Pumps in gootl condition

Pumps

RChemical Injection Agitation of chemical

aTanks solution

01 WK Performed Agitation 1/ 7/ 18 In good condition

NChemicallnjection

M 9Pumps

Performetl test run operation 01WK Serviced manually 115118 Pumps in good condition

E

N 10 Blowers Performed test run operation 01 WK Serviced manually 1/ 6/ 18 In good condition :

IT

A 11 Tank Agitators Performed test run operation 01 WK Serviced manually 116/ 18 In good condition

L

12Acid& Caustic

Visual inspection 01WK Performed inspection 1/ 6/ 18 In good conditionStorage Tanks


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1 Dept Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

Acid& Caustic3

Transfer PumpsPerformed test run operation 01 WK Serviced manually as needed 1/ 2/18 Pumps in good condition

14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1/ 2/18 In good conditionC

H15 Mixed Bed Polishers Water rinsing 01WK Rinsed with Demi-water 1/ 2/ 18 In good condition

EM

B) Condensate Polishing Plant

C

q 1 Water Pumps Performed test run operation 01 WK Serviced manually 112/ 18 Pumps in good condition

L

2Chemical Injection

Visual inspection 01WK Performed Inspection 1/ 2/ 18 in good conditionTanks

3Chemical Injection

Performed test run operation 01WK Serviced manually 1/ 1/ 18 in good conditionE : Pumps

N Acid, Caustic& Ammonia Still in good condition:4

Storage TanksVisual inspection 01 WK Performed inspection 1/ 6/ 18 _

No leak found

l

R C) M- 1 Chemical Injection System0

N Chemical InjectionAgitation of chemical solution 01 WK Performed Agitation 1/ 7/ 18 In normal condition

M Tanks

E2

Chemical injectionPerformed test run operation 01 WK Serviced manually 1/ 4/ 18 Pumps in good condition

N Pumps

T3 Tank Agitators Performed operation 01 WK Serviced manually 1/ 3/ 18 In good condition :

L-

D) Sampling Rack System

1 Sample Coolers Visual inspection 01 WK Performed inspection 111/ 18 In good condition

Legend:

01 DA- Daily01 WK- Once a week

02WK- Every 2 weeks01 MO- Once a month

03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year

a.


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T

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Marine Service

1 I

1 1 i

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Malaya Thermal Power Plant

Unit IVo . 2

January 1 7, 2015

MALAYA THERMAL POWER PLANT

Ii 1

L-__ .._._._, ____._, .._,._ --».__ _ ____ _

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Ma- ine ServiceMalaya- 2 Preventive Maintenance Activities



RemarksPerformed

A) Boiler Proper

1) Boiler DrumVisual Inspection 01M0 None 1/ 4/ 18 ' Unit on economy shutdown

Boiler Tubes No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy sliutdownNo abnormality

3) Burner/ Observation Visual Inspection of01 MO None 1/ 4/ 18 ' Unit on economy shutdown

Port/ Sealing enclosure No abnormality

4) Inspection Door Visual Inspection 01 WK None 1/ 4/18 ' Unit on economy shutdownNo abnormality


Unit on economy shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 1/ 4/ 18 - Cold end heating elements

deteriorated

g Inspection of gas leakages 01 MO None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality

Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01MO None 1/ 4/ 18 _No abnormality

3 Air& Gas Ducts and Unit on economy shutdownEEx ansion Joints

Visual Inspection 01M0 None 1/ 4/ 18

Rp Gas leak at expansion joint.

4) FDF 2AI2B Visual inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality

5) GRF Visual Inspection 01MO None 1/ 4/18 ' Unit on economy shutdownE No abnormalityp 6) GRF Breeching Duct

Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownA Expansion Joint No abnormalityR Inspection of expansion

01 MO None 1/ 4/ 18 ' Unit on economy shutdownT joint No abnormalityM

7) FOH ZA/2B Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownE No abnormalityN

8) MFOP 2A/26 Check oil leak 01M0 None 1/ 4/ 18 ' Unit on economy shutdownT Pump 2A w/ sligth oil leak

Visual Inspection 01 MO None 1/ 4/18 ' Unit on economy shutdownNo abnormality

9) MFO Booster Pump# 3 Visual Inspection 01 WK None 1/ 4/ 18 ' Unit on economy shutdownNo abnormality

10) RetractableVisual Inspection 01 WK None 1/ 4/ 18 ' Unit on economy shutdown

Sootblower No abnormality11) Dust Collector and DCH B5 repair of rotary Unit on economy shutdown

Ash Handling SystemVisual Inspection 01 MO

feeder valve& casing1/ 4/ 18 _

Repair in progress

Unit on economy shutdown12) Gas Ducts and

Visual Inspection 01M0 DC outlet gas leak repair 1/ 4/ 18 'Repair in progress

Breeching Duct Damaged inside insu,lation&

deteriorated casing

13) Boiler Valves/ Unit on economy shutdown

Safety ValvesVisual Inspection 01M0 None 1/ 4/ 18 - MS drain motorized valve

leaking thru seat.


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Period Covered; January 1 — 7, 2018


RemarksPerformed

B14) Pipe Hanger/

Visual Inspection 01 MO None 1/ 4/ 18 ' Unit on economy shutdownHydraulic Snubber No abnormality

Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 1/ 4/ 18 _No abnormality

L

E 16) Compressor( Atlas Unit on economy shutdown

R Copco Nos. 1, 2,3,4) Visual Inspection 01M0 None 1/ 4/ 18 -# 4 Unusual sound

2 Low capacity

17) Sump pump Visuai Inspection 01 MO Boiler Sump pump repair 1/ 4/ 18 ' Unit on economy shutdown

E Repair in progress

p Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 1/ 4/ 18 - With corrosion at outer shell

plate and structural support


1) Turbine Rotor Monitoring of noise and01WK N/A Unit on economy shutdown

temperature

2) Turbine Valves Check leakages 01 WK N/ A Unit on economy shutdown

Inspection of Insulation and01 WK

Inspection of insulation& 1/ 4/18 Insulation and cladding are

cladding cladding intact

3) Casing, Piping and Check leakages

Lube Oil System Oil& steam) 01 WK N/ A Unit on economy shutdown

T Inspection of Insulation& Inspection of insulation&

Insulation and cladding are allcladding

01 WK cladding at HIP Turbine, 114/ 18intact.

R MSV, SCV& ICV/CRV

B Check for leakages on4) Seal Oil Vacuum Pump Check leakages 01WK

piping and pump casing1/ 4/ 18 No leak found

N Inspection of leaks at sealE 5) Seal Oil Pump Check leakages 01WK

oil system1/ 4/ 18 No leak found

6) Stator Cooling Pump Check leakages 01 WK N/A Unit on economy shutdownD

E B) Turbine AuxiliariesIP

A 1) TD- BFP& BPCheck leakages( Oil, steam,

01WK N/A Unit on economy shutdownR . water)

T2) MD- BFP& BP

Check leakages01 WK N/A Unit on economy shutdownM Oil, steam,& water)

E 3) Condensate Pump Check leakagesN 2A& 26 Oil& water)

01 WK NIA Unit on economy shutdownT

4) Circulating Water Pump Check leakages2A& 26 Oil& water)

01 WK N/ A Unit on economy shutdown

Lube water pressure& back01 WK N/A Unit on economy shutdown

up pressure from HSCC.5) House Service Close Check leakages

01WKCheck for leakages pump

1/ 4/ 18 No leak foundCycle Pump 2A, 26, 2C ( Oil& water) shaft packing and bearing

6) Raw Water Pump Check leakages01 WK Checked pump shaft sealing 1/ 4/ 18 Slight packing leak2A& 2B Oil& water)

7) Screen Wash Pump Check leakages01 WK Checked pump shaft sealing 1/ 4/ 18 Slight packing leak2A& 26 Oil& water)


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RemarksPerFormed

8) Main CondenserCheck leakages

01 WK N/A Unit on economy shutdownSteam& water)

Condenser tube cleaning06M0 N/ A Unit on economy shutdown

and dryingT

9) Low Pressure Heater Check leakagesU 01 WK N/A Unit on economy shutdownR

1A,1B, 2,& 3 Steam& water)

g Level Sight glass inspection01WK

Check LP heater level and1/ 4/ 18 No abnormalities observed

cleaning level sight glass condition

N 10) High Pressure Heater Check leakages01 WK Checked valves and i in 1/ 5/ 18 No traces of leaks found

E 5, 6,& 7 Steam& water) p p g

11) Heat Exchangers Check leakages01WK Inspection of cooling plates 1/ 5/ 18 No traces of leaks found

p Plate Type 2A, 2B, 2C ( Steam& water)

E Performance test 01 WK N/A Unit on economy shutdownP

A Inspection of nozzles and

R12) Air Ejector

strainer06M0 NIA Unit on economy shutdown

T

M 13) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdownE

N Inspection and repair of01AN NIA Unit on economy shutdown

T valve seat and seal

Insulation& cladding 01WKChecked condition of

1/ 5/ 18 In good conditioninsulation and cladding

14) Traveling Screen and Inspection and de-clogging 01 MO Inspection of spray nozzles 1/ 5/ 18 In good conditionTrash Bar of spray nozzles

Batteries, Chargers, 125V DC Storage BatteryE inspection, 1/ 1/ 18—

Silicon Dropper Condition base PM check 01DAV= 135. 1 VDC, 1f1/ 18

completed

L

E 1= 15Amp

125V DC Battery ChargerR2A inspection, 1/ 1/ 18—

completedAC Input= 490V AC, 1/ 7/ 18

DC Output= 135. 1 ( LEAD)C

A 125V DC Battery ChargerL 26 inspection

1/ 1/ 18CMWO M217 438 Battery

8completed

charger 26 control circuit

p check and repair

E

p Silicon Dropper inspection

q and cleaning 1/ 1/ 18—

R ViN= 135.0 V DC, 18

completed

T our= 122.7 V DC,M IouT= 14 AmpE

220V DC UPS StorageN

Battery Inspection, 1/ 1/ 18T V= 224.3 VDC, 1l7/ 18

completed

I= 35. 1 Amp.


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Dept Equipment . Work Activities Frequency Work PerformedDate

RemarksRerformed

12V DC Storage Batteries

Diesei Generator insp, 1/ 1/ 18 completed

V= 27.31 V DC, 1/ 7/ 18

1= 0. 2 Amp


Fire Engine inspection, 1/ 1/ 18 completed

V= 25,69 V DC, 1/ 7/ 18

1= 1. 5DCAmp

Engine driven fire pumpE new battery charger 1/ 3/ 18 completed

installation and test

E Batteries and Chargers= 1/ 1/ 18

123V DC/ 133V DC 1/ 7/ 18 n progress

TAVR Room Temperature&

1/ 1/ 18R AVR Condition base PM check 01DA alarm= 28°C, compieted

C Humldity= 50%

A 30MM4 ACB temperature1/ 1/ 18L 30MM4 ACB Condition base PM check 01 DA ( insulator and contact)

18completed

16= 28/28°C

D Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 1/ 18~

completed

Ealarm routine inspection 1/ 7/ 18

P CMWO M217 Van air dryer

A 26 with unusual sound&

R4160/480V Motor Condition base PM check 01 DA heating up of fan side, insp. 1/ 3/ 18 completed

T repair& test

M note: fan side heating upE suspected no air flow c/o I& C

NCMWO M218 001 M2TBoiler sump pump zeromegger

1/ 5/ 18 completed

Replaced burnt out sumppump motor using trenchsump pump

MWR17 572 TravelingScreen bottom channel

dewatering sump pump 1/ 5/ 18 completed

winding inspection, cleaningelectrical test

I


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Dept Equipment Work Activities Frequency Work PerFormedDate .

RemarksPerformed

Check Module Status

I 1 M2 INFI- 90 System Monitoring of M2 Distributed01DA '

Check Power Supply 1/ 2/ 18 Modules status are Normal

NControl System Check Loop Communi- 1l7/18

Scation

T Simulation& travel test of M2:R a) BMS

12 Igniter Guns

M 12 Igniter Oil Valve M2 Burner Management

E 12 Igniter Purging Vaive System simulation

N M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation2 01 WK 1/ 2/ 18

T Preservation Activities 12 Upper Main Oii Gun test/ simulation are good

S 12 Lower Main Oil Gun Travel Test of local Control12 Main Oil Valve Valves and Dampers12 Air Register

b) 70 Control Valves

c) 15 Dampers

Clean Control valves&N

TransmittersT

Check& adjust control airR Preventive Maintenance of

M2 Control Valves& supply/ local indicatorp 3 17 control valves& 01M0 1/ 2/ 18 Equipment in good conditionTransmitters

18 transmitters Check sensing line, fittingscable termination

SConfirm good instrument

condition.

1 Air Heater Motor 2A Test run 01WK On serviced for 5 minutes 1/ 2/ 18 MotodAH elements runs''smoothly

2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 MotodAH elements runs smoothly

3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1/ 2118 Motodpump run smoothlyP Oil Pump 2A

E4

Air Heater Guide BearingTest run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothlyR Oil Pump 26

AAir Heater Support Bearing

T 5Oil Pump 2A

Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly

Air Heater Support Bearing6Oil Pump 2B

Test run 01 WK On serviced for 5 minutes 112/ 18 Motor/pump run smoothly

NM- BFP Auxiliary Oil Pump

S 7 Test run , 01 WK On serviced for 5 minutes 1/ 2118 Motodpump run smoothly

p 8M- BFP Auxiliary Oil Pump' Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motod um run smoothl2B p p y

E

P 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodfan run smoothty À

R 10 T- BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motor/pump run smoothly1'

M T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motor/pump run smoothly

E Oil Pump

N 12T-BFP Motor Speed

Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodgear run smoothtyT Changer

13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 2/18 TBFP turned smoothly

14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly


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DateDept Equipment Work Activities Frequency Work Performed RemarksPerformed

15 Tuming Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 2/ 18 Motodpump run smooihly

16 P mPency Bearing Oil


17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 2/18 Motodpump run smoothly

18Main Turbine Tuming Gear

Test run 01WK On serviced for 35 minutes 1/ 2/ 18 Turbo-gen set turned smoothlyMotor

19 H. P.U. 2A Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smooihly

20 H, P.U. 2B Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodpump run smoothly

21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 Motodfan run smoothly

22 SAC 2B( Kaji) Test run 01 WK Test suspended 1/ 2/18 Under repair

Control Air DryerP 23 (

Van Air) 2ATest run 01 WK On serviced for 35 minutes 1/ 2/ 18 No abnormalities observed

EControl Air Dryer

R 24 (Van Air) 2B

Test run 01 WK On serviced for 5 minutes 1/ 2/ 18 No abnormalities obserJed

A

T 25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated

0 26 Forced Draft Fan 2B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedN

S 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 2/18 Easily rotated

D 28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedE

P 29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotatedA

R 30Motor Boiler Feed Pump o

Rotate 180 01 WK Manually rotated 1/ 2/ 18 Easily rotatedT

E31 r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated

T32 B1or Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated

33 B2r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 1/ 2/18 Easily rotated

34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 1/ 2/ 18 Easily rotated

35 Scanner Fan 2A Rotate 2 turns 01WK Manually rotated 1/ 3/ 18 Easily rotated

36 Scanner Fan 2B Rotate 2 tums 01 WK Manually rotated 1/ 3/ 18 Easity rotated

37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated - 1/ 3/ 18 Easily rotated

38 Screen Wash Pump 2B Rotate 2 tums 01 WK Manually rotated 1/ 3/ 18 Easily rotated

39 Hydroveyor Pump 2A Rotate 2 turns 01 WK Manually rotated 1/ 3/ 18 Easily rotated

40House Service Close

Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2A

Malaya- 2j Page 6 of 9

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Dept Equipment . . Work Activities Frequency Work PerformedDate

RemarksPerformed


Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2B


Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotatedCycle Pump 2C

43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 3/ 18 Easily rotated

44 Raw Water Pump 26 Rotate 180° 01WK Manually rotated 1/ 3/ 18 Easily rotated

45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 3/ 18 Easily rotated



48 BFP Discharge Valve


p travel

E. 49 2BFP Discharge Valve

Test Run 01M0 Remotely opened/closed 1/ 4/ 18Motor run for complete valve

travel

R50 T- BFP Discharge Valve Test Run 01M0 Remotely opened/closed 1/ 4/ 18

Motor run for complete yalve

A travel

T51

Air Heater SootblowerTest Run 01 MO Remotely opened/closed 1/ 4/ 18

Motor run for complete ValveDrain Valve travel

052

Air Register MotorTest Run 01M0 Remotely opened/ closed 1/ 4/ 18 Motor/pump run smoothlyN Fomey) 12 Units

S53

OH Drain Reclaim PumpTest Run 01 MO On Serviced for 5 minutes 1/ 4/18 Motodpump run smoothly

p54 T-BFP Oil Transfer Pump Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly

E55

High Pressure HeaterTest Run 01 MO Test suspended With maintenance tag ',P Outlet Motorized Valve

R 56Sootblower Steam Stop


Valve( MV-1) travelT

Dust Collecfor HopperM 57

Vibromotors 20 UnitsTest Run 01 MO Test suspended DCH Declogging in prog ess

EDust Collector Rotary

N 58Valves 10 Units

Test Run 01 MO Test suspended DCH Declogging in progressT

Main Steam Line Drain Motor run for complete valve59Valve

Test Run 01M0 Remotety opened/closed 1/ 4/ 18travel

60Hot Reheat Line Drain


Valve travel

61 Extraction Steam Valve# 4 Test Run 01M0 Remotely opened/closed 1/ 4/ 18Motor run for complete valve

travel

62Gland Steam Condenser

Test Run 01 M0 On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyBlower 2A

63Gland Steam Condenser

Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly

1

Blower 2B

64Stator Cooling Water

Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothlyPump 2A

I65

Stator Cooling WaterTest Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motor/pump run smoothlyPump 2B

66Hydrogen Gas Dryer

Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyBlower


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RemarksPerformed

67 P mPrifier Circulating

Test Run 01 MO On Serviced for 5 minutes 1/ 4/18 Motor/pump run smoothly

68 Oil Vapor Extractor Test Run 01 M0 On Serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly.

69Condenser Vacuum

Test Run 01 MO On Serviced for 5 minutes 1/ 4/ 18 No abnormalities observedBreaker Valve

70 CWP Discharge Valve 2A Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valve

travel

71 CWP Discharge Valve 26 Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valvetravel

72 CWP Tie Valve Test Run 01 MO Remotely opened/closed 1/ 4/ 18Motor run for complete valvetravel

73Condenser Cooling Inlet


Valve 2A travel

74Condenser Cooling Inlet

Test Run 01 MO Remotely opened/closed 1/ 4/18Motor run for complete valve

Valve 26 travel

Condenser Cooling Outlet Motor run for complete yalveP 75

Valve 2ATest Run 01 MO Remotely opened/closed 1/ 4/ 18

travelE

Condenser Cooling Outlet Motor run for complete valveR 76

Valve 26Test Run 01M0 Remotely opened/closed 1/ 4/ 18

travelA Condenser Backwash Motor run for complete valveT Valve 2A

Test Run 01M0 Remotely opened/closed 1/ 4/ 18travel

Condenser Backwash Motor run for complete valveValve 2B

Test Run 01 MO Remotely opened/closed 1/ 4/ 18travel

NCondenser Vacuum Pump

g 79 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothly

Bndenser Vacuum Pump Test Run 01MO On serviced for 5 minutes 1/ 4/18 Motodpump run smoothly

API Separator SumpE 81

Pump 1ATest Run 01 MO On serviced for 5 minutes 1/ 4/18 Motor/pump run smoothly

PAPI Separator Sump

A 82Pump 1 B

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodpump run smoothlyR

M2 Main Transf( MT2)T 83

Cooling Fan- 24 UnitsTest Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothly .

MAux. Transf( S2) Cooling

E $ 4Fan Motors- 8 Units

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyN

Emergency Transf( SE) SE transformer in service forT 85

Cooling Fan- 13 UnitsTest Run 01 MO Conducted inspection 1/ 4/ 18

station use

Emer. Sta. Svice Transf

86 ( 1 S12) Cooling Fans- 4 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motor/fan run smoothlyUnits

Aux. Transf.( 1 S2) CoaTest Run 01 MO On serviced for 5 minutes 1/ 4/18 Motodfan run smoothlyling Fan Motors- 4 Units

88 MM4 Compressor Motor

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observed

892BMM4 Compressor Motor

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observed

9030MM4 Gen. Breaker

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothty `Cooling Fans 6 Units

9 AVR Manual Current

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedAdjuster Motor( 70R)

92AVR Manual Voltage

Test Run 01M0 On serviced for 5 minutes 1/ 4/ 18 No abnormality observedÀdjuster Motor( 90R)


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Dept Equipment Work Activities Frequency WorR PerFormedDate

RemarksPerformed

93M2 AVR DC/AC Stabilizer

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedindicating lamps 4 units

94M2 AVR Thyristor Tray

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 No abnormality observedCooling Fans- 3 Units

95FOBPHLC Transformer

Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyCooling Fan# P1- 1FOBPHLC Transformer

P 96 Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motodfan run smoothlyCooling Fan# P1- 2E

FOBPHLC TransformerR 97

Cooling Fan# P2- 1Test Run 01 MO On serviced for 5 minutes 1/ 4/ 18 Motor/fan run smoothly',

AFOBPHLC Transformer

T 98Cooling Fan# P2-2

Test Run 01 MO On serviced for 5 minutes 1/ 4/18 Motodfan run smoothly

Circulating Water Pumpp= 99 2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotatedN

Circulating Water Pumpg 100

2B2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotated

101 Condensate Pump 2A 2 turns 01WK Easily rotated 1/ 4/ 18 Easily rotatedD

E 102 Condensate Pump 2B 2 tums 01 WK Easily rotated 1/ 4/ 18 Easily rotatedP

On service for completeq 103 Travelling Sc[ een 2A Test run 01WK


ROn service for complete

T 104 Travelling Screen 2B Test run 01 WKcycle

1/ 4/18 No abnormality observed

M On service for completeE 105 Travelling Screen 2C Test run 01WK


N

T 106 Travelling Screen 2D Test run 01 WK Test suspended With CMWO

107 Travelling Screen 2E Test run 01 WKOn service for complete


108 Travelling Screen 2F Test run 01 WKOn service for complete


109 Travelling Screen 2G Test run 01 WKOn service for complete

1/ 4/18 No abnormality observedcycle

A) M-2 Sampling RackC

H1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 5/ 18 Coolers still in good condition

E

M2

Refrigeration System Performed test run01 WK Serviced manually 1/ 2/ 18 Pump still in normal conditionCooling Pump operation.

