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Where Historian fits in the production data flow Key features of Historian - High speed data collection, data storage and compression, integration with MSSQL, high speed data retrieval, audit trails Basic configuration of the Historian - practical demonstration showing ease of use Active Factory - the power of point and click reporting via a practical demonstration of Active Factory Trend, Query and Workbook, example workbook reports This Webinar will be hosted by our Historian expert Sue Bailey. Sue joined SolutionsPT in 1993. Previously she worked in the Water Treatment industry, then the Pharmaceutical Industry running a microbiological research lab, she moved into IT in 1987. After spending several years lecturing in Higher education Sue is now involved in providing high level support and consultancy and developing the training facility. Sue is SolutionsPT's Senior Consultant for Historian and Database systems and is experienced in all versions of InTouch, Historian and Active Factory. She has worked with Historian since its release and has been involved in setting up systems in many different industries including Metals, Coal, Quarried Products, Utilities, Food and Beverages and Pharmaceuticals.
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Wonderware Historian and Active FactorySue Bailey
Senior Consultant
1
Production
Focused
Supervisory
HMI or SCADA
Focused
Performance
Focused
ERP
Plant Resources
Order dispatching
Work Tracking
Communication
Visualization
Security
Alarming Control
Production ExecutionProduct Quality
(SPC)
OEE
Process Analysis
Genealogy
Manage inventory
ERP integration
Formula Management
Diagnostics
Equipment Monitoring
3rd party integration
Downtime
Report
ing
Ale
rts / N
otifications Traceability
Production Scheduling
Solution Overview – Software Modules
Wonderware Historian
Data Collection
2
The Wonderware Historian bridges the gap between the real-time high volume plant monitoring and control environment and the open and flexible business information environment. The historian:
► Acquires plant data via high-speed Wonderware I/O Servers, DAServers, InTouch HMI software, Industrial Application Server, and other devices.
► Compresses and stores the data.
► Responds to SQL requests for the plant data.
The historian also contains event, summary, configuration, security, backup, and system monitoring information.
The historian is tightly coupled to Microsoft SQL Server.
What the Wonderware Historian Does
3
Process data is any type of information that is relevant to the successful execution of a process. The following types of information are considered part of process data:
► Realtime data - What is the current value of this tag?
► Historical data - What was the value of this tag every second last Monday?
► Summary data - What is the average of each of these five tags?
► Event data - When did that boiler trip?
► Configuration data - How many I/O Servers am I using and what are their types
It’s all about the Data
So who needs the Historian?
►EVERYONE!
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To improve performance and quality, while reducing cost, all of this acquired information must be available for analysis. Plant data is typically analyzed to determine;
► Process analysis, diagnostics, and optimization.
► Predictive and preventive maintenance of equipment.
► Product and process quality (SPC/SQC).
► Health and safety; environmental impact (EPA/FDA).
► Production reporting.
► Failure analysis.
Why am I interested in Plant Data?
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Business Intelligence Clients
PLC’s, DCS’s, InControl
InTouch Nodes
IndustrialSQLServer
A Fully Configured Microsoft SQL Server Database Application Enhanced for the Plant Environment
– Featuring a High Speed Data Acquisition & Storage System (100’s times faster than standard relational databases)
– Incorporates Wonderware Connectivity
– Built in functionality that make information retrieval fast and easy
– High Availability functionality built-in
– Advanced Client Tools
Wonderware Historian
7
Centralised Data Centre
► Manual Data inserted via SQL statements, CSV Files▪ Non-Real Time Data
▪ LIMs, RTU, Custom Equipment
► Legacy Data ▪ Easily import data originally stored in other
historian systems
8
►High Availability Built-in
▪ Data Acquisition Protection
• I/O Failover, InSQL Data Acquisition Failover
• InSQL Server Store & Forward
• Failover Cluster Support in Enterprise Edition
• Stratus Fault Tolerant Server Support
Wonderware Historian Additional Features
9
►Regulated Industry Support
▪ Designed to Lower the Cost and TimeNeeded to Create Validated Plant Processes for Regulated Industries
• Audit Trails
• Security for Manually Entered Data
• Record Updates
FDA 21 CFR Part 11 Ready
Wonderware Historian
10
Production
Focused
Supervisory
HMI or SCADA
Focused
Performance
Focused
ERP
Plant Resources
Order dispatching
Work Tracking
Communication
Visualization
Security
Alarming Control
Production ExecutionProduct Quality
(SPC)
OEE Genealogy
Manage inventory
ERP integration
Formula ManagementData Collection
Diagnostics
Equipment Monitoring
3rd party integration
Downtime
Report
ing
Ale
rts / N
otifications Traceability
Production Scheduling
Solution Overview – Software Modules
Wonderware Active Factory
Process Analysis
11
► It visualises, analyses and shares your plant Information – enabling better decisions at all levels of the organisation.
► Desktop Tools▪ Trend▪ Query
► Office Add-ins▪ Workbook (Excel)▪ Report (Word)
► ActiveX Controls▪ iTrend▪ iQuery
► Reporting Website
Analyse/Optimise
Explore
ReportPublish/Share
Process Analysis – Active Factory
Powering intelligent plant decisions in real time.