Xperience the FUTURE –Process Measurement TODAY Seminar

12/08/2020

Products Solutions Services

Xperience the FUTURE –Process Measurement TODAY Seminar

Slide 1 Nat Warintarawej

12/08/2020

Proline Product portfolio with more than 30 million variants

Proline 100

t-mass 150300/500

Proline Transmitter

Prosonic

Promass

Promag

Prowirl

t-mass

Proline Portfolio – Sensors

Promag 800

Promag 400

Proline 200

Proline 300

Proline 500

E+H FLOW PRODUCT


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Flow Measurement Principle


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Flow technologies overview

Promag Promass Prowirl Prosonic Thermal DP

Fluids Fluids Fluids Fluids Fluids Fluids

• Conductive liquids

Conductivity > 5µs

• All FluidsCareful with inhomogeneous liquids and gas fraction• All Gases

• All LiquidsCareful with inhomogeneousliquids and high viscosity• All Steam • All Gases

• All LiquidsCareful with inhomogeneous liquids, solid content and high viscosity

• All Gases

Careful with mixtures and dirty/wet gases

• All Liquids

• All Steam

• All GasesLimitedrangeabililtyNot for inhomogeneous fluids

Variables Variables Variables Variables Variables Variables

• Volume • Mass

• Density

• Temperature

• Viscosity

• Volume

• Saturatedsteam Mass

• Temperature

• Volume

• Sound Velocity

• Mass

• Temperature

• Volume

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Measuring Principle

U ~ v

U = Induced voltagev = Flow velocity

Q = v x A

Q = Volume flowv = Flow velocityA = Pipe area

OHNE DETAILS

Approx. 300 µV per m/s

vLBUe =

B = Strength of Magnetic FieldL = Length of Conductorv = Velocity of Conductor

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Main Components of an EMF

TransmitterSensor

Process Connection

Liner

Coil System

Measuring Electrodes

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Ranges of Conductivity in Liquids

0.05 µS/cm

1 µS/cm

10 µS/cm

100 µS/cm

1 mS/cm

10 mS/cm

100 mS/cm

1000 mS/cm

Oil, HydrocarbonsUltra pure water

Pure water

Industrial water

Potable water

BeerMilkOrange juiceApple juiceTomato juice

Phosphoric acidSulphuric acidHydrochloric acidCaustic soda

Water:

Food:

Process:

Min. Conductivityfor EMF’s

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12/08/2020

Plan sufficient straight pipe up- and downstream

• A disturbed flow profile can affect the flowmeter performance

• Install the flow meter according to the installation recommendation with sufficient straight pipe

The EMF is by principle not very sensitive to a disturbed flow profile yet to obtain the specified accuracy

no compromises should be made

5 x NB

5 x NB

5 x NB

2 x NB

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Sales Presentation: Promag W 0 x DN – full bore

December 2019


12/08/2020

Essentials – Promag W 0 x DN – full bore

E+H FLOW PRODUCT

The first and only electro-

magnetic flowmeter combining

zero inlet- and outlet run with

full-bore design – independent

of flow profile


12/08/2020

Essentials – No restriction

E+H FLOW PRODUCT

The only 0 x DN flowmeter with

no pipe restriction: no pressure loss

due to full-bore design

Installation directly after bends,

T-fittings, inserted devices and so on.

Therefore perfect for space-restricted

situations and on skids


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Essentials – Innovative and reliable

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Reliable measurement –

independent of flow profiles

thanks to innovative signal

analysis and processing

90° bend


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Essentials – Cornerstones

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Flanges: Welded and lap-joint

Nominal diameters: DN 25 to 300 / 1“ to 12“

Liners:Polyurethane, hard rubber,

PTFE

For Proline transmitters:300 / 400 / 500

Inlet/outlet run:0 x DN / zero

Max. measured errordirectly after bend:

±0.5 % o.r.


12/08/2020

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Sensor design

Sensor design is equivalent to standard Promag W sensors except for:

• Slightly adapted pole shoes

• Multiple measurement electrodes

DN 25…65 2 × 2 = 4 electrodes

DN 80…300 2 × 3 = 6 electrodes


12/08/2020

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Performance – 3rd party verified!

