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DIE CASTING

© 2016 Quaker Chemical Corporation. All Rights Reserved.

DIE CASTINGPLUNGER SLICK® 202

THE SOLUTION

Quaker Chemical Corporation (“Quaker”), analyzed the customer’s process and developed PLUNGER SLICK® 202; a premium low viscosity plunger lubricant formulated for high pressure die casting. Due to the increased thermal stability of PLUNGER SLICK® 202, Quaker was able to:

» Provide consistent performance in high temperature environments

» Limit potential decomposition products that contribute to process defects

» Obtain unanimous approval by all departments including operations, engineering, purchasing, and safety, health and environmental

Which ultimately resulted in:

» Substantial savings of 40% through lower cost of product

» Improved performance

CHALLENGESA global manufacturer of high pressure aluminum die castings for major automotive companies was looking to replace the plunger lubricant being used in their die casting operations. The manufacturer was specifically looking to:

» Reduce cost » Improve performance by

increasing lubrication to the tip and sleeve

PROCESS AND EQUIPMENT

Parts Engine block (4-cyl and 6-cyl)

Material Aluminum 383

Machine 3,200 - 3,900 ton die cast machines

Plunger Tip Material Beryllium copper

Plunger Tip Diameter 150 to 190 mm (5.9 to 7.5 in)

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Thermal Gravimetric Analysis (TGA) of PLUNGER SLICK® 202 vs. Competitive Product

PLUNGER SLICK® 202 Competitive Product

Increased thermal stability of PLUNGER SLICK® 202 limits potential decomposition products that may contribute to porosity

Thermal Gravimetric Analysis (TGA) of PLUNGER SLICK® 202 vs. Competitive Product

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DIE CASTING

© 2016 Quaker Chemical Corporation. All Rights Reserved. 05.16-V003-EN

THE PRODUCT

PLUNGER SLICK® 202 is a high performance plunger lubricant formulated for aluminum die casting operations. Engineered chemistries provide excellent boundary protection for plunger tips and shot sleeves. The low viscosity of this plunger lubricant is perfect for spray applications.

THE EXPERTISE

The Quaker PLUNGER SLICK® family of plunger lubricants exhibit strong adherence and reduced residue extending your tip and sleeve life and production cycles. The Die Casting product line offers a complete package of value-added fluids including die casting lubricants, quenchents, fire-resistant hydraulic fluids, ladle coatings, trimming lubricants, cleaners and machining fluids. This case illustrates the importance of supplier relationship, support and correct fluid selection. Proper selection and application of the fluid can result in substantial cost benefits. That is why Quaker focuses on developing solutions with the highest performance without compromise, fluids that sharpen your competitive edge.

DIE CASTINGPLUNGER SLICK® 202