40
A B C D E F A B C D F E 6 5 4 3 2 1 8 7 0 9 0 1 2 3 4 5 6 7 8 9 © R +T1 =A1 000 001 002 003 004 005 006 007 008 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 0 40 2006 25.01.07 wiring diagram DEUTZ TEM-Evo State Plant Date Resp. Chkd. Source Plant section Designation Identure no. Bardel replacem. f. Type Order no. part number wir.diagram Norm page from 01.10.03 name Date modif. Contents Contents remarks reserved security chain external enable power switch interface to gas control system reserved Low water protection reserved (8-9) supply TEM cabinet (+A1T1) gas valves, starter, ignition circuit breakers secu.chain,quick stop, reset,emerg. switch data lines CPU, CAN-BUS and ignition Turning device, preheating genset combustion chamber temp., bank A, receiver combustion chamber temp., bank B, receiver voltage supply +/- 15 V analog inputs temperature, pressure + oil level measure. genset temperature and pressure measurement:genset temperature measurement: generator windings temperature measurement: generator bearings ATL speed reserved reserve terminals reserve terminals reserved transmitter exhaust back pressure interface anti-knock governor interface speed governor reserved stepper motor card, mixer, bank A stepper motor card, mixer, bank B triggering aux. relay, speed governor, starter serial interface for site control syst. reserved slot overview TEM terminal cable inlets base plate material list TCG 2032 V16 1247 4827 UE 0479-91 Bogra Bangladesh Engine TEM-Evo-AGS Schild 646324/646325/646326/ 646328/646329/646331 05.02.07 07.09.07 interface to operating terminal and IAE

wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

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Page 1: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

000

001

002

003

004

005

006

007

008

010

011

012

013

014

015

016

017

018

019

020

021

022

023

024

025

026

027

028

029

030

031

032

033

034

035

036

037

038

039

040

0

40

2006

25.01.07

wiring diagram DEUTZ TEM-Evo

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

from01.10.03nameDatemodif.

ContentsContents

remarks

reserved

security chain external

enable power switch

interface to gas control system

reserved

Low water protection

reserved (8-9)

supply TEM cabinet (+A1T1)

gas valves, starter, ignition

circuit breakers

secu.chain,quick stop, reset,emerg. switch

data lines CPU, CAN-BUS and ignition

Turning device, preheating genset

combustion chamber temp., bank A, receiver

combustion chamber temp., bank B, receiver

voltage supply +/- 15 V analog inputs

temperature, pressure + oil level measure. genset

temperature and pressure measurement:genset

temperature measurement: generator windings

temperature measurement: generator bearings

ATL speed

reserved

reserve terminals

reserve terminals

reserved

transmitter exhaust back pressure

interface anti-knock governor

interface speed governor

reserved

stepper motor card, mixer, bank A

stepper motor card, mixer, bank B

triggering aux. relay, speed governor, starter

serial interface for site control syst.

reserved

slot overview TEM terminal

cable inlets base plate

material list

TCG 2032 V16

1247 4827 UE 0479-91

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

646324/646325/646326/646328/646329/646331

05.02.07

07.09.07

interface to operating terminal and IAE

Page 2: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R

1

+T1

=A1

40

2006

25.01.07

=A1+T1:=A1+A1:=A1+H1:

=A1+E1:

1.)

3.)

2.)

5.

4.)

6.)

7.)

customer.for auxil iaries and generator protection by the

via parametrizable messages.messages are connected to the TEMto switching off via security chain. For signall ingSafety-crit ical messages always have to lead

Notation system for location under DIN 40719 part 2polar i ty s ign (+), place 4-digit :

abbreviations:

cooling water heat exchangerKWT:NK: emergency cooler

genset cabinetintercoolerauxiliariesauxiliaries cabinetheating circuit

AGS:GK:HA:HAS:HK:MK: jacket water circuit

must be used (e.g. NYSLYÖ or NYSLYCYÖ).Remark: f lexible,oi l resist ing and f ine-strand control l inesFor shielded l ines 0,75 mm² are sufficient.at least 1,0 mm².Unless otherwise specified external cables are to be wired with

removed up to max.15 cm length.

2 A, 30 V min.

For connection of shielded l ines the shielding may be

Unless otherwise specified internal cables are to be wired with

For shielded l ines 0,25 mm² are sufficient.

recognized reliably by the TEM system.

