World of Metal - Haitian Die Castinghaitian-dc.com/wp-content/uploads/2019/02/Product...Ningbo Haitian Die-Casting Equipment Co., Ltd. HT 20180925-CV HDC Series Cold Chamber Die Casting

ADD: No.32 Jiangnan Zhong Road, Xiaogang, Beilun, Ningbo , P.R, China.Zipcode:315821Tel: +86-574-86185710Fax : +86-574-86185710E-Mail: [email protected]

Ningbo Haitian Die-Casting Equipment Co., Ltd.

HT

2018

0925

-CV

HDC Series Cold Chamber Die Casting MachineWorld of Metal

HDC180T-HDC4000T

ESTABLISHMENT OF HAITIAN

1966DELIVERY OF THE FIRST

INJECTION MOLDING MACHINE

19741985

REGISTRATION OF THE BRAND NAME

“HAITIAN”

HAITIAN BECOMES THE NO.1 FOR SALES VOLUME WOR-LDWIDE, AND STILL HOLDS

THIS POSITION TODAY

1994 ESTABLISHMENT OF HAITIAN PRECISION

2002HAITIAN INTERNATIONAL

HOLDINGS LTD. IS LISTED IN HONG KONG STOCK EXCHANGE

(STOCK CODE: 01882)

2006ESTABLISHMENT OF HAITIAN DRIVE

SYSTEMS

2005 HAITIAN PRECISION IS LISTED IN SHANGHAI STOCK EXCHANGE

(STOCK CODE: 601882)

2016ESTABLISHMENT OF

HAITIAN DIE CASTING

2016 50 YEARS ANNIVERSARY OF HAITIAN

2016

50 Years of Experience

0201

0403

Manufacturing Power

Part Manufacturing WorkshopPart Manufacturing Workshop Automatic Production Workshop Heat Treatment WorkshopPlaten Manufacturing Workshop Boring Machine Workshop

Enlarged capacity of the cooler guarantees the reliable operation of the machine under the best oil temperature and prolong the service life of the oil and hydraulic parts.

0605

180-800T

The one-piece platen design reduces the risk of oil leakage under high pressure.

Sensor accumulator, for higher p r e c i s i o n o f a c c u m u l a t i o n , accumulator automatic calculating, intensification failure inspection and automatic unloading functions are also available.

The Haitian patented prefill valve has been adopted in the core structure of the non-floating piston shot unit, with fast response and addressing the issue of unstable pressure and long time for pressure buildup.

Magnetic sensor control on injection stroke, precise and stable position control, dual rod guide structure to avoid rotation of the injection part or broken of the connection platen for injection.

Auxiliary calculating program for shot specifications to save time of process adjustment.

HDC Series Cold Chamber Die Casting Machine

The optimum design of die height ad justment mechani sm better guarantees the quality stability of products,with stretchable pin shaft and self-locking function of the die height adjustment motor, which can effectively address the problem of reduction in locking force due to backward movement of the closing unit.

Enlarged accumulator and nitrogen cylinder, providing sufficient energy, stronger and more stable injection with lower pressure fall.

Thickened platen and tie bar design better guarantee maintenance of the injection concentricity during long term operation.

Universal beam structure with high rigidity. The intensity of tension and rigidity has been greatly improved to ensure the overall precision of the machine throughout long-term operation.

The fast closing mechanism uses overflow valve and slope control to realize faster and more smooth die opening and close.It also enables high precision extraction of parts at any position along die opening.

1

1

4

4

5

5

6

6

7

7

2

2

3

3

8

9

Optimal design for the end platen, which stays stable during the die opening and close stroke.

The reinforcement structure applied additionally on the middle platen effectively reduces the deformation; the ejector cylinder is fixed on the reinforcement plate to avoid swinging of the ejector cylinder, uneven ejector force, break of ejector pin and piston rod.

The spin shaft is designed with n×n+1 structure, with thickened and extended locking shaft, effectively prolonging the service life of the spin shaft.

Stronger nut cover and screw to avoid drop of locking force and precision due to distortion of screw cover or screw during die opening and close under high pressure.

C o p p e r b u s h a n d a d d i t i o n a l lubrication point on the tie bar of the front platen, to effectively avoid corrosion and facilitate the dismantling of the tie bar.

1 2 3 4 5

The adjusting nut made of inner cast aluminum bronze, providing better mechanical property, and better resistance to wear, corrosion, cold and heat;

The guide rod of the cross head is made of 42CrMo with nitrogen treatment. Its diameter is up to 80% of the diameter of the tie bar, with high rigidity.