Promag W 0 x DN full bore was tested in an external and independent test center

(NEL) and reached the expected performance.


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Pain Points

• Desturbed flow profile after bends

• Insertion Sensors

Disturbed flow profile

downstream of bends


downstream of insertion devices


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Pain Points




downstream of build-up

in the pipe


downstream of nominal

diameter differences


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Pain Points




downstream of T-fittings


downstream of misaligned

sealings


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Thank you very much for your interest


12/08/2020





Conductivity > 5µs

Water > 20µs




• All Gases


• All Liquids

• All Steam



• Volume • Mass

• Density

• Temperature

• Viscosity

• Volume


• Temperature

• Volume

• Sound Velocity

• Mass

• Temperature

• Volume

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Visualization of Coriolis force in the meter tube

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Mass flow measuring signal

◼ A, B = sensor location

◼ y = pipe movement at A, B

◼ t = time

◼ = phase shift

(= time shift between

pipe movement at A, B)

The larger the mass, the higher the phase shift.

The faster the mass, the higher the phase shift.

~ m & v

m ~ .

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Density measurement (using the resonance frequency)

• The density of a fluid is its mass divided by the volume: = m/V (Density = mass / volume)

• Fluids with same volume but different mass different density

• A fluid with higher density produces lower resonance frequency(= frequency at which the lowest energy has be supplied to keep the system oscillating)

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Overview of direct measuring variables

• = Phase shift

• m = Mass flow

• fR = Resonance frequency

• = Density

• = Resistance (PT1000)

• T = Temperature ~ m

fR ~

~ T

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Overview of calculated values

• V = Volume flow

V = m/

• VN = Normvolume flow = Volume flow at fixed p and T

VN = m/N (note: N is a fixed value for each fluid)

• c = Concentration

Concentration can be calculated from density

• n = Viscosity

Viscosity can be calculated from oscillation damping.

• Viscosity measurement is only available with the Promass I sensor

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Why measure mass?

• Chemical Reactions are Based on Mass

• Mass is Primary Standard (like Time). It Does Not Change which Changes in Process Conditions

• Consistency of Batching / Blending is Dependent on Mass due to Solubility Issues

• Products are Generally Sold Based on Weight (Mass)of Contents

• Plant Efficiency and Costs are Based on Mass Balances

• Direct Mass Measurement is More Accurate than Measuring Volume and Compensating for Temperature, Pressure or Density

….Because Mass is the Flow Parameter You really want to measure….

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Promass Q Introduction & Overview

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The Promass Q sensor

The ideal meter for flow measurement…

…in fiscal transfer

…with the highest density accuracy

…of liquids with entrained gas

…where the highest turndown is required

…with the lowest pressure loss

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Flowmeter – design

• Coriolis flowmeter

• Available on Proline 300/500

• Light weight, compact and drainable

• Constructed entirely from 316/316L stainless steel

• Four line sizes: DN 25 to 100 (1" to 4")

• All industry standard process connections:

• Tri-clamp, flange and threaded

• Industry standard approvals

• 3A and EHEDG

• Polished measuring tubes:

• 0.8 um (32 uin)

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Key improvements & features

8 new improvements and features!

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Pressure Drop

Turndown

Size &Weight

Safety

RepeatabilityProcess

Sensitivity

Entrained Gas

Density

Designed for real benefit!


12/08/2020

Entrained Gas

Pressure Drop

Key improvements & features

Turndown

Size &Weight

Safety

RepeatabilityProcess

Sensitivity

Density

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Entrained gas key messages

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• Targeted at continuously dispersed entrained bubbles that are held in the fluid due to high

viscosity or that foam when flowing.

• Not a solution for large free forming bubbles that can occur in the form of slug or plug flows.

• A proactive and practical approach to eliminating sources of large free forming bubbles and slugs is

still necessary and prudent for customers.

Entrained gas type Characteristic

Slug flow• Periodic, coalesced bubbles

• Process upsets, tank stripping, wellhead

Bubble flow• Continuous distributed bubbles

• Gas break out, flashing, foaming, emulsion

An innovative meter design combined with Multi-Frequency Technology (MFT) helps to reduce errors from entrained gas.