The operating terminal and the I/O-Control ler are delivered asloose parts. The I/O-Control ler has to be mounted in the cabinet

path of current No. 1-digit, e.g.: -U17, -A172polarity sign (-), species (K,F,U,A,...), page No. 1..2-digit,Notation system for components under DIN 40719 part 2

polari ty sign (-) , species (X = terminal, J = connector)Notation system for terminals and conn.under DIN 40719 part 2

Notation system for cross-references under DIN 40719 part 2

Digital inputs must apply at least 150 ms unless they are

at least 0,75 mm².

page No. 1..2-digit, point, path of current No. 1-digit, e.g.: 2.6, 18.0

For supply see page 10.

TEM cabinet 1genset 1auxiliaries cabinet 1

external 1

Genset TEM x... =A+1Tx:... =A1+Ax: genset x... =A1+Hx: auxiliaries

genset x

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

Contacts of securita chain inputs must be rated at

To enable an idle circuit of the corresponding auxil iaries

connected or disconnected via relay +A1H1-K100.

in case of using the emergency button, the

delays.has to be opened directly and quickly to minimizeIn case of mains or generator fault the power switch8.)

9.)

10.)

11.)

12.)

13.)

14.)

15.)

25.01.06

remarks

TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

operating voltage must be

07.09.07

(not applicable)

Page 3: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

2

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 4: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A4

E4 S4

A5

E5 S5

A6

E6 S6

A7

E7 S7

23-J133

24 25 26 27 28

116 121 308 277123

1 2 3 4 5 6

117

W133

-W133

L-

S+

PE

43 PE1-X38

VWA+

VWA-

2

2

2

DI3 DI4 DI5 DI6 DI7

3.6

11 14 3.8

11

14-K37

A8

E8 S8

1+H1-X608

1+H1-X141

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

3

A3

E3 S3

-A132

DI2

-D133

40

13.2

13.2

S_123 S_308

2006

25.01.07

4.4

7.0 7.0

4.0

15.0

15.0

5.0

13.0

+H1

TEM

external

+1-X36

I1 PE1 +2 I2 PE2 +3 I3 PE3 +4 I4 PE4 +5 I5 PE5 +6 I6 PE6

co

lle

cti

ve

fa

ult

ge

ne

rato

r p

rote

ct.

low

wa

ter

he

ati

ng

cir

cu

ito

pe

ns

fo

r

tem

pe

ratu

rem

on

ito

r

ove

rte

mp

.

(e.g

. e

me

rg.s

hu

td.)

en

gin

e c

oo

lin

gc

irc

uit

inte

rco

ole

rc

irc

uit

fau

lto

pe

ns

fo

r

BN/BU

WH/RD

BN/RD

WH/BK

BN/BK

-X36supply

S+PE-X36

co

nn

ec

tio

n a

tH

A c

ab

ine

t

pre

he

ati

ng

ge

ns

et

en

ab

lea

ux

ilia

rie

s:

au

xil

iari

es

:

dig

. o

utp

uts

sw

itc

hin

g o

ff

IX..0.02 IX..0.03 IX..0.04 IX..0.05 IX..0.06 IX..0.07

GY/GN

aux.gensets

qu

ick

sto

pw

ith

ou

t p

um

ph

ea

t re

mo

va

l

op

en

s f

or

fau

lt

qu

ick

sto

pw

ith

pu

mp

he

at

rem

ov

al

op

en

s f

or

fau

lt

co

oli

ng

wa

ter

low

lim

ite

r

t e rminal block no.:

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

A1

A2

-K37

25.01.06

no

t a

ss

ign

ed

se

e p

ag

e 7

se

e p

ag

e 7

security chain externalTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

05.02.07

Page 5: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

+ -

1-X44

2

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

4

14-J133

L-

-W133

5

6-K110

W133

DO2

-D133

11.1

40

13.2

2006

25.01.07

3.5 13.2

3.9 10.2

+24Vpower sw i tch

(demand)

enable (demand)

a t e n a b l e

TEM

external

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

WH/GN

I/QX..1.02

25.01.06

enable power switchTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 6: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A1A2 A1A2 A1A2

1

-X53

2 PE 4 PE

PE PE

A1

A2

L_A1

L_A2

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

5

3

40

???

2006

25.01.07

3.9 7.0

10.5

10.5

11.2

11.3

external

gas valve scheme:

ventilation

mixer

If A1 opens, the ventilation valve mustclose.

