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REPSOL Page 1 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Yme new development, High level evaluation of
electrification alternative
REPSOL Page 3 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Table of Contents
1 Introduction and Objectives ................................................................................................... 4
1.1 Introduction............................................................................................................................. 4
1.2 Objective ................................................................................................................................ 4
1.3 Changes in revision 2 ............................................................................................................. 4
2 Summary and Conclusions .................................................................................................... 5
3 Technical evaluation ............................................................................................................... 6
3.1 Electrical Calculations / Verifications ...................................................................................... 6
3.2 Electrical Equipment Arrangement ......................................................................................... 8
3.3 Onshore installation ................................................................................................................ 8
3.4 Offshore installation ................................................................................................................ 9
4 Cost elements and risks evaluations ................................................................................... 11
4.1 Cost estimate evaluation ...................................................................................................... 11
4.2 Onshore and Subsea cost elements ..................................................................................... 11
4.3 Maersk Inspirer modifications ............................................................................................... 11
4.4 Secondary CAPEX ............................................................................................................... 11
4.5 OPEX ................................................................................................................................... 12
4.6 ABEX.................................................................................................................................... 12
4.7 Quantitative cost risk assessment ........................................................................................ 12
4.8 Risk Register ........................................................................................................................ 14
5 Project schedule – schedule risk evaluations ..................................................................... 15
6 Appendices ............................................................................................................................ 16
Appendix A4.1: ............................................................................................................................. 16
REPSOL Page 4 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
1 Introduction and Objectives
1.1 Introduction
Aker Solutions have been requested by Repsol Norge AS to perform an evaluation of the
electrification alternative for the Yme new development, related to technical solution and cost
estimate.
Figure 1.1-1 Field layout, Yme new development
1.2 Objective
This evaluation shall at a high level evaluate the proposed technical solution and assess the cost
estimate provided by the client.
1.3 Changes in revision 2
Appdendix A4.1 (Cost setup for scenario 1-Power from shore ) is attached to this report.
REPSOL Page 5 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
2 Summary and Conclusions
This document contains the result from a high level assessment of the technical solutions
presented in the Unitec report, and Repsol Capex estimate.
The work evaluates power from shore in combination with the Maersk Inspirer Jack-up platform.
The proposed technical solutions seem to be feasible, and reflects the maturity of the design.
The cost estimate has been reviewed and subjected to a cost-risk assessment, and based on a
70% confidence level, the contingency is assumed to be approximately 25%
REPSOL Page 6 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
3 Technical evaluation
3.1 Electrical Calculations / Verifications
The YND network with power from shore has been evaluated at a high level. The verification is based on the proposed technical solutions presented in the Unitech report (YME04-25429-Z-RA-R001) without doing any additional calculations/analysis. The power transfer and 50/60Hz conversion from onshore to offshore seems to be feasible,
however there will be some challenges related to voltage control and reactive power flow.
Power source is onshore and large transient behavior offshore will not have an efficient local
source for rapid voltage recovering etc. This may require modifications to the starter arrangement
for installed 6,6 kV motors.
In steady state condition there will be large load variations from average to max. peak load.
However the transfer voltage is set high at 100kV that will contribute to limit voltage variation
offshore. The offshore step down transformers should anyway be equipped with load tap changers.
It is assumed that the transfer voltage level has been optimized in previous calculations.
The long transfer length from onshore to offshore at high voltage level will produce high amount of
capacitive/reactive power. Adjustable reactors are proposed in the Unitec study to be placed
onshore to compensate for the reactive power produced by the subsea cable. This will also help
stabilizing the voltage variation caused by load changes etc. and protect the 50/60Hz converters.
Detailed engineering may show that Harmonic filters are required, and these should be part of the
frequency converter packages onshore.
Due to the 50/60Hz conversion and use of two converters in in parallel the onshore station area will
be large including step down and step up transformers primary and secondary.
