Wonderware MES, and it its ERP i t tiERP integrationmedia.klinkmann.com/news/com/06-11/5_WW_MES_rev3.pdf · Wonderware MES, and it its ERP i t tiERP integration ... (WIP) Real-Time

Wonderware MES, d it ERP i t tiand its ERP integration

2011-05-10

Thommy Djupenström

© 2009 Invensys. All Rights Reserved.The names logos and taglines identifying the products and services of Invensys are proprietary marks of InvensysThe names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

Agenda

Wonderware MES

• MES Overview• MES Overview

• Wonderware System Platform

ERP / MES Integration

© Logica 2010 All rights reserved No. 2Footer appears here

Wondeware System Platform

Wonderware System Platform is a strategic Industrial Application Services Software for Supervisory, Geo-Scada and Production & Performance Management in a single system / application

• InTouch released 1987, first windowsbased automation software(HMI)software(HMI)

More than 600,000 active software licensesAt over 150,000 plants & facilitiesSupported in more then 181 countriesSupported in more then 181 countriesAcross every vertical market

© Invensys 6/17/2011Invensys proprietary & confidential3

Wonderware MES & EMI Software Solutions Built on Strong Platform

ERP

Solutions Built on Strong PlatformInformation /

VisibilitySystem

Interoperability Real-Time Manufacturing Operations Management

Empowrp

rise

(SAP, Oracle, Microsoft..)

wering A

ll Ron

s, E

nter

ion

Database Applications

AssetManagement

EnterpriseIntegration

Wonderware MES & EMISoftware Solutions

Asset Monitoring

Food &Beverage

Mobile Solutions

SchedulingPlanning R

oles in thA

pplic

atio

Inte

grat

Management

S stem

Operations PerformanceQualityBatch Industry Applications

&IndustryPacks he Plant

Dev

ices

, A LIM Systems

D i

System Platform Clients

© Logica 2010 All rights reserved

D Devices Microsoft Technology & Industry Standards

What does Wonderware MES provide?

Wonderware MESWonderware MESUtilization and Downtime

OEEPerformancePerformanceWork Order Execution

Production Events Tracking

Bill of Materials

Parameters Download

Data Collection

Steps

OperationsOperationsStandardStandardOperationsOperations

PremiumPremium

Inventory Certifications

Labor Management

S eps


MES Components

Sales &Service

Management

EnterpriseResourcePlanningMES

Sales &Service

Management

EnterpriseResourcePlanningMES

Supply Cha

Connector

Supply Cha

Connector

DispatchingProduction

Units

LaborManagement

ProductTracking &Genealogy

DispatchingProduction

Units

LaborManagement

ProductTracking &Genealogy

nt

Operations

in r ain r

ISA Level 3

DataCollection

AcquisitionPerformance

Analysis

ResourceAllocation &

Status

GenealogyData

CollectionAcquisition

PerformanceAnalysis

ResourceAllocation &

Status

Genealogy

Performance

Operations

Supply Chain Connector

System Platform

ISA Level 2

MtelligenceDocument

ControlQuality

ManagementOperations/

DetailedScheduling

DocumentControl

QualityManagement

Operations/Detailed

SchedulingSupply

SuC

MtelligenceCBMQI Analyst

MaintenanceManagement

SchedulingProcess

ManagementSupply Chain

ManagementControlMaintenance

Management

SchedulingProcess

Management

Supply Chain

Management

Control

upply Chain

Connector


Wonderware MES Strengths

Comprehensive functionality

• “Out of the Box”

• Highly configurableg y g

• Modular capabilities

Open extensible architectureOpen extensible architecture

Configurable business rules

Rapid implementation

Quicker time to benefit

Equipment based plant model


Equipment based plant model

Wonderware MESFocus of Operations ExecutionImprove Decision-Making via Information VisibilitypInformation Visibility…

Real-Time Visibility of the Manufacturing FloorProduction/process ordersWork in process (WIP)

Real-Time Visibility of the Manufacturing Floor

Production/process ordersWork in process (WIP)Raw material inventoryWork in process (WIP)

Raw material inventoryCycle times & yieldsLabor resources

yCycle times & yieldsLabor resources

Comprehensive Manufacturing Genealogy Forward & reverse traceability of products

Comprehensive Manufacturing Genealogy

Forward & reverse traceability of productsComplete production routing history, including assetsC l t l b hi tForward & reverse traceability of products

Complete production routing history, including assetsComplete labor history“As-built” vs.“Planned”

Complete labor history“As-built” vs.“Planned”