B) Chemical Injection System( M- 2)

EChemical injection Agitation of chemical Injection Tanks in goodN Tanks solution

01WK PerFormedAgitation 1/ 1/ 18conditionV

2Chemical Injection Performed test run

01WK Serviced manually 1/ 6/ 18Pumps still in normai

Pumps operation condition

3 Tank AgitatorsPerFormed test run

01WK Serviced manually 1/ 1/ 18 In good conditionp operation

EC) M- 2 Condenser Leak Detector System

P

T Performed test run Pumps still in normal1 Sampling Pumpsoperation

01WK Serviced manually 1/ 5/ 18condition


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1

r•-"-"-'-"- . . -:..._..._.._-.___"._-__.__.......__.__ . T-.-

3

Marine:Service .

I D o

J . " -i I

U O U J U J

1

O O O: iis

i


Common Facilities

January 1 N 7, 2018

l

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Marine ServicCommon Facilities Preventive Maintenance Activities



Remarks Performed

A) Organo Demineralizing Plant

1) Filtered Water and Raw Check leakages01WK Check shaft packing gland 1/ 2/18 No leak found

Water Pumps Oil, water& chemical)

Inspection of bearing and Visual inspection of bearing01AN 1/ 2118 No abnormalities foundhousing housing

2) Blowers and AgitatorsCheck gearbox for abnormal

01 WKCheck gearbox for unusual

1/ 2/ 18 No abnormalities foundsound sound

Inspection of impeller and01AN Visual inspection 1/ 2/ 18 No abnormalities found

propeller

3) Chemical Injection Check leakages Check connecting pipes andPumps Oil, water& chemical)

WKpump casing

1/ 2/ 18 No leak found

Inspection of diaphragm and01AN

Check leak at in ection1/ 2/ 18 No abnormalities found

discharge valve pump

IB)Samyang Demineralizing Plant

T 1) Reverse Osmosis HighCheck leakages Check shaft sealing for

U, Pressure, Water Transfer Oil, water& chemical)

01 WK eaks

1/ 3/ 18 No abnormalities found

R & Cleaning PumpB Inspection of bearing Visual inspection of bearing

01AN 1/ 3/ 18 No abnormalities foundhousing housing

N Internal parts inspection and Dismantling and inspectionE

repair01AN

of transfer pumps1/ 3/ 18 No abnormalities found

p2) Reverse Osmosis Pull-out and water washing 06M0 Water washing of inembrane 1/ 3/ 18 Finished

EMembrane with pressurized water

P3) Micro Filter and

Visual Inspection 01 WKChecked shell& connecting

113/ 18 No leak found

I ACoagulator Tanks pipes& valves

R Cleaning and painting of Inspection of tank shell

outer shell01AN

condition1/ 3/ 18 Still in good condition

IT

M 4) Chemical Injection Check ieakages Check shaft sealing forE Pumps Oil, water& chemical)

01 WKleaks


N C) Waste Water Treatment PlantIT

1) Abnormal Waste WaterCheck leakages Check shaft sealing and

and Normal Waste Water, Oil, water& chemical)

01 WKcasing for leaks

1/ 4/ 18 No leak foundPumps

Inspection of bearing and01AN

Checked bearings and shaft1/ 4/ 18 In good condition

housing seals

tInternal parts inspection and01AN

Visual inspection of bearing1/ 4/ 18 No leak found

repair housing

2) Tank Agitators& Check gearbox for abnormal01 WK

Check gear box for1/ 4/18 No abnormalities found'

Surface Aerators sound abnormal sound

Inspection of impeller and01AN Visual inspection 1/ 4/18 In good condition

propeller

3) Reaction Tank Visual Inspection 01WK Check casing for leak 1/ 4/ 18 No abnormalities found

Cleaning and painting of01AN

Checked condition of tank1/ 4/ 18 Still in good condition °

outer shell shell external

Common Facilities] 10f 3

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Common Facilities Preventive Maintenance Activities



Remarks :Performed

4) Chemical Injection Check leakages01 WK

Check shaft sealing and1/ 4/ 18 No leak found

Pumps Oil, water& chemical) casing for leaks

D) Intake Channel

TCheck condition of fish net, Checked condition of steel Collapsed primary trash1) Trash Barrierbamboo raft& steel barrier

01 WKand bamboo trash barriers.

1/ 4/ 18barrier

R

B E) Overhead Crane

I

N1) Turbine Floor Hitachi Check wire rope lubrication Inspection of wire ropes and

80/25 Ton and hooks01AN

hooks1/ 5/ 18 No abnormalities found

IE Check main drive braking01AN

Inspection of brake shoe1/ 5/ 18 No abnormalities fountl

system and pads

Inspection of railing and01AN

Checked railing and wheel 5/ 18 No abnormalities found

wheels condition

CMWO M018 002 Elevator

Tools/ Non- plant equipment Condition base PM check 01 DA 4th flr. door closer control 1/ 4/ 18 in progress

check, repair& functional test

Assisted I& C personnel in the

Iinspection/ repair of vacudyne 1/ 5/ 18 completed

flow controls

DWP and Sump Pump Vital Equipment Inspection 01M0DWP and Submersible

1/ 3/ 18 completed

sump pumpE

MWR17 572 Traveling Scrn

E Condition base PM check 01DAbottom channel dewatering

5/ 18 completed

I sump pump winding insp,cleaning& electrical test

T

R MFOT Vital Equipment Inspection 01M0MFOT 1, 2 and 3 inspection

1/ 4/ 18 completed

I I and test

Plant lighting systemIA Plant Lighting Condition base PM check 01DA preventive maintenance,

1/ 1/ 18— completed

repair and monitoring1/ 7/ 18

p M1/ M2 Battery Room busted112118 completed

E lamp replacement

P MWR17 003 Dorm,( MY Kim)A busted lamp replacement

1/ 3118 completed

IR

TMWR17 697 Dorm.Psalm

Moffice busted lamp 1/ 4/ 18 completed

Ereplacement

N MWR17 702 Dorm. HallwayT busted lamp replacement

1/ 4/ 18 completed

MWR18 005 Perimeter light

circuit# 8 grounded power 1/ 5/ 18 completed

cable check& repair

Preventive maintenance,1/ 1/ 18

Power Supply/Fans/ CO Condition base PM check 01 DA inspection& repair of power R 8

completed

supply, fans& CO

MWR17 692 Dorm. Kitchen1/ 4/ 18 completed

exhaust fan replacement

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Dafe .Dept Equipment Work Activities Frequency Work Performed Remarks

Performed

Communication andCondition base PM check 01DA

Communication& Computer 1/ 1/ 18~ completed

computer system preventive maint. 1/ 7/ 18

Intemet connection speed 1/ 1/ 18 completed

test and monitoring 1/ 7/ 18

E MWR17 743 P& GA office( AA

Guevarra) tel. loc, 215 cable 1/ 3/ 18 completed

Ereplacement from main line

MWR17 684 P& GA Konica

T Minolta printer black toner 1/ 4/ 18 completed

R refilling

MWR17 708 Chem. Office

computer check& repair1/ 4/ 18 completed

AMWR17 725 Whouse

L 1/ 4/18 completedcomputer insp.& repair

Electrical Materials& Parts PR of Materials and Parts 01DAPR document preparations 1/ 1/ 18

completed

p and monitoring 1/ 7/ 18

EPR18 003 Submesible sump

Ppump motor rewinding

1/ 5/ 18 completed

A

R CMWO and MWR weekly 1/ 1/ 18T accomplishmentreport

n 18completed

M preparation

E M1IM2 Preventive 1/ 1/ 18—N Maintenance and report 1/ 7/ 18

completed

T M1/ M2 equiment history 1/ 1/ 18

updating 1/ 7/ 18completed

Weekly acomplishment1/ 5/ 18 completed

report

Weekiy progress report 1/ 5/ 18 completed

Legend:




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r,_______----.--- ------------ w.______.^.- -------- ---___ _-- - --__--.—______,

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Malaya Thermal Power Plant :

January 8 N 14, 2018 :

I1 t

PEOSConsolidated by

j

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B. R. TROPICALES E. C. ADIOS III

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS ij

iI

E. M. DE LEON J. . P Z III P. A. CARREOS E. . NTENO A.A. BOLO N R. DS. BILLONES 1

i MALAYA THERMAL POWER PLANT

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j

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Mar ne Se- vice

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I Malaya Thermal Power Plant

Unit No. 1

Januar 8 N 14, Z018y

1 ji

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1

1

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I

MALAYA THERMAL POWER PLANT l

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Marene ServiceMalaya- 1 Preventive Maintenance Activities


t Dept Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

A) Boiler Proper

1) Flash Tank/ Unit on economy shutdownBoiler Tubes

Visual Inspection 01M0 None 118/ 18 _No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 8/ 18 'Unit on economy shutdownNo abnormality

3) Burner/ Observation Visual Inspection of01 MO None 1/ 8/ 18 ' Unit on economy shutdown

Port/ Sealing enclosure No abnormality

4) Inspection Door Visuai Inspection 01 M0 None 1/ 8118 'Unit on economy shutdownNo abnormality

iB) Boiler Auxiliaries

Unit on economy shutdown1) Air Preheaters 1A/ 1B Visual Inspection 01M0 None 1/ 8/ 18 - Loose Hot End Elements

No abnormality '

B Unit on economy shutdown2) SCAH 1A116 Visual Inspection 01M0 None 1/ 8/ 18 _

No abnormalityI Unit on economy shutdown3) Air& Gas Ducts and

Expansion JointsVisual inspection 01 MO None 1/ 8/ 18 - Expansion joint frame

E deteriorated

R Unit on economy' shutdown4) Expansion Joint Visual Inspection 01 MO None 1/ 8/ 18 - Expansion joint frame

deteriorated

Unit on economy shutdownE

5) FDF 1AI1B Visual Inspection 01WK None 1/ 8/ 18 _No abnormality

P Unit on economy shutdownq 6) GRF Visual Inspection 01M0 None 1/ 8/ 18 _

No abnormality ,R

T 7) GRF Lube Oil Pump Visuai Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdown

M No abnormality

E 8) GRF Breeching Duct/ Visual Inspection 01 MO None 1/ 8/ 18 - Unit on economy shutdown

N Expansion Joint No abnormality `T

9) MFOP 1A/ 16 Visual Inspection 01M0 None 8$ -Unit on economy shutdownNo abnormality '

10) Light Fuel Oil Pump Visual Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdownNo abnormality

11) FOH 1A/ 16 Visual Inspection 01WK None 1/ 8/ 18 ' Unit on economy shutdownNo abnormality ;


Unit on economy shutdownSootblower No abnormality

13) Boiler Valves/ Visual Inspection 01 WK None 1/ 8/ 18 ' Unit on economy shutdown

Safety Valves No abnormality

14) Gas Ducts andVisual Inspection 01 MO None 1/ 8118 '

Unit on economy shutdownBreeching No abnormality

15) Dust Collector&Visual Inspection 01 MO None 1/ 8/ 18 ' Unit on economy shutdown

Ash Handling System No abnormality ;16) Pipe Hanger/ Unit on economy shutdown

Hydraulic SnubberVisual Inspection 01 MO None 1/ 8/ 18 _

No abnormality


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Date.Dept Equipment Work Activities Frequency Work Performed Remarks

Performed

Unit on maintenace shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 8/ 18 - Corroded tube stub at mud

drum.

18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 8/ 18 ' Unit on economy shutdown

I B •MFOT#2


MFOT#3 Check dewatering pump 01WK None 1/ 8/ 18 ' Unit on economy,shutdownNo abnormality

19) Booster Pump Unit on economy shutdownE Nos. 1 & 2

Visual Inspection 01WK None 1/ 8/ 18 _No abnormality

RUnit on economy shutdown

20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 8/ 18 - Repair in progress/ awaitingparts.

Unit on economy shutdownE 21) Sump Pump Visual Inspection 01WK None 1/ 8/ 18

P No abnormality

T Unit on economy shutdown22) Smokestack Visual Inspection 01 MO None 118/ 18 - With corrosion at outer shell

plate& structural support

23) Scanner FanVisual Inspection . 01 MO None 1/ 8/ 18 ' Unit on economy shutdown

1A& 1B No abnormality '

tA) Turbine-Generator

1) Turbine Rotor Monitoring of noise& 01WK NIA Unit on economy shutdown

temperature

2) Turbine ValvesCheck leakages 01WK N/ A

Unit on economyshutdown

HP/ IP SV, HP/ IP C No abnormality


Inspection of insulation and1/ 8/ 18 In good condition

T cladding cladding

3) Casing, Piping and Check leakages01 WK N/A

Unit on economy shutdown

1 R Lube Oil System Oil& steam) No abnormality '

g Vibration test of lube oil01 MO N/ A

Unit on economy shutdownpumps( AOP, JOP, EBOP) No abnormality '

N4) Seal Oil Vacuum Pump Check leakages 01WK

Inspection of pump casing 1/ 8/ 18 Minimal packing leakE and piping

p 5) Seal Oil Pump Check leakages 01 WKInspection of pump casing

1/ 8/ 18 Minimal packing leakE

and piping

P Inspection of internal parts 03M0 N/A Equipment in service

A

R B) Turbine Auxiliaries

T

I- ' M 1) TD-BFP& BP

Check leakages01WK N/A Unit on economy shutdown

EOil, steam,& water)

N Temperature trending 01 MO N/A Unit on economy shutdownT

Checkleakages2) MD- BFP

Oil, steam,& water) 01 WK N/ A Unit on economy shutdown

Temperature trending 01 MO NIA Unit on economy shutdown

3) Condensate Pump Check leakages

1A& 1 B Oii& water) 01 WK N/ A Unit on economy shutdown

Temperature trending 01 MO N/ A Unit on economy shutdown


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IMalaya-1 Preventive Maintenance Activities


Dept Equipment Work Activities Frequency Work Performed ; Date

RemarksPetformed

4) Circulating Water Check leakages01 WK N/ A Unit on economy shutdown

Pump 1A& 1 B Oil& water)


r5)House Service Close Check leakages01WK

Checked bearing housing1/ 9/ 18 Minimal packing leak

Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks

6) Raw Water Pump Check leakages Checked bearing housing1A& 1 B Oil& water)

01 WKand shaft seals for leaks

1/ 9/ 18 Minimal packing leak

7) Screen Wash Pump Check leakages01WK N/ A 119/ 18 E ui ment not in serviceT 1A, 1B, 1C Oil& water)

Q p

8) Hydroveyor Pump Checked shaft seals forR

1A& 1 BCheck leakages 01 WK

leaks1/ 9/ 18 No leak found

B9) Main and Auxiliary Check leakages Inspection of pipe bellows

NCondensers Steam& water)

06M0inside condenser neck


E 10) Low Pressure Heater Check leakages01 WK N/A Unit on economy shutdown

1, 2,& 3( LPH) Steam& water)

D 11) High Pressure Heater Check leakages01WK NIA Unit on economy shutdown

E 5A, 56, 6A,& 6B Steam& water)

P 12) Plate Type HeatCheck leakages 01 WK N/A Unit on economy shutdown

A Exchangers 1A& 1B

R

T Performance test 01 WK NIA Unit on economy shutdown

M13) Major Valves&

EPiPin9

Check for packing leak 01 WK NIA Unit on economy shutdown

NChecked condition of valve

T Insulation and cladding 01WKinsulation& cladding

1/ 10/ 18 In good condition

14) Traveling Screen and Check for corroded casing Repair of TS# 3 splash

Trash Bar plates02WK

housing1/ 10/ 18 Finished

Detached chain link of

Inspection of chain links 02WK Visual inspection 1/ 10/ 18travelling screen# 2.

For assembly& installation of

new chain side bars

Check for deformed trash01 MO

Checked trash bars1/ 10/ 18 In good condition

bars Upper portion only)

Batteries, Chargers, 125V DC Storage Batteryinspection, 1/ 8/ 18

E Silicon Dropper Condition base PM check 01 DAV=135.6 V DC, 1/ 14/ 18

completed

I= 10 AmpE

C 125V DC Battery Charger 1AT inspection, 1/ 8/ 18~

completedR AC Input= 490V AC, 1/ 14/ 18

DC Output= 135.7 DC( LAG)

C

A 125V DC Battery Charger 1 Binspection, 1/ 8/ 18—


DC Output= 135. 9( LEAD)

1


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r`

aa _M I ya 1 Preventive Mamtenance Actiwties

I


Dept Equipment Work Activities Frequency Work PerformedDate .

RemarksPerformed

i Silicon Dropper inspection

and cleaning

ViN= 135. 6 V DC, 8118

completed

Vo T= 125. 5 V DC, 1/ 14/ 18

ouT= 16 AmpM1 silicone dropper control

1/ 12/ 18 in progress

Icard re air

220V DC UPS Storage

Battery Inspection, 1/ 8/ 18 completed

E V= 221. 0 VDC, 1/ 14/ 18

I= 35.6 Amp.

E24VDC Battery charger 1Ainspection,

TAC Input= 491VAC 1/ 8/ 18

R 1/ 14/ 18completed

A= 26.57 VDC,

61 = 13.24 VDC,

ti 62= 13.42 VDC

A

L Batteries and Chargers= 1/ 8118~ completed

123V DC/ 133V DC 1/ 14/ 18

AVR Room Temperature&1/ 8/ 18E.' AVR Condition base PM check 01 DA alarm= 25°C, completed

i P HUmid'Ity= 48%1/ 14/ 18

A

RCMWO M1 17 438 M1 AVR

TChannel B and A mismatch 1/ 12/ 18 In progress

MSpare control card repair

E- Assemble of portable DC1/ 10/ 18 completed

N voltage power injector

Transformer temp, oil level 1/ 8/ 18T Transformer Condition base PM check 01 DA &alarm routine inspection 1/ 14/ 18

completed

M1 H. V motor's winding4160/480V Motor Condition base PM check 01 DA insulation resistance test 1/ 9/ 18 completed

lowest IR= 7.08Mi2( MBFP1)

Auxiliary boiler motor'swinding IR test

1/ 11/ 18 completed

lowest motor windingIR= 6Mf2(FDF)


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RemarksPerFormed

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed01 DA '

Check Power Supply 1/ 8/ 18~ Module status are Normal

System Control System Check Loop Communi- 1/ 14/ 18

cation


a) BMS

24 Igniter GunsM1 Burner Management

24 Igniter Oii ValvesSystem simulation

24 Igniter Purging ValvesN M1 Instrument M1 By- pass System travel Results of control simulation

2 24 Atomizing Stm Valve 01 WK 1/ 9/ 18g Preservation Activities test/ simulation are good

24 Main Oil GunsTravel Test of local ControlT 24 Main Oil Valves

iR'' 24 Air RegisterValves and Dampers


M c) 3 DampersE

NClean Controllers, Control

T valves& Transmitters

S' Preventive Maintenance of Check& adjust control air

M1 Controllers, 13 controllers, supply/ local indicator

3 Control Valves&17 control valves&

01 MO _Check sensing line, fittings

1/ 9/ 18 Equipment in good condition



condition.

N

TCleaning& inspection of HZ

RCOZ Panel including

0`Transmitters, Pressure

Gauges& Indicators.S

Clean and inspection of HZand COZ PaneL•

Check power supply andfuses.

E Clean& tighten terminals.

P Clean indicators.Preventive maintenance of 1/ 8/ 18 Preventive maintenance work

iA 4 M1 H2 and CO2 Panel

M1 H2 and CO2 Panel04M0 - Leak check of HZ sensing 1/ 14/ 18 completed

R ` line at HZ paneLT Functional test of HZ& COZM related alarm.

E Accuracy check of purityN meter at 100% HZ in air.

T . inspect& clean COZ heatertemp. switch& gauges.

Check& adjust HZ flow torecommend setting of HZpurity transmitter.