REPSOL Page 7 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Figure 1 Electrical System configuration (from Unitech report)
REPSOL Page 8 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
3.2 Electrical Equipment Arrangement
The following equipment is identified in the Unitech report, and Aker Solutions has collected data
for sizes and weights as shown in the table below.
Equipment (ref. Unitec report)
Area Length (m)
With (m)
Height (m)
Weight (ton)
Comments
Step down Transformer 1 35 MVA
Onshore 6,0 4,6 4,5 68 In-house data
Step down Transformer 2 35 MVA
Onshore 6,0 4,6 4,5 68 In-house data
VSD 1 50/60 Hz converter 35 MVA
Onshore 15,8 2,4 2,8 20 Catalog info
VSD 2 50/60 Hz converter 35 MVA
Onshore 15,8 2,4 2,8 20 Catalog info
Step UP Transformer 1 35 MVA
Onshore 6,0 4,6 4,5 68 In-house data
Step UP Transformer 2 35 MVA
Onshore 6,0 4,6 4,5 68 In-house data
Reactor 1 20-40 MVAr Onshore 2,0 2,0 3,0 2 In-house data
Reactor 2 20-40 MVAr Onshore 2,0 2,0 3,0 2 In-house data
Switchgear Onshore 4,8 4,1 2,6 20 Catalog info
Landfall breaker Onshore 1,0 4,1 2,6 3 Catalog info
Onshore power cable Onshore 12 000
Subsea cable Offshore 114 000
Switchgear Offshore 3,2 4,1 2,6 12 Catalog info
Transformer 1 30 MVA Offshore 6,0 4,6 4,5 68 In-house data
Transformer 2 30 MVA Offshore 6,0 4,6 4,5 68 In-house data
Offshore module Offshore 14 15 6 400-500
Weight included equipment
Electrical Boiler Offshore 7,5 6 5 42 Lifting weight 26 ton
3.3 Onshore installation
The onshore VSD and switchgear needs to be installed in a building design for high voltage
equipment. The size of the building is estimated to be approximately 33x17x6 m (LxWxH)
Area for this need to be clarified and included in the design for the onshore facilities.
REPSOL Page 9 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Figure 2 onshore building Example
In addition to the above mentioned building, space for two reactors, power cables, overhead lines
and landfall needs to be found. The acquisition of land can be an issue and needs to be further
addressed.
From the Unitech report (YME04-25429-Z-RA-R001) the following is stated:
Due to lack of space at Kjelland substation, acquisition of land will be required for the onshore equipment. The system topology shown will require even more space than the 2013 concept. Acquisition of land is in general disputed, and transformer stations are normally not a desired neighbour; this may impact the time schedule.
3.4 Offshore installation
The required offshore equipment related to electrification consists of 2 step down transformers and
4 off gas insulated switches.
For estimation purposes, the offshore concept is assumed to be installation of a new electrical
module to house all required electrical equipment, to be lifted onboard by heavy lift vessel (HLV)
offshore. Size of such module is indicated in figure 3 below.
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YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Figure 3 Electrical module example
In addition to this module an electrical boiler is required to replace the Waste heating recovery
units placed on the Generator turbines. Space for this boiler sized 7,5x6x5 m (LxWxH) needs also
to be found on the platform. To install this equipment on the platform will use the most of the
weight reserves on the platform and is necessary to keep in mind. The necessary structural
reinforcement is not considered in this evaluation.
Figure 4 Electrical boiler example
4 off switchgear (GIS)
Total LxWxH 2,4 x 4,1, x 2,6m 10 t
2 off transformers
Each LxWxH 4 x 4,6 x, 4,9 m 116 t
REPSOL Page 11 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
4 Cost elements and risks evaluations
4.1 Cost estimate evaluation
The evaluation is based on CAPEX as estimated by Repsol Norge AS of Scenario 1, ref appendix
4.1. The following chapter headlines refer directly to the structure in the Capex estimate.
4.2 Onshore and Subsea cost elements
The review has not disclosed any elements omitted from the estimate. Main uncertainties are
related to validity of assumptions from previous estimates and general uplift of cost based on
public indices.