The lock shaft is made of 38CrMoAl with nitrogen treatment, extra-large diameter, high intensity and toughness, providing longer service life.

OILES iron casting bushings on the movable platen and the end platen, effectively reducing the wear of the tie bar and ensures smooth operation even under poor working conditions.

The elongated s leeve ensures smooth and reliable movement of the movable platen.

6 7 8 9 10

1

2

3

4

5

6

7

8

9 10

Closing Unit

With Haitian’s unique pin shaft movement software, optimized five-point mechanical structure and advanced slope control, the energy output curve of the pumping station, the movement curves of the closing cylinder and the pin shaft movement, is almost perfectly matching; the middle platen can pause at any position during the die opening stroke; with higher repeatability and shorter cycle time.

0807


1009

Die opening and close stroke is controlled by displacement transducer, with strong immunity from interference.

High performance Haitian servo motor, with low energy consumption and fast response; efficient and stable oil cooling is applied in the servo system.

The main cabinet adopts a v i a t i o n c o n n e c t o r and with cooling air-conditioning, lamp and socket.

Separate pump driven hydraulic oil cooling system provides more reliable cooling.

1300-4000T

Haitian Die Casting’s exclusive die opening and close mechanism with big-flow reversing valve ensures faster response and more smooth operation. Hydraulic safety valve and safety lock ensures the safe locking.

1

1

4

MTS sensor from Japan and proximity switch are applied on the ejector pin, easy to switch.

4

6

6

3

3

5

5

2

2


1211

Tie bar extraction device available on the upper operation side, and another installation position for such tie bar extraction device is reserved at the back side for option.

Overstress protection mechanism on the nut of the tie bar of the front platen, protecting the tie bar under uneven force.

Proportional control over phase one, phase two of the injection and intensification speed; automatic detection over the phase two and intensification accumulation through pressure sensor.

The one-piece platen with lubricating oil pipes has high rigidity and efficiently prevents oil leak, providing higher injection speed and stability.

1

1

2

2

4

4

36

5

The safety door is driven by the servo motor and linear guide is applied for smooth and reliable operation.

Functions such as stable core holding and further push on partial areas to ensure the core holding; automatic pressure relief are available.

65

3

1300-4000THDC Series Cold Chamber Die Casting Machine

Displacement sensor

Pressure sensor

p u p u

Servo proportional valve for intensification

Servo proportional valve

Servo proportional valve

Control system

Command

Pressure sensor

Dual Closed-loop and Full Real-time Control Shot System（Option）

Intelligent Quality Management Function（Option）

1413

Haitian Die Casting has developed a new-generation of dual closed-loop and full real-time control shot system. This system adopts Siemens control system to achieve closed loop control over the casting pressure, shot speed, intensification and pressure build-up time. The intensification pressure can be set in six phases. It can ensure high quality and highly stable shot process, which further guarantees the high precision and quality of the casting parts on the customer side.

Networked Remote Control（Option）

HDC Series cold chamber die casting machine can be networked, so that users may have real-time monitoring over the machine’s parameters and manufacturing process parameters. It facilitates the better control over the production site and product quality.

Monitoring Center Off-site factory

ERP/MES

4G/3G mobile communication

Host and data server

Coating equipment

Intelligent Quality Management Function (Option)

• Qualified product: The detected value between the upper and lower limit is considered qualified.• Treatment: The machine will handle the situations accordingly when unqualified products are found.• Cycle stop: The machine automatically stops when the number of unqualified products reaches the set limit.

Performance of dual closed-loop full real-time control shot system• 0.5ms real-time control cycle• Constant acceleration• 10-phase shot speed, 6-phase intensification, wider range of process adjustment• Real-time control of intensification, with repeatability

precision of intensification ±1bar• Acceleration ≥ 45G

• Shot speed of 0.05m/s-8m/s, ultra-low speed extrusion• Closed-loop control of pressure buildup time≤ 20ms• High-speed repeatability precision≤ ±2%• Slow-speed repeatability precision ≤ ±0.02m/s • Brake at the end of shot for non-flash injection• Stable start-up without undesirable impact



HDC180-800 Specifications

kN

mm

kN

mm

mm

mm

mm

mm

kN

mm

mm

kg

MPa

cm2

cm2

mm

mm

mm

mm

MPa

kW

L

T

mm

Clamping force

Die close stroke

Ejector force

Ejector stroke

Die thickness (min. to max.)