Simulation and travel test ofTravel Test of M1 Main

M1 Turbine and BFP-T Turbine and B- FPT Stop 1/ 8/ 18— I 5

Preservation activitiesM1 Turbine and BFP-T 01M0

Valves, Control Valves and 1/ 14/ 18Simulation test result is good.

controlNon-Return Valves

I' Malaya- 1] Page 5 of 9

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Period Covered: January 8- 14, 2018


RemarksPerformed

1 Scanner Fan 1A Rotate 2 tums 01 WK Manually turned 1/ 8/ 18 Easily rotated

2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually tumed 1/ 8118 Easily rotated

3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually turned 1/ 8118 Easily rotated

4 Hydroveyor Pump 1 B Rotate 2 turns 01 WK Manually tumed 1/ 8/18 Easily rotated

5 Raw Water Pump 1A Rotate 2 tums 01WK Manually tumed 118118 Easily rotated

6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 118118 Easily rotated

7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually turned 118/ 18 Easily rotated

8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Manually turned 118118 Easily rotated

P9 Screen Wash Pump 1C Rotate 2 tums 01WK Manually turned 1/ 8118 Easily rotated

E

R

A10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 118118 Easily rotated

T House Service Close

Cycle Pump 1ARotate 180° 01WK Manually rotated 1/ 8118 Easily rotated

t House Service CloseN 12

Cycle Pump 16Rotate 180° 01WK Manually rotated 1/ 8/ 18 Easily rotated

S


Rotate 180° 01 WK Manually rotated 1/ 8/ 18 Easily rotated

p Cycle Pump 1C

E 14 Air Heater Motor 1A Test run 01WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly

IP

A 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 9/18 MotodAH elements runs smoothlyR

T16

Air Heater Lube Oil PumpTest run 01WK On serviced for 5 minutes 119/ 18 Motodpump run smoothly

M Motor 1A

E Air Heater Lube Oil Pump Test run 01WK On serviced for 5 minutes 1l9/ 18 Motodpump run smoothlyN Motor 1 B

T FDF Hydraulic System18

A Test run 01WK On serviced for 5 minutes 119/ 18 Motor/pump n n smoothly

9 FD2Hydraulic System


20 1B1Hydraulic System


21 1B2Hydraulic System

Test run 01 WK On serviced for 5 minutes 119118 Motodpump run smoothly

22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1/ 9118 Motodpump run smoothly

23 GRF Lube Oil Pump 16 Test run 01WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

j24 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

25 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 9118 TBFP turned smoothly


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Dept Equipment Work Activities Frequency Work Performed ' Date

RemarksPerformed

26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

27 T-BFP H. P. U.# 2 Test run 01 WK On serviced for 5 minutes 119/ 18 Motodpump run smooihly

28Turbine Auxiliary Oil Pump

Test run 01 WK On serviced for 35 minutes 1/ 9/18 Motodpump run smoothly1A

29 1Brbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 119/ 18 Motor/pump run smoothly

30 P mPurbine Jacking Oil


131

Main Turbine TumingTest run 01 WK On serviced for 35 minutes 1/ 9/ 18 Turbo-gen set turned smoothly

Device

Emergency Bearing Oil32Pump( EBOP)

Test run 01 WK On serviced for 5 minutes 1l9/ 18 Motorlpump run smoothly

33 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor/pump run smoothly

P TOT Oil Vapor ExhaustE 34

FanTest run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor and fan runs smoothly

R

q ` 35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motor/pump run smoothly

1'

i 36 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

N 37 LP-HPU Oil Pump# 1 Test run 01WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyS

38 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothlyD

E39

LP-HPU Oil TransferTest run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly

p Pump# 1A


Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothlyR Pump# 2T

M 41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly

E

N 42 Forced Draft Fan 1A Rotate 180° 01WK Manually rotated 119/ 18 Easily rotated

iT43 Forced Draft Fan 1 B Rotate 180° 01 WK Manually rotated 1/ 9/18 Easily rotated

44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated

45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated '

46 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 1/ 9/18 Easily rotated

Emergency Diesel47Generator

Test run 01WK On serviced for 10 minutes 1/ 11/ 18 No abnormality observed

48Pump

ency Diesel FireTest run 01WK On serviced for 5 minutes 1/ 11118 No abnormality observed

49 Circulating Water PumpRotate 2 Tums 01WK Manually turned 1/ 11/ 18 Easily rotated

1A

50 Bculating Water Pump Rotate 2 Turns 01WK Manually turned 1/ 11/ 18 Easily rotated

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RemarksPerformed

51 Condensate Pump 1A Rotate 2 Turns 01 WK Manually turned 1/ 11/ 18 Easily rotated

52 Condensate Pump 1 B Rotate 2 Turns 01 WK Manually tumed 1/ 11/ 18 Easily rotated

53 Motor Boiler Feed Pump Rotate 2 Tums 01WK Manually tumed 1111/ 18 Easily rotated

541A1P 1A Lube Oil Pump

Test Run 01WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly

0 CWP 1A Lube Oil Pum

P : 55

1A2P

Test Run 0 1 WK On service for 5 min u tes 1/ 1 1/ 1 8 Motodpu mp run sm ooth l y

E CWP 1 B Lube Oil PumpR,

56 B

Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly

ACWP 1 B Lube Oil Pump

T 571B2

Test Run 01WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly

CWP 1A Auto Grease58

Pump 1A1Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly

NCWP 1A Auto Grease

S 59Pump 1A2

Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothly

p ` 60CWP 1 B Auto Grease

Test Run 01 WK On service for 5 minutes 1/ 11/ 18 Motodpump run smoothlyPump 1 B1

E

P 61CWP 1 B Auto Grease

Test Run 01 WK On service for 5 minutes 1/ 11118 Motodpump run smoothlyA-

Pump1B2

R 62 Travelling Screen No. 1 Test Run 01 WKOn service for complete

1111/ 18 No abnormality observedT cycle

M63 Travelling Screen No. 2 Test Run 01WK

On service for complete1/ 11/ 18 No abnormality observed

E, cycle

N64 Travelling Screen No. 3 Test Run 01 WK

On sernce for complete1111/ 18 No abnormality observed

T' cycle


1111/ 18 No abnormality observedcycle



67Trash Rake Traversing Test Run 01 WK

On service for complete1/ 11/ 18 No abnormality observed

Motor cycle

68Trash Rake Raise/ Lower

Test Run 01WKOn service for complete

1/ 11/ 18 No abnormality observedMotor cycle


Serviced manually due to1/ 13118

1 Water Pumps Performed operation 01 DA M1 water conditioning& M1 /14/ 18

In good condition `

start-upH Performed backwashing andE 2 Dual Media Filters Regeneration 01 WK


1M Performed backwashing and

3 Multi-Layer Filters Regeneration 01 WKrinsin

1/ 9/ 18 Filter still in good condition

Activated Carbon Performed backwashing andA

4Filters

Regeneration 01 WKrinsing

1/ 9/ 18 Filter still in good condition

1/ 8/ 18- 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water

1/ 14/ 18Filter still in good condition

Reverse Osmosis 118/ 18 6

MembranesWater flushing 01 DA Flushed with Demi-Water

1114/ 18RO Membranes still usable


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Mala a- 1 Preven' vey ti Mamtenance Activities



RemarksPerformed

RO High PressureServiced manually due to

1/ 13/ 18—

PumpsPerformed operation 01DA M1 water conditioning& M1

1/ 14/ 18Pumps in good condition

start-up

8Chemical Injection Agitation of chemical

01WK Performed Agitation 1/ 14/ 18 In good conditionTanks solution

Serviced manually due toC . 9

Chemical InjectionPerformed operation 01DA M1 water conditioning& M1

1/ 13/ 18~ Pumps in good condition

H Pumps 1/ 14/ 18

Estart-u

M 10 Blowers Performed test run operation 01 WK Serviced manually 1/ 13/ 18 In good condition

I

11 Tank Agitators Performed test run operation 01 WK Serviced manually 1/ 13/ 18 In good conditionA.

Acid& Caustic2

Storage TanksVisual inspection 01WK Performed inspection 1/ 13/ 18 In good condition

q 13Acid& Caustic

Performed operation 01WK Serviced manually as needed 1/ 9/ 18 Pumps in good condition

N Transfer Pumps

D14 Demineralizers Water rinsing 01WK Rinsed with Demi-water 119/ 18 In good condition

IE

N 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 119/ 18 In good condition

V

B) Condensate Polishing PlantIR0 Serviced manually due to

1113118—N 1 Water Pumps Performed operation 01 DA M1 water conditioning& M1 Pumps in good condition

M start-u1/ 14/ 18

E2

Chemical InjectionVisual inspection 01WK Performed Inspection 119/ 18 in good condition

N Tanks

TChemicallnjection

A 3Pumps

Performed test run operation 01 WK Serviced manually 1/ 8/ 18 in good condition

L

4Acid, Caustic& Ammonia

Visual inspection 01 WK Performed inspection 1/ 13/ 18 -Still in good condition.

p Storage Tanks No leak found

E

P C) M- 1 Chemical Injection SystemA

R Chemical Injection

Agitation of chemical solution 01WK Performed Agitation 1/ 14118 In normal condition

TTanks

M Serviced manualty due to2

Chemical injectionperformed operation 01DA M1 water conditioning& M1

1/ 13/ 18~ Pumps in good condition

E Pumps 1/ 14/ 18

Nstart-u

T 3 Tank Agitators Performed operation 01WK Serviced manually 1/ 10/ 18 In good condition


1 Sample Coolers Visual inspection 01 WK Performed inspection 1/ 8118 In good condition

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w.,____._.____________.____—

R

t41

r 1

Marine Serv ce s

t

4

U :. 1 U O Ui.iQO Q

Q 0 0 0 1 w._

I_ _ n

Mala a Thermal Power Plant y IUnit IVo. 2

January 8 N 14, 2018

if

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1Marin Service



Date. Dept Equipment Work Activities Frequency Work Performed

PerformedRemarks

A) Boiler Proper

1) Boiler Drum Unit on economy shutdownBoiler Tubes

Visual Inspection 01M0 None 1/ 9/ 18 _No abnormality :

2) Boiler Casing Visual Inspection 01 MO None 1/ 9/ 18 ' Unit on economy shutdownNo abnormaliry

3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure

01 MO None 1/ 9/ 18 _No abnormality ,

4) Inspection Door Visual Inspection 01 WK None 1/ 9/ 18 'Unit on economy,shutdownNo abnormality .


Unit on economy.shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 1/ 9/ 18 - Cold end heating elements

deteriorated

Inspection of gas leakages 01 MO None 1/ 9/ 18 'Unit on economy shutdown

B No abnormality ,

Unit on economy shutdown2) SCAH 2A/2B Visual Inspection 01MO None 119/ 18

No abnormality '3) Air& Gas Ducts and Unit on economy shutdown

EExpansion Joints

Visual Inspection 01 MO None 1/ 9/ 18 _Gas leak at expansion joint.

R

4) FDF 2AI2B Usual Inspection 01 MO None 1/ 9/ 18 ' Unit on economy shutdown

tNo abnormality

5) GRF Visual Inspection 01 MO None 1/ 9/ 18 'Unit on economy' shutdown

E : No abnormality

P 6) GRF Breeching Duct Unit on economy shutdownA Expansion Joint

Visual Inspection 01M0 None 1/ 9/ 18 .No abnormality

R Inspection of expansion01 MO None 1/ 9/ 18 '

Unit on economy shutdownT joint No abnormality ;

M7) FOH 2A/26 Visual Inspection 01 MO None 1/ 9/ 18 '

Unit on economy shutdownE No abnormality ;N

8) MFOP 2A/26 Check oil leak 01 MO None 1/ 9/ 18 ' Unit on economy shutdownT Pump 2A w/ sligth oil leak

Visual Inspection 01 MO None 1/ 9118 'Unit on economy shutdownNo abnormality

9) MFO Booster Pump# 3 Visual Inspection 01 WK None 119/ 18 ' Unit on economy shutdownNo abnormality


Unit on economy shutdownSootblower No abnormality

11) Dust Collector andVisual Inspection 01M0

DCH 65 repair of rotary 9$ -

Unit on economy shutdownAsh Handling System feeder valve& casing Repair in progress

Unit on economy shutdown12) Gas Ducts and

Visual Inspection 01 MO DC outlet gas leak repair 1/ 9118 'Repair in progress

Breeching Duct Damaged inside insulation&

deteriorated casing:


Safety ValvesVisual Inspection 01 MO None 1/ 9/ 18 - MS drain motorized valve

leaking thru seat.

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Dept Equipment Work Activities . Frequency Work PerformedDate

RemarksPerformed

14) Pipe Hanger/ Unit on economy shutdownB Hydraulic Snubber

Visual Inspection 01 MO None 119/ 18 _No abnormality ,

Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01M0 None 1/ 9/ 18 _

No abnormality ,

Unit on economy shutdownE 16) Compressor( Atlas

Visual Inspection 01 MO None 1/ 9/ 18 -# 4 Unusual soundR Copco Nos, 1, 2,3,4)

2 Low capacity

t 17) Sump pump Visual Inspection 01 M0 Boiler Sump pump repair 1/ 9/ 18 'Unit on economy shutdown

ERepair in progress

p Unit on economy shutdown

T 18) Smokestack Visual inspection 01 MO None 1/ 9/ 18 - With corrosion at outer shell

plate and structu al support


1) Turbine Rotor Monitoring of noise and01WK N/ A Unit on economy shutdown

temperature

Vibration test 01 MO N/ A Unit on economy shutdown

2) Turbine Valves Check leakages 01 WK N/ A Unit on economy shutdown

Inspection of Insulation and Checked for detached clad-

cladding01WK

ding& damaged insulation1/ 11/ 18 In good condition

T3) Casing, Piping and Check leakages

01WKChecked lube oil system for

1/ 11/ 18 Unit on economy shutdownR Lube Oil System Oil& steam) leaks

B Vibration test of lube oil01 MO N/A Equipment not in service

pumps( AOP, TGOP, EBOP)

NInspection of Insulation& Checked for detached clad-

E 01WK 1/ 11/ 18 In good condition `cladding ding& damaged insulation

p4) Seal Oil Vacuum Pump Check leakages 01 WK

and pping

of pump casing 1/ 11/ 18 Unit on economy shutdown

E

p 5) Stator Cooling Pump Check leakages 01 WKChecked for pipe connec-

1/ 11/ 18 Unit on economy shutdown

Ation& pump casing leaks

R Vibration test 02WK N/A Unit on economy shutdownT

M Checked for pipe connec-

E6) Seal Oil Pump Check leakages 01WK

tion& pump casing leaks1/ 11/ 18 Unit on economy shutdown

NTake vibration reading on Result: highest at point# 5,

T Vibration test 02WKbearing points.

1/ 11/ 18 2g pump inboard)= 15N

B) Turbine Auxiliaries

1 TD-BFP& BPCheck leakages( Oil, steam,

01 WK N/A Unit on econom shutdownwater)

y

Vibration test 01 MO NIA Unit on economy shutdown

Temperature trending 01 MO N/A Unit on economy shutdown


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1 Dept Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

2) MD- BFP& BPCheck leakages

01 WK N/A Unit on economy shutdownOil, steam,& water)


Tem erature trendin 01 MO N/ A Unit on econom shutdownP 9 Y

3) Condensate Pump Check leakages01 WK N/A Unit on economy shutdown2A& 2B Oil& water)



4) Circulating Water Pump Check leakagesUnit on econom shutdown

2A& 26 Oil& water) 01 WK N/ A y

T Vibration test 01 MO NIA Unit on economy shutdownU

R 5) House Service CloseCheck leakages Checked shaft sealing andB Cycle Pump 2A, 26, 2C 01 WK 1/ 12/ 18 No traces of leak found

I ( HSCCP) Oil& water) bearing housing for leaks

NE Vibration test 01 MO NIA Unit on economy shutdown

t 6) Raw Water Pump Check leaka es

p 2A& 26 Oil& water)

g01 WK N/ A Unit on economy shutdown

IEp Vibration test 01 MO N/A Unit on economy shutdownA

7) Screen Wash Pump Check leakagesR

2A& 2B Oil& water) 01 WK N/A Unit on economy shutdown

T

M8) Main Condenser

Check leakages01 WK N/ A Unit on economy shutdownE Steam& water)

N 9) Low Pressure Heater Check leakages Checked piping, level gaugeT 1A,1 B, 2,& 3 Steam& water)

01 WK &manhole cover

1/ 12118 No traces of leak found

10) High Pressure Heater Check leakages01 WK

Checked piping, level gauge1/ 12118 Unit on economy shutdown5, 6,& 7 Steam& water) manhole cover

11) Heat Exchangers Check leakages01WK

Checked piping& cooling1/ 12/ 18 Unit on economy shutdownPlate Type 2A, 2B, 2C ( Steam& water) plates for leaks

Performance test 01 WK N/ A Unit on economy shutdown

12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on econom shutdownY


1/ 12118 All are in good conditioninsulation and cladding

13) Traveling Screen and Inspection and declogging Repair& painting ofTrash Bar of spray nozzles

02WKcorroded housing plates

1112/ 18 In progress

Inspection of chain links 02WKChecked chain plates and

1/ 12118Detached bottom sprocket

pins shaft bracket of TS# 2B& 2F


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Dept` Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed


Silicon Dropper Condition base PM check 01 DAinspection, 1/ 8118

completedV= 135. 1 VDC, 1/ 14/ 18

1= 15Amp

125V DC Battery Charger2A inspection, 1/ 8/ 18—


DC Output= 135. 1 ( LEAD)

125V DC Battery Charger 1/ 8/ 18~ completed

12B inspection 1/ 14/ 18

CMWO M217 438 Batterycharger 2B control circuit in progress

check and repair

Silicon Dropper inspectionE

and cleaning

E ViN= 135.0 V DC, 1/ 14/818 completed

CouT= 122.7 V DC,

T ouT= 14 Amp

R 220V DC UPS Storage

f Battery Inspection, 1/ 8/ 18— completed

G V= 224.3 VDC, 1/ 14/ 18

A I= 35. 1 Amp.L


Diesel Generator insp, 1/ 8/ 18~ completed

V= 27. 31 VDC, 1/ 14/ 18

I= 0.2 AmpE

P 12V DC Storage Batteries

A Fire Engine inspection, 118/ 18~ completed

R V= 25.69 V DC, 1/ 14/ 18

T 1= 1. 5DCAmpM

E Engine driven fire pump

N new battery charger 1/ 12118 in progress

Tinstallation and test

Batteries and Chargers= 118/ 18 completed

123V DC/ 133V DC 1/ 14/ 18

AVR Room Temperature& 1/ 8118—

AVR Condition base PM check 01DA alarm= 28°C, 1/ 14/ 18

completed

Humidity= 50%

30MM4 ACB temperature118$

30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 1/ 14/ 18

completed

1B= 28/ 28°C

Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 8/ 18~

completedalarm routine inspection 1/ 14118

tSE Transformer oil purifying

Purifying equipment and1/ 9/ 18 completed

accessories preparation


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Mala a- 2 Preventive Maintenance ActivitiesY



RemarksPerformed

E CMWO M218 001 M2 Boiler

sump pump zero megger

ECondition base PM check 01 DA '

Dismantling of grounded1/ 8118 completed

C sump pump motor and openT

winding for insp.& shaft

R journal repair1

M2 Rotary feeder valveA

4160/480V Motor Condition base PM check 01DA motor's terminal restoration 1/ 12/ 18 in progressL

and test A and B side

Check Module Status

1 M2 INFI- 90 SystemMonitoring of M2 Distributed

01 DA 'Check Power Supply 1/ 8/ 18

Modules status are Normal

N. Control System Check Loop Communi- 1/ 14/ 18

Scation

T Simulation& travei test of M2:

R a) BMS

U 12 Igniter Guns


E 12 Igniter Purging Valve System simulation

N M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation

T2

Preservation Activities 12 Upper Main Oil Gun01 WK

test/ simulation1/ 9$

are good

S 12 Lower Main Oil Gun Travel Test of local Control

12 Main Oil Valve Valves and Dampers

12 Air Register


c) 15 Dampers

t Clean Control valves&NT

Transmitters

R Preventive Maintenance ofCheck& adjust control air

0 3M2 Control Valves&

17 control valves& 01 MO supply/ local indicator1/ 10/ 18 Equipment in good condition

Transmitters18 transmitters

Check sensing line, fittings

1 Scable termination


condition.

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly

2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 MotodAH elements runs smoothly

0 3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

P Oil Pump 2A

Air Heater Guide BearingE 4 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyR

Oil Pump 26

A 5Air Heater Support Bearing

Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyT

Oil Pump 2A

6Air Heater Support Bearing

Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyOil Pump 2B

N BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothlyi

8 BFP Auxiliary Oil Pump Test run 01WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly

9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodfan run smoothly


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DateDept Equipment Work Activities Frequency Work PerFormed Remarks

Performed

10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/18 Motodpump run smoothly

11T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 9118 Motodpump run smoothlyOil Pump

12T-BFP Motor Speed

Test run 01WK On serviced for 5 minutes 119/ 18 Motodgear run smooihlyChanger

13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 TBFP tumed smoothly

14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 9/ 18 Motodpump run smoothly

16 P mpency Bearing Oil


117 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 119/ 18 Motodpump run smoothly

Main Turbine Tuming GearP

18Motor

Test run 01WK On serviced for 35 minutes 119/ 18 Turbo-gen set tumed smoothly

E

R19 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

IAT 20 H. P. U. 26 Test run 01 WK On serviced for 5 minutes 1/ 9/ 18 Motodpump run smoothly

p 21 H, P, U. Blower Test run 01WK On serviced for5 minutes 1/ 9/ 18 Motodfan run smoothly

N

S 22 SAC 26( Kaji) Test run 01WK Test suspended Under repair

Control Air Dryer

1

p 23 (Van Air) 2A

Test run 01WK On serviced for 35 minutes 119118 No abnormalities observed

EControl Air Dryer

P 24 (Van Air) 2B

Test run 01WK Test suspended Under repair

A

R 25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1/ 9/18 Easily rotatedIT

M 26 Forced Draft Fan 2B Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotatedE

N 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated •T

28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated

29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotated

30 r Boiler Feed Pump

Rotate 180° 01 WK Manually rotated 1/ 9/ 18 Easily rotated

Motor Boiler Feed Pump o31 2

Rotate 180 01WK Manually rotated 1/ 9/18 Easily rotated

32 Bor Boiler Feed Pump

Rotate 180° 01WK Manually rotated 1/ 9/ 18 Easily rotated

332B2

r Boiler Feed PumpRotate 180° 01WK Manually rotated 1/ 9/ 18 Easity rotated .