Cost for project management and project support has been included in other cost elements (ref.
e.g. “Power From Shore management and design including assistance with permits, etc.”) These
elements must account for all cost relating to the onshore process, such as involvement of
stakeholders, and entities from landowners to public political authorities. It is recommended that
this process need to be specifically addressed in future phases.
In the cost risk simulation model -20%/+40% is included as cost spread.
4.3 Maersk Inspirer modifications
The maturity of scope definition for the rig modification should be further developed in future
phases. Compared to inhouse experience, the estimated figures seem moderately low. In the risk
modelling, a general spread -10%/+40% is therefore applied.
Ref. the risk register, see section 4.8 below, for cost related to scope for anticipated structural
reinforcements of the platform deck and potential downstream cost for modifications related to
other disciplines.
The HLV market is fluctuating and the rates vary correspondingly. Best case/worst case are
assessed based on inhouse experience.
4.4 Secondary CAPEX
It is assumed that this element to cover Engineering and Management cost.
Based on in-house experience figures, it is considered that the engineering budget for design of
power module is adequate. Remaining offshore brownfield engineering seems to be under-
estimated. A general spread of -5%/+40% is therefore applied.
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Confidential © 2017 Aker Solutions
4.5 OPEX
The figures are mainly from Unitec and from internal Repsol calculations. It is assumed that these
figures are updated and not only uplift of previous estimates. AKSO has not evaluated these
numbers in any detail but on an overall level the estimates are considered reasonable.
4.6 ABEX
The estimate structure indicates that ABEX uncertainty shall not be reflected in the contingency
allocations. The ABEX estimates have not been evaluated by AKSO.
The cost of rig reinstatement is dependent on the magnitude of modifications and may therefore be
seen as a function of “Maersk Inspirer modifications”. AKSO experience indicates that the
complexity of reinstatement is frequently underrated hence the uncertainty is considered to be
high.
4.7 Quantitative cost risk assessment
A cost risk analysis has been run based on the cost estimate with associated risks and
uncertainties as described in this chapter. The results are shown in the table below and the figure
overleaf. Input values from the Repsol cost estimate is shown in the “Base” column.
Name Mean Stdev Variance Base P10 P50 P70 P90
Total Onshore & Subsea cost 1 318 288,92 294 443,31 86 696 862 461,07 1 240 020,29 970 849,43 1 284 226,22 1 443 740,14 1 706 771,15
Maersk Inspirer Modification Cost 717 787,93 135 054,16 18 239 626 952,30 651 553,85 556 153,26 704 325,76 776 357,24 896 219,44
Total Engineering Cost 119 102,35 15 190,97 230 765 459,98 113 302,80 100 412,65 118 090,63 126 154,49 139 031,66
CAPEX excl. Risk register Items 2 155 179,20 443 845,29 196 998 644 892,16 2 004 876,94 1 629 146,32 2 107 015,73 2 345 566,91 2 738 677,78
Sum Risk Register Items 154 250,07 58 174,30 3 384 248 715,93 170 000,00 82 440,81 150 617,66 178 930,66 227 336,77
CAPEX incl. Risk register Items 2 309 429,28 448 011,98 200 714 735 756,04 2 004 876,94 1 774 311,40 2 263 255,72 2 505 058,15 2 901 705,65
ABEX 49 611,78 0 0 49 611,78 49 611,78 49 611,78 49 611,78 49 611,78
OPEX 598 388,30 0 0 598 388,30 598 388,30 598 388,30 598 388,30 598 388,30
Total Cost YME PfS 2 957 429,35 448 011,98 200 714 735 755,94 2 652 877,01 2 422 311,47 2 911 255,80 3 153 058,22 3 549 705,72
REPSOL Page 13 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
Based on a 70% confidence level, the estimated contingency is approx. 501MNOK (25%).