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Multi-Frequency Technology (MFT) – Patented!

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Raw ሶ𝑚 und

1st mode

2nd mode

Corrected ሶ𝒎 and

Active compensation!

MFT – the same set of dual tubes are

oscillated at two different resonant

frequencies or modes simultaneously.

The Coriolis meter is measuring the same

fluid with the same amount of entrained

gas, however the way these two modes

react to this will be different.

Through analyzing these results and the

unique resonance properties of the two

modes, we are then able to effectively and

actively compensate for the associated

measurement error.

Additional information

*Animation exaggerated for clarity


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Accuracy statements & GVF

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• All three of the above have 15% GVF.• Will a Coriolis meter respond in the same way to these situations? • No. It cannot be due to the differing motion of the fluid relative to the tube

motion.

• Oversimplification of reality can be misleading. Making a hard stated accuracy specification is not responsible nor is it especially useful.


12/08/2020

Entrained gas examples

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Ice

crea

m:

Milk

del

iver

y:

Cre

am c

hee

se:

10% GVF | < 1% (per batch) | 0.3% (12 batches) | mass flow

50% GVF | < 1% | density 20% GVF | < 1% | density

• Customer field trials

• High level of customer satisfaction in each case

• More test applications currently ongoing

10% GVF | < 1% (per batch) | 0.1% (8 batches) | mass flow


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Applications for Promass Q

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Milk delivery & receiving Pastes & high viscous food products

Product quality & concentration

Ice cream & other whipped products


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Applications for Promass Q

Hydrocarbon custody transfer

LNG NGL light hydrocarbons cryogenics

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Heavy crudes

Well cementLiquid leg of separators


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Conductivity > 5µs

Water > 20µs




• All Gases


• All Liquids

• All Steam



• Volume • Mass

• Density

• Temperature

• Viscosity

• Volume


• Temperature

• Volume

• Sound Velocity

• Mass

• Temperature

• Volume

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All you need for vortex measurement

f = Vortex frequency

V = Volume flow

f ~ V

Bluff Body

DSC Sensor

Transmitter

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Vortex sensing element: DSC sensor

• Capacitive sensor

• Primary vibration compensation (center of gravity)

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Vortex – a universal principle

Steam

Liquids

Gases

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Prowirl F 200

Proline Prowirl F


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Prowirl F 200 in brief

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Transmitter housing

(compact & remote)

Coated aluminum, stainless steel cast

Line size/wetted parts DN 15 to 300/1.4404 (F316, F316L); Alloy C22 (CX2MW, 2.4602)

Accuracy Volume flow 0.75% for liquids and 1% for steam and gases

Outputs/system integration 4 to 20 mA HART, 4 to 20 mA input, pulse/freq./stat., PROFIBUS PA, FOUNDATION Fieldbus

Display/HMI Fully graphical display, touch control

Hazardous area approvals ATEX, IECEx, NEPSI, INMETRO, TIIS, CSA C/US

Benefits• Accurate mass/energy flow of steam with integrated pressure and

temperature measuring (opt.)

• High availability due to drift-free sensor

• Large fully graphical display with touch control HMI or communication box for easy field access



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Prowirl F sensor

MassVortex

Steam/Gases

Services

Sensor variants

Accuracy

Heartbeat Technology

Design

General


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Prowirl 200 calculates according to international standard

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IAPWS - tableThe International Association for the Properties of Water and Steam

Prowirl 200 can compensate mass

and energy flow for:• Wet steam

• Saturated steam• Superheated steam


12/08/2020

Prowirl 200 is optimized for steam applications!

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Wet steam detection

80% steam quality

• Worldwide unique• One of its kind warning• Steppingstone to “wet steam

measurement”• Patented!

100% steam quality


12/08/2020

Prowirl F 200 is optimized for steam applications!

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Parameters:

• Steam quality

• Steam mass (w/o condensate “transparent”)

• Condensate mass (“blue”)

• Total mass (“blue”+”transparent”)

• Energy

• Delta heat (when reading in external T)

• Degrees of superheat

• Specific volume

Worldwide unique parameter to control steam quality in industrial steam systems

Wet steam measurement


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Wet steam measurement video

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Installation for wet steam detection/measurement

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Further information:SD “Wet steam measurement” page 8


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Wet steam detection/measurement

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Increased safety and efficiency for plant operation!