34 T-BFP Booster Pum Rotate 180° 01WK Manuall rotated 1/ 9/ 18 Easity rotatedP Y

35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1/ 10/ 18 Easily rotated


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Dept Equipment Work Activities Frequency Work Performed, Date

RemarksPerformed

36 Scanner Fan 26 Rotate 2 turns 01 WK Manually rotated 1/ 10/ 18 Easily rotated

37 Screen Wash Pump 2A Rotate 2 tums 01WK Manually rotated 1/ 10/ 18 Easily rotated

i38 Screen Wash Pump 26 Rotate 2 turns 01WK Manually rotated 1/ 10/ 18 Easily rotated

39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 10/ 18 Easily rotated


Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easity rotatedCycle Pump 2A

4 House Service Close

Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easily rotatedCycle Pump 26


Rotate 180° 01 WK Manually rotated 1/ 10/ 18 Easily rotatedCycle Pump 2C

IP43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 10/ 18 Easily rotated

E

R

q 44 Raw Water Pump 2B Rotate 180° 01WK Manually rotated 1/ 10118 Easily rotated

T

45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1110118 Easily rotatedO

N

S 46 Fuel Oil Booster Pump# 2 Rotate 180° 01WK Manually rotated 1/ 10/18 Easily rotated

47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 1/ 10/ 18 Easily rotatedD

P 48 culating Water Pump 2 tums 01 WK Easily rotated 1/ 11118 Easily rotated

ACirculating Water Pump

R 492B

2 tums 01WK Easily rotated 1/ 11/ 18 Easily rotated

ITM

50 Condensate Pump 2A 2 tums 01 WK Easily rotated 1/ 11118 Easily rotatedE

N

T51 Condensate Pump 2B 2 tums 01WK Easily rotated 1/ 11/ 18 Easily rotated

52 Travelling Screen 2A Test run 01WKOn service for complete


53 Travelling Screen 26 Test run 01 WKOn service for complete


54 Travelling Screen 2C Test run 01 WKOn service for complete


55 Travelling Screen 2D Test run 01WKOn service for complete


56 Travelling Screen 2E Test run 01WKOn service for complete


57 Travelling Screen 2F Test run 01WKOn service for complete





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Mala a- 2y Preventive Maintenance Acfiwties



RemarksPerformed

A) M- 2 Sampling Rack

H

E1 Sample Coolers Visual Inspection 01WK PerForm inspection 1/ 12/ 18 Coolers still in good condition

M Refrigeration System Performed test run2

Cooling Pump operation01WK Serviced manually 1/ 9/ 18 Pump still in normal condition


E

N Chemical Injection Agitation of chemical01WK Performed Agitation 1/ 8/ 18

Injection Tanks in good

t ' Tanks solution condition

2Chemical Injection PerFormed test run

01WK Serviced manually 1/ 13/ 18Pumps still in normal

Pumps operation condition

p3 Tank Agitators

operat

ondtest run

01 WK Serviced manually 1/ 8/ 18 In good condition °

E

P C) M- 2 Condenser Leak Detector SystemT Performed test run Pumps still in normal

1 Sampling Pumpsoperation

01 WK Serviced manually 1/ 12/ 18condition

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Marin Servi e

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E E VE P I V NTI

E CE - 1 MAIiVT 1ANACTiV1 1 E

1

Mala a Thermal Power Planty CCommon Facilities . i

iJanuary 8 N 14, 2018 '

t

iiF

i

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MALAYA THERMAL POWER PLANT'

iI

L_.__._. v. _ __':.._.._.._..____._.__.. k_'"'"____-______.___".___-_._'"_`__'_'"_ w__ 7

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Marine ServiceCommon Facilities Preventive Maintenance Activities



RemarksPerformed


1) Backwashing& Check leakages01WK

Check shaft sealing for1/ 8/ 18 No leak found

Degasified Water Pump ( Oil, water& chemical) leaks



1/ 8/ 18 No abnormalities foundsound sound

3) Chemical injection Check leakages Check shaft sealing for01WK 1/ 8/ 18 No abnormalities foundPumps Oil, water& chemical) leaks

B) Samyang Demineralizing Plant

1) Reverse Osmosis HighCheck leakages Checked bearing housing

TPressure, Water Transfer

Oil, water& chemical) 01WK

and shaft seals1/ 9/ 18 No abnormalities found

Cleaning Pump

R 2) Micro Filter and Checked shell& connectingg Coagulator Tanks

Visual Inspection 01 WKp pes& valves


3) Chemical Injection Check leakages Check shaft sealing forN Pumps Oil, water& chemical)

01 WKleaks


E

C) Waste Water Treatment Plant

I ° E 1) Clarified Water andCheck leakages Check pump shaft sealingP Pressure Filter Backwash 01 WK 1/ 9/ 18 No leak found

q PumpsOil, water& chemical) and pipes for leaks

RInternal parts inspection and Inspection of bearing1

Trepair

01ANhousing


I ' M

E 2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for

N Surface Aerators sound01 WK

unusual sound1/ 10/ 18 No abnormalities found

TCheck condition of outer

3) Coagulation Tank Visual Inspection 01WKshell

1/ 10/ 18 In good condition

4) Chemical Injection Check leakages Check shaft sealing for01WK 1/ 10/ 18 No abnormalities foundPumps Oil, water& chemical) leaks

D) Intake Channel

1) Trash BarrierCheck condition offish net,

01WKVisual inspection offishnet,

1/ 11/ 18Damaged intake channel

bamboo raft& steel barrier bamboo and steel barrier primary barrier

E) Forklift

1) Daewoo ForkliftCheck engine oil, hydraulic

01DAPerform inspection on

1/ 11/ 18 No abnormalities foundsystem and tires engine& hydraulic system


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RemarksPerformed

CMWO M018 002 Elevator

Toois/ Non-plant equipment Condition base PM check 01 DA 4th flr. door closer control 1/ 8/ 18 completed

check, repair& functional test

Elevator door closer

mechanism inspection, 1/ 9/ 18 in progress

cleaning& lubrication from

1 st to 10th flr

MWR18 014 MM Portable

angle grinder check& test1/ 10/ 18 completed

Note: commutator beyond

repair

Electrical shop housekeeping 1/ 12/ 18 completed

CMWO M018 010 SDP Mono

E DWP and Sump Pump Condition base PM check 01 DAPump electric driven motor

1/ 10/ 18 completedpower& control installation

Eand test

C WWTP mono pump powerT supply installation& test run

1/ 10/ 18 completed

IRMixed bed pump motor

1/ 12118 completed

Cacceptance test

APlant lighting system

8$Plant Lighting Condition base PM check 01 DA preventive maintenance,

1/ 14/ 18completed

repair and monitoring

D MWR17 696 Control Room

E conference area busted lamp 1/ 8/ 18 completed

p replacement

AMWR18 002 FOB PH area

R busted lamp replacement1/ 8/ 18 completed

T

M MWR18 009 Control Room

E conference area busted lamp 1/ 8/ 18 completed

N replacement

T MWR17 666 MFOT# 1

perimeter lighting shorted 1/ 9/ 18 completed

power cable check& repair

MWR17 736 Air Preheater

A/ B area busted lamp 119/ 18 completed

replacement

MWR18 011 Clinic area1/ 9/ 18 completed

busted lamp replacement

MWR18 020 FO/MF0/5th Flr

Burner/HPH area busted 1/ 10/ 18 completed

lamp replacement

MWR17 470 BO IsolatingValve area busted lamp 1/ 11/ 18 completed

replacement


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RemarksPerformed

MWR18 010 Gland Steam

Seal area busted lamp 1/ 11/ 18 completed

replacement

MWR18 017 M1 HP Heater

area busted lamp replace- 1/ 11/ 18 completed

ment& lighting fixture repair

MWR18 021 M1 Station

Battery area busted lamp 1/ 11/ 18 completed

replacement

Mechanical locker room

lighting fixture repair& 1/ 12/ 18 completed

busted lamp replacement

E. M1 Dust Collector area

L lighting fixture and busted 1/ 12/ 18 in progress

E lamp replacement

Preventive maintenance, T Power Supply/Fans/CO Condition base PM check 01 DA inspection& repair of power Jan 08 14 completedR

supply, fans& CO

MWR18 018 Admin LadiesCA

comfort room electric fan 1/ 10/ 18 completed

bushing lubrication& test

Communication and Communication& Computer 1/ 8118—

p computerCondition base PM check 01 DA

system preventive maint. 1/ 14118completed

E Internet connection speed 1/ 8/ 18—P test and monitoring 1/ 14/ 18

completed

IA

RMR18 008 MM Konica

TMinolta printer black toner 118/ 18 completed

M reffiling

E MWR18 015 Warehouse

N PGY Wenceslao) CPU 1/ 9/ 18 completed

T check and repair

1 MWR18 016 Control Rm

epson printer roller feeder 119/ 18 completed

repairltest

Intemet diagram1/ 11/ 18 completed

preparation

Checked internet1/ 12/ 18 completed

connections

Electrical Materials& Parts PR of Materials and Parts 01 DAPR document preparations 1/ 8/ 18—

completedand monitoring 1/ 12/ 18

PR17 304 Protective relay 1/ 12118 in progresscalibration evaluation

Potentiometer 1/ 12/ 18 in progress


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Dept Equipment Work Activities Frequency Work PerFormedDate

RemarksPerformed

PR17 267 and 280E

rewinding contract COC 1/ 12118 completed

preparation

ECMWO and MWR weekly 1/ 8/ 18—

Taccomplishment report

1/ 14/ 18completed

Rpreparation

I M11M2 Preven6ve1/ 8/ 18

C Maintenance and report1/ 14/ 18

completed

A preparation

M1/ M2 equiment history 1/ 8/ 18


D

E Weekly acomplishment1/ 12/ 18 completed

Preport

TWeekly progress report 1/ 9/ 18 completed

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Mafaya T.hermal Power Plant 1i . January 15 N ` 21., 20 8

j .

1 Consolidated by PEOSr.

1B. R. TROPICALES E. C. DADIOS III

BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONSi

E. M. LEON J. . AZ ill P. A. CARREOS E. . E TENO A.A. BOLORON D. C. VILLAR

I

t

1

MALAYA THERMAL POWER PLANT1

1

i.__ __.-> ._:_,. __:.._. _: _.: ---_ ___ _ _- __' -- --- _- _ - _ .__ _ --;_ .__.__ _.._ _.__:_.._._---- -._ _:____`..'

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Mala a Thermal Power Plant ovU n it N o. 1

ii

January 15 N 21, Z018

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j iJ ij MALAYA THERMAL POWER PLANT

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Marine ServiceMalaya- 1 Preventive Maintenance Activities


Date;Dept EquipmenC Work Activities Frequency Work Performed Remarks

Performed

A) Boiler Proper

1) Fiash Tank/ Visual Inspection 01 MO None 1/ 15/ 18 '

Unit on start-up 'Boiler Tubes No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 15/ 18 " Unit on start-upNo abnormality

3) Bumer/ Observation Visual Inspection of01 MO None 1/ 15/ 18 ' Unit on start-up

Port l Sealing enclosure No abnormality

4) Inspection Door Visual Inspection 01M0 None 1/ 15/ 18 ' Uniton start-up No abnormality ;


1) Air Preheaters 1AI1B Visual Inspection 01M0 None 1/ 15/ 18 'Uniton start-up ,Loose Hot End Elements

2) SCAH 1A/ 16 Visual Inspection 01M0 None 1/ 15118 " Unit on start-up

B No abnormality "

0 3) Air& Gas Ducts and Unit on start-up

I . Expansion JointsVisual Inspection 01 MO None 1/ 15/ 18 - Expansion joint frame

deteriorated

Unit on start-up ''.E4) Expansion Joint Visual Inspection 01MO None 1/ 15/ 18 - Expansion jointframe

Rdeteriorated

5) FDF 1A/ 1B Visual Inspection 01WK None 1/ 15/ 18 " Unit on start-up p No abnormality ,

E6) GRF Visual lnspection 01 M0 None 1/ 15/ 18 "

Unit on start-up ,;P No abnormality .A Unit on start-up ;R 7) GRF Lube Oil Pump Visual Inspection 01 MO None 1/ 15/ 18 _

No abnormality 'T

8) GRF Breeching Duct/ Unit on start-upM

Expansion JointVisual Inspection 01M0 None 1/ 15/ 18 _

No abnormalityE

N 9) MFOP 1A/ 1B Visual Inspection 01MO None 1/ 15/ 18 "Uniton start-up

T No abnormality :

10) Light Fuel Oil Pump Visual Inspection 01M0 None 1/ 15/ 18 'Unit on start-up -No abnormality '

11) FOH 1AI1B Visual Inspection 01WK None 1/ 15/ 18 "Uniton start-up 'No abnormality `

12) Retractable Unit on start-up '

SootblowerVisual Inspection 01WK None 1/ 15/ 18 - RSB 11L gas leak

at sealin box

13) Boiler Valves/ Visual Inspection 01 WK None 1/ 15/ 18 "

Unit on start-up ,Safety Valves CV 101b packing leak

14) Gas Ducts andUnit on start-up

BreechingVisual Inspection 01 MO None 1/ 15/ 18 - Gas Leak at expansion joint

to smokestack

15) Dust Collector& Unit on start-up Ash Handling System

Visual Inspection 01M0 None 1/ 15/ 18 _No abnormality

16) Pipe Hanger/ Visual Inspection 01 MO None 1/ 15/ 18 "

Unit on start-up :Hydraulic Snubber No abnormality


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tMalaya-1 Preventive Maintenance Activities



RemarksPerformed

Unit on start-up ;17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 15/ 18 - Corroded tube stub at mud

drum.

18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 15/ 18 -Unit on start-up

B •MFOT#2


0 Unit on start-upMFOT#3 Check dewatering pump 01 WK None 1/ 15/ 18 _No abnormality

19) Booster Pump Unit on start-up :E Nos. 1 & 2

Visuai Inspection 01WK None 1/ 15/ 18 _No abnormality

RUnit on start-up

20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 15/ 18 - Repair in progressl awaitingparts.

Repair of spare sump Unit on start-upE 21) Sump Pump Visual Inspection 01WK

pump1/ 15/ 18 _

Repair in progressIPT Unit on start-up

22) Smokestack Visual Inspection 01 MO None 1/ 15/ 18 - With corrosion at outer shell

Iplate& structural support

23) Scanner FanVisuai Inspection 01 M0 None 1/ 15/ 18 '

Unit on start-up :1A& 1 B No abnormality ;


1 j Turbine Rotor Monitoring of noise& 01 WK

Checked casings& bearings1/ 15/ 18 No abnormalities observed

temperature for abnormal noise& temp.

Vibration test 01M0Take vibration readings at

1/ 15/ 18Highest at Bng# 7=

150MW load 135microns

T' 2) Turbine Valves

Check leakages 01 WKChecked Turbine valve

1/ 15/ 18 No leak foundH PI I P SV, H P/ I P C p acki ng& fla ng e con nections

R Inspection of Insulation and Inspection of insulation and

g cladding01WK

cladding1/ 15/ 18 In good condition

3) Casing, Piping and Check leakages Inspection of TBN casing& Packing leak on GSS leak-offN . 01WK 1/ 15/ 18

Lube Oil System Oil& steam) gland steam seal piping header drain isolating valvesE

Checked Turbine oil analysisTest results are within specified

p Check oil condition 01 MO 1/ 15/ 18 limits as per oil analysis reportreport data

no. ChemlEnv-2018- 01- 002E

P Checked of pump's casingA

piping for leaks No leak foundR 4) Seal Oil Vacuum Pump Check leakages 01 WK - Repair of SOVP 1 B. Motor 1/ 17/ 18 - SOVP 1 A low vacuum. ForT tripped due to clogged dismantling and repairM suction and discharge lineE

N B) Turbine Auxiliaries

T

1) TD- BFP& BPCheck leakages

01WKChecked casings& bearings

1/ 15/ 18 No abnormalities observedOil, steam,& water) for abnormal noise& temp.

Checked Turbine oil analysisTest results are within specified

Check oil condition 01 MOreport data

1/ 15/ 18 limits as per oil analysis report

no. ChemlEnv-2018- 01- 002

Take vibration readings at Highest at Bearing# 1 =Vibration test 01 MO150MW load

1/ 15/ 1828microns


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Dept Equipment WorkActivities Frequency WorkPerformedDate

RemarksPerformed

Check leakagesChecked casings& bearings

2) MD- 6FP 01 WK for abnormal noise& temp. 1/ 15118 No abnormalities observedOil, steam,& water)

Checked shaft seals for leak

Checked Turbine oil anal sisTest results are within specified

Check oil condition 01 MOreport data

y 1/ 15/ 18 limits as per oil analysis report

no. Chem/ Env-2018-01- 002

Vibration test 01M0Take vibration readings at

1/ 15/ 18Highest at Bearing# 1 =

OMW load 12microns

3) Condensate PumpCheck leakages 01 WK

Checked shaft sealing for1/ 15/ 18 No abnormalities observed

1A& 16 leak

Vibration test 01 MOTake vibration readings at

1/ 15/ 18 Highest at Bearing# 1 =150MW load 30microns

4) Circulating Water Check leakages Checked shaft sealing forPump 1A& 1 B Oil& water)

01 WKleak

1/ 15/ 18 No abnormalities observed

CWP 1A- Highest at Brg# 5,Take vibration readings at 68microns

Vibration test 01 MO150MW load

1/ 15/ 18CWP 1 B- Highest at Brg# 6,

T 40microns

U, 5) House Service Close Check leakages Checked shaft sealing andR - C cle Pum 1A, 1 B, 1 C

01 WK 1/ 15/ 18 No abnormalities observedy p Oil& water) bearing housing for leaks

B Take vibration readings at HSCCP 1 C- Highe'st at Brg# 2,Vibration test 01M0

150MW load1/ 15/ 18

2gmicrons

I ' N .

E 6) Raw Water Pump Check leakages Checked shaft sealing&

1A& 1 B Oil& water) 01 WK thrust bearing housing for 1/ 15/ 18 No abnormalities observed

pleaks

E Vibration test 01 MOTake vibration readings at

1/ 15/ 18RWP 1 C- Highest at Brg # 2,

P 150MW load 28microns

A . 7) Screen, Wash Pump Check leakages Checked shaft sealing&R 1A, 1 B; 1 C Oil& water)

01 WK thrust bearing housing for 1/ 15/ 18 Equipment not in serviceT leaks

M8) Hydroveyor Pump

Checked shaft sealing& E

1A& 1 BCheck leakages 01 WK thrust bearing housing for 1/ 15/ 18 Equipment not in service

N leaks

T: . 9) Main and Auxiliary Check leakages Checked water box

Condensers Steam& water)01WK

manhole covers for leaks1/ 15/ 18 No leak found

10) Low Pressure Heater Check leakages01 WK

Checked valves, piping and1/ 15/ 18 No leak found

1, 2,& 3( LPH) Steam& water) level gauge for leaks

Temperature trending 01 MO Take parameter readings 1/ 15/ 18All parameters are withinoperating limit

11) High Pressure Heater Check leakages Checked valves, piping&01WK 1/ 15/ 18 Suspected leak on HPH 6B

5A, 5B, 6A,& 66 Steam& water) level gauge for leaks

Temperature trending 01 MO Take parameter readings 1/ 15/ 18 Set A Heaters Isolated

12) Plate Type HeatCheck leakages 01WK

Checked valves, piping& 1/ 15118 No leak found '

Exchangers 1A& 16 level gauge for leaks

Performance test 01 WK Take parameter readings 1/ 15/ 18 All parameters are withinoperating limit

13) Major Valves& Checked all valves for Packing leak on Drain StationPiping

Check for packing leak 01WKpacking leak

1/ 15/ 18 #1 valve# 2

Insulation and cladding 01WKChecked condition of valve

1/ 15/ 18 In good condition`.insulation& cladding


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RemarksPerFormed


Silicon Dropper Condition base PM check 01DAinspection, 1/ 15/ 18~

completedV=135.6 V DC, 1/ 21/ 18

1= 10Amp

125V DC Battery Charger 1Ainspection, 1/ 15/ 18

completedI ' AC Input= 490V AC, 1/ 21/ 18

DC Output= 135.7 DC( LAG)

125V DC Battery Charger 1 Bi ' inspection, 1/ 15118~

completedAC Input= 490V AC, 1/ 21/ 18DC Output= 135. 9( LEAD)

Silicon Dropper inspection

E and cleaning1/ 15/ 18

ViN= 135.6 V DC, 1/ 21/ 18

completed

E our= 125. 5 V DC, C ouT= 16 AmpT

220V DC UPS StorageR

Battery Inspection, 1/ 15/ 18

V= 221. 0 VDC, 1/ 21/ 18completed

I= 35.6 Amp.IACMWO M1 18 008 M2 UPS

defective exhausterfan 1/ 17/ 18 completed

p replacement

E 24VDC Battery charger 1AP inspection,

A AClnput= 491VAC 1/ 15/ 18~ completed

R A= 26.57 VDC, 1121/ 18

T B1 = 13. 24 VDC,

M B2= 13.42 VDC

E' Batteries and Chargers= 1/ 15/ 18-

N 123V DC/ 133V DC 1/ 21/ 18completed

TAVR Room Temperature&

1/ 15/ 18AVR Condition base PM check 01DA alarm= 25°C,

1/ 21/ 18completed

Humidity= 48%

CMWO M1 17 438 M1 AVR1/ 19/ 18 in progress ;

Channel B and A mismatch

M1 AVR channel B control

card online test1/ 15/ 18 in progress

Control card test

Control circuit loop check

1 Transformer Condition base PM check 01 DATransformer temp, oil level 1/ 15/ 18-

completetlalarm routine inspection 1/ 21/ 18

CMWO M1 18 040 M1 21KV

IPB exhausted silica gel 1/ 16/ 18 completed

replacement


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i1 i Malaya-

1 Preventive Maintenance Activities Period

Covered: January 15 21, 2018 Date .