TEM

ve

nti

lati

on

va

lve

to the gas

op

en

wit

ho

ut

cu

rre

nt

gas valvegas valveA1 A2

ga

s v

alv

e A

1

ga

s v

alv

e A

2

pn

eu

ma

tic

all

y a

ctu

ate

d

pn

eu

ma

tic

all

y a

ctu

ate

d

ventilationvalve

from the gassupply

+ --V56

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

+--V54

25.01.06

interface to gas control systemTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

07.09.07

Page 7: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

6

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

05.02.07

Page 8: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

7

S_308

PE

S+/308

S_123 S+/123

PE

40

2006

25.01.07

3.3

3.5

5.9 10.2

13.0

13.0

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

TEM

external

25.01.06

inte

rco

ole

r c

irc

uit

low

wa

ter

op

en

s f

or

low

wa

ter

op

en

s f

or

1-X72 2 PE 3 4 PE 5 6 PE 7 8 PE

en

gin

e c

oo

lin

gc

irc

uit

op

en

s f

or

fau

lt

op

en

s f

or

fau

lt

Co

oli

ng

wa

ter

fail

ure

pro

tec

tio

n 1

Co

oli

ng

wa

ter

fail

ure

pro

tec

tio

n 1

Co

oli

ng

wa

ter

fail

ure

pro

tec

tio

ne

me

rge

nc

y c

oo

ler-

dry

co

ole

r

Co

oli

ng

wa

ter

fail

ure

pro

tec

tio

n

Co

oli

ng

wa

ter

fail

ure

pro

tec

tio

nin

terc

oo

ler-

dry

co

ole

r

Low water protectionTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

123 a 123 b 308 a 308 b

05.02.07

Page 9: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

40

82006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reserved (8-9)TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

05.02.07

Page 10: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

:

:

:

L-

L+

L-

PEPE

+ -+ -

L-

VME-

L_A1

6,026,02

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

10

40

2006

25.01.07

L_A2

4.9 11.0

7.9 11.6

5.6

5.3

18.0

11.0

3 3 m

12 m

***

***

10 m m²

6 m m ²

16 m m²

2 0 m

2 4 V ± 1 5 % r e s i d u a l r i p p l e < 0 ,5 V ssp r o t e c t i o n w i t h 2 5 A

necessary c ross sect ion

b a t t e r y /m a ins dev i ce ( * )

supp ly TEM cabinet

to

to

to

average cur ren t consumpt ion 12 Apeak cu r ren t 16 A

TEM

external

PEPE

(**)

L+-bar

L - b l o c k o f t e r m i n a l s w i t h f o u r - w i r e t e r m i n a l

1-X103 2 PE PE

c o n n e c t t o s t a r t e r b a t t e r y !

* c o n n e c t i o n o n l y f o r e x t e r n a lcon t ro l ba t te ry . Do NOT

connec t i on ex is ts a l readyin t he power supp ly .

* * Remove br idg ingb e t w e e n P E a n d L - , i f

genset

start up.The ground connection has to be wired beforeEquipotential bonding between TEM-Evo and genset.

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

supply TEM cabinet (+A1T1)TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

07.09.07

Page 11: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

L+ L+L-

UA

F

L-

Anl+

PEPE

1 2

21

22

-K110

A1 A2

0VS

3

1

2-K343

3

4-K110

-+

CB

11

14

-K136

11

14-K340

11

14-K341

21

-X117PE 3 4 PE1

2-K342

11.1

34.3

11.1

13.6

34.1 34.1

34.3

1 2 13.93 4 11.75 6 4.521 22 11.0

1,52

A+A1-P2

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

11

-+

A1A2

W_M+A1-W_M

K JL

CA B

+A1-M

40

US2

0V2

???

2006

25.01.07

10.6 13.0

10.6 35.0

5.4

5.7

10.6 12.013.0

12.1

15.734.0

13.0

13.0

12.0

+A1

emergency shutdown moduleElan SRB-NA-R-C.6

s e c u r i t y c h a i n : s w i t ch ing o f f gas va l ves , s ta r t e r

A l l c o n t a c t o r s u n d e r VDE 0660H o m o l o g a t i o n o f a l l r e l a y u n d e r VDE 0435

gas va lveg a s c o n t r o l s y s t em

genset

TEM

s t a r t e r ign i t ion

+

- -V110

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

K1

K2

X1

X2 T34 T33

13

14 24

23A2(-)-A110

3Atype C

13

14

1

2-F111

A1

A2

-K110

6Atype B

13

14

1

2-F118

0.5Atype C

1

2-F110

25.01.06

gas valves, starter, ignitionTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 12: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

