XHH=500 PSIG, XH=350 PSIG ] AFTERCOOLED .table of contents page section description page section

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  • The information in this manual is current as of its publication date, and applies to compressor serial number:

    and all subsequent serial numbers.

    02250207-737 R01

    201305200000

    Failure to follow the instructions and procedures in this manual or,

    misuse of this equipment will VOID its warranty!

    WARRANTY NOTICE

    PART NUMBER:

    KEEP FORFUTURE REFERENCE

    PARTS LIST MANUAL

    COPYRIGHT 2014 SULLAIR

    PORTABLE AIR COMPRESSOR750XHH/900XH [A] [F]900XHH/1150XH [A] [F]

    XHH=500 PSIG, XH=350 PSIG[A] AFTERCOOLED MODELS, [F] FILTERED MODELS

    CATERPILLAR IT4

  • TABLE OF CONTENTS

    PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

    5 1.1 PROCEDURE FOR ORDERING PARTS

    6 1.2 RECOMMENDED SPARE PARTS 10 1.3 FRAME DTQ ASSEMBLY 14 1.4 FRAME/RUNNING GEAR (DTQ) STAN-

    DARD 16 1.5 FRAME/RUNNING GEAR (DTQ) WITH

    FORK POCKETS18 1.6 LIFTING BAIL 1600F 20 1.7 ENGINE/COMPRESSOR 24 1.8 OPTIONAL BUTTERFLY VALVE 26 1.9 AIR INLET 28 1.10 INLET VALVE 8 30 1.11 INLET VALVE 8 1600E 32 1.12 EXHAUST SYSTEM 36 1.13 EXHAUST BAFFLES 38 1.14 EXHAUST FRAME 40 1.15 COOLING SYSTEM 46 1.16 COOLER ASSEMBLY 48 1.17 DEAERATION TANK 50 1.18 DISCHARGE STANDARD AIR 54 1.19 DISCHARGE AFTERCOOLED 60 1.20 DISCHARGE AFTERCOOLED/FILTERED

    68 1.21 DRAIN LINES AFTERCOOLED/FIL-TERED

    70 1.22 DRAIN LINES STANDARD AIR 72 1.23 CONTROL LINES 76 1.24 RECEIVER TANK 80 1.25 FUEL SYSTEM 86 1.26 FUEL FILL PANEL 88 1.27 ELECTRIC PARTS 92 1.28 INSTRUMENT PANEL/CONTROLS 94 1.29 CONTROLLER 96 1.30 CONTROLS 100 1.31 ELECTRIC CONTROLS 102 1.32 CANOPY 108 1.33 CANOPY REAR ASSEMBLY 110 1.34 CANOPY CURB SIDE ASSEMBLY 114 1.35 CANOPY ROAD SIDE ASSEMBLY 116 1.36 CANOPY FRONT ASSEMBLY 118 1.37 ACOUSTICAL PANELS 120 1.38 TAIL LIGHTS 122 1.39 DECALS (DTQ) 128 1.40 ENGINE BLOCK HEATER 130 1.41 SHUTTERS 132 1.42 FORK POCKET

  • TABLE OF CONTENTS (Continued)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

  • 5

    Parts List

    1.1 P

    Parts shoRepresentparts cannaddress, p

    When ordecan be obNumber PlLocation.

    The genuicompressomay lead conditions

    2007XXXXXXXX

    xxxx-xxxxxxxxx/xxxxxxx

    xxxxxxx

    xxx/xx

    rial Number, Plate Location

    1600iT4 CAT HP_02250207-737 R01

    ROCEDURE FOR ORDERING PARTS

    uld be ordered from the nearest Sullair Representative or the ative from whom the compressor was purchased. If for any reason ot be obtained in this manner, contact the factory directly at the hone numbers or fax numbers below.

    ring parts always indicate the Serial Number of the compressor. This tained from the Bill of Lading for the compressor or from the Serial ate located on the compressor. See Figure 1-1: Serial Number, Plate

    ne Sullair service parts listed meet or exceed the demands of this r. Use of replacement parts other than those approved by Sullair to hazardous conditions over which Sullair has no control. Such

    include, but are not limited to, bodily injury and compressor failure.