• To avoid water/steam hammer

• Control of boiler operation

• Increased performance for e.g. heat exchangers

Specification

• Available for Prowirl F 200 with Option “Mass flow sensor”(integrated temperature probe + flow computer) and option„Wet steam detection“ or “Wet steam measurement”

• Available linesizes: 1 to 4" (DN 25 to 100)

• Pressure range up to 160 psi (11bar)

• Temperature range +248 to 365 °F (+120 to 185 °C)


12/08/2020

Wet steam monitoring

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The “Wet steam monitoring” is included in the “Wet steam measurement”

option and was specifically designed for customers that want to know:

• Whether there is wetness in the pipe

• Whether the amount of wetness is increasing or decreasing

DNDN 100 DN 300DN 25

100

11

[bar_a]

2

Same algorithm, extrapolated→Wet steam monitoring

Qualified on R&D steam rig→Wet steam measurement *

Note:

The extended range for

steam quality monitoring

(green) is incorporated in the

application package (“Wet

steam measurement”)

Further information:SD “Wet steam measurement” page 17


12/08/2020

Prowirl 200 for gas measurement

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• Available as default in Prowirl 200, generation C with mass flow sensor:

• Air and industrial gases

• Natural gas

Prowirl 200 offers mass and energy compensation for gases

Density compensation Energy compensation

ISO 12213-2AGA8-DC92

AGA5

AGA NX19 ISO 6976GPA 2172

ISO 12213-3SGERG 88AGA8 Gross 1

Density compensation Energy compensation

NEL40 GPA2172


12/08/2020

Gas Engine

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Prowirl 200 features recognized calculation methods for gas parameters to enable an accurate gas flow measurement!

Result

• Gas parameters for all process conditions

• Gas parameter for reference/standard conditions

Accurate measurement of gases (esp. Natural gas) and gas mixtures

Customer specific settings(gases/mixtures, reference conditions…)

Process parameters(temperature, pressure)

“Gas Engine”20 gases available, gas mixtures

from up to 8 components

Accurate calculation of…

• Operating density

• Reference/standard density

• Energy

• Viscosity

Prowirl 200 features integrated temperature and pressure sensor


12/08/2020





Conductivity > 5µs

Water > 20µs




• All Gases


• All Liquids

• All Steam



• Volume • Mass

• Density

• Temperature

• Viscosity

• Volume


• Temperature

• Volume

• Sound Velocity

• Mass

• Temperature

• Volume

E+H FLOW PRODUCT


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Prosonic Flow: The Principle

t ~ Q

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tQ = k -----------

T1 X T2

t


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Sensor-configuration

1 Traverse 2 Traverses 4 Traverses

DN 50DN 50 ... DN 600

> DN 600

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E+H Ultrasonic Flow Meter General Product Portfolio

• Liquid

1. Clamp-on / insertion type designs e.g. 93P, 91W

2. Inline e.g. 92F, E100

• Gas

1. B 200

2. G 300/500

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Clamp - On

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Sales Presentation – Proline Prosonic Flow G 300/500

Redefines gas flow measurement


12/08/2020

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Prosonic Flow G 300/500 redefines ultrasonic gas measurement!

Heartbeat TechnologyContinuous self-diagnostics, device verification and process monitoring

SIL 2/3 ratedCompletely developed in accordance with IEC 61508

Highly robust gas specialist for challenging conditionsSensor and transducer design for wet gas conditions and varying compositions

Advanced gas analysisVolume flow, corrected volume flow, mass flow, energy flow, calorific value, Wobbe index, etc.