REPSOL Page 14 of 16 104174-Z-RA-00001
YME, High level evaluation of electrification alternative 21.12.2017
Confidential © 2017 Aker Solutions
4.8 Risk Register
Risk ID Risk Title Cause Consequence Current Risk Level Low case Likely High case
7713Fluctuating pow er supply at Maersk
inspirer
Pow er requirements at start-up of heavy equipment (e.g. big motors)
combined w ith long pow er transfer distance
Potentially additional cost due to requirements to reduce
f luctuationsHigh: 21 20 000 000 30 000 000 50 000 000
7714 Challenges related to land aquisition
Aquisition of land/rights to cross properties is normally controversial.
Validity of previous agreements is uncertain.
Ref. also Unitech Report ch. 8.2.
Potential for additional cost and long lasting processes
impacting proect scheduleMedium: 14
7715Lead time for equipment and subsea
cable
Equipment and cable far from standard. Lead time for compressors
estimated to 18-24 monthsPotentially long lead times affecting project schedule Medium: 13
7716Requirements for structural
reinforcements of Maersk Inspirer
Current CoG is unfavourable and the capacity to accommodate
additional w eight is limited. A new electro module w eighing approx.
500t w ill probably require topside structural reinforcements.
Due to reinstatement clause, removal of equipment to reduce w eight is
very costly
Additional cost Medium: 12 20 000 000 40 000 000 60 000 000
7717Additional requirements for
modif ications of Maersk Inspirer
Limited w eight- and space reserves available at Maersk Inspirer
Dow nstream consequences of a new electro module on e.g. safety
systems and HVAC has not been evaluated
Additional modif ications/upgrade potentially having cost
or/and schedule impact. Consequences may be
exacerbated by limited availability of w eight- and space
reserves
Medium: 17 50 000 000 100 000 000 150 000 000
7718Requirement to remove generators
(GTG)
Requirement for topside w eight reduction due to fatigue calculations
or/and new equipment leading to insuff icient topside w eight capacity
Increased cost. Contractual obligation related to rig
reinstatement condition implies that generators must be
stored, preserved/maintained, tested and re-installed.
Medium: 10 5 000 000 10 000 000 20 000 000
7719 HLV operations subject to riskCost of HLV operations is exposed to market rate f luctuations,
w eather conditions and other factors affecting the duration
Cost or/and schedule impact (may be positive or negative
depending on estimate/planning assumptions)NIL: 0
7720 Changes to onshore grid
New ow ners of Kjelland substation.
Statnett has decided to establish a new 300kV sub-station in
Bjerkreim. Kjelland substation may lose 300kV connection
A connection to the new Bjerkreim substation w ill most
likely require a full new process incl. application for
consession. Increased distance for onshore cable hence
increased cost. Potentially additional challenges related to
land aquisition
Medium: 11
7733 Estimate uncertainty
The estimate has been compiled based on previous estimates and
quotes. No thorough review and update of estimates and verif ication
of the validity of assumptions has been undertaken
Considerable uncertainty related to the cost estimate High: 20
7734 Reduced field life
The new 500t electro module may - due to w eight and space
constraints - lead to reduced possibilities for tie-back of future
prospects
Economically disadvantageous for Company and for future
prospectsNIL: 0
covered by estimate uncertainties
not evaluated
covered by estimate uncertainties
Yme Power From Shore Simplified Risk Register for Project 08.12.2017Multi-currency report
This report w ill by default convert and show all values in NOK although your project might have been set up w ith another default currency. To convert all values to another currency, use
the "Report currency" parameter at the top.
10 Risk(s)
Covered under schedule uncerainty and
cost uncertainty
Schedule
This register contains risks identified by Aker Solutions, on the basis of the capex estimate and described technical solution during this assessment.
Transformers
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Confidential © 2017 Aker Solutions
5 Project schedule – schedule risk evaluations
The schedule driver for the Yme PfS alternative will probably be the onshore process. The likely
durations are described and assessed in the Unitech report. It should be noted that risks related to
the onshore grid connection (ref. risk register) will add significantly to the project duration.