U I/O

R1+

R3+

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

12

F1

L+

F

MS1:US

MS2:US

DRZR:US

DRZR:U+

Pickup+

ES+

Anl+

VME+

Geber632+

P157+

1

-X121

2

3 4 5 6 7 8

40

2006

25.01.07

11.9

11.9

11.9 13.0

13.0

32.0

33.0

30.0

30.0

28.0

30.0

15.0

33.0

18.0

36.0

35.0

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

6Atype B

13

14

1

2-F127

3Atype C

1

2-F128

6Atype B

13

14

1

2-F121

L+-bar

10Atype B

13

14

1

2-F122

6Atype B

1

2-F125

6Atype B

1

2-F124

6Atype B

1

2-F120

ste

pp

er

mo

tor

ca

rd g

as

mix

er

sp

ee

d g

ov

ern

or

ou

tpu

ts a

nd

se

cu

rity

ch

ain

sit

e c

on

tro

l s

ys

tem

Inte

rfa

ce

s f

or

op

era

tin

g t

erm

ina

lre

mo

te p

rog

ram

Po

we

r s

up

ply

un

it s

ub

-ra

ck

tra

ns

mit

ter,

se

ns

ors

ge

nse

t

25.01.06

rese

rve

d

rese

rve

d

0.75mm²

0.75mm²

3x 0.34mm²

2x 0.34mm²

circuit breakersTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 13: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

L-

U I/O

F1

A2

E2 S2

0V2

L-

S+

1

2-K110

1

-X130

2

11.1

11 14 11.0

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

13

71220,37 3S 21 22

DI1

-W133

119,10,-J133

DO10 DI30DO0

US S

W133

40

US2

UA

S+/123

S+/308

2006

25.01.07

4.5 15.2

11.9 30.0

3.9

11.0

11.0

11.9

12.9

12.7

7.9

7.9

Watchdogsecu r i t y cha in ex tens ion modu le

emergency shutdownon cab ine t door

i n te rna lqu ick s top

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

WH/BU

WH/PK

YE/BK

GY/PK

BU

GN

PK/BN

BK,VT

TEMcircuit reset

emergency shutdown modulesecurity chainreleased

IX..0.00 IX..0.01 I/QX..1.00 I/QX..1.10 I/QX..1.14

internalquick stop

0V

DI0

S

-D133

A1

E1 S1

UA US UA2 US2

0V 0V2

-A132

A1

A2-K136

1

2-S134

20V

124V

6Out

3Trigger

54

-A137

0,5Atype Z

13

14

1

2-F130

25.01.06

secu.chain,quick stop, reset,emerg. switchTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

05.02.07

Page 14: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

C_H

C_GD

C_L

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

14

4 2 3 1

-W145

-W146

+H1-W141

-J1447 2 3

-J1463 5 8

-J147

-R141

1-X141

2 3 4 5 PE

D+A1-J146 B C A

1+H1-X93

2 3

+A1-W146

6 7 8 9

3 4 5 10 11 16 22 23 S 6 7 8 24 25 26 2 20 21 S

BN GN YE GY PK BU RDWH-W147

PKBN GYGN YE

W148

W147

WH-W148

40

2006

25.01.07

23.0

30.0

TEM

sensorbusauxiliaries

auxiliaries +H1

(see page 9, TEM-Evo-I/O)

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

ignition

genset

120R

GN

BU

YE

signalsc o n t ro l

WH

BN

GN

RS485GNDRT+ RT-S

CANC_H C_LS C_GD

-D144

25.01.06

data lines CPU, CAN-BUS and ignitionTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 15: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

-+

W_M

VWA-

VWA+

156

1-X153 2 1-X156 2 3 4

+A1-W_M

D F GE

+A1-M

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

15

W_N

+A1-W_N

A

1 2

B

+A1-N

64-J133

-W133

DI29

W133

DI27

-D133

3 4

5

DI28

Geber632+

40

356

11.7

13.2

2006

25.01.07

13.9 28.2

3.9

3.9

11.8

12.1

33.3

o p e n s f o r a l a rmwarning

gensetTEM

preheat ing genset

enable

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

YE

PK

I/QX..1.11 I/QX..1.13

GY

I/QX..1.12

25.01.06

s t a r t e r i n h i b i t e d f o rtu rn ing mach ine opera t ion

d i f f e ren t i a l p ressurec rank case f anc l o s e s f o rd i f f . p ressu re > m in

d i f f e ren t i a l p ressurec rank case f anc l o s e s f o rd i f f . p ressu re > m innot ass igned

Turning device, preheating gensetTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 16: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