Integrated temperature & pressureReal-time compensation for fluctuating conditions - fully integratedStandard calibration

Accredited ISO 17025 gas calibration with piecewise linearization

Enable high plant availability

Optimize productivity

Rupture discDual seal concept conform to ANSI/ISA-12.27.01-2011

Ensure plant safety

Ensure plant safety

Optimize productivity




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Prosonic Flow G product features in a nutshell

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• Ultrasonic gas flowmeter in 8 sizes: 1"/DN25 to 12"/DN300

• Pressure ratings: Cl. 150/PN 16 to Cl. 600/PN 100

• Measurement uncertainty: 0.5% / 1%

• Corrected volume uncertainty : 1% / 1.5%

• Specified measuring velocity range 0.3-40 m/s

• Maximum velocity with additional uncertainty 60 m/s

• Worldwide approvals: Ex, PED, CRN, SIL

• New Titanium transducers

• HistoROM


12/08/2020

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Market segments for Prosonic Flow G 300/500

Gas processing

Process gases

Bio gas

Vents / ducts / air

Flue gas

Flare emergency

Bio gas upgraded

Transmission/Distribution

Utility/Sub metering/Allocation

Separator

Wet unconventional

Boiler efficiency

Flare production

Natural gas

Emissions

Process


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Innovative sensor design for robust wet gas measurement


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Ultrasonic transducer options

DN 25 50 80 100 150 200 250 300T

ran

sdu

cer

Small (200 kHz) Big (100 kHz)

Pa

ths

one V-path,

central

Two parallel I-paths, axially offset

Two parallel I-paths, in one plane


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Prosonic Flow G – Integrated temperature and pressure measurement

Pressure and temperature are used to calculate normalized flow, the general customer

preference. The optional p & T sensors are fully integrated:

• Measure the pressure and temperature exactly

at the point where the flow rate is measured

• Readily installed on the meter body, including:

• Helium leakage test

• Electrically connected

• Fully integrated with the transmitter:

• Signals go directly into instrument’ ISEM Module

• No outputs/inputs used

• The pressure and temperature sensors are included

in the Heartbeat Technology diagnostics

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Prosonic Flow G – Advanced Gas Analysis Package

The Prosonic Flow G Advanced Gas Analysis Package is superior in calculations using flow

rate, speed of sound, pressure and temperature. 6 Different modes can be selected:

1. User-specific gas

2. Single gas

3. Gas mixtures

• Maximum 8 gas components (GC input possible)

4. Coal seam gas/biogas using sound velocity

• No input of biogas variables

• Integrated pressure & temperature

5. Natural gas – standardized calculation

• AGA NX19, ISO12213-2 or ISO12213-3

• AGA5 / 6976

6. Natural gas – using sound velocity

• Endress+Hauser model for natural gas

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Conductivity > 5µs

Water > 20µs




• All Gases


• All Liquids

• All Steam



• Volume • Mass

• Density

• Temperature

• Viscosity

• Volume


• Temperature

• Volume

• Sound Velocity

• Mass

• Temperature

• Volume

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The measuring principle

• Mass flow measurement based on thermal dispersion

• A heated temperature sensor is kept at a constant differential

temperature from the gas reference sensor.

• The cooling effect generated by mass flow causes an increase in

sensor power to maintain the temperature differential.

• The power supplied to the heated sensor is proportional to the mass

flow.

Mass flow is measured directly

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Qm =H

A ∗Cp ∗ ΔT

Qm : Mass Flow Rate (kg/h)H : Heat Input (Cal/h)A : ConstantCp : Specific heat at constant pressure (Cal/kg*C)ΔT : Measured temperature difference (C)


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Thermal sensors (PT100)

• 2 x Resistive Temperature Detectors (RTD) = PT100 (100R @ 0’C)

• High tolerance construction

• Better gas temperature sensing

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Proline t-mass F/I 300/500

Long-term stability with a keen sense for utility gases


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t-mass 300/500 – reliable industrial gas flow monitoring and control

t-mass 300/500 boosts efficiency and safety through

comprehensive monitoring of gas consumption, process stability and

device health

• Inline and insertion versions

• 22 configurable gases and mixtures thereof up to 8 components

• Patented drift-free sensor with optional bidirectional flow

• Automatic device verification without process interruption

• Premium performance: ±1% accuracy; 0.25% repeatability

• Warning in case of condensate or pulsating flow

• SIL 2 compliant

• Flexible operation via display, webserver, WLAN, operating tools

• Transmitters – Proline 300 and 500

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Bidirectional sensor


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t-mass 300/500

In past years, well over 100000 t-mass devices have been sold worldwide. Building upon this success and advancing the technology through years of experience and acquired know-how, Endress+Hauser has made the F and I sensors into the pinnacle of inline thermal mass gas flow measurement.