    Sullair 3700 East Michigan Boulevard

    Michigan City, Indiana, 46360 U.S.A.Telephone: 1-219-879-5451

    Figure 1-1: Se

  • 6

    Notes

    To be used as spareThis kit contains (3) elements required for regular maintenance

    for units with aftercooled air optionfor units with service air particulate filter option

    1.2 Recom

    Order

    1 0225012 0225013 0225024 0225015 0225016 0225017 0225018 022501

    9 022501

    10 02250111 022501

    12 022501

    13 04752514 04840915 02250116 02250017 02250118 02250119 02250120 02250121 02250122 02250123 02250124 02250125 022501

    1600iT4 CAT HP_02250207-737 R01

    mended Spare Parts

    Part No. Qty. Description

    Elements55-691 2 Replacement for compressor air filter - primary55-692 2 Replacement for compressor air filter - secondary00-155 1 Replacement for coalescing filter for control circuit17-782 1 Replacement for receiver tank scavenge line filter54-065 2 Replacement for (CAT) fuel filter - secondary: 1R-074975-907 1 Replacement for (CAT) oil filter - 1R-180854-066 2 Replacement for (CAT) fuel filter - primary: 326-164368-415 1 Replacement for receiver tank separator element

    68-375 1 Replacement for receiver tank separator element

    39-996 1 Replacement for compressor oil filter96-920 1 Replacement for discharge service air water separator

    96-922 1 Replacement for discharge service air particulate filter

    Kits1 Repair kit for blowdown valve - p/n 451142 Repair kit for pressure differential valve - p/n 048059, 02250052-358

    77-607 1 Repair kit for 2" oil stop valve56-278 1 Repair kit for inlet valve (no springs included)67-366 1 Repair kit for compressor oil thermostat (230F)12-531 1 Repair kit for inlet valve (springs included)20-889 1 Repair kit for blowdown valve - p/n 02250120-88863-466 2 Repair kit for pressure differential valve - p/n 02250115-26964-715 1 Repair kit for pressure differential valve - p/n 02250115-26883-993 1 Repair kit for minimum pressure valve (MPV) - p/n 02250191-60675-911 1 Replacement kit for 2" 4-bolt flange 75-919 1 Replacement kit for 2.5" 4-bolt flange 75-918 1 Replacement kit for 1.5" 4-bolt flange

  • 1.2 Rec

    7

    26 02227 022

    28 04829 40730 02231 02232 02233 02234 02235 02236 02237 02238 02239 02240 02241 02242 02243 02244 02245 02246 02247 02248 02249 02250 02251 02252 022 ch53 022

    Ord Notes

    ommended Spare Parts

    1600iT4 CAT HP_02250207-737 R01

    50185-692 1 Repair kit for Start/Run 10 watt solenoid on p/n 02250180-12850185-693 1 Repair kit for hi/low 22 watt solenoid on p/n 02250180-127