16

+ + + + + + + +

494

+ + +

501

GND

Pt100

N R P S Z

NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni7

26

NiCr-Ni11 NiCr-Ni17

B

BA C

D

BA C

E

BA C

F

BA C

G

BA C

H

BA C

J

BA C

C

BA C

NiCr-Ni6

K

BA C

W161

W_C

/S

BA C

NiCr-Ni12

43-J161

22 1 23 2 45 24 3 6 50

-W161

44

1-X161

2 3 4 5 6 7 8

+A1-W_C

47

GNDKIn

PT100,1

7 29

9 10 11 12 13 14 15 16

NiCr-Ni8

A

BA C

+A1-C

201

NiCr-Ni1

-D161

40

2006

25.01.07

18.4

19.1

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

TEM

BN/GN

WH/YE

WH/GN

RD/BU/BK

A1 A2 A3 A4 A5 A6 A7 A8

- W

H

- W

H

- W

H

- W

H

GN

GN

GN

GN

- W

H

- W

H

- W

H

GN

GN

GN

- W

H

GN

RD

WH

BN

GN

YE

GY

PK

BU

- W

H

GN

GY/PK

exhaust after ATLside A

- W

H

GN

RD/BU

genset

cylinder

461-468

- W

H

GN

Main bearing

RD/BK

25.01.06

receiver A

combustion chamber temp., bank A, receiverTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 17: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

17

++++++++

495

+ +

Pt100

N R P

NiCr-Ni17

S Z

GNDKIn

PT100,1 GNDNiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 NiCr-Ni11

W171

B

BA C

C

BA C

D

BA C

E

BA C

F

BA C

G

BA C

H

BA C

J

BA C

K

BA C

W_E

-W171

+A1-W_E

43-J171

22 1 23 2 45 24 3 26 6 7 29 50 44

17-X161

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

A

BA C

+A1-E

378

NiCr-Ni1

-D171

40

18.7

2006

25.01.07

20.2

18.6

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

471-478-

WH

- W

H

- W

H

- W

H

- W

H

- W

H

- W

H

- W

H

GN

GN

GN

GN

GN

GN

GN

GN

WH

BN

GN

YE

GY

PK

BU

RD

- W

H

GN

GY/PK

exhaust after ATLside B

- W

H

GN

RD/BU

WH/GN

BN/GN

WH/YE

RD/BU/BK

TEMgenset

cylinder B8B7B6B5B4B3B2B1

25.01.06

receiver B

combustion chamber temp., bank B, receiverTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 18: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

+15V_A

AGND

X306-PE

br gnws3×0,34 mm²

-W182

VME-

VME+

1

-X181

432

br2×0,75 mm²-W181

ws

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

18

-J182-J181

41-J161

42 20 21 62

-W161

61

GND

W161

42 20 21 62

GND

6141-J171

-W171

W171

40

2006

25.01.07

10.5

12.1

16.9 19.0 17.9 19.8

19.0

19.0

30.7

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

VME power supply PS50

2

GND

1

-15V

1

0V

2

0V

3

+24V

4

+24V

3

+15V

-U181

YE/GN/BK

GY/PK/BK

WH/BN/BK

YE/BN/BK

WH/YE/BK

IGND AGND-15V+15V

Power Iso

-D161

YE/GN/BK

GY/PK/BK

WH/BN/BK

WH/YE/BK

IGND AGND-15V+15V

Power Iso

-D171

25.01.06

voltage supply +/- 15 V analog inputsTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 19: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

19

145207 302203206 234

GNDKIn

PT100,3

GNDKIn

PT100,4 0..20mA,1 0..20mA,2

/G

31 2

/H /N /J

31 2

/P /R

IP

IP

T

31 2

/A /B

+A1-C

/D

2 1

W_C

AGND+15V_A

W161

V

1 2

/C

0..20mA,3

/F /E

8-J161

30 51 9 31 52 10 32 53 39 17

-W161

+A1-W_C

18

750

470

180

21 3 4 5 6 7

1-X191

GNDKIn

PT100,2

-D161

2 3 4 5 6 7 8 9 10 11 12 13 1415 16

371

IP

/M

2 1

-W171

17

0..20mA,2

-D171

17

W171

40

16.0

16.0 18.7

2006

25.01.07

18.5 20.2

16.9 20.0

18.8 20.0

18.9 20.318.9

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

YE/BN

WH/GY

GY/BN

PK/RD

GY/BK

eng ine ou t le tcoo l ing water a i r i n l e t A

eng ine i n l e tcoo l ing water

a f t e r f i l t e rl u b e o i l p ressu re crankcase

pressure

PT 100 PT 100 PT 100 4 . . 20 mA =0..10 bar

4 . . 20 mA =- 3 0 . . + 3 0 m b a r

gensetTEM

WH/PK

PK/BN

WH/BU

BN/BU

WH/RD

BN/RD

PK/BK

l u b r i c a t i o n o i l l e v e lo i l p a n

op

en

s f

or

ov

erf

illi

ng

ble

r-p

rob

e

op

en

s f

or

refi

llin

g O

FF

op

en

s f

or

too

lo

w

resistors areinstalled in terminals.