Ideal for gas flow measurement…in utility applications,

…in industrial gas applications,

…in applications with variable temperatures,

…where there is bidirectional flow,

…under harsh conditions,

…in dirty applications,

…in corrosive applications.

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t-mass 300/500 – key characteristics at a glance

Topic t-mass 300/500

Performance Accuracy: ±1% o.r.Repeatability: ±0.25% o.r.

Gas Engine 21 pure gases (ozone new); mixtures up to 8 components; water vapor new as component

Max. process temperature F + I sensors = 180 °C (356 °F)

Sensor stability Drift-free

F sensor (inline) DN 15/25/40/50/65/80/100NEW! DN 65 (2-1/2”)

I sensor (insertion) 4 sensor lengths: 235mm/335mm/435mm/608mm for DN 80-1500

Protection rating IP68 / NEMA 6P

SIL SIL 3 software / SIL 2 hardware

NACE conformity NACE (MR0175 + MR0103)

I Sensor max. process pressure PN20 (PEEK/PVDF ferrules); PN40 (stainless steel ferrules)

On-site verification Heartbeat Verification

Process monitoring Heartbeat Monitoring (Process stability: monitoring of condensation or pulsation)

Bidirectional measurement Bidirectional flow + Reverse flow detection

F + I transducers Complete in-house development and production—100% of all quality parameters checked at Endress+Hauser Flow


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Innovative new sensor design

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Drift-free sensor

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Using an in-house developed and unique patented sensor design,

Endress+Hauser has achieved an unprecedented measurement stability in thermal mass flow

• This “dry sensor” technology delivers drift-free performance over prolonged periods of time

and even after repeated exposure to temperature cycling

• The sensor is designed using a special pressurized sintering and coextrusion process to

achieve intermolecular bonding and a purely homogenous structure without pockets or

cavities

• The result is a stable, robust, dry sensor with a rash heat transfer ability and zero tendency

for drift


12/08/2020

Bidirectional measurement / Reverse flow detection

In addition to a “bidirectional” option, t-mass 300/500 also offers a “reverse flow detection”

option. Reverse flow detection has the following differences:

• It is calibrated in only the “forwards” direction

• It measures and totalizes in only the forwards direction

• It detects flow in the reverse direction and does not display a value for this and consequently

does not measure or count this flow

Reverse flow detection would be for customers who are only interested in measuring flow and/or totalizing in a single direction and who want to be sure that no reverse flow is included in this measurement

Forward

Bidirectional flow measurement is for customers who want to be able to measure and/or totalize flow in both the forwards and reverse directions

ForwardReverse

Reverse

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Integrated flow conditioners for F sensor

• Entirely new design

• Available for inline sizes DN 25 to 100

• For all process connection types (except threaded connections)

• Designed using computational fluid dynamics (CFD) for optimal

performance results

• Integrated in flanges with following benefits for customer:

•Easier installation:

• No separate parts (e.g. flow conditioner)

• No additional gaskets

• No additional space considerations

• No axial or radial positioning needs

•No additional parts that can go missing or be forgotten in case of

recalibrations


12/08/2020

Flow conditioners for use with I sensor

E+H FLOW PRODUCT

• Available for selected pipe sizes and standards from DN 80 to 300

• Mitsubishi-style conditioner with 35-hole pattern

• Available for ASME, EN and JIS flanges

• Can be installed to improve the measuring results of existing installations in

which the required inlet conditions cannot be met

• Must be ordered separately using accessory structure DK6004

• Other sizes or standards available on request (TSP request for clarification)

1 Flow conditioner2 Flat gaskets

Recommended inlet and outlet runs when using flow conditioner


12/08/2020


Welcome to Heartbeat Technology!

Directive 17 Compliant, TUV Certified!

Technology Day – Calgary



12/08/2020

Why Check Flow Meters?