DeptEquipment Work Activities Frequency Work Performed Remarks Performed

CMWO

M1 18 041 M1 Main Transformer

cooling fan bank#3 fan 1 and 3 fan motor groundedpowercable

1/17/ 18 completed replacement&

test Fan#

3 replaced defective overload

relay CMWO

M1 17 376 Ammonex Acid

Transfer Pump 1A motor 4160/480V Motor Condition base PM check 01 DA base repair1/ 16/ 18 completed Control

circuit inspection&busted

fuse replacement CMWO

M1 18 037 MV3 Econtrol

circuit check,repair 1/ 18/ 18 completed LE

andtest CMWO

M1 18 036 CPP T

Mixed Bed B outlet valveR,

shorted green indicating lamp1/ 18/ 18 completed busted

fuse replacement and

test A

M1 Seal oil vacuum pump 16 controlckt check&repair 1/

19/ 18 completed D

CMWO M1 18 053 FDF 1B E

Inlet vane motor brake adjust-P

ment& brake pad insp. 1/ 19/ 18 completed a q

Interchange FDF 1A and 1B R

motor and test T

CMWOM1 18 013 SHMP M

agitatormotor control ckt 1/ 19/ 18 in progress E

checkand repair N

T

M1 Protection Relay Condition base PM check 01 DA M1protection relay calibra-in progress tion,

inspection& cleaning Transformer51G

1/ 18/ 18 completed ACB

ST1,ST2 and ST3 1/ 18/ 18 completed ACB

ST3,ST4, ST5&ST6 1/19/ 18 compieted GR5)

Transformer

1S10CRf A, 1/19/ 18 completed JB,&

f C M1

Unit Electrical start-up M1

start- up Condition base PM check 01DA activities1/

15/ 18 completed 1HV motor's&transformers parameter'

smonitoring Malaya-

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Dept EquipmenC Work Activities Frequency Work PerformedDate

RemarksPerformed

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed01DA '

Check Power Supply 1/ 15118 Module status are Normal

System Controi System Check Loop Communi- 1/ 21/ 18

cation


a) BMSI'

I ' 24 Igniter Guns24 Igniter Oil Valves Visual Inspection only

M1 Instrument24 Igniter Purging Valves No simulation test Visual inspection conducted

I ' 2 24 Atomizing Stm Valve 01 WK conducted 1/ 16/ 18 Unit OnlineN Preservation Activities

24 Main Oil Guns Assist Operation inS

24 Main Oil Valves servicing of BurnersT 24 Air RegisterR


c) 3 DampersM

IEN. Clean Controllers, Control

T : valves& Transmitters

S M1 Controllers, Preventive Maintenance of Check& adjust control air

3 Control Valves&5 controllers,

01 MO supply/ local indicator1/ 16/ 18 Equipment in gootl condition

Transmitters18 control valves& Check sensing line, fittings&22 transmitters cable termination


condition.

0

N

T . Visual check& cleaning ofR Seal Oil Transmitters, Press.

p Gauges/Switches&

Indicators. Sea Oil Diff. Press

S TS= 1. 23 kglcm2& ES=

1. 23 kg/ cm2.Inspect terminal biocks&

ptighten wires.

EVisual Inspection& clean of

PSeal Oil Valve A& Valve B

ANo adjustment performed

since differential Pressure ZR 1. 2 kg/cm2).T 4 M1 Seai Oil System

Preventive maintenace of04M0 - Functional Test of Generator

1/ 15/ 18 Preventive maintenance work

M M1 Seal Oii SystemLiquid Level Monitoring.

1/ 21/ 18 completed

E Drain Sensing Line to checkN confirm that Oil is not

T entering inside Generator. Functional test of Seal Oil

Vacuum and Intermediate

Tank level monitoring. Y

Functional test of Seal Oil

Intermediate Tank Level

Solenoid Valve.

Functional test of Alarm

Circuit related to Seal Oil

System.


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Dept Equipment; . Work Activities.. Frequency Work PerformedDate'

RemarksPerformed

Functional test of Seal Oil

Vacuum Pump Control

4M1 Seal Oil System Preventive maintenace of

04M0 nterlock. 1/ 15/ 18 Preventive maintenance work

conf,) M1 Seal Oil System Check& monitortemp. 1/ 21/ 18 completed

inputs at OIS related to Seal

Oil System.

1 Scanner Farr 1A Rotate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;

2 Scanner Fan 1 B Ro(ate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test,

3 Hydroveyor Pump 1A Rotate 2 tums 01WK Conducted inspection 1/ 15/18 Unit on Heat run test'

4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Conducted inspection 1/ 15/18 Unit on Heat run test

5 Raw Water Pump 1A Rotate 2 tums 01WK Conducted inspection 1/ 15118 Unit on Heat run test;

6 Raw Water Pump 1 B Rotate 2 turns 01 WK Conducted inspection 1/ 15118 Unit on Heat run test.

7` Screen Wash Pump 1A Rotate 2 turns 01 WK Conducted inspection 1/ 15/18 Unit on Heat run test

P .E 8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;

R 1.

q 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Conducted inspection 1/ 15118 Unit on Heat run test,'

T."

10. Fire Booster Pump Rotate 1SO° 01WK Conducted inspection 1/ 15/ 18 Unit on Heat run test;

House Service CloseN- 11 Rotate 180° 01 WK Conducted inspection 1115/ 18 Unit on Heat run test±

Cycle Pump 1AS '

House Service Close

D`12 Cycle Pump 1 B

Rotate 180° 01 WK Conducted inspection 1/ 15/ 18 Unit on Heat run testi

E 13House$ ervice Close

Rotate 180° 01WK Conducted inspection 1/ 15/ 18 Unit on Heat run test

PCycle Pump 1C

A ` 14 AirHeater Motor 1A Test run 01WK Conducted inspection 1/ 16l18 Unit recently shutdownR

T 15 Air Heater Motor 1 B Test run 01 WK Conducted inspection 1/ 16118 Unit recently shutdownM

E : 6 Air Heater Lube Oil Pump Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownN Motor 1A

T`. Air Heater Lube Oil PumpTest run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

Motor 1 B

FDF Hydraulic System1A1

Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

FDF Hydraulic System19

1A2Test run 01WK Conducted inspection 1/ 16/ 1S Unit recently shutdown

FDF Hydraulic System20

B Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

21 B2Hydraulic System

Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

22 GRF Lube Oil Pump 1A Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

23 GRF Lube Oil Pump 1B Test run 01WK ' Conducted inspection 1/ 16/ 18 Unit recently shutdown

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Dept Equipmenf Work Activities Frequency Work PerformedDate

RemarksPerformed

24 T-BFP Jacking Oil Pump Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

25 T-BFP Tuming Gear Motor Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

26 T-BFP H. P.U.# 1 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

27 T-BFP H, P. U.# 2 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recenily shutdown

Turbine Auxiliary Oil Pump In service, Turbo-gen set on28 A

Test run 01WK Conducted inspection 1/ 16/ 18turning device operation

Turbine Auxiliary Oil Pump In service, Turbo-gen set on29

BTest run 01WK Conducted inspection 1/ 16/ 18

turning device operation

30 PumPurbine Jacking Oil

Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

3 Main Turbine TurningTes ru

Dewcet n 01WK Conducted inspection 1/ 16/ 18 In sernce

t Emergency Bearing OilP 32

Pump( EBOP) Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

E

R 33 Emergency Seal Oil Pump Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

A TOT Oil Vapor Exhaust In service, Turbo-gen set onT 34

FanTest run 01WK Conducted inspection 1/ 16/ 18

turning device operation1

0 35 HP-HPU Oil Pump# 1 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownN

S 36 HP-HPU Oil Pump# 2 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

D 37 LP-HPU Oil Pump# 1 Test run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdownE

P 38 LP-HPU Oil Pump# 2 Test run 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdownAR: 39

LP-HPU Oil TransferTest run 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

T Pump# 1

M, LP-HPU Oil Transfer40 Test run 01 WK Conducted inspection 1/ 16/18 Unit recently shutdown

E Pump# 2

IN 41 HP HPU Kidney Pump Test run 01WK Conducted inspection 1/ 16118 Unit recently shutdownT

42 Forced Draft Fan 1A Rotate 180° 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

43 Forced Draft Fan 1 B Rotate 180° 01 WK Conducted inspection 1/ 16118 Unit recently shutdown

44 Gas Recirculation Fan Rotate 180° 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

45 Main Fuel Oil Pump 1A Rotate 180° 01WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

46 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Conducted inspection 1/ 16/ 18 Unit recently shutdown

47 Emergency DieselTest run 01WK On serviced for 10 minutes 1/ 18/ 18 No abnormality observedGenerator

48 P mpency Diesel Fire

Test run 01 WK On serviced for 5 minutes 1/ 18/ 18 No abnormality observed

49 1Aculating Water Pump Rotate 2 Tums 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdown

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Period Covered: January 15— 21, 2018

bept Equipment Work Activities Frequency Work Performed Dateed RemarKs.Perform

Circulafing: Water Pump50

BRotate 2 Tums 01WK Conducted inspection 1/ 18118 Unit recently shutdown

51 Condensate Pump 1A Rotate 2 Tums 01WK Conducted inspection 1/ 18118 Unit recently shutdown

52 Condensate Pump 1 B Rotate 2 Turns 01 WK Conducted inspection 1/ 18118 Unit recently shutdown

53 Motor Boiler Feed Pump Rotate 2 Turns 01 WK Conducted inspection 1/ 18118 Unit recently shutdown

CWP 1A Lube Oil Pum54

1A1p

Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recentty shutdown

P ; .GWP 1A Lube Oil Pump

E 551A2

Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdown

RCWP 1 B Lube Oil Pump

q 56 B

Test Run 01WK Conducted inspection 1118/ 18 Unit recently shutdown

T CWP 1 B Lube Oil Pump

57 B2

Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recently shutdown

CWP 1A,Auto GreaseN ' 58 Test Run 01 WK Conducted inspection 1/ 18/ 18 Unit recently shutdown

Pump1A1g 1

59CWP 1A Auto Grease

Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdownPump 1A2

I °E' 60CWP 1B Auto Grease

Test Run 01WK Conducted inspection 1/ 18/ 18 Unit recently shutdownP Pump 1 B1

A ; 6 CWP 1 B Auto Grease

Test Run 01 WK Conducted inspection 1/ 18118 Unit recently shutdownr.` R Pump 1 B2

T 62 Travelling Screen No. 1 Test Run 01 WKOn service for complete

1/ 18118 No abnormality obse'rvedM;,

cycle

E. 63' Travelling Screen No. 2 Test Run 01 WKOn service for complete

1/ 18/ 18 No abnormality observedN ; cycle

T, On service for complete64 Travelling Screen No. 3 Test Run 01 WK

cycle1/ 18118 No abnormality obseNed

65 T avelling Screen No. 4 Test Run 01 WKOn service for complete


66, Travelling Screen No. 5 Test Run 01 WKOn service for complete

1/ 18/ 18 No abnormality obsenredcycle

TrashRake Traversing On service for complete67

MotorTest Run 01WK



Test Run 01 WKOn service for complete

1/ 18/ 18 No abnormality obseNedMotor cycle


1 Water Pumps Performed operation 01 DAServiced manually due to 1/ 15/ 18~

In good condition ;M1 Unit operation 1/ 16118

H .. Performed backwashing andE

2 1DuaF Media Filters Regeneration 01 WKrinsing

1/ 15118 Filter still in good condition

M Performed backwashing and s ..3 Multi- Layer Filters Regeneration 01 WK


Activated Carbon Performed backwashing and4 Regeneration 01 WK 1/ 16/ 18 Filter still in good condition

A Filters rinsing

1/ 15118— 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water

1/ 21/ 18Filter still in good condition

6Reverse Osmosis

later flushing 01 DA Flushed with Demi-Water1/ 15118

RO Membranes still usableMembranes 1/ 21/ 18


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Dept , :, Eguipment . Work Activities Freguency , Work Performed ` Date_

RemarksFerformed

RO High Pressure Serviced manually due to 1/ 15/ 187 Performed operation 01 DA Pumps in good condition

Pumps M1 Unit operation 1/ 16/ 18

Chemical Injection Agitation of chemical01WK Performed Agitation 1/ 21/ 18 In good condition

tTanks solution

H

E 9, Chemical Injection

Performed operation 01DAServiced manually due to 1/ 15/ 18—

Pumps in good condilion

M;Pum s . M1 Unit o eration 1/ 16/ 18

10 Blowers Performed test run operation 01WK Serviced manually 1/ 20118 In good condition

C:

A11. Tank Agitators Performed test run operation 01WK Serviced manually 1/ 20/ 18 In good condition

I :12 Acid& Caustic

Visual inspection 01WK Performed inspection 1/ 20/ 18 In good conditionStorage Tanks

IA

N 13Acid& Caustic

Performed operation 01WK Serviced manually as needed 1/ 16/ 18 Pumps in good conditionp : Transfer Pumps

E 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1/ 16/ 18 In good condition i

N

V 15 Mixed Bed Polishers Water rinsing 01WK Rinsetl with Demi-water 1/ 16/ 18 In good condition ;

R B) Condensate Polishing Plant0

N: Serviced manually due to 1/ 15/18—

M 1 Water Pumps Performed operation 01 DA Pumps in good conditionM1 Unit operation 1/ 16/18

E': • • Chemical lnjection

N 2_ Visual inspection 01WK Performed Inspection 1/ 16/ 18 in good condition

TTanks

Chemical InjectionA 3

PumpsPerformed test run operation 01WK Servicetl manually 1/ 15118 in good condition

I Acid, Caustic& Ammonia Still in good condition.

D?4 Storage Tanks

Visual inspection 01 WK Performed inspection 1120/ 18 _No leak found

E G) M- 1, ChemicallnjectionSystemP ,

A' Chemical Injection1 Agitation ofchemical solution 01WK Performed Agitation 1/ 21/ 18 In normal condition `

R:'. . Tanks

T. Chemical injection Serviced manually due to 1/ 15118

M2

P mPsPerformed operation 01 DA

M1 Unit operation 1/ 16/ 18Pumps in good condition

E

N3 Tank Agitators Performed operation 01WK Serviced manually 1/ 17l18 In good condition ,

T-,: D) Sampling Rack System

1 Sample Coolers Visual inspection 01WK Performed inspection 1/ 15118 In good condition ;

Legend:

01.DA- Daily01WK- Once a week


03M0- Every 3 monthsD4M0- Every 4 months06M0- Every 6 months 01AN- Once a year


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Malaya Thermal Power Plant 1

nit NO. 2 ;

I January 15 21 , 2018 :

E

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MALAYA THERMAL POWER PLANT "

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Periotl Covered: January 15 21, 2018

Dept ;" Equipment Work Activities Frequency Work PerformedDate

RemarksPerformed

A) Boiler Proper

1) Boiler DrumVisual Ins ection 01 MO None 1/ 16/ 18 '

Unit on economy shutdownBoiler Tubes p

No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 16/ 18 "Unit on economy shutdown No abnormality ,

3) Burned Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure

01 M0 None 1/ 16/ 18 _No abnormality !

4) inspection Door Visual Ins ection 01 WK None 1/ 16/ 18 'Unit on economy shutdown

pNo abnormality ''


Unit on economy shutdown1) Air Preheaters 2A/26 Visual Inspection 01 MO None 1/ 16/ 18 - Cold end heating elements

deteriorated

Inspection of gas leakages 01 M0 None 1/ 16/ 18 ' Unit on economy shutdownB No abnormality

Unit on economy:shutdown2) SCAH ZA/26 Visual Inspection 01MO None 1/ 16/ 18

LNo abnormality i

3) Air& Gas Ducts and Unit on economy shutdownE Visuallnspection 01MO None 1/ 16/ 18

Expansion Joints Gas leak at expansion joint.R'

Unit on economy shutdown 4) FDF 2A/2B Visual Inspection 01M0 None 1/ 16/ 18No abnormality

5) GRF Visual Inspection 01M0 None 1/ 16/ 18 "Unit on economyshutdown

ENo abnormality ; i

P 6) GRF Breeching DuctVisual Inspection 01 M0 None 1/ 16/ 18 " Unit on economy;shutdown

A Expansion Joint No abnormality

R Inspection of expansion01 MO None 1/ 16/ 18 '

Unit on economy`shutdownT° joint No abnormality ;M Unit on economy shutdown7)' FOH 2A/26 Visual lnspection 01M0 None 1/ 16/ 18E No abnormalityN

8) MFOP 2A/26 Check oil leak 01 MO None 1/ 16/ 18 'Unit on economyshutdown

T : Pump 2A w/ sligthòil leak

Visual Inspection 01 M0 None 1/ 16/ 18 " Unit on economy shutdownNo abnormality :

9) MF0 Booster Pump# 3 Visual Inspection 01 WK None 1/ 16/ 18 "Unit on economy'shutdownNo abnormality i

10) Retractable Unit on economy;shutdown

SootblowerVisual lnspection 01WK None 1/ 16/ 18 :

No abnormality11) Dust Collector and

Visual Inspection 01M0DCH B5 repair of rotary

1/ 16/ 18 "Unit on economy' shutdown

Ash Handling System feeder valve& casing Repair in progress

Unit on economy,shutdown12) Gas Ducts and

Visual Inspection 01 M0 DC outlet gas leak repair 1/ 16/ 18 "Repair in progress

Breeching Duct Damaged inside insulation&

deteriorated casing


Safety ValvesVisual Inspection 01 M0 None 1/ 16/ 18 - MS drain motorized valve

leaking thru seat.


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t Mala a- 2 Preventive Maintenance ActivitiesY


Dept Eguipment. . Work Activities . Frequency Work Performed - Date'

RemarksPerformed

B`, 14) Pipe Hanger/

Visual Inspection 01 M0 None 1/ 16/ 18 "Unit on economy shutdown

Hydraulic Snubber No abnormality

Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 1/ 16/ 18 _No abnormality '

Repair of Atlas Copco No. Unit on economy;shutdownE 16) Compressor( Atlas

Visual Inspection 01M0 3 due to lowdisch. 1/ 16/ 18 - Repair in progressR- Copco Nos. 1, 2,3,4)

pressure 2 very low capacity

D. 17) Sump pump Visual Inspection 01 MO Boiler Sump pump repair 1/ 16/ 18 " Unit on economy shutdownE , Repair in progress

p: Unit on economy shutdown

t .T ; 18) Smokestack Visual Inspection 01 MO None 1/ 16/ 18 - With corrosion a#outer shell

plate and structu al support

A) Turbine- Generator

Monitoring of noise and1) Turbine Rotor 01 WK N/A Unit on economy shutdowntemperature


t ; 2} Turbine Valves . Check leakages 01WK N/A Unit on economy shutdown

Inspection of Insulation and Inspection of insulation& Insulation and cladding arecladding

01WKcladding

1/ 16/ 18intact

3) Casing, Piping and Check leakages

T Lube Oil System Oil& steam) 01 WK NIA Unit on economy shutdown

Requested Turbine oil Test results are witfiin specifiedR" Check oil condition 01 MO analysis report data from 1/ 16/ 18 limits as per oil analysis reportB"` Chemical Department no. ChemlEnv-2018- 01- 002 If

IN Inspection of insulation&

Inspection of Insulation& Insulation and cladding areE 01WK cladding of HIP Turbine& 1/ 16/ 18 Icladding intactconnecting pipes r I

Checked of pump's casing Ip 4) Seal Oil Vacuum Pump Check leakages 01WK 1/ 16/ 18 No leak found >

and piping for leakE

Checked of pump's casingP 5) Seal Oit Pump Check leakages 01 WK 1/ 16/ 18 No leak found

A and piping for leaks

R Vibration test 02WK N/A Unit on economy shutdown

M

E::Inspection of internal parts 03M0 N/ A Unit on economy shutdown

TB) Turbine Auxiliaries

1) TD-BFP& BPCheck leakages( Oil, steam,

01 WK N/A Unit on economy shutdownwater)


Vibration test 01 MO N/A Unit on economy shutdown

Requested Turbine oil Test results are within specified

Check oil condition 01 MO analysis report tlata from 1/ 16/ 18 limits as per oil analysis report

Chemical Department no. ChemlEnv-2018:-01- 002

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Mala' a- 2 Preventive Maintenance ActivitiesY


Dept '. Equipmenf . , Work Activities Frequency Work PerformedDate

RemarksPerformed


01 WK N/ A Unit on economy shutdownOil, steam,& water)

Vibration fest 01 MO N/A Unit on economy shutdown

Requested Turbine oil Test results are within specified

Check oil condition 01 MO analysis report data from 1/ 16/ 18 limits as per oil analysis report

Chemical Department no. ChemlEnv-2018-01- 002

3) Condensate Pump Check leakages01 WK NIA Unit on econom shutdown

2A& 26 Oil& water) Y


4) Girculating Water Pump Check leakages01 WK N/ A Unit on economy Shutdown2A& 2B Oil& water)


Temperature trending 01 MO N/A Unit on economy shutdownT

5) House Service CloseCheck leakages Checked shaft sealing and

R: Cycle Pump 2A, 26, 2C 01WK 1/ 16/ 18 No leak found Oil& water) bearing housing for leaks

g;. ( HSCCP)


IN

E.. 6) Raw Water Pump Check leakages01 WK N/ A

Unit on economy shutdown2A& 2B Oil& water) Motor 2A& 26 under repair

p ` Vibration test 01 MO N/A Unit on economy shutdown

E - 7) Screen Wash Pump Check leakages01 WK NIA Unit on economy shutdownP-. 2A& 26 : Oil& water)

A: Checkleakages8) Main Condenser 01 WK N/ A Unit on economy shutdownR Steam& water)

T' 9) Low Pressure Heater Check leakages01 WK NIA Unit on economy shutdownM . 1A,1B, 2,& 3 Steam& water)

E

N Temperature trending 01 MO N/A Unit on economy shutdown

T 10) High Pressu e Heater Check leakages01 WK N/A Unit on economy shutdown5, 6,& 7 Steam& water)


11) Heat Exchangers Check leakages01WK

Checked piping& cooling 16/ 18 No sign of leak found

Plate Type 2A, 26, 2C ( Steam& water) plates for leaks

Performance test 01 WK N/ A Unit on economy shutdown

Cleaning of cooling plates06M0 N/A Unit on economy shutdownand thermo filter

12) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdown

Check stem/ bushing01 MO

Checked condition of valve1/ 16/ 18 All are in good condition

lubrication stem lubricant

Checked condition ofInsulation& cladding 01WK 1/ 16/ 18 All in good condition

insulation and cladding13) Traveling Screen and Inspection of main drive Inspection of chain and

Trash Bar gears and chain01AN

9ears1/ 16/ 18 In good condition


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Dept • Equipment Work Activities . ` Frequency . Work PerformedDate

RemarksI? erformed


Silicon Dropper Condition base PM check 01 DAinspection, 1/ 15/ 18~

completedV=135. 1 VDC, 1121/ 18

1= 15Amp

125V DC Battery Charger2A inspection, 1/ 15/ 18

completedAC Input= 490V AC, 1121/ 18

DC Output= 135. 1 ( LEAD)

125V DC Battery Charger 1/ 15/ 18~ completed

2B inspection 1/ 21/ 18

CMWO M217 438 Batterycharger 2B control circuit in progress

check and repair

Silicon Dropper inspectionE

and cleaning

E ViN= 135.0 V DC, 11/ 21//$ 8completed

C,our= 122.7 V DC,

T- our=14 Amp

R 220V DC UPS Storage

Battery Inspection, 1/ 15/ 18~ completed

V= 224.3 VDC, 1/ 21/ 18

1A I= 35. 1 Amp.L '


Diesel Generator insp, 1/ 15/ 18 completed

V= 27.31 VDC, 1/ 21/ 18D

E. I= 0.2 Amp

P 12V DC Storage BatteriesA Fire Engine inspection, 1/ 15/ 98R V= 25.69VDC, 1121/ 18

completed

T 1= 1. 5DCAmp fM

E Engine driven fire pump

N new battery charger 1/ 17/ 18 completed

T installation and test

Batteries and Chargers= 1/ 15/ 18 completed

123V DC/ 133V DC 1/ 21/ 18

AVR Room Temperature& 1/ 15/ 18

AVR Condition base PM check 01 DA alarm= 28°C, 1/ 21/ 18

completed

Humidity= 50%

30MM4 ACB temperature1/ 15/ 18—

30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 1/ 21/ 18

completed

1B= 28/28°C

Transformer Condition base PM check 01 DATransformer temp., oil level 1/ 15/ 18

completedalarm routine inspection 1/ 21/ 18

MWR17 546 M2 Rotary

4160/480V Motor Condition base PM check 01 DAfeeder valve motor B5

1/ 19/ 18 completedterminal disconnection,

reconnection and test


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Mala a- 2 Preventive Maintenance Activities 1Y


Dept Equipmenf. . Work Activities " Frequency Work Performed ` Date

RemarksPerformed

Check Module Status

1 M2 INFI- 90 S stemMonitoring of M2 Distributed

01 DA 'Check Power Supply 1/ 15/ 18~

Modules status are Normaly Control System Check Loop Communi- 1/ 21/ 18

N ' cation

S..