    Miscellaneous448 1 Replacement for 0-200 psi gauge for control manifold749 2 Replacement for upper radiator hoses - 2.5" X 6"50209-476 2 Replacement for engine charge-air-cooler hump hose50121-239 2 Replacement for lower radiator hose50051-629 1 Replacement for starter solenoid50069-601 1 Replacement for engine drive coupling50206-520 1 Replacement for fuel tank sender50141-442 1 Replacement for 0-250 psi transducer50209-304 1 Replacement for engine intake filter restriction switch50143-881 1 Replacement for compressor intake filter restriction switch50193-890 1 Replacement for C-Pro load center (LLC)50193-895 1 Replacement for C-Pro power converter50205-030 1 Replacement for C-Pro display unit50195-577 1 Replacement for C-Pro dual pressure controller50206-684 1 Replacement for C-Pro single pressure controller50159-425 1 Replacement key for compass enclosure door50160-014 1 Replacement for fuel supply quick disconnect - female50160-017 1 Replacement for fuel return quick disconnect - female50160-020 1 Replacement for fuel supply quick disconnect - male50160-023 1 Replacement for fuel return quick disconnect - male50160-837 1 Replacement for battery disconnect switch50161-277 2 Replacement for compressor discharge temperature (CDT) sensor50163-818 1 Replacement for e-stop switch (request p/n 02250163-929 is gasket is needed)50163-819 1 Replacement for e-stop gasket50163-929 2 Replacement for interstage temperature (IT) switch and receiver tank temperature (RTT) swit50165-908 1 Replacement for engine coolant sensor

    er Part No. Qty. Description

  • 1.2 Rec

    8

    54 022

    55 02256 02257 02258 02259 02260 02261 02262 02263 02264 02265 02266 02267 02268 022 Use with 02250123-142

    69022 Use with 02250123-574022022

    70 02271 02272 022

    73 02272 022

    or

    Ord Notes

    ommended Spare Parts

    1600iT4 CAT HP_02250207-737 R01

    50166-195 1 Replacement for fuel tank cap

    Miscellaneous Continued50182-800 2 Replacement for 0-750 psi transducer50202-236 1 Replacement for engine radiator50202-702 1 Replacement for compressor air discharge after-cooler50202-233 1 Replacement for compressor oil cooler50202-238 1 Replacement for engine charge-air-cooler50207-707 1 Replacement for regulator top insulator50207-709 1 Replacement for regulator bottom insulator50205-828 1 Replacement for engine radiator cap50134-501 1 Replacement for fuel cooler50094-185 6 Replacement for fuel cooler grommets50208-152 1 Replacement for auxiliary fuel pump50210-176 2 Replacement for fuel tank vent50204-672 1 Replacement for main harness fuse breaker50123-574 1 Replacement for main harness fuel system relays50123-142 1 Replacement for main harness fuel system relays50176-148 1 Replacement for 2.5 Victaulic Coupling50176-149 1 Replacement for 2.5 Seal for Victaulic Coupling

    Options50207-639 1 Engine block heater50205-481 1 Fork pockets for tandem running gear frame50205-605 1 Cold weather shutters

    Lubrication50207-067 1 Replacement for compressor lubricant - HPL1500 - 5 gal50207-068 1 Replacement for compressor lubricant - HPL1500 - 55 gal

    Please note: When ordering parts, please indicate serial number of the compress

    er Part No. Qty. Description

  • 9

    Notes

    1600iT4 CAT HP_02250207-737 R01

  • 10

    1.3 FRAM

    02250204-797 R02

    1600iT4 CAT HP_02250207-737 R01

    E DTQ ASSEMBLY

  • 1.3 FR

    11

    KEY NOTES

    1 0

    2 0

    3 0

    4 0

    5 0

    6 0

    7 0

    8 0

    9 0

    10 0

    11 0

    12 0

    13 0

    14 0

    15 0

    16 4

    17 8

    18 8

    19 8

    20 8

    21 8

    22 8

    23 8

    24 8

    25 8

    26 S

    AME DTQ ASSEMBLY

    1600iT4 CAT HP_02250207-737 R01

    PART NO. BLACK STAINLESS QTY DESCRIPTION

    2250095-866 2 CHAIN, ASSY 3/8 X 48 W/HOOK

    2250095-867 1 COUPLING LINK, SAFETY CHAIN

    2250155-329 4 CHOCK,WHEEL 600-750H

    2250198-467 4 SUPT,BRKT WHEEL CHUCK 600A

    2250199-219 8 CORD, TIE-DOWN 8.00 TO 14.00

    2250202-599 1 SA,LIFT BAIL 1600F

    2