GY/BK

4 . .20 mA =0. .+40 bar

a i r p ressurea t s t a r t e r

25.01.06

temperature, pressure + oil level measure. gensetTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 20: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

20

268

IP

W_C

/K

2 1

+A1-C

18

0..20mA,3

-D171

W171-W171

+A1-W_C

18-X191

377 202 208 196 270

GNDKIn

PT100,3

GNDKIn

PT100,4

U

31 2

W X /G

31 2

/H /N

IP

0..20mA,1 0..20mA,5

/S

2 1

IP

T

31 2

/A /B

GNDKIn

PT100,2

-D171

V

1 2

/C

8-J171

30 51 9 31 52 10 32 53 39 19

20 21 22 23 24 25 26 27 28 29 30 31 32

W171

+15V_A

232

/M

2 1

+A1-E

0..20mA,5

-D161

IP

19

-W161

+A1-W_E

19

W161

W_E

40

16.0

18.7 18.7

17.0

16.0

2006

25.01.07

19.7 21.3

19.8 23.1 17.9 23.4

19.9 22.120.120.4

19.9

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

TEM

genset

PK/BK

boost pressure

4 . .20 mA =

WH/GY

GY/BN

YE/BN

WH/PK

PK/BN

WH/BU

BN/BU

WH/RD

BN/RD

a i r i n l e t B coo l ing waterbe fo re i n te rcoo le r eng ine i n l e t

l u b e o i l

PT 100 PT 100 PT 100

b e f o r e f i l t e rl u b e o i l p ressu re

4 . .20 mA =0..10 bar

PK/RD

rece ive r p ressure B

4 . .20 mA =

WH/PK/BK

r ece i ve r p ressure A

4 . .20 mA =

WH/PK/BK

25.01.06

temperature and pressure measurement:gensetTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 21: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

21

209 210 211

GNDKIn

PT100,9

GNDKIn

PT100,10

GNDKIn

PT100,8

-D161

W161

14-J161

36 57 15 37 58 16 38 59

-W161

1-X213

2 3 10 4 5 6 11 7 8 9 12

40

16.0

2006

25.01.07

20.3

TEM

genset

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

GN/BU

YE/BU

GN/RD

YE/RD

GN/BK

YE/BK

GY/BU

PK/BU

GY/RD

remark:T h e p o t e n t i a l o f t h e s h i e l d s i s f l o a t i n g w i t h r e s p e c t t o P E .A v o i d s h o r t c i r c u i t s t o P E b y c a r e f u l i n s u l a t i o n .D o n o t connec t t he sh ie lds on t he gene ra to r s i de .

PT 100generator

winding U

PT 100PT 100generator

winding Vgenerator

winding W

25.01.06

temperature measurement: generator windingsTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 22: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

22

459 460

35 56

GNDKIn

PT100,8

14 36 5713-J171

-W171

W171

13-X213

14 15 22 16 17 18 23

GNDKIn

PT100,7

-D171

40

18.7

2006

25.01.07

20.9

TEM

genset

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

PT 100PT 100generator generatorbear ing A bear ing B

YE/GY

PK/GN

GN/BU

YE/BU

GN/RD

YE/PK

25.01.06

temperature measurement: generator bearingsTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 23: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

23

+-

+ -

492 493

2 Insulated Sensor Inputs1247 3951 KZ

1S1+

2S1-

3S2-

4S2+

2 3 4 5 6 7 8 9 S 1 2 3 4 6 7 8 9 S

ATL-Interface-A232

M

B C

L

A

+A1-C

M

B C

L

A

+A1-E

W_C W_E+A1-W_C

+A1-W_E

33-X191

34 35 36

W147

+A232-X1

PK-W147X1 BU YE BN GN GYRDWH

40

16.0 17.0

2006

25.01.07

14.9

20.1 20.9 30.5

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

ATL speed BA T L speed A

TEMgenset

25.01.06

ATL speedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 24: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

24

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 25: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

25

1-X254

2 3 4 5 6

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.Bardel

25.01.06

reserve terminalsTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 26: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

26

7-X254

8 9 10 11 12

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.Bardel

25.01.06

reserve terminalsTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 27: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

27

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 28: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

P157+

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

28

W133

DI31

-D133

8-J133

1-X282

2

-W133

40

13.2

157

2006

25.01.07

15.6 34.0

12.1

exhaust back pressuretoo h igh

genset

TEM

o p ens f o r t ooh igh pressure

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

RD

I/QX..1.15

25.01.06

transmitter exhaust back pressureTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 29: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

S D291

kw+ D291

nw+ D291

M D291

241 242 243 244 245 246 247 248 251 252 253 254 255 256 257 258

Z Z

A C B

G H

A C B

J K

A C B

L M

A C B

Q R

A C B

E F

A C B

J K

A C B

L M

A C B

N P

A C B

N P

C E G J L N Q

A C B

G H

C E G J L N QA+A1-W_G A

+A1-W_H

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

29

62

.