E+H FLOW PRODUCT


12/08/2020

Traditional Meters May Lose Accuracy

Turbine meters:

• Over spinning damage

• Worn or broken blades

PD Meters:

• Debris in line

• Entrained gases

• Slippage due to viscosity

Differential Pressure:

• Worn edges of element

• Element deformed from

excess pressure

E+H FLOW PRODUCT


12/08/2020

Heartbeat Technology™ – The Universal Solution

For all Endress+Hauser flow measurement technologies

• Heartbeat Technology is at the heart of the new Prolineflowmeter platform, ensuring reliable measurement operation –whatever the flow measurement technology

Coriolis Vortex Magmeter Ultrasonic

E+H FLOW PRODUCT


12/08/2020

Heartbeat Technology™ - The Elements

Heartbeat Verification

Heartbeat Diagnostics

Heartbeat Monitoring• --------

----------

• ------------------------

Pass / Fail

Heartbeat Technology™

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12/08/2020

MonitoringVerificationDiagnostics

At a glance: What Heartbeat Technology can achieve

Reliable self-monitoring

• Continuous, built-in diagnostic functionality

• Broadest test coverage

• Quick, concise guidance in case of errors (NE 107)

Compliant testing

• On-demand, effortless procedure

• Easy handling, no process interruption

• Electronic quality reporting

Condition-based maintenance

• Permanent reading of process-related variables

• Impact assessment

• External trend analysis

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Terminology: Accredited, Calibration, Proving, Verification

• Accreditation demonstrates technical competence for a defined scope and

operation of a laboratory quality management system through 3rd party

audit compliance and traceable calibration. Result: Quality Calibration

• Calibration is a performance comparison of a meter under test and a

standard under laboratory conditions. Result: Calibration Factor

• Proving is a performance comparison of a meter under test and a standard

under actual process conditions to account for installation and actual process fluid effects. Result: Meter Factor

• Verification is a functional test comparing a meter under test to a known

standard to determine quality of measurement which may be traceable to laboratory calibration. Used to extend Calibration intervals. Result: Pass /

Fail indicating that the Calibration is still valid.

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Endress+Hauser Portfolio of testing methods

On-siteIn Laboratory

On-site

Heartbeat Verification

Fieldcheck(not for new Proline)

Mobile Bench Prover

Fixed Bench Prover

(Edmonton 2015/2016)

Metrological performance assessment

(adjustment via calibration factor, certificate)

• Primary measurand ( )

• Reference conditions (fluid, p, T)

Flow-meterfunctional assessment

(comparison still vs. traceable references)

• Internal parameters

• Operating conditions

Verification Calibration

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Lets Perform a Heartbeat Verification Now!


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Heartbeat Verification to succeed Fieldcheck

Similar functionality, now embedded in the device electronics

• Permanently available, no mandatory accessories

• Accessible via all available interfaces

• Testing of the entire signal chain without service interrupt

• Simplistic handling, clear / automated procedure

• Verification results stored in the device (8 most recent datasets)

• FieldCare© PC can be connected, so the verification DTM can upload results, generate a report, and manage the entire verification history


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Heartbeat Verification vs. Fieldcheck

Heartbeat VerificationFieldcheck

• Built-in, with remote options

• Embedded test functionality

• App. 10 minutes

• Total test coverage* TTC > 95% acc. to IEC 61508

• External

• Simulation and sensor checking

• 30 to 60 minutes

• Proof-test coverage90% or better

*Cumulative rating of safe failure across entire device electronics

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Heartbeat Verification™ - TUV Certified, Directive 17 Compliant!

Due to our Safety-by-Design

philosophy Endress + Hauser flow

meters that have Heartbeat

Technology™ are independently

certified by TUV and comply

with the requirements of AER

Directive 17.