T ; Simulation& travel test of M2:

R' a) BMS a12 Igniter Guns

M12 Igniter Oil Valve M2 Burner Management

E.: 12 Igniter Purging Valve System simulation

M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulationN` 2 01 WK 1/ 1 6/ 1 8 j

TPreservation Activities 12 Upper Main Oil Gun test/ simulation are good

S12 Lower Main Oil Gun Travel Test of local Control

12 Main Oil Valve Valves and Dampers12 Air Register


c) 15 Dampers

C

0

N_: Clean Controllers, Control

Tvalves& Transmitters

R : Preventive Maintenance of Check& adjust control air

M2 Gonfrollers, 13 controllers, supply Ilocal indicator

3 Control Valves& 01M0 1/ 16/ 18 Equipment in good condition

Transmitters17 control valves& Check sensing line, fittings

S19 transmitters cable termination


condition.

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1116/ 18 MotodAH elements runs smoothly

p 2 Air Heater Motor 2B Test run 01 WK On seroiced for 5 minutes 1116/ 18 MotodAH elements runs smoothly

P.

E, 3 'AirHeater Guide Bearing Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly

R Oil Pump 2A

q Air Heater Guide Bearing4 Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothlyT Oil Pump. 2B

i ', ' Air Heater Support Bearingr

05

Oil Pump 2ATest run 01 WK On serviced for 5 minutes 1116/ 18 Motodpump run smoothly

NAir Heater Support Bearing

g 6 Test run 01 WK On serviced for 5 minutes 1116/ 18 Motodpump run smoothlyOil Pump 26 i

p M- BFRAuxiliary Oil Pump7 Test run 01WK On serviced for 5 minutes 1/ 16/18 Motodpump run smoothly

E

P M- 6FP Auxiliary Oil PumpA:;

82B

Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motor/pump run smoothly

R':

T 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motor/fan run smoothly

M<

E . 10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly

N

T

OiBPPpmergency Bearing


12T-6FP Motor Speed

Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodgear run smoothlyChanger


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Dept ; Equipment . Wo k Activities Frequency Work PerformedDate

Rema ksPerformed

13 T-BFP Tuming Gear Motor Tesf run 01 WK On serviced for 5 minutes 1/ 16118 TBFP turned smoothly

14 , Tu bine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly

15 . Turning Gear Oil Pump Test run 01WK On serviced for 35 minutes 1/ 16/ 18 Motodpump run smoothly

Emergency Bearing Oil16P mp


17 Emergency Seal Oil Pump. Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motor/pump run smoothly

Main 1' urbine Turning Gear18 Test run 01 WK On serviced for 35 minutes 1/ 16/ 18 Turbo-gen set turned smoothlyMotor

19 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smoothly

0:

P 20 H. P. U, 2B Test run 01WK On serviced for 5 minutes 1/ 16/ 18 Motodpump run smo,othly

E:

R_ 21 H. P. U. Blower Test run 01 WK On serviced for 5 minutes 1/ 16/ 18 Motodfan run smoothly

I AT`

22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair1':

Control' Air DryerN., 23 Test run 01 WK On serviced for 35 minutes 1/ 16/ 18 No abnormalities observed

Van Air) 2AS;

Control Air Dryer24 ( Van Air) 2B

Test run 01 WK Test suspended With maintenance tagD °

E25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotated

P :

AR ,. 26. Forced Draft Fan 26 Rotate 180° 01WK Manually rotated 1/ 16/ 18 Easity rotated

I :T

M 27 Gas.Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotatedE.

N' 28 Main FueF 0il Pump 2A Rotate 180° 01 WK Manually rotated 1/ 16/ 18 Easily rotatedT

29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 1/ 16/ 18 Easily rotated

Motor Boiler Feed Pump a30 2A1 Rotate 180 01 WK Manually rotated 1/ 16/ 18 Easily rotated

31 2rBoilerfeed Pump


r

32 2Bor Boiler Feed Pump

Rotate 180° 01WK Manually rotated 1/ 16118 Easily rotated

Moto Boiler Feed Pump o332B2

Rotate 180 01WK Manually rotated 1/ 16/ 18 Easily rotated

34 T- BFP Booster Pump Rotate 180° 01WK Manually rotated 1/ 16/ 18 Easily rotated

35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1/ 17/ 18 Easily rotated


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Dept . Equipment Work Activities Frequency Work PerformedDate .

RemarksPerformed

36 Scanner Fan 2B. Rotate 2 tums 01 WK Manually rotated 1/ 17/18 Easily rotated

37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 1/ 17/ 18 Easily rotated

t .38 Screen Wash Pump 26 Rotate 2 tums 01 WK Manualty rotated 1/ 17/18 Easily rotated

39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 17/18 Easily rotated


Rotate 180° 01WK Manually rotated 1/ 17/ 18 Easily rotatedCycle Pump 2A

House Service Close41 Cycle Pump 26




0 .Cycle Pump 2C

P 43 ' Raw Water Pump 2A Rotate 180° 01WK Test suspended Under repair

E

R44 Raw Water Pump 2B Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easity rotatedIA

T45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easily rotated

0.

N 46 Fuel, 0i( Booster Pump# 2 Rotate 180° 01 WK Manually rotated 1/ 17/ 18 Easily rotated 'S


Circulating Water PumpE 48 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotated

PA 49 Bculating Water Pump 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotatedR

T50 Condensate Pump 2A 2 tums 01 WK Easily rotated 1/ 18/ 18 Easily rotated :

M

E...

N 51 Condensate Pump 2B 2 tums 01WK Easily rotated 1/ 18/ 18 Easily rotated

T

52 Travelling Screen 2A Test run 01 WKOn service for complete


53 Travelling Screen 2B Test run 01 WKOn service for complete


54 Travelling Screen 2C Test run 01 WKOn service for complete


55 Trayelling Screen 2D Test run 01WKOn service for complete


56 Travelling Screen 2E Test run 01 WKOn service for complete


57 Travelling Screen 2F Test run 01 WKOn service for complete





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jMalaya- 2 Preventive Maintenance Activities i


Dept .' Equipment; Work.Activities F'requency Work Performed ' Date

RemarksPerformed

A) M- 2 Sampling RackC

H ..

E1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 19/ 18 Coolers still in good condition

t M' Refrigeration System Performed test run2 01WK Serviced manually 1/ 16/ 18 Pump still in normal condition

Cooling Pump operation

B} Chemical lnjection System( M- 2)

E .

N. : Chemical Injection Agitation of chemical01 WK Performed Agitation 1/ 15/ 18

Injection Tanks in good

Tanks solution condition

Chemical injection Performed test run Pumps still in normal2` Pumps operation

01WK Serviced manually 1/ 20/18condition

Performed test run3 TankAgitators 01WK Serviced manually 1/ 15/ 18 In good condition ,

D ' operation

E

p C) M- 2 Condenser Leak Detector SystemT

Performed test run Pumps still in normal1 Sampling Pumps

operation01WK Serviced manually 1/ 19/ 18

condition

Legend: ---


02WK- Every' 2 weeks . 01 MO- Once a monih


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Common Facilities

January 5 21, 2018 'I

a

FMALAYA THERMAL POWER PLANT _

is

t_ ____. µ--.__ _,_ _ _—,. ... _.—--- - ----. _ _ _____ _.__ ______ __ ______: _ --_—--- ,__ _ __-- —____ ___ __ ------

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Nlarir e Ser°vicCommon Facilities Preventive Maintenance Activities


Dept ' Equipment ' Work Activities Frequency Work Performed .- Date

Remark'sPerformed


1) Demineralized Water Check leakages Checked shaft sealing forPumps Oil, water& chemical)

01WKleaks


Inspection of bearing and01AN

Checked bearing housing1/ 15/ 18 No leak found •

housing for leaks



1/ 15/ 18 No abnormalities observedsound sound

3) Chemical Injection Check leakagesCheck all chemicals injection

Pumps Oil, water& chemical) 01 WK pumps shaft sealing& flanges 1/ 15/ 18 No leak found

for leaks


1) Reverse Osmosis HighCheck leakages Check for bearing housing

Pressure, Water Transfer 01 DA 1116/ 18 No leak found

Cleaning PumpOil, water& chemical) and shaft sealing leaks

2) Micro Filter and Visual insp. of outer shell for Shell are still in good physicalT

Coagulator TanksVisual Inspection 01 WK

corrosion& chemical attack1/ 16/ 18

condition

3) Chemical Injection Check leakages Checked shaft sealing andR

Pumps Oil, water& chemical) 01 WK

pipe connection for leaks1/ 16/ 18 No leak found

B'

1 I: C) Waste Water Treatment PlantN

E1) A/C Filter Backwash& Check leakages

01WKChecked shaft sealing for

1/ 16/ 18 No abnormalities foundSludge Transfer Pumps ( Oil; water& chemical) leaks

p Inspection of bearing and Inspection of bearing01AN 1/ 16/ 18 No abnormalities found

E housing housing

P Internal parts inspection and01AN

Dismantling and of pump 1/ 16/ 18 No abnormalities foundq repair casing

R. 2) Tank Agitators& Check gearbox for abnormal Checked for unusual sound01DA 1/ 16/ 18 No abnormalities found

T SurFace Aerators sound and vibration

M Inspection of tank shell Tank shelis are still in goodE 3) Alum. Tanks Visual Inspection 01WK 1/ 17/ 18

external for corrosion condition

NCleaning& painting of outer Inspection of outer shell for

T 01AN 1/ 17/ 18 No abnormalities foundshell damage

4) Chemical Injection Check leakages01 WK

Checked shaft sealing for1/ 17/ 18 No leak found '

Pumps Oii, water& chemical) leaks

Inspection of diaphragm and01AN

Visual insp. of discharge1117/ 18 No abnormalities found

discharge valve valves& diaphragm

D) Intake Channel

1) Trash BarrierCheck condition offish net,

01WK Inspection of all trash barrier 1/ 19/ 18 Detached primary barrierbamboo raft& steei barrier

E) Overhead Crane

9) Screen house 35- Check wire rope lubrication Inspection of wire rope and01AN 1/ 19/ 18 No abnormalities found

tonner Okura and hooks hooks

Check and adjust main drive01AN

nspection of braking 1/ 19/ 18 No abnormalities foundbraking system system

Inspection of railing and01AN Checked railing and wheels 1/ 19/ 18 No abnormalities found

wheels


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Dept Equipmenf Work Activities Frequency Work PerformedDate

RemarksPerformed

Elevator door closer

Tools/ Non- plant equipment Condition base PM check 01 DAmechanism inspection,

1119/ 18 completed

cleaning& lubrication from

1 st to 10th flr

M1 mixed bed A inlet valve

DWP and Sump Pump Condition base PM check 01 DAnewly rewind motor

1115/ 18 completedinstallation& control

commissioning test

Plant lighting system1/ 15/ 18

Plant Lighting Condition base PM check 01 DA preventive maintenance,1/ 21/ 18

completed


MWR18 027 M1 CST/

HSCCP area busted 1/ 15/ 18 completed

lamp replacement

MWR18 028 M1 UnitE 3rdl5th/ 6th/ 7th/ 9th Flrs)

areas busted lamp1/ 15/ 18 completed

E replacement

MWR18 023 MM Locker/CRT'

area busted lamp 1/ 16/ 18 completed

R replacement

MWR18 029 Dormitory Diningq area busted lamp 1/ 16/ 18 completed

replacement

pMWR18 024 Clinic area

1/ 17/ 18 completedbusted lamp replacement

E

P MWR17 670 Plant perimieter

A' lighting busted lamp 1/ 17/ 18 completed

R. replacement

T ` MWR8 031 SecurityM officelbarranks busted lamps 1/ 18/ 18 completed

E replacement

N

TM1/ 11th Flr area busted

1/ 18/ 18 completedlamps replacement

M19th flr area busted lamp1/ 19/ 18 completed

and ballast replacement

Preventive maintenance, 1/ 15/ 18

Power Supply/ Fans/ C0 Cond tion base PM check 01 DA inspection& repair of power completed

supply, fans& CO1/ 21/ 18

MWR17 738 Guard Hse# 5/

Malaya Road# 2 provision of1/ 18/ 18 completed

220V power supply for firehydrant piping leak repair

Communication andCondition base PM check 01 DA

Communication& Computer 1/ 15/ 18 completed

computer system preventive maint. 1/ 21/ 18

Internet connection speed 1/ 15/ 18~ completed

test and monitoring 1121/ 18


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Dept Equipment Work Activities ' Frequency Work PerformedDate

RemarksPerformed

MWR18 025 PEOS printer

Konica Minolta waste toner 1/ 15/ 18 completed

tank cleaning

MWR8 026 PEOS Konica

Minolta printer paperjammed

error repair 1/ 18/ 18 completed

Cleaned/ Removed all debris

E: inside cartridge feeder

LPR document preparations 1/ 15/ 18—E Electrica( Materials& Parts PR of Materiais and Parts 01 DAand monitoring 1121/ 18

completed

C f

T' PR17 304 Protective relay 1/ 15/ 18 completed

R calibration evaluation

PR17 341 Transformer SE

diagnostic test evaluation1/ 16/ 18 completed

A.PR17 344 Battery Charger

1/ 16/ 18 completed

repair/ retrofitting evaluation

D. PR18 010 Potentiometer

E, Knob1/ 17/ 18 completed

P M1 Protection relayA

calibration result preparation1/ 19/ 18 in progress

R

T CMWO and MWR weekly 1/ 15/ 18

M' accomplishment report1/ 21/ 18

completed

Epreparation

N. M1/ M2 Preventive1/ 15/ 18—.

T Maintenance& report1/ 21/ 18

completed

preparation

M1/ M2 equiment historyupdating

Weekly acomplishment1/ 18/ 18 completed

report

Weekly progress report 1/ 19/ 18 completed

Legend:


02WK- Every 2 weeks01 M0- Once a month

03M0- Every 3 months04M0- Every 4 monihs06M0- Every 6 months01AN- Once a year

Common FacilitiesJ 3 Of 3

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January 2 2 N 28, 2018 -

Mu__- .

Consolidated by PEOS

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B. R. TROPICALES E. C. DADIOS III

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BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS i

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E. M. DE LEON J. . AZ III P. A. CARRE05 E. . CE TENO A.A. BOLORON E. M. DE LUNA

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1Mala a Thermal Power Plantv

Unit No. 1 ; a1t

January Z2 N 28, 2018 :

1 .

1 , .s

i = MALAYA THERMAL POWER PLANT

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RemarksPerf.ormed

A) Boiler Proper

1) Flash Tank/ Visual Ins ection 01M0 None 1/ 22118 '

Unit on economy shutdownBoiler Tubes P No abnormality

2) Boiler Casing Visual Inspection 01 MO None 1/ 22118 'Unit on economy.shutdownNo abnormality

3) Burner/ Observation Visual Inspection of01 M0 None 1/ 22118 '

Unit on economy shutdownPort/ Sealing enclosure No abnormality „

4) Inspection Door Visual Inspection 01M0 None 1/ 22/18 'Uniton economy'shutdownNo abnormality ,`


1) Air Preheaters 1A11 B Visuai Inspection 01 MO None 1/ 22/ 18 'Unit on economy shutdownLoose Hot End Elements

2) SCAH 1A/ 16 Visual inspection 01M0 None 1/ 22118 'Unit on economy'shutdown

g No abnormality ;p' Unit on economy shutdown3) Air& Gas Ducts and

Expansion JointsVisual Inspection 01 MO None 1122/ 18 - Expansion joint frame

deteriorated

E Unit on economy 5hutdown

R 4) Expansion Joint Visual Inspection 01 MO None 1/ 22/18 - Expansion joint frame

deteriorated

5) FDF 1A/ 1 B Visual Inspection 01 WK None 1/ 22/18 'Unit on economy shutdown

D No abnormality È Unit on economy shutdownP 6) GRF Visual Inspection 01M0 None 1122118

No abnormality :A

Unit on economy shutdownR 7) GRF L'ube Oil Pump Visual Inspection 01 MO None 1/ 22/ 18 _No abnormality ;

T_

M 8) GRF Breeching Duct/ Unit on economy shutdown

E Expansion JointVisual Inspection 01M0 None 1/ 22118 _

No abnormality '

N Unit on economy shutdown9) MFOP 1A116 Visual Inspection 01M0. None 1/ 22118T No abnormality ;

10) Light Fuel Oil Pump Visual Inspection 01 MO None 1122/ 18 "Unit on economy shutdownNo abnormality ;

11) FOH 1A/ 1B Visual Inspection 01WK None 1/ 22/ 18 ' Unit on economy shutdownNo abnormality ;

12) RetractableVisual Inspection 01 WK

Repair of gas leak at1/ 22/ 18 '

Unit on economy shutdownSootblower sealing of RSB 1 1 L Repair in progress

13) Boiler Valves/ Unit on economy shutdownSafety Valves

Visual Inspection 01 WK ' Repair of leak at CV101 b 1/ 22/ 18 _Repair in progress

14) Gas Ducts andRepair of gas leak at

Unit on economy shutdownBreeching

Visual Inspection 01 MO expansion joint of gas 1122/ 18 _Repair in progress

duct to smokestack

15) Dust Collector& Unit on economy shutdownAsh Handling System

Visual inspection 01 MO None 1/ 22/ 18 _No abnormality ;

16) Pipe Hanger IVisual Inspection 01 MO None 1/ 22/ 18 " Unit on economy shutdown

Hydraulic Snubber No abnormality


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RemarksPerformed

Unit on economy shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 1/ 22/ 18 - Corroded tube stub at mud

drum.

18) Fuel Oil Tanks Visual Inspection 01 WK None 1/ 22/ 18 ' Unit on economy shutdownB •

MFOT#2Corroded outer shell

MFOT#3 Check dewatering pump 01 WK None 1/ 22/ 18 "Unit on economy,shutdown

I No abnormality :19) Booster Pump

Visual Inspection 01 WK None 1/ 22/18 ' Unit on economy shutdownE Nos. 1 & 2 No abnormality

R Unit on economy shutdown20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 1/ 22118 - Repair in progress/ awaiting '

parts.