21

.

20

.

52

.

10

.

53

.

11

.

54

.

12

.

55

.

13

.

56

.

14

.

57

.

15

.

58

.

16

.

59

.

17

.

18

.

1

.

51

.

9

.

50

.

8

.

49

.

7

.

48

.

6

.

47

.

5

.

46

.

4

.

45

.

3

.

44

.

2

.

-J291

-W291 -W298

A C B

C D

A C B

C D

A C B

E F

A C B

Q R

A C B

A B

+A1-G

A C B

A B

+A1-H

40

2006

25.01.07

B B

30.0

30.0

30.0

30.0

knock sensors bank A

WH

BN

GN

knock sensors bank B

TEM

genset

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

a n t i - k n o c k g o v e rn o r

25.01.06

KA1+

KA2+

KA3+

KA4+

KA5+

KA6+

KA7+

KA8+

SHL_KA

KB1+

KB2+

KB3+

KB4+

KB5+

KB6+

KB7+

KB8+

SHL_KB

KB-

KA-

1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13

1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13

-A293

a8- b1+a1+ a1-a2+ a2- a3+ a3-a4+ a4- a5+ a5-a6+ a6- a7+ a7-a8+ aS bS b1- b2+ b2-b3+ b3- b4+ b4- b5+ b5- b6+ b6- b7+b7- b8+ b8- kw+ nw+ M

-D291

interface anti-knock governorTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

07.09.07

Page 30: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

S D291kw+ D291nw+ D291M D291

Pickup+

DRZR:US

L-

DRZR:U+

L-

3 333

1614

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

30

W148

PV-

V+M

M+ M-

197

/P

DB C

/R/J

A

+A1-E

W_E

BC

GN

A

J

+A1-L

W_L

X306-PE

+24VQ

GND +24VQ

GND

200 319

GND

+24V

B C D GE

A C B D A B DC

+A1-R

W_R

12 13 25 6 18 5 8,9,21 10,22 1,2, 3,15, 19 7 17 41-J301

3 5 6 7 9 S-J302

1-X302

2 3 4 5 6 7 8 9 PE 10 11 12 13 14 PE

A+A1-Y

E D C B

PK YE GY BN WH GN

-W302

+A1-W_E

+A1-W_LBN

+A1-W_R GN YE GY

1-X309

X309

40

17.0 ???

2006

25.01.07

13.9 32.0

12.512.6

12.1

14.9

23.5

18.6

29.929.929.929.9

32.3

34.6

30.7 32.4genset

RD

BU

GN

BK

speed governor board

,23

WH/GY

WH/BU

WH/PK

WH/GN

BN/GN

WH/YE

RD/BU

GY/PK

VT BN

WH

YE,GY

PK

WHBNGN

PK/BN

GY/BN

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

YE/BN

TEM

feedback m oto r opera to rcamshaf tsensor

gear r ing

ZK SGND OT P V- V+ M+ M- US 0V U+ U- Rel+ Rel-SS

-D302

25.01.06

interface speed governorTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 31: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

31

40

2006

25.01.07

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 32: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

MS1:US

L- L-

159

2 3 41-X324

1-X323

W_L

+A1-W_L

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

32

1 2 3

W_R

GND

+24V

A

A CB

+A1-R

17 209,10,

-J321 12,13 S 14 1 24,25 2,3,15 4,16, 5,6,18 7,19,

-W321

5 3 2 4

WH-W_R

A B C D

5 3 2 4

+A1-L

40

30.2 ???

2006

25.01.07

30.9 33.0

12.2

30.2 30.7 33.4

TEM

genset

BK

BU

WHRD

a t t h e g a s m i x e rs tepper moto rlimit switch

limit stop lean

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

BR

WH

BU

21,22

stepper motor card

stepper motorphasephase

groundleanrichshieldl imit switch

GY

YE

GN

BN

WH

BU

PK

1b 2a 2b1aUS 0V

-D321

25.01.06

stepper motor card, mixer, bank ATCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 33: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

L- L-

ES+

1 2 3

1-X334

2 3 41-X333

2 3

W_N W_L

357

MS2:US

+A1-W_N

M LK

1 2 3

+A1-N

+A1-W_L

K L M F

5 3 2 4

+A1-L

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

33

5 3 2 4

17 2012,13 S 14 1 24,25 2,3,15 4,16, 5,6,18 7,19,9,10,

-J331

-W331

40

15.3 ???