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What Heartbeat Technology can do …

Heartbeat Diagnostics: Greatly reduced risk of failure

Heartbeat Verification: Clarity and evidence without

process interruption

Heartbeat Monitoringof process-related

parameters

PDF

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What‘s in it for you …

Full flexibility to schedule proof-tests,

enables cost savings

Proof of functional reliability, no discussion about the

verification process

Informed decisions about flowmeter maintenance

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Heartbeat Technology – what makes it unique

Uniform handling

Seamless integration

Reliability

For all new Proline flowmeters

Audited and attested: Traceable, redundant

references inside the device

Large variety of seamless integration

options

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Total Test Coverage from sensor to outputs

Power Supply

Temperature- sensors

Exciter coil

Pick-up coil

ISEM, CPU

I/O Module

Example: Proline Promass F 200

Flowmeter development according to IEC 61508

Continuous self-monitoring based on NE 107

Diagnostic messages securely stored in the event logbook

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Proline Promass: Overview of test groups

Syst

em(A

MS.

PLC

)

I/O module

• 4…20 mA output loop-back test

Sensor electronic module

• Zero-point tracking

• Reference clock

• Reference temperature

Sensor

• Inlet / Outlet pick-up coil

• Measuring / Carrier tube temperatures

• Pick-up coil symmetry

• Frequency lateral / torsion mode

Sensor Integrity (HBSI)

• Electromechanical integrity of Promass Proline Promass 100 / 300 / 500

Continuous

On demand

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Traceable internal references for measurement + testing

High-precision frequency generators

• Continuous synchronous-run test in the device reliably detects ambient and process influences potentially causing drift in the electronics

• Traceable test of each module against accredited reference standard prior to traceable factory calibration of the entire device

20 MHzQuartz

20 MHzQuartz

Impulse count in given time window

<0.01%

ISEM

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Current output loop-back test

• Drift and aging of electronics

• Internal connectivity problems

• External influences (load resistance)

4...20 mAI/O

moduleCPU

1% + 100μA

Proline Promass 100 example

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Heartbeat Verification – electronic Pass / Fail report

Promass F 200

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Proline Promass condition monitoring applications

Interpretation requires sound understanding of the measuring point and the process influence on the oscillation system of thespecific Coriolis device type

Types of process impact Relevant parameters

Entrained gas, cavitation, as well as empty tube

• Tube damping

• Damping fluctuation

• Frequency fluctuation

Coating build-up, corrosion, erosion

• Tube damping

• Signal asymmetry

• Resonance frequency

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Heartbeat Monitoring for entrained gas

Entrained gas is a challenge in Coriolis measurement in general. In can therefore be

useful to monitor its impact below the limit values of Heartbeat Diagnostics

Tube damping =

Base value

Tolerated e.g. up to factor

30

Tube damping is also a parameter of continuous diagnostics, and leads to a

warning above a threshold of 200,000 A/m.

Damping fluctuation and frequency fluctuation are powerful indicators of cavitation and entrained gas as well.

Diagnostic threshold

Critical peaks:factor 100 to 1000Exciter current

Amplitude

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Heartbeat Monitoring: Coating build-up in the tube

If the fluid’s density and viscosity are stable, coating build-up can be detected by

decreasing frequency, and concurrent increase in tube damping or signal asymmetry.

Tube damping

Signal asymmetry

Resonance frequency

Base value

e.g. +10%

e.g. - 1%

The density measurement can be tracked in addition, if the

fluid is unchanged.

e.g. +10%

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Heartbeat Monitoring: Corrosion

Corrosion may occur in manifold forms, so condition monitoring requires a variety of

parameters, particularly here.

Base values

Gradual, steady drift

Tube damping

Signal asymmetry

Resonance frequency

The density measurement can be tracked in addition, if the

fluid is unchanged.

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Heartbeat Monitoring: Abrasion

Abrasion particularly impacts the curved sections inside the tube.

Promass 100 offers the HBSI test, Promass 200 does not!

Signal asymmetry(Inlet / outlet amplitude ratio)

HBSI: Heartbeat Sensor Integrity

Base values

HBSI: Warning at 2%, failure at 4%

Tolerance 2% / 4%

Tolerance 25%

Promass I 100

• Straight / Titanium mono-tube, suitable in abrasion use cases

• Only Promass I offers HBSI as a continuous monitoring parameter!

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Heartbeat Technology – Technology beating reliably!

AvailabilityQualitySafety

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Q & A


12/08/2020


Thank you very much for your attention


Documents

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