Cost consequences of exposure to schedule risk have not been evaluated
REPSOL Page 16 of 16 104174-Z-RA-00001
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6 Appendices
Appendix A4.1:
CASE: Power Solutions Scenario 1
Power From Shore
Yme New Developement Base Assumptions:
-Average electrical power consumption YND is 16.7
MW
-Average Heat load is 8MW
- Average electrical power and heat load 25.7 MW.
- Peak load 54 MW
- Electrical system on Maersk Inspirer is 60Hz
-Electrical system onshore is 50Hz
- Expected operations is 10 years commencing in 2020
-Onshore tie-in for power at Kjelland
-Transmission voltage = 100Kv (Optimal)
- 50kv breakers are already installed in substation
Electrical power provided via
subsea cable via transformers
located at Kjelland. Required
electrical & utility equipment
installed on MI. Expected
completion date 2021. Offshore
modification and installation
campaign.
Fuel gas used until PfS ready, and
injected afterwards.
Production start-up as planned.
Sum Total Cost (CAPEX + OPEX + ABEX) 3 035 852 402
CAPEX Cost Total 2 387 852 327
Onshore & Subsea 1 240 020 287
Transformer 35 MVA 50/?? kV x 4 36 650 943
Transformer connection / transport / traffic cell 6 108 491
123 kV cable 4 886 792
123 kV mounting 1 832 547
2 x 35MVA frequency converters (VSDs) 24 000 000
Housing unit for onshore equipment. Approx. 200m2 5 000 000
123kv Onshore switchboard x 5 ea 40 000 000,00
Installation and connecting to main power grid at Kjelland 16 500 000,00
2 x38 MVAr Reactors 18 000 000
Onshore Cable & Installation 82 223 902
Procuremente Subsea Cable 554 508 682
Seabed survey 10 000 000
Installation and trenching of subea cable 403 288 662
Flexible Cable connection from Caisson to MI. 7 500 000
Landfall joint and switch for subsea cable 6 000 000 Design and management of onshore activities including
vendor followup 23 520 268
Maersk Inspirer modifications 651 553 852
Costs for GTGs (2 ea.) 13 726 628
Costs for WHRUs 7 249 493
Installation costs for WHRU 4 800 000
Structural steel for modularization of power module Eq: 300 000 000
123kV SF6 switchboard including installation 9 418 182
2 ea 123kV/6.6kV-30MVA transfomers 24 868 233
13mW Eletrical boiler including installation 16 402 451
Heavy lift vessel for installation of offshore power module 90 000 000
Offshore installation of equipment 25 344 433
Offshoreremoval of equipment 25 344 433
Installation and removal of lifiting aids 16 000 000
Bulk items (instrument, piping, etc.) ~56 tonne 112 000 000
Structural reinforcements for packages
Yard stay costs applicable for PfS work 6 400 000
Secondary Capex costs 496 278 188
Engineering re-work during Detailed Design:
Area classification 158 400
Single line item diagrams & Distribution drawings 1 713 600
MEL 27 000
Utility layout and diagrams 91 800
Layout 495 000
P&ID 990 000
Trip specifictions 252 000
HAZOP and HAZID for PfS equipment and deisgn 1 350 000
Revised Weight report 225 000
Design of power module 90 000 000 Power From Shore management and design including
assistance with permits, etc. 18 000 000
CAPEX Contingency 382 975 388
OPEX Cost 598 388 298
Cost for Diesel 10 000 000
Purchase of electricty for PfS 425 894 304
Maintenance of PfS Equipment 16 000 000
Maintenance of GTG & utilities 3 660 000
Diesel Taxes 1 900 000
Fuel gas taxes 77 000 000
Increase in rates for extension of production contract for 2 years. -
ABEX Costs 49 611 777
Removal of PfS Equipment from Maersk Inspirer 12 672 217
Removal of Onshore Equipment 1 650 000
Removal of Onshore Cable 32 889 561
Removal of generators and WHRU's from MI 2 400 000