2006

25.01.07

32.9 34.0

12.2

12.1

15.3 32.6

TEM

genset

BK

BU

WHRD

a t t h e g a s m i x e rs tepper moto r

BUWHBR

limit stop leanlimit switch

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

21,22

stepper motor card

stepper motorphasephase

groundleanrichshieldl imit switch

GY

YE

GN

BN

WH

BU

PK

1b 2a 2b1aUS 0V

-D331

25.01.06

stepper motor card, mixer, bank BTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 34: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

L-L-

0VS

*

X309

* *

11 14 11.811 14 11.7 1 2 11.2 1 2 11.3

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

34

15-J133

16 18 1 17

-W133

19 2

DO4 DO6 DO9 DO5

W133

DO3

-D133

DO8 DO7

40

13.2

2006

25.01.07

28.3

33.9 35.0

11.2

30.9

under VDE 0660

sta

rte

r

ign

itio

n

ga

s v

alv

eA

1

ga

s v

alv

eA

2

sp

ee

d g

ov

ern

or

contactors

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

BN/GN

WH/YE

WH/GY

WH YE/BN

I/QX..1.03 I/QX..1.04 I/QX..1.06 I/QX..1.08 I/QX..1.07 I/QX..1.09 I/QX..1.05

A1

A2

-K340

A1

A2

-K341

A1

A2

-K343

A1

A2

-K342

25.01.06

triggering aux. relay, speed governor, starterTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 35: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

1 2 3 4 5 6 7 8

PE

PE87654321-X354

R3+

L-

PEPE

L-

9 3 7 2 6 4 5 8 S1-J353

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

35

40

2006

25.01.07

34.9 36.0

11.9 36.0

12.8

+20mA +20mA

modif.

2 0 m A

2 0 m A

external

external

a l t e rna t i ve l y :

TTY interface mounted in -D144

TEM active

connection

insulat ion supply L-(ground of 24V-supplyin the TEM cabinet): max. 100 V

interfaceconnection

interfaceTEM passive

-W353

s u p p l y f o rs o u r c e o f c u r r en t

WH

GN

BU

BN

PK

YE

GY

RD

c u r r e n t l o o p p a s s i v e

c u r r e n t l o o p a c t i v e

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDate 25.01.06

+TxD -TxD +RxD -RxD +20mA GND +20mA

US 0V S

-D353

TEM

serial interface for site control syst.TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 36: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

-W363

-W_E1

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

36

-W361

1-J361

9 3 7 2 6 4 5 8 S

-W365

9 3 7 2 6 4 5 8 S1-J365

2 431-X362PE

R1+

PE

L-

+TxD -TxD +RxD -RxD +20mA GND +20mA

US 0V S

-D361

+TxD -TxD +RxD -RxD +20mA GND +20mA

US 0V S

-D365

40

2006

25.01.07

-W_B1

35.9

35.9

12.8

YE

GN

BN

WH

WH

BN

GN

YE

V is . l oca l / p rog . remoteV i s . l o c a l / r em o te au to

l o c a l v i s u a l i z a t i onrem o te v i sua l i za t ion

IAE_Rx

IAE_Tx

IAE_DCD

IAE_SGND

IAE_Prog

BN

WH

GN

YE

GY

FAE-M

intel l igent select ion unit

connection service PC

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

mounted in -D144

TTY interface TTY interface

mounted in -D144

BN

GN

YE

WH

V is I n P rog In

Modem

Vis Out Prog Out

BC

A

D

1 2 3 4 5 1 2 3 4 5

1 2 3 4 5 1 2 3

1

2

3

4

5

6

-D364

25.01.06

1

234

5 6

123456

TxRxGNDRel

S

-A364

see wiring diagramTEM-Evo modem system

TEM

external

1247 4829 UE 0479-91

TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

interface to operating terminal and IAE

Visu_TxD

Visu_RxD

Visu_GND

see wiring diagramTEM-Evo-I/O-Controller1247 4828 UE 0479-91

07.09.07

operating terminal

Page 37: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

37

40

2006

25.01.07

modif.State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDate 25.01.06

reservedTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 38: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

21 3 4 5 6 7 10 11 12 1398

1

1

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

38

40

2006

25.01.07

12

40

45

89

EE

12

40

45

90

EE

12

40

45

93

EE

12

40

45

97

EE

12

40

45