Repair of spare sump Unit on economy'shutdownE 21) Sump Pump Visual Inspection 01WK

pumpZti$ -

Repair in progressIPT Unit on economy shutdown

22) Smokestack Visual Inspection 01 MO None 1/ 22/18 - With corrosion at outer shellplate& structural support

23) Scanner Fan Unit on economy shutdown1A& 1 B

Visuai Inspection 01 MO None 1/ 22/18 _No abnormality :

A) Turbine- Generator

1) Turbine Rotor Monitoring of noise& 01WK N/A Unit on economy shutdown

temperature

2) Turbine ValvesCheck leakages 01 WK N/ A Unit on economy shutdownHP/ IP SV, HPIIP CV)


Checked condition of1/ 22118 In ood condition T_ cladding msulation and cladding

g

3) Casing Piping and Check leakages Checked lube oil lines forR 01 WK 1/ 22/ 18 No traces of leak foundB

Lube Oil System Oil& steam) leaks

i Vibration test of lube oil01 MO NIA Unit on economy shutdownN pumps( AOP, JOP, EBOP)

EAll test parameters are within

D. Check oil condition 01M0Requested Chemical Dept.

2y18specified limits based on oil

Efor oil analysis analysis result Chem/Env-2018-

01- 002PA 4) Seal Oil Vacuum Pump Check leakages 01 WK

Checked piping and pump1/ 22118 No leak found

R casing for leaks

T' 5) Seal Oil Pump Check leakages 01WKChecked piping and pump 1/ 22118 No leak found

M casing for leaksE

N B) Turbine Auxiliaries

TCheckleakages

1) TD- BFP& BP 01 WK N/ A Unit on economy' shutdownOil, steam,& water)

Temperature trending 01 M0 N/A Unit on economy shutdown

All test parameters are within

Requested Chemical Dept. specified limits bas'ed on oilCheck oil condition 01 MO

for oil analysis1/ 23118

analysis result Chem/ Env-2018-

01- 002


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Mala a- 1 Preventive Maintenance Ac6vitiesY

Period Coveretl: January 22 28, 2018

Dept Equipment Work Activities . Frequency Work PerformedDate

RemarksPerformed

2) MD- BFPCheck leakages

01 WK N/A Unit on economy shutdownOil, steam,& water)


3) Condensate PumpCheck leaka es 01 WK N/A Unit on economy shutdown

1A& 1B 9


4) Circulating Water Check leakages01 WK N/ A Unit on economy shutdown

Pump 1A& 1 B Oil& water)

Temperature trending 01 MO N/ A Unit on economy shutdown

S) House Service Close Check leakages Checked bearing housing&Cycie Pump 1A, 1 B, 1 C ( Oil& water)

01WKshaft seals for leaks

1/ 23/18 No leak found

Checked discharge head for

6) Raw Water Pump Check leakagesleaks and corrosion

No leak found 'T ' 1A& 1 B Oil& water)

01 WK - Checked thrust bearing 1/ 23/ 18 _Oil is in normal level

U housing lube oil levelIR

g 7) Screen Wash Pump Check leakages01 WK Checked shaft sealing 1/ 23/ 18 No leak found

1A, 16, 1C Oil& water)

N 8) Hydroveyor PumpCheck leakages 01 WK Checked shaft sealing 1/ 23118 No leak found

E 1A& 1B

9) Main and Auxiliary Check leakages06M0 N/ A Unit on economy shutdownCondensers Steam& water)

E 10) Low Pressure Heater Check leakagesP 1, 2,& 3( LPH) Steam& water)

01 WK N/A Unit on economy shutdownA

R 11) High Pressure Heater Check leakages Hydro test and tubeInitial plugged tubes= 63

T'. 5A, 56, 6A,& 6B Steam& water)01 WK

plugging of HP Heater 6B1123/ 18 - On hold— Awaiting PSALM

M decision

E 12) Plate Type HeatCheck leakages 01WK N/A Unit on economy shutdown

N Exchangers 1A& 1B

TPerformance test 01 WK N/ A Unit on economy shutdown

Repair of packing leaks onthe following valves

Gland stm leak-off header13) Major Valves&

Check for packing leak 01WK drain valves2y18

FinishedPiping

GSS Aux. stm supply1/ 26/18

isolating& by-pass valvesGSS CV

Checked condition of valveInsulation and cladding 01WK 1/ 23/ 18 All are In good condition

insulation& cladding

14) Traveling Screen and Check for corroded casing02WK

Checked condition of casing 1/ 23/18 No abnormalities observedTrash Bar plates and basket frame

Inspection of basket carrier Thinned and corroded chaininspection of chain links 02WK

chain side bars1/ 23/18

side bars of TS#,4 and# 5

Check for deformed trash bars 01 MOChecked trash bars

1/ 23/ 18Thinned& corroded within the

Upper portion only) normal water level line.


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Dept Equipment Work Activities Frequency Work PerformedDate .

Remarks - •Performed

125VDC Storage battery eBatteries, Chargers, insp, check electrolyte level,Silicon Dropper Vital Equipment Inspection 03M0 integriry of battery rack& 1/ 25/ 18 completed

terminal connections, total

Battery Voltage= 134. 7 V DC

125VDC Battery charger 1A

t insp. of charging voltage&current

1/ 25/ 18 completedAC Input= 490V AC,( LAG),

DC Output= 135. 6 V DC,

1= 0Amp

125VDC Battery charger 1 Binsp. of charging voltage&current

1/ 25/ 18 completed

E AC Input= 490V AC, DC

Output= 136. 3 V DC( LEAD),

ME I= 17.45 Amp

C 125V DC Ground inspection,

T Pos. to Ground= 70.4 VDC, 1/ 25/ 18 completed

R Ne . to Ground= 65.4 VDC

I Silicon Dropper inspection

C and cleaning

A ViN= 134.6 V DC, 1/ 25/18 completed

L. . Vo T= 124.5 V DC,

ou1= 17 Amp

E220 VDC UPS Storage

P battery inspection, check

t A specific gravity, electrolyte

Rlevel integrity of battery rack 1/ 26/ 18 completed

terminal connections,T

V= 221. 5VDC, M

I= 36.6 Amp.E.

N 24VDC Battery chargerT 1A insp, AC Input= 491VAC

A1/ A2= 26.73 VDC, B1/ 62= 1/ 25/ 18 complted

26.7313.42 VDC, Chargingcurrent= 0.5 Amp

Batteries and Chargers= 1/ 22/ 18— completed

123V DC/ 133V DC 1/ 28/18

AVR Room Temperature& 1/ 22/18

AVR Condition base PM check 01 DA alarm= 25°C, 28 8

compieted ;

Humidity= 48%

CMWO M1 17 438 M1 AVR

Channel B and A mismatch1/ 22/ 18 in progress

Control card test

Control circuit loop check

Transformer Condition base PM check 01DATransformertemp., oil level& 1/ 22118~

completedalarm routine inspection 1/ 28/ 18


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Dept ' . , Equipment ` Work Actiwties` . Frequency, Work PerformedDate

Remarks: . Performed

M1 Mixed Bed motor

4160/480V Motor Vital Equipment Inspection 03M0 inspection, functional test 1/ 25/ 18 completed

individual current monitoring

CMWO M1 18 027 CPP

Condition base PM check 01 DA Mixed Bed D outlet valve 1/ 22/ 18 completed

control circuit check& re air

CMWO M1 18 013 SHMP

agitator motor control circuit

check& repair 1/ 22/ 18 completed

Replaced tripped yellow

indicating lamp and test

CMWO M1 18 057 SWP 1 B

busted space heater 1/ 23/ 18 completed

replacement

CMWO M1 17 298 M1 mixedE. bed A inlet valve newly

rewind motor installation& 1/ 24/ 18 completed

E_ control commissioning testC

TSulfuric acid transfer pump A

1/ 24/ 18 completed

R.: installation& test- uncoupled

I winding IR=> 550Mf2,C winding resistance= 4f24' balance 3

IFL=6.5A, Irun= 2.5Amp,vibration-good

M1 MV's motorized valve auto

E control circuit loop check& 1/ 25/ 18 completed .

P functional test

A

R.: Note: Original circuit limit

T: switch found disconnected,

new control adapted forM ' inspection& repair c/o I& CE

N Newly rewind reaction tankT

agitator motor acceptance

test

Winding IR => 550MS2, 1/ 26/ 18 completed

winding resistance= 1. 8 S2, balance 3f

IFL= 10. 5Amp, Irun= 6. 5Amp

M1 Seal oil vacuump pump1B comissioning test 1/ 26/ 18 completed

IFL=3.5Amp, Irun= 3.2Amp

MV3 motorized valve autocontrol circuit loop check& 1/ 26/ 18 completed

functional test

M1 protection relayM1 Protection Relay Condition base PM check 01 DA calibration, inspection& in progress t

cleaning iF


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Dept Equipment, Work Acfivities, , Frequency Work PerformedDate

RemarksFerformed

E ; Transformer S1 Inverse time1/ 22/ 18 completed

over current relay- 6A, B& C

E:

I Under voltage relay Bus A& B 1/ 23/ 18 completed

TR:

Aux. Relay for 27 Bus A& B 1/ 23/ 18 completed

C

A " Transformer S2 Time Over

current relay JA, B& C1/ 24/ 18 completed

Check Module Status

M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 1/ 22/ 18

Sysfem Control System01 DA _

Check Loop Communi- 1/ 28/ 18Module status are Normal

cation

I: ` Simulation& travel test of M1:

N a) BMS

S, 24 Igniter GunsM1 Burner Management .

T. 24 Igniter Oil ValvesSystem simulation

R 24 Igniter Purging ValvesM1 Instrument M1 By-pass System travel Results of control simulation

2Preservation Activities

24 Atomizing Stm Valve 01 WKtest/ simulation

1/ 23/18are good

M24 Main Oil Guns

Travel Test of local ControlE

24 Main Oil Valves

24 Air RegisterValves and Dampers

Nb) 77 Control Valves

Tc) 3 Dampers

S

Clean Control valves&

Transmitters

Preventive Maintenance ofCheck& adjust control air i

C. M1 Control Valves& supply/ local indicatorp ;

3Transmitters

18 control Valves& 01 MO _Check sensing line, fittings&

1/ 23/ 18 Equipment in good`condition

22 transmitterscable terminationN::

T , Confirm good instrument

R condition.

0Request to Optn. Grp. to

isolate& tag the M1 ControlS Air System.

Pull- out,.clean& inspect all

filters& respective water iseparator( 5 sets in Main Line

E Filter& 2 Sets of ReducingP Station).

A` Lubricate all threaded&" 0° M1 Control Air Main Preventive maintenance of

R ' ring part of the filter including 1/ 22/18- Preventive maintenance work4 Line Filter and M1 Control Air Main Line 06M0

T: bolts& nuts of the filter 1/ 28/18 completed

M Reducing Station Filter and Reducing Stationhousing before the assembly

E re- instalation.

N Pull- out, overhaul all

t T . Pressure Regulating ValvesPRV)( 8 pcs of PRVs in 2

Sets of Reducing Station).Request to Optn. Grp. to

service reducing station oneat a time.


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Mala a- 1 Preventive Maintenance Activi4iesY


Dept ._ . Equipme'nfi Work Acfivities Frequency Work PerformedDate

RemarksPerfo[ med

I M1 Control Air Main Preventive maintenance ofCheck& adjust pressure

4 Line Filter& Reducing M1 Control Air Main Line 06M0accordingly& verify pressure 1/ 22/18 Preventive maintenance work

C Station( cont.) Filter and Reducing Stationsetting to its respective 1/ 28/ 18 completed

gauges.

1 Scanner Fan 1A Rotate 2 tums 01WK Manuall tumed 1/ 22/ 18 Easil rotated Y Y

2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turned 1/ 22/ 18 Easily rotated

3 Hydroveyor Pump 1A Rotate 2 turns 01 WK Manually tumed 1122/ 18 . Easily rotated

4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually turned 1122118 Easily rotated

S Raw Vllater Pump 1A Rotate 2 tums 01WK Manually tumed 1122/ 18 Easily rotated

6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually tumed 1/ 22118 Easily rotatetl •'.

7 Screen Wash Pum 1A Rotate 2 tums 01WK Manuall turned 1/ 22/ 18 Easily rotatedP Y

0P: 8 Screen Wash Pump 16 Rotate 2 tums 01 WK Manually turned 1/ 22/ 18 Easily rotated

E :

R ' 9 Sc een Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 1/ 22/ 18 Easily rotated

I A

T 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 1/ 22/ 18 Easily rotated

House Service Close0 ; 11 Rotate 180° 01WK Manually rotated 1/ 22118 Easity rotated

Cycle Pump 1AN,:

House Service CloseS; 12 Rotate 180° 01 WK Manually rotated 1122/ 18 Easily rotated

Cycle Pump 1 B

House Service,CloseD. 13,Cycle, Pump 1C

Rotate 180° 01WK Manually rotated 1122118 Easily rotated

E e

IP: 14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 1123118 MotodAH elements runs smoothly A

R 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 1/ 23118 MotodAH elements runs smoothlyT. i

M 16Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly

EMotor 1A

N- 17Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smoothly

T Moto 16

8 FD1Hydraulic System


19FD Hydraulic System


Z FDF Hydraulic System

Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smooihly161

21 1BHydraulic System

Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly

22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly

23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 1123118 Motodpump run smoothly

24 T-BFP Jacking Oil Pump Test run 01 WK Conducted inspection 1/ 23/ 18 Recently off service !


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DateDept E.guipment `. . Work Activities' Frequency Work Performed Remarks

Performed

25 T-BFP Tuming Gear Motor Test run 01 WK Conducted inspection 1/ 23/ 18 Recently off service

26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly

27 T-BFP H. P. U.# 2 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly

28

1ArbineAuxiliary Oil Pump Test run 01 WK Conducted inspection 1/ 23/18 Recently off service '

Turbine Auxiliary 0il Pump29 B

Test run 01WK Conducted inspection 1/ 23/18 Recently off service ;

30 PTurbine Jacking Oil

Test run 01 WK Conducted inspection 1123/ 18 Recently off service ; P

Main Turbine Turning31

DeviceTest run 01 WK Conducted inspection 1/ 23/ 18 Recently off service ;

Emergency.Bearing Oil32 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothly

Pump( EBOP)I0 :

P ; 33 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothly

ETOT,Oil Vapor Exhaust

R 34Fan

Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor and fan Nns smoothly

IAT 35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 112311 S Motodpump run smoofhly

I0 36. HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothlyN

S- 37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly

D: 38 LP-HPl10il Pump# 2 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoo'thlyE.

LP- HPU Oil 1' ransferP 39 Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyA, Pump# 1

R 40 LP-HPU OiI TransferTest run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly

T ., ' Pump# 2

M 41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoolhlyE

N 42 Forced Draft Fan 1A Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated ;T

43 Forced Draft Fan 1 B Rotate 180° 01 WK Manually rotated 1/ 23118 Easily rotated 1

44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 23118 Easily rotated i

i45 Main Fuel 0il Pump 1A Rotate 180° 01 WK Manually rotated 1123118 Easily rotated :

46 Main:;Fuel OiI Pump 1B Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated

Emergency Diesel47Generator

Test run 01WK On serviced for 10 minutes 1/ 25/ 18 No abnormality observed

Emergency Diesel Fire48Pump

Test run 01 WK On serviced for 5 minutes 1/ 25/ 18 No abnormality obsenied

Circulating Water Pump49 A

Rotate 2 Turns 01WK Manually turned 1/ 25/ 18 Easily rotated

50 Bculating Water Pump Rotate 2 Turns 01 WK Manually turned 1/ 25/ 18 Easily rotated


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RemarksPerformed

51 Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 1/ 25118 Easily rotated

52 Condensate Pump 1 B Rotate 2 Tums 01 WK Manually turned 1125/ 18 Easily rotated

53 Motor.Boiler Feed Pump Rotate 2 Turns 01WK Manually tumed 1125/ 18 Easily rotated ,

541A1P 1A Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motor/pump run smoothly

CWP 1A Lube Oil Pumpp 55 1A2

Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly

ECWP 1B Lube Oil Pump

R 56 B

Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly

A

T 57CWP 1 B Lube Oil Pump Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothly1B2 : t

0 58CWP 1A Auto Grease

Test Run 01WK On serviced for 5 minutes 1125/ 18 Motodpump run smoofhlyN Pump 1A1

S 59CWP 1A Auto Grease

Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyPump1A2

p_ ' 60CWP 1 B Auto Grease

Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyE Pump 1B1

p ' 61CWP 1 B Auto Grease

Test Run 01 WK On serviced for 5 minutes 1125/ 18 Motodpump run smoothlyA Pump1B2

R:, On service for complete62 Travelling Screen No, 1 Test Run 01WK

cycle1/ 25118 No abnormality obsenied

T .

M 63 Travelling Screen No, 2 Test Run 01WKOn service for complete

25118 No abnormality obseniedE cycle

N64 Travelling Screen No, 3 Test Run 01 WK

On service for complete1/ 25118 No abnormality observed

T cycle

On service for complete65 T[avelling Screen No. 4 Test Run 01WK

cycle1 25/ 18 No abnormality observed


1/ 25118 No abnormality obserJedcycle

t67 T ash Rake Traversing Test Run 01 WKOn service for complete

1/ 25118 No abnormality obseniedMotor c cle


Test Run 01 WKOn service for complete

1/ 25118 No abnormality observedMotor cycle

A) Water Treatment PlantC

H 1 Water Pumps Performed test run operation 01 WK Serviced manually 1/ 23/ 18 In good condition

E

M 2 Dual Media Filters Regeneration 01 WKPerformed backwashing and

1122/ 18 Filter still in good conditionrinsing

Performed backwashing and3 Multi- Layer Filters Regeneration 01WK 1/ 22/ 18 Filterstill in good condition

A rinsing

N Activated Carbon Performed backwashing and

p4

FiltersRegeneration 01WK

rinsing1/ 23/ 18 Filterstill in good condition

E5 Micro Filters Waterflushing 01DA Flushed with Demi-Water 1128 18

Filter still in good condition

INV_. 6

Reverse Osmosis1Nater flushing 01 DA Flushed with Demi-Water

22/ 1$ RO Membranes still usable

Membranes 1128/ 18

7 RO High PressurePerformed test run operation 01 WK Serviced manually 1/ 26/ 18 Pumps in good condition

Pum s


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Dept Equipment Work Activities Frequency Work Performed :Date

RemarksPerformed

8Chemical Injection Agitation of chemical

01WK Performed Agitation 1/ 27/ 18 In good conditionTanks solution

9Chemical Injection

Performed test run operation 01WK Serviced manually 1/ 26/ 18 Pumps in good conditionPumps

i10 Blowers Performed test run operation 01 WK Serviced manually 1126/ 18 In good condition

H

E11 Tank Agitators Performed test run operation 01WK Serviced manually 1/ 26118 In good condition

M,' ,

Acid& Caustic12 Visual inspection 01WK Performed inspection 1/ 26/ 18 In good condition i

Storage TanksA

3Acid& Caustic

performed operation 01WK Serviced manually as needed 1123/ 18 Pumps in good conditionTransfer Pumps

A 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1I23/ 18 In good condition ;

i "D 15 Mixed Bed Folishers Water rinsing 01WK Rinsed with Demi-water 1123118 In good contlition

E B) Condensate Polishing PlantI -N

1 Water Pumps Performed test run operation 01 WK Serviced manually 1/ 23118 Pumps in good condition

I

R: 2

Chemical InjectionVisual inspection 01WK Performed Inspection 1/ 23/ 18 in good condition '

0 fanks

N3

Chemical Injectionperformed test run operation 01 WK Serviced manually 1/ 22/18 in good condition

M Pumps

EAcid, Caustic& Still in good condition.

N 4 Visual inspection 01WK Performed inspection 1127/ 18 _No leak found

TAmmonia Storage Tanks

AC) M- 1 Chemical, lnjection System

L

D

TankscalInjection

Agitation of chemical solution 01 WK Performed Agitation 1128118 In normal condition '

E2 Chemical injection

Performed test run operation 01 WK Serviced manually 1/ 25/ 18 Pumps in good conditionP Pumps

T'3 Tank Agitators Performed operation 01 WK Serviced manually 1124118 In good condition


1 Sample Coolers Visual inspection 01WK Performed inspection 1/ 22118 In good condition

Le end:9





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1

i Malaya Thermal Power Plant

Unit No. Z if

i

January 22 N Z8, Z018

i

1T

1


w___.___._____-__ _' w__________ _____.__ ,____.___________ i

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Marin SeirviceMalaya- 2 Preventive Maintenance Activities


Dept Equipment Work ActiVities Frequency Work PerformedDate

RemarksPerformed

A) Boiler Proper

1) Boiler DrumVisual Ins ection 01 MO None 1123118 '

Unit on economy shutdownBoiler Tubes P No abnormality ,

2) Boiler Casing Visual Inspection 01 MO None 1123/ 18 "Unit on economy shutdownNo abnormality ,

3) Burned Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure

01 MO None 1/ 23/18 _No abnormality

4 Ins ection Door Visual Ins ection 01WK None 1/ 23/18 'Unit on economy shutdown

p p No abnormality '


Unit on economy;shutdown1) Air Preheaters 2Al2B Visual Inspection 01M0 None 1/ 23/18 - Cold end heating;elements

deteriorated

Inspection of gas leakages 01 MO None 1/ 23/18 "Unit on economy shutdown

B No abnormality

Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 MO None 1/ 23/18

No abnormality '

3) Air& Gas Ducts and Unit on economy' shutdownE Expansion Joints

Visual Inspection 01 MO None 1123118 _Gas leak at expansion joint.

R

4) FDF 2A126 Visual Inspection 01 MO None 1123/ 18 'Unit on economy shutdown

No abnormality 15) GRF Visual Inspection 01 MO None 1123118 '

Unit on economy shutdown

ENo abnormality ;

P 6) GRF Breeching Duct Unit on economy shutdown

A, Expansion JointVisual Inspection 01 MO None 1/ 23/18 _

No abnormality '

R Inspection of expansion Unit on economy shutdownjoint

01 MO None 1123118 _No abnormality ' y

1 M7) FOH 2A/2B Visual Inspection 01 MO None 1/ 23118 "

Unit on economy shutdownE No abnormalityN Unit on economy' shutdownT: 8) MFOP 2AI2B Check oil leak 01 MO None 1/ 23/18 _

Pump 2A wl sligth oil leak

Visual Inspection 01 MO None 1/ 23/18 " Unit on economy shutdownNo abnormality :

9) MFO Booster Pump# 3 Visual Inspection 01 WK None 1/ 23/ 18 ' Unit on economy shutdownNo abnormality

10) Retractable Unit on economy shutdownSootblower

Visual Inspection 01WK None 1/ 23/ 18 _No abnormality

11) Dust Collector andVisual Inspection 01M0

DCH B5 repair of rotary1/ 23/ 18 "

Unit on economy shutdownAsh Handling System feeder valve& casing Repair finished

Urnt on economy shutdown12) Gas Ducts and Repair in progress

Breeching DuctVisual Inspection 01M0 DC outlet gas leak repair 1/ 23/ 18 _

Damaged inside insulation&

deteriorated casing;


Safety Va l vesVisual Inspection 01M0 None 1/ 23/ 18 - MS drain motorized valve

leaking thru seat. .


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Dept . , Equipmenf Work Activities Frequency Work Perforined ; Dafe

RemarksPerformed

Visual Ins ection14) Pipe Hanger/

01 M0 None 1/ 23/ 18 ' Unit on economy shutdownB-; Hydrauhc Snubber P No abnormality

Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 MO None 1/ 23/18 _No abnormality ;

Repair of Atlas Copco No.E:: 16) Compressor( Atlas Unit on economy shutdownR`' Copco Nos. 1, 2;3,4)

Visual Inspection 01 MO 3 due to low disch. 1123/ 18 _Repair finished .

pressure

D 17) Sump pump Visual Inspection 01 MO Boiler Sump pump repair 1/ 23/18 'Unit on economy shutdown

E . Repair in progress

p?, Unit on economy shutdownT, 18) Smokestack Visual Inspection 01 MO None 1/ 23/ 18 - With corrosion at outer shell

plate and structural support


Monitoring of noise and1) Turbine Rotor 01WK N/A Unit on economy sfiutdowntemperature

IVibration test 01 MO N/ A Unit on economy shutdown

2) Turbine Valves Check leakages 01 WK N/A Unit on economy sliutdownI

Ins ection of Insulation and Ins ection of insulation& Insulation and cladding arecladding

01WKcladding

1/ 24/ 18intact

3) Casing, Piping and Check leakages01 WK N/ A Unit on economy shutdown

T Lube 0il System Oil& steam)

Requested Turbine oilTest results are within specified

R Check oil condition 01 MO analysis report data from 1/ 24/ 18limits as per TBN oil analysis

B' ' Chemical Department report no. ChemlEnv-2018- 01-I. ; 002

N `; Inspection of insulation&

EInspection of Insulation&

01WK cladding of HIP Turbine& 1/ 24/ 18 nsulation and cladding are

cladding intact

connecting pipes

Checked of pump casingp

4) Seal Oil Vacuum Pump Check leakages 01 WK 1/ 24/18 No leak found ;and piping for leak

E Checked of pump casing

p 5) Seal 0il Pump Check leakages 01 WKand piping for leak

24/ 18 No leak found :

A

R Vibration test 02WK N/ A Unit on economy stiutdown

IME :

Inspection of internal parts 03M0 N/A Urnt on economy shutdown

NT

B), Turbine Auxiliaries

1) TD-BFP& BPCheck leakages( Oil, steam,

01WK N/ A Unit on economy sliutdownwater)

Temperature trending 01 MO N/A Unit on economy sh utdown

Vibration test 01 MO N/A Unit on economy stiutdown


Check oil condition 01 MO analysis report data from 1/ 25/ 18limits as per TBN oil analysis

Chemical Departmentreport no. ChemlEnv,-2018-01-

002 a


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Mala a- 2 Preventive M 'y aintenance Activities

Period. Covered: January 22 28, 2018

De t E w inent. Work Activities . Fre uenc Work PerformedDate

Remarks.P ,;. q p. q YPerformed


01 WK N/ A Unit on economy shutdownOil, steam,& water)

Vibration test 01 M0 N/A Unit on economy shutdown


Check oi l condition 0 1 M O ana lysis report data from 1/ 25/ 1 8limits as per TBN oif analysis

Chemical Department report no. ChemlEny-2018- 01-

3) Condensate Pump Check leakages

2A& 26 Oil& water) 01 WK N/ A Unit on economy shutdown


4) Circulating' Water Pump Check leakages

2A& 2B Oil& water) 01 WK N/A Unit on economy shutdown


Temperature trending 01 M0 N/ A Unit on economy shutdown

T . . 5) House Seryice CloseU ` Cycle Pump,2A, 2B, 2C

Check leakages01 WK N/A Equipment not in service I

R ( HSCCP) Oil& water)

rB


NDismantling& replacement of

E 6) Raw Water Pump Check leakages 1/ 22/ 1801WK inboard& outboard bearings In Progress

2A& 2B Oil& water) 1/ 26/18due to high vibration

D Vibration test 01 MO N/ A Unit on economy sHutdownE

7) Screen Wash Pump Check leakagesI

P 01WK Checked pump shaft sealing 1/ 25/18 Minimal packing leak

r2A& 26. Oil& water)

A .

R 8) Main CondenserCheck leakages

01 WK N/ A Unit on economy shutdownT

Steam& water)

9) Low Pressure Heater Check leakagesM 01 WK N/ A . Unit on economy shutdownE

1A, 1B, 2,& 3 Steam& water)

N Temperature trending 01 MO N/ A Unit on economy shutdownT

10) High Pressure Heater Check leakages

5, 6,& 7 Steam& water)01 WK N/A Unit on economy shutdown

Temperature trending 01 MO NIA Unit on economy sfiutdown

11) Heaf Exchangers Check leakages

Flate Typ,e 2A, 26, 2C ( Steam& water)01 WK N/ A Unit on economy shutdown

Performance test 01 WK N/A Unit on economy sliutdown

Cleaning of cooling plates06M0 N/ A Unit on economy stiutdownand thermo filter

12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy sliutdown

Check stem/ bushing Checked condition of valve01M0 1/ 25/ 18 All in good condition

lubrication stem lubricant


1/ 25/18 All in good conditioninsulation& cladding s

13) Traveling Screen and Inspection of main drive Checked condition of mainTrash Bar gears and chain

01ANdrive gears and chains

1/ 25/ 18 No abnormalities observed


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Dept ,' , Equipment Work Activities Frequency Work PerformedDate

RemarksFerformed

125VDC Storage batteryinspection, check electrolyte

Batteries, Chargers, level, integrity of battery

Silicon Dropper Vital Equiptment Inspection 03M0rack& terminal connections,

1/ 26/ 18 completed

total Battery Voltage=136.4 V DC

125VDC Battery charger 2Ainspection of chargingvoltage and current

1/ 26/ 18 completedAC Input= 490V AC, DC

Output= 136.5 V DC

LEAD), I= 19 Amp

125V DC Battery Charger1/ 26/ 18 completed

2B inspection

ECMWO M217 438 Batterycharger 26 control circuit 1/ 26/ 18 in progress

Echeck and repair

C

T 125V DC Ground inspection,

R Pos. to Ground= 64. 1 VDC, 1/ 25/ 18 completed

Neg. to Ground= 72. 1 VDC

Silicon Dropper inspection

A and cleaning

ViN= 136.3 V DC, 1/ 26/ 18

our= 123.9 V DC,

p,. our=14 Amp

E- 220 VDC UPS Storage

P battery inspection, checkA specific gravity, electrolyteR level integrity of battery rack

1/ 26/ 18 completed

T terminal connections, V=M 225.9 VDC, I= 34.9 Amp.E

N 12V DC Storage Batteries

T; Diesel Generator insp., 1/ 25/ 18 completedV= 26.76VDC,

I= 0. 1 Amp


Fire Engine inspection,1/ 25/ 18 completed

V= 25.67VDC,

I= 0. 1 DC Amp

Batteries and Chargers= 1/ 22/ 18~ completed

123V DC/ 133V DC 1/ 28/ 18

AVR Room Temperature& 2 18

AVR Condition base PM check 01 DA alarm= 28°C, 28$

completed

Humidity= 50%

30MM4 ACB temperature 2ti$

30MM4 ACB Condition base PM check 01DA ( insulator and contact) 28$

completed

Q1B= 28/28°C


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Date ` Dept Equipment: Work Activities Frequency Work Performed Remarks

Performed

Transformer temp., oil level 1/ 22/ 18—Transformer Condition base PM check 01 DA &

alarm routine inspection 1128/ 18completed

CMWO M218 010 Main TR 2

exhausted silica gel 1/ 23/ 18 completed

E replacement

M2 Mixed Bed motor

E 4160/480V Motor Vital Equipment Inspection 03M0 inspection, functional test 1/ 25/ 18 completed

indivitlual current monitoringT

Cathodic protection individualR : Cathodic,Protection Vital Equipment Inspection 03M0 1/ 26118 completed

anode IR test

M2 protection relayProtection Relay Condition base PM check 01 DA in progress

A . calibration, insp.& cleaning

S2 Transformer overcurrent1/ 25/ 18 completed

relay

BPH Emergency Feed TR1/ 25/ 18 completed

overcurent relayBPH Emergency Feed TR

1/ 26/ 18 completed

relay- 4 units

Check Module Status

I 1 M2 INFI- 90 SystemMonitoring of M2 Distributed

01 DA 'Check Power Supply 1122118

Modules status areNormal

NControl System Check Loop Communi- 1/ 28/ 18

Scation

T. Simulation& travel test of M2:R a) BMS

12 Igniter Guns


E 12 Igniter Purging Valve System simulation

N M2 Instrument 12 Atomizing Stm Valve M2 By- pass System travel Results of control simulation2 01WK 1/ 23/ 18

T Preservation Activities 12 Upper Main Oil Gun test/ simulation are good

g 12 Lower Main Oil Gun Travel Test of local Control

12 Main Oil Valve Valves and Dampers

12 Air Register


c) 15 Dampers

Clean Controllers, ControlN °

valves& TransmittersT

Preventive Maintenance of Check& adjust control airR M2 Controllers,

13 controllers, supply/ local indicatorp 3 Control Valves&

17 control valves& 01 MO _

Check sensing line, fittings1/ 23118 Equipment in good condition


S Confirm good instrument

condition.

0P

1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1123/ 18 MotodAH elements nins smoothly

E .

R' 2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 1123118 MotodAH elements Nns smoothlyIA

TAir Heater Guide Bearing3Oil Pump 2A


o

N4

Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothlyS Oil Pump 26


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Period Covered; January 22 28, 2018

Dept

1

Equipment Work Activities Frequency Work PerformedDate

RemarksPerFormed

5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyOil Pump 2A

6Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodpump run smoothlyOil Pump 26

M- BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123118 Motor/pump run smoothty2A

aBBFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothly

9 T-BFP Oil Vapor F ctractor Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motodfan run smoothly

10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1123/ 18 Motodpump run smoothly

11T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 1/ 23/18 Motodpump run smoothlyOil Pump

Z , T-BFP,Motor SpeedTest run 01 WK On serviced for 5 minutes 112311 S Motorlgear run smoothly

P Changer

E

R 13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 1123/ 18 TBFP turned smoothly

IAT 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1/ 23/ 18 Motor/pump run smoothly

I

15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 1/ 23/ 18 Motodpump run smoothlyN

S Emergency Bearing Oil16Pump


DE 17 Emergency Seal Oil Pump Test run 01WK On serviced for 5 minutes 1/ 23/18 Motodpump run smoothlyPA Main Turbine Tuming GearR $ Motor

Test run 01WK On serviced for 35 minutes 1/ 23/ 18 Turbo-gen set turned smoothly

T

M 19 H. P,U.. 2A Test run 01 WK On serviced for 5 minutes 1123/ 18 Motor/pump run smoothly

E

N 20 H. P.U. 2B Test run 01 WK On serviced for 5 minutes 1123/ 18 Motorlpump run smoothlyIT

21 H. P.U. Blower Test run 01WK On serviced for 5 minutes 1/ 23/ 18 Motodfan run smoothly

22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair

Control Air Dryer23 Test run 01 WK On serviced for 35 minutes 1/ 23/ 18 No abnormalities observed

Van Air) 2A

24Control Air Dryer

Test run 01 WK On serviced for 5 minutes 1123/ 18 No abnormalities observedVan Air) 26

25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 1123118 Easily rotated

26 Forced Draft Fan 26 Rotate 180° 01 WK Manually rotated 1123/ 18 Easily rotated

27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated


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RemarksPerformed

28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated

29 Main Fuel Oil Pump 2B Rotate 180° 01WK Manually rotated 1123118 Easily rotated

Motor Boiler Feed Pump a30 Rotate 180 01WK Manually rotated 1123/ 18 Easity rotated

Motor Boile Feed Pump a31 2

Rotate 180 01WK Manually rotated 1123/ 18 Easily rotated

Motor Boiler Feetl Pump a32

2B1Rotate 180 01WK Manually rotated 1123/ 18 Easily rotated

332B2

r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1/ 23/ 18 Easily rotated

34 T- BFP Booster Pump Rotate 180° 01WK Manually rotated 1/ 23/ 18 Easily rotated

0

P 35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 1I24/ 18 Easily rotatedE

R.

A36 Scanner Fan 2B Rotate 2 tums 01WK Manually rotated 1/ 24/ 18 Easily rotated

T

37 Screen Wash Pump 2A Rotate 2 tums 01WK Manually rotated 1/ 24/ 18 Easily rotated

0

N 38 Screen Wash Pump 2B Rotate 2 turns 01WK Manually rotated 1/ 24/ 18 Easily rotatedS

39 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 1/ 24/ 18 Easily rotated

House Service CloseE 40 Cycle Pump 2A

Rotate 180° 01 WK Manually rotated 1l24/ 18 Easily rotated

P

A 4 House Service Close

Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotatedR Cycle Pump 26

T House Seryice Close

M42

Cycle Pump 2CRotate 180° 01WK Manually rotated 1/ 24118 Easily rotated

E

N 43 Raw.Water Pump 2A Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotated

T

44 Raw Water Pump 2B Rotate 180° 01 WK Manually rotated 1/ 24118 Easily rotated

45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 1/ 24118 Easily rotated

46 Fuel Oil Booster Pump# 2 Rotate 180° 01WK Manually rotated 1/ 24/ 18 Easily rotated

4


48 culating Water Pump 2 tums 01 WK Manually rotated 1/ 25117 Easily rotated

49 Circulating Water Pump 2 tums 01 WK Manually rotated 1/ 25117 Easily rotated2B

50 Condensate Pump 2A 2 turns 01WK Manually rotated 1/ 25/ 17 Easily rotated


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Period Covered: January 22 28, 2018Date

Dept Equipment Work Activities ' Frequency Work Performed Remarks .Performed

51 Condensate Pump 26 2 turns 01WK Manually rotated 1/ 25117 Easily rotated

52 Travelling Screen 2A Test run 01 WKOn service for complete

1125117 No abnormality observed0 cycle

P 53 Travelling Screen 2B Test run 01 WKOn service for complete

1/ 25/ 17 No abnormality observedE cycle

A 54 Travelling Screen 2C Test run 01 WK cle

Nice for complete1/ 25/ 17 No abnormality observed

T On service for complete55 Travelling Screen 2D Test run 01 WK


On service for completeN 56 Travelling Screen 2E Test run 01WK


S

t 57 Travelling Screen 2F Test run 01 WKOn service for complete




A). M- 2 Sampling Rack

C .

H 1 Sample Coolers Visual Inspection 01WK Perform inspection 1/ 26/18 Coolers still in good condition

ERefrigeration System Performed test run

M 2' 01WK Serviced manually 1/ 23/ 18 Pump still in normai,conditionCooling Pump operation


E fChemicai Injection Agitation of chemical Injection Tanks in good

N Tanks , solution01WK Performed Agitation 1/ 22/18

condition

Chemical lnjection Performed test run Pumps still in normal

Pumps operation01WK Serviced manually 1/ 27/18.

condition

Performed test run

p. 3 Tank Agitatorsoperation

01WK Serviced manually 1122118 In good condition ?

E

p C) M- 2 Condenser Leak Detector SystemT

Performed test run Pumps still in normal1 Sampling Pumps

operation01WK Serviced manually 1/ 25/ 18

condition

I,Legend:



03M0- Every 3 months04M0- Every 4 months06M0= Every 6, months01AN- Once a year


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Marine ServiceCommon Facilities Preventive Maintenance Activities


Dept `, . Equipment Work Activities Frequency Work Performed .Date _

RemarksPerformed


1) Filtered Water; Raw Check piping& shaft sealing

Water, Backwashing, Check leakages for leaks of Raw water,

Degasifier& Demi- Oil, water& chemical) 01 WK

backwashing, degasifier& 1/ 22/98 No leak found

neralized Pumps demineralizes pump i

2) Deepwell Pump Test run& capacity test of Capacity test result!1, 2, 3,& 4 Capacity test 01 MO

DWP# 42y 8

DWP 4= 315 GPM`

Purging of discharge line 01 MO Purging of discharge line 1/ 22118 Finished

3) Blowers and AgitatorsCheck gearbox for abnormai


1/ 22118 No abnormalities foundsound sound

4) Chemical Injection Check leakages Check pump casing, pipingPumps Oil, water& chemical)

01 WK &flanges for leaks



1) Reverse Osmosis HighCheck leakages Check shaft sealing for

T ' Pressure, Water Transfer& 01 WK 1/ 23/ 18 No abnormalities found

Cleaning PumpOil, water& chemical) leaks

R 2) Micro Filter and Checked shell& connectmgB Coa ulator Tanks

Visual Inspection 01 WKpipes& valves


3) Chemical injection Check leakages Check shaft sealing forN Pum s Oil water& chemical

01WKleaks

1/ 23/18 No leak found

E C) Waste Water Treatment Plant

p 1) Abnormal Waste Water,

E: Normal Waste Water,

Clarified Water, Pressure Check leakages Check bearing housing&PFilter Backwash, A/C Filter ( Oil, water& chemical)

01 WKshaft seal for leakage


ABackwash Sludge Transfer i

RPum s

T2) Tank Agitators& Check gearbox for abnormal Checked gear box for

M 01 WK 1124/ 18 No abnormalities observed

ESurface Aerators sound abnormal sound& oil leaks

3) Polymer DissolvingN

TankVisual Inspection 01 WK Check condition of outer shell 1/ 24/ 18 In good condition

TCleaning& painting of outersh e l l

01AN Cleaning of housing 1/ 24/ 18 In good condition

Check shaft sealing for4) Chemical Injection Check leakages leaks

Pumps Oil, water& chemicai) 01 WK _

Check gearbox for unusual1/ 24/ 18 No abnormalities found

sound

D) Intake Channel

Check condition of fish net, Visual inspection of fishnet, Collapsed primary Bamboo1) Trash Barrierbamboo raft& steel barrier

01WKbamboo& steel barrier

1/ 25/18barrier

E) Overhead Crane

1) Machine Shop TOYO Check wire rope lubrication Visual inspection of wire01AN 1/ 25/ 18 No abnormalities observed

Hoist 15- tonner and hooks rope and hooks

Change main drive braking01AN

Check main braking system1/ 25/18 No abnormalities observed

system and components

Inspection of railing and01AN

Visual inspection of railing1125/ 18 No abnormalities observed

wheels and wheels


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RemarksPerformed

DWP and Sump Pump Vital Equipment Inspection 03M0 PmP&Submersible sump 1/ 25/ 18 completed

Spare Submersible sumpCondition base PM check 01DA pump newly rewind low 1/ 26/ 18 in progress

winding IR check& repair

Plant lighting system1/ 22/18

Plant Lighting Condition base PM check 01DA preventive maintenance,28$

completed


M1 9th flr lighting fixturerepair& busted lamp 1/ 22118 completed s

replacement

MWR18 032 Clinic busted1122118 completed

lamp replacementMWR18 027 M1 Unit( 9 area)

1/ 22/ 18 completedbusted lamp replacement

MWR18 040 M1 Boiler( west)

E area busted lamp 1/ 23/ 18 completed

L : ' replacement

E MWR18 034 ODP/SDP/ Fuel

Control Room area busted 1/ 24/ 18 completed i

T. lamp replacementR MWR18 043 Main Whouse

busted lamp replacement1/ 25/ 18 completed

MWR 18 045 Swgr. RWPA

2Al2B area busted lamp 1/ 26/ 18 completed

replacement

I

Preventive maintenance,

EPower Supply/Fans/ C0 Condition base PM check 01 DA inspection& repair of power 28/8 completed

supply, fans& COP

Communication and Communication& Computer 1/ 22/ 18

R.: computerCondition base PM check 01DA

system preventive maint. 1128/ 18completed

T Intemet connection speed 1/ 22118— completed

M test and monitoring 1128/ 18

E MWR18 037 PEOS Konica

N : Minolta printer black toner 1/ 23/18 completed

T refilling

Dormitory internet connection1/ 24/18 completed

set-up

MWR18 041 I& C Lab/

EV Centeno PC internet 1/ 26/ 18 completed

connection installation

MWR18 046 P& GA Konica

Electrical Materials& Parts PR of Materials and Parts 01 DA Minolta printer black toner 1/ 26/ 18 completed

refilling

PR document preparations 1/ 22/18— completed

and monitoring 1/ 28/ 18

I ' M1 Protection relay 1122/ 18— in progress

calibration result preparation 1/ 28/ 18

CMWO and MWR weekly 2$accomplishmentreport

28$ completed

preparation


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Dept Equipment Work Activities Frequency ' Work PerformedDate

RemarksPerformed

M11M2 Preventive1/ 22/ 18

E Maintenance and report completed

1

1/ 28/ 18L nrpnaration

EM1/ M2 equiment history 1/ 22/ 18—


ITa

R Weekly acomplishment 1/ 22/ 18— com leted

report 1126/ 18 P

IA

Weekly progress report 1/ 26/18 completed

Legend:



03M0- Every 3 months04M0- Every 4 months

t 06M0- Every 6 months01AN- Once a year

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Documents

AGIA! - psalm.gov.ph for psalm/2018_05/… · Malaya-1 Preventive Maintenance Activities Period Covered: January 1 7, 2018 Dept Equipment Work Activities Frequency Work Performed