Dimension of die space

Tie bar distance (L*W)

Tie bar diameter

Injection force (intensification)

Injection stroke

Plunger diameter

Shot weight (aluminum)

Casting pressure

Casting area

Maxing casting area under 40 MPa

Shot position

Plunger penetration

Diameter of pressure chamber flange

Height of pressure chamber flange

Hydraulic working pressure

Capacity of servo motor

Oil tank capacity

Machine weight

Machine Dimension(L×W×H)

1615

Wereservetherighttomakechangesasaresultoffurthertechnicaladvantages

HDC180 HDC300 HDC400 HDC500 HDC650 HDC800

1800 3000 4000 5000 6500 8000

380 460 550 580 670 760

108 150 200 250 315 315

85 110 130 150 160 180

250~600 250~700 300~750 350~850 350~900 400~950

710x710 910x910 1050x1050 1200x1200 1380x1380 1470x1470

460x460 570x570 650x650 755x755 860x860 930x930

Ø90 Ø120 Ø140 Ø150 Ø180 Ø190

280 365 380 470 610 695

350 410 510 600 650 760

40/50/60 50/60/70 60/70/80 70/80/90 70/80/90 80/90/100

0.8/1.3/1.9 1.5/2.2/3.0 2.7/3.7/4.8 4.3/5.7/7.2 4.7/6.1/7.7 7.2/9.1/11.2

223/143/99 186/129/95 134/99/76 122/94/74 159/121/96 138/109/89

80/125/180 160/230/315 300/405/530 410/535/675 410/535/680 580/730/905

450 750 1000 1250 1625 2000

-140 -125/-140 -175 -175 -250 0,-250

135 152 210 270 280 300

101.6 101.6 101.6 165 165 200

12 12 12 15 15 20

16 16 16 16 16 16

15/19.8 22/39 30/49 37/58.8 45/57 45/57

520 700 800 1200 1200 1600

6.7 11.8 16.5 21.4 32 37.5

5700x1670x2700 6400x1700x2900 7060x2040x3010 7800x2170x3110 8900x2350x3150 9600x2350x3500

Wereservetherighttomakechangesasaresultoffurthertechnicaladvantages

HDC1300-4000 Specifications

1817

HDC1300 HDC1650 HDC2000 HDC2500

13000 16500 20000 25000

1000 1200 1400 1500

560 570 650 750

210 250 300 300

450-1200 500-1400 600-1600 750-1800

1800x1800 2090x2090 2350x2250 2500x2400

1100x1100 1250x1250 1450x1350 1600x1500

Ø240 Ø260 Ø290 Ø330

1125 1295 1500 1700

910 970 1050 1100

100-140 110-150 130-170 140-180

13.4-26.3 17.3-32.1 26.1-44.7 31.7-52.5

143-73 136-73 113-66 110-67

910-1780 1210-2260 1770-3030 2270-3730

3250 4125 5000 6250

-160,-320 -175,-350 -175,-350 -200,-400

355 400 450 450

240 260 260 280

25 25 30 30

16 19 19 19

85 69.5+69.5 85+85 110+110

2800 3000 3000 3500

80 105 130 160

11150x4470x4020 12000x4600x4650 13000x4800x4800 14000x5100x5100

HDC3200 HDC3500 HDC4000

32000 35000 40000

1600 1600 1800

900 900 1000

300 300 360

800-2000 800-2000 1000-2100

2800x2700 2800x2700 3100x3000

1750x1650 1750x1650 1900x1800

Ø350 Ø350 Ø400

2410 2410 2410

1200 1400 1400

150-190 160-200 160-200

39.8-63.5 52.8-82.5 52.8-82.5

136-85 120-77 120-77

2353-3765 2915-4545 3330-5195

8000 8750 10000

-250,-560 -300,-600 -300,-600

600 600 600

320 320 320

35 35 35

19 19 19

110+110 110+110 110+110

4500 4500 4500

210 210 280

15800x5400x5300 15800x5400x5300 17000x5600x5400

kN

mm

kN

mm

mm

mm

mm

mm

kN

mm

mm

kg

MPa

cm2

cm2

mm

mm

mm

mm

MPa

kW

L

T

mm

Clamping force

Die close stroke

Ejector force

Ejector stroke

Die thickness (min. to max.)

Dimension of die space

Tie bar distance (L*W)

Tie bar diameter

Injection force (intensification)

Injection stroke

Plunger diameter

Shot weight (aluminum)

Casting pressure

Casting area

Maxing casting area under 40 MPa

Shot position

Plunger penetration

Diameter of pressure chamber flange

Height of pressure chamber flange

Hydraulic working pressure

Capacity of servo motor

Oil tank capacity

Machine weight

Machine Dimension(L×W×H)

HDC180 HDC400

HDC500HDC300

HDC180-500 Platen Dimensions

2019

71035

Die thickness (min. to max.)250-600

135

12

177.816

36

25

max225

177.

825

4

254

210

710

460

Ø177.8Ø254

Ø10

1.6 14

0

210

210

460

770

Ø90

16XØ22

8XØ17.5

Ø60

710

210

100

177.

8

76.2

front view of ejector platen

Ejector platen

Die close stroke380

Ejector stroke85

part-Ⅰ

22

380

910

180 I

910

380180

50

285180120

90

M30

2516

152

180

380

920

570

12

Ø12

0

180

125

236 57

0 972

Ø10

1.6

200

220

240

340

36 22

Die close stroke460

max350

Ejector stroke110

20XØ26

20XØ18

Ø65

front view of ejector platen part-Ⅰ

Ejector platen


I

255

22XØ26

22XØ18

Ø10

1.6

Ø14

0

M3016 28

Ø70

1050400180

50

210

12

1050650400180

450400325200180

Die close stroke550 Die thickness (min. to max.) 300～750

400

400

325

300

220

160

2238

180

1050

175 18

0

400

650

1100

300

250


Ejector platenmax400

Ejector stroke130

1200

370150

360

500

230

14XØ32

14XØ26

M30

Ø70

Ø15

0Ø

165

60

1200

755

500

230

27015

500

440

310

200

48

28

355

1200

175

330

230

500

755

1250

230

20 30

max450

Die close stroke580

Ejector stroke150


Ejector platen


HDC650 HDC1300

HDC800 HDC1650


2221

1380

600

200

370360150

65

280

1393860600200

15

1380

600

390

200

860

1420

250

600

440

355

310 48200

200

14XØ32

14XØ26

Ø65

M3020 30

Ø18

0Ø

165

Ejector stroke160

max585

28


Ejector platen


Die close stroke670

300

65

1470

1470

600 1480

930

200

600

600

200

200

20

48

30

120240400480

520

360

200

26XØ28

26XØ45

Ø70

M30

180Ejector stroke

615max

Ø19

0Ø

200 25

0 200

600

930

1515

400

20

28


Ejector platen


Die close stroke760

25 37

60 36

240

320

640

720

12XØ32

M42

355

1800800

400800

400

800

2020

1110

1110

320

1800

400100

1820

800

400

12XØ45

Ø90

210Ejector stroke

650max

Ø24

0Ø

240

160

575

25

Die close stroke1000


Ejector platen


60 36

2090

900

450

700

350

2090

900450

Ø120

12XØ45

12XØ32

Auxiliary steel plate

250

105

400

25

Ejector stroke

730

92

3725

max

Ø26

0

350

2090

4509001250

260780

Ø26

0 610

450

900

1250

175

M42


Ejector platen



2423

HDC2000


56 36560

720

1125

1125

400

280540800

18XØ32

M48

25 37

102

45030

2350940 600

200

940

600

200

1020

1356

1250

1200 70

0

14562350

105

1020

600

600

200

200

18XØ50

Ø90

300Ejector stroke

max850

Ø29

0

Ø26

0 350

175


Ejector platen

Die thickness (min. to max.)600-1600Die close stroke1400

HDC2500

56 36

540940

540 940

16192540

450

1052540

Ø28

0

200

320

720

1519

1020

400

1295

1300

30.5

22XØ60

22XØ38

M48

Ø95

Ejector stroke300

2480

1020

720

320

160102

25

320420640

37

160

480

800

730

Ø32

0

30


Ejector platen


Die close stroke919

HDC3200

HDC3500

30XØ60

30XØ38

M56

Ø100

Ejector stroke300

600

35


max 940

54010401750

28002800

7001200

480360

14801040540

102

25 37

110

320

800

1200

2700

250

560

1000

1435

1435

Ø35

0Ø

320 32

0

800

1200

1650

400

640

700

960

56 36

Ejector platen



30XØ60

30XØ38

M56

Ø100

Ejector stroke300

600

35


max 940

54010401750

28002800

7001200

480360

14801040540

102

25 37

110

320

800

1200

2700

250

560

1000

1435

1435

Ø35

0Ø

320 32

0

800

1200

1650

400

640

700

960

56 36

Ejector platen



Common ancillary facilities

2625

1

2

3

4

5

6

7

8

1

5

2

6

3

7

4

8

Dual-servo cold chamber 5-rod lading machine•5-rod structure provides ideal movement path.•Both the arm of the machine and the container of molten metal are driven by advanced servo motors

for high precision and stable operation.•Digitized setting of the amount of the molten metal and the position of the container, fast

operation speed and smooth braking to facilitate the equipment testing, thus reduce the adjustment time and labor intensity and further improve the efficiency.

•The speed reducer is an imported brand, to ensure stable operation and accurate positioning.•NSK bearings to ensure high precision and long service life of alternating load bearing parts.•OMRON PLC, HMI interface and servo driven.•Multiple standby modes: automatic or manual mode.

Servo cold-chamber extractor•Acting independently, or acting in automatic production together with die casting machine,

spraying machine, metal lading machine and punching machine.•Multiple take-out modes, with accurate, fast and stable action to achieve automatic production.•PLC control loop with fault code display function for easier maintenance.•All pneumatic components are imported from Japan with improved durability. •Servo drive, HMI interface.•Automatic lubrication, precise clamping.

Servo cold chamber biaxial spraying machine•The HMI interface can display fault alarms.•All drive parts are servo-controlled.•Accurate positioning of all spraying points.•Optional for either traditional centralized nozzle or high-precision servo nozzle.•With high-speed drive, users may set the number of times of re-spraying.

7-axis extracting and spraying linear robot •Use of integrated design of 7-axis full-servo extracting and spraying robot, which is the first

among the die casting industry•Robot control system, with integration of intelligence, efficiency and stability•Imported linear guide, servo motor, speed reducer•Availability of 3-axis, 4-axis and 7-axis linkage for fast running speed, high production efficiency •Precise high-torque speed reducer is adopted for rotating parts of the gripper•High degree of safety, desirable for long-running operation of the die casting machine•Can be directly installed on the fixed platen without occupying production site and with total

height lower than the conventional machine•Modular spraying control system, nozzles are extendable in left, right and downward directions,

with separate module control•Multiple standby modes: handheld HMI interface with touch screen to facilitate remote control

and test

Conveyor• Elegant and rigid machine bed, long service life• Imported speed regulator to adjust the conveyor speed according to the production cycle of the

die casting machine• Speed reducer with precise motor makes the machine operable in the environment of high

temperature or humidity• High-power fan allows quick processing and greatly reduces the turnover time of products and

improve the production efficiency• Solid and durable casters to save time of carrying the machine and reducing the labor intensity• Height adjustment mechanism to adjust the height or angle for different models of machines,

reducing the cost

Industrial robot• The robot monitors its own motion and load status and optimizes the service requirements

through the built-in Service Information System (SIS)• ABB’s unique motion control technology is adopted to optimize the robot acceleration/

deceleration performance and reduce the robot cycle time• Each process can be customized through the upper arm extender with big-inertia, high-torque

and different wrist modules• The robot can be bent backwards to apply to larger scope of work and can be easily installed in

a concentrated production line

Hydraulic punch•Built-in fast cylinder, with fast idling speed and high production efficiency• Parallel operation, with easy stroke adjustment• High-rigidity alloy steel with hard chrome plating and good wear resistance• The moveable work station provides fast idling speed and high production efficiency• Pressure and stroke can be adjusted according to the process requirement• Infrared ray protection mechanism for safer operation

Release agent mixing machine• The dilution ratio can be freely adjusted between 40 and 200 times depending on the

customer‘s requirement, easy to operate.• One machine allows the production of multiple die casting machines at the same time, providing

high cost performance• To improve the quality of castings, to extend the service life of the mold, and to save the

energy, materials and labor costs• Automatic detection of original liquid’s loss and pressure of incoming water and mixed liquid• International-brand components for better quality and longer service life of the machine• Automatic and continuous production transportation, with accurate dilution ratio and detection

of the liquid level, no sediment


Documents

World of Metal - Haitian Die Castinghaitian-dc.com/wp-content/uploads/2019/02/Product...Ningbo Haitian Die-Casting Equipment Co., Ltd. HT 20180925-CV HDC Series Cold Chamber Die Casting