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True Zero Liquid Discharge Treatment of Oil and Gas Wastewaters IPEC IPEC November 2016 [email protected] [email protected] www.saltworkstech.com CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

Zero Liquid Discharge of Oil and Gas€¦ · True Zero Liquid Discharge Treatment of Oil and Gas Wastewaters IPEC

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True Zero Liquid DischargeTreatment of Oil and GasWastewaters

IPECIPEC November 2016

[email protected]

[email protected]

www.saltworkstech.com

CONFIDENTIAL     Copyright © 2016 Saltworks Technologies Inc.

SaltMaker: Economic Alternative

630 bbl/day SaltMaker

Long Distance Disposal

No or Constrained 

Copyright © 2014 Saltworks Technologies Inc.

pDisposal Wells

SaltMaker: Volume Reduction, Lower Cost

$$ $

$

Oil & Gas Wastewater

$Copyright © 2014 Saltworks Technologies Inc.

$

Low Temperature Evaporator Crystallizer

Raw Water (left)( )Produced Freshwater (right)

630 bbl/day Containerized and Modular PlantProduced SolidsProduced Solids

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

SaltMaker Evaporator Crystallizer: Process• Multiple effect to recycle heat of evaporation

Energy requirements: electrical 20 kWh_e/m3 & thermal 860 MJ/m3 @ 90°C

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

SaltMaker Attributes• ¼ energy of open to atm evaporators

• No membranes: treat any wastewatersNo membranes: treat any wastewaters

• Low temperature/pressure: engineered plastics

• No steam ticketed operators required

• Automated smart self cleaning and operation• Automated smart self cleaning and operation

Engineered PlasticC t tiConstruction 

CONFIDENTIAL Copyright © 2015 Saltworks Technologies Inc.

SaltMaker Crystallizer: Modular Building Blocks• ISO shipping container dimensions

• Standard transportation vehicles and construction machinery

• Easy assembly / disassembly

• Modular plant expansion

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

SaltMaker: Easy Cleaning and Replacement• Modules slide in and out for easy removal

• “power washing” and reinstallation

• Servicing without confined spaces

Assembled Set Module Removed by Forklift

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

SaltMaker Production & Services

SaltMaker Factory

SaltMaker Module Mass Production SaltMaker Assembly

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

Customer TrainingCenter

Quality Assurance 24/7 Remote SupportPlant Operations

Pilot to Full‐Scale

Pilot SaltMaker Full‐Scale SaltMaker

Copyright © 2016 Saltworks Technologies Inc.CONFIDENTIAL

SaltMaker: Successful Oil and Gas PilotsAlberta Oil Sands 

Evaporator Bl d

Texas and BC Shale Gas 

P d d W t

SaltMaker Pilot

Blowdown Produced Water

FreshwaterFreshwater&

trueZLDCopyright © 2014 Saltworks Technologies Inc.

trueZLD

Oil Sands Pilot Results Freshwater < 500 mg/L TDS

Brine concentrated to +40%

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

ZLD Solids Production and Disposal at Class II LandfillSolids reliably produced and extractedSolids reliably produced and extracted from the SaltMaker

Solids accepted and disposed at Class II non hazardous landfill

Paint Filter Test: Passed

pH Test: PassedExtracted Solids

Flash Point Test: Passed

Leachable Metals Test: Passed

Leachable BTEX Test: Passed

Copyright © 2016 Saltworks Technologies Inc.

Dewatered SolidsCONFIDENTIAL

Produced Water Pilot Results Freshwater < 500 mg/L TDS

Brine concentrated to 37%

CONFIDENTIAL Copyright © 2016 Saltworks Technologies Inc.

C i h j d

Your Project? Contact us with your project needs:

[email protected]

Engineering studies (free), pilots, full scale plants

Mobile Pilot

Copyright © 2016 Saltworks Technologies Inc.CONFIDENTIAL