Wonderware MESFocus of Operations ExecutionImprove Consistency…

Empower the Supply Chainp

Consistent Production Processes

Empower the Supply Chain…

Real-Time Visibility of the Manufacturing FloorProduction/process ordersWork in process (WIP)

Consistent Production ProcessesConsistent, electronic procedural enforcement (process, operator, equipment & materials)Electronic audit trail of adherence to processesEnforcement of “Best Practices”I d “C li ” & “G ”

Work in process (WIP)Raw material inventoryCycle times & yieldsLabor resources

Improved “Compliance” & “Governance”

Supply Chain Empowerment

Comprehensive Manufacturing Genealogy Forward & reverse traceability of products

Supply Chain Empowerment Provide real-time labor, equipment and material (consume & produce) status to improve planning & decision support at Supply Chain levelEnable real-time/demand driven supply networksEnable manufacturing agilityForward & reverse traceability of products

Complete production routing history, including assetsComplete labor history“As-built” vs.“Planned”

Enable manufacturing agility


Wonderware MESOperations and Performance Software

Configurable and Modular

• “Right size” solution purchase & deploy functional modules that address specific

Operations and Performance Software

• Right-size solution – purchase & deploy functional modules that address specific

manufacturing business needs - focus on ROI!!

• Configure the behavior of standard business rules to meet specific solution requirements

• Not a point solution – a component of a comprehensive MES offering/strategy


Wonderware MES

Incremental Investment

• Start small and incrementally extend Execution applications as manufacturing business • Start small and incrementally extend Execution applications as manufacturing business

needs evolve - “built for change”

“Adaptable” Execution Strategy

• Provides the ability to configure a comprehensive execution model internally, or accept

and enforce execution instructions from external systems

“Adaptable” User Experience

• Adapt the “User Experience” to reduce complexity and increase the “ownership” of the

solution with manufacturing operations


Solutions “Powered By” Wonderware MES

► Track & Trace► Error Proofing

Wonderware MES…

► WIP Management► Error Proofing► “Paper-on-Glass”► Electronic Batch Records (EBR)► Electronic Work Instructions

► Inventory Management► Shipping► Quality Data Collection

► Electronic Work Instructions► Procedural Execution► Labor Mgt.

R i i & I ti

► Weigh & Dispense► Batch Processing► Recipe/Spec. Mgt.

► Receiving & Inspection► Order Management

p / p g► Master Data Mgt.► HACCP


MES Client Application

© Logica 2010 All rights reserved Slide 13Invensys proprietary & confidential

System Platform overview

Takes advantages of System Platform


Equipment Centric Objects

Inputs/OutputsText & Email Alerts

Graphic Symbols/Faceplates

Logic/ScriptingLogic/ScriptingMaintenance Systems

Alarms & EventsAsset Performance• Downtime

• Productivity• OEE


Historical Information Security

Operational Discipline• Track & Trace• Work Orders• Inventory

• OEE

Create, evolve and enforce standards through multi-level derivationthrough multi level derivation

Changes to template automatically propagate to instances

New templates can be derived from existing templates

BK101

p g p

Libraries of standard objects can be developed

Standard templates decrease project-to-project costs

This object is a template for other objects

BK102

$G i B K ttlBK103

$BrewKettleTypeA

$GenericBrewKettle

BK104$BrewKettleTypeB


BK104

From 1 node / 256 I/O To 400 nodes / 1 Milion I/O

Operator Operator Operator Operator Development DevelopmentOperatorStation

OperatorStation

OperatorStation

OperatorStation

DevelopmentStation

DevelopmentStation

New Functionality Template

Galaxy Repository

Automation Object Server

Historian –InSQL



Automation Object ServerWe need more


–GRNode

–AOS004

InSQL –AOS001

–AOS002

–AOS003functionalities/ Growth

Company “Best practices” toolbox


Use company toolbox to implement each system / implement each system / subsystem

PIPI--PCSPCS …………SAP xMII / XISAP xMII / XI

SAP R/3 SAP R/3 MM MM –– PPPP--PI PI –– QMQM

SAP xMII / XI SAP xMII / XI

S95/WBF standard S95/WBF standard (B2MML XML)(B2MML XML)

S95/WBF standard S95/WBF standard (B2MML XML)(B2MML XML)

Wonderware Enterprise Integration ApplicationWonderware Enterprise Integration Application


ERP / MES Integration

ERP Integration

S95S95

Custom...

Now also ArchestrA Workflow

Example Microsoft Dynamics AX

© Logica 2010 All rights reserved No. 20

Manufacturing Wants To ConsolidateThere is a Need for Two Platforms

Business SystemsERP, SRM, CRM, …

There is a Need for Two Platforms

Service Consumers

Corporate Application

Platform

Service Provider

Scenario Orchestration

Service RegistryService Registry

Application Products & Suites

Industry Specific Extensions

Application Configurations

Mo

nito

r &

Secu

r

Application Component Frameworks

Business ManagementBusiness Operations

SuppliersPLM Logistics

Customers

Corporate Service-Based Infrastructure

Integration Server, Messaging, Directory Services, …

Role-based Portal EnvironmentWorkflow ManagementData Management, …

Operating System - Networking

Man

ag

e

rity

Product Definitions

& Production Capabilities

WIP & Inventory

StatusProduction

Orders Order

Completion& Resource

Consumption

OperationsSystems

Manufacturing Application

Platform

Service Providers

Service Consumers

Scenario Orchestration

Service RegistryService Registry

Manufacturing

Application Products & Suites

Industry Specific Extensions

Role-based Portal EnvironmentWorkflow Management

Application Configurations

Mo

nito

r & M

an

a

Secu

rity

Application Component Frameworks

Production ManagementManufacturing Operations

NAEMEA Asia

…

Source:

Manufacturing Service-Based Infrastructure

Integration Server, Messaging, Directory Services, …

gData Management, …

Operating System - Networking

ag

e

WonderwareSystemPlatform


WW MES & Dynamics AX Integration

Full Integration ScenarioFull Integration Scenario

Microsoft Dynamics AX Business Mgt. Solution

Items & Item ClassesBills of Materials (BOMs)Resources & LocationsO ti

Production Order StatusProduction ConfirmationsMaterial ConsumptionsI ti R ltOperations

Processes/RoutingsProduction OrdersInventory Items & Levels

Inspection ResultsMaterial Quality StatusLabor ResultsRework Activities

Material & Order CostsInspection Lot DataLabor Requirements

Asset StatusInventory Movement

Wonderware Enterprise Integrator (WEI)

Wonderware MES


ERP/MES Integration Demo

Skip Demo


Demo scenario

© Logica 2010 All rights reserved 24

© Logica 2010 All rights reserved 25© Invensys 6/17/2011Invensys proprietary & confidential








Wonderware running on Microsoft Hyper-V


MES Reference

Skip reference


Valmet Automotive OyUusikaupunkip

© 2009 Invensys. All Rights Reserved.The names logos and taglines identifying the products and services of Invensys are proprietary marks of InvensysThe names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

Valmet Automotive Oy

Customers:

Dr Ing h c F Porsche AG GermanyDr. Ing. h.c. F. Porsche AG, Germany

Fisker Automotive Inc., USA

Garia A/S, Denmark / ,

THINK AS, Norway

Engineering and consulting services to various clients

Factory 9 hectare Area 210 hectareFactory 9 hectare, Area 210 hectare

Owners: Metso Oyj

36

Special car manufacturerpPorsche Boxster and Porsche Cayman

37

12 years as Porsche manufacturer

• Porsche Boxster and Cayman

The first Boxster 3 9 1997• The first Boxster 3.9.1997

• Participated in the development of new Porschen Boxster and Cayman:

- New Boxster and Boxster S production 2004

- Cayman S production 2005

- Cayman production 2006

• Designs were renewed in late 2008

• Over 220 000 Porsche from Finland

• The agreement will continue until 2012

38

Fisker Karma

39

Garia-golf car

40

THINK City

41

Why Wonderware

• Material and BOM functions that can manage the flexible BOM and option (concept), required by todays car manufacturing

• Rapid development

•Good experience of tracking functionality the last ten•Good experience of tracking functionality the last ten years(InTrack)

• Hardware independent Factory automation system with very goodHardware independent Factory automation system with very good connectivity

•Easyness of Integration to current and future systemsy g y

42

Other advantages of Wonderware

• Electronic Car Assembly and test status card

• Error reporting and acknowledgement

• Documentation of parts and genealogyp g gy

• System Uptime % and availability of technical reporting

• One system for the whole Factory floor

43

Production control and monitoringProduction control and monitoring

44

Working Time Scheduleg

45

BOM and the parts diagramBOM and the parts diagram

46

BOM Options management

47

Production ReportsProduction Reports

48

Quality ReportingQuality Reporting

49

Production viewProduction view

50

Assembly and test status cardAssembly and test status card

51

Error/Deviation Logging

52

Running on Microsoft Hyper-V


Documents

Wonderware MES, and it its ERP i t tiERP integrationmedia.klinkmann.com/news/com/06-11/5_WW_MES_rev3.pdf · Wonderware MES, and it its ERP i t tiERP integration ... (WIP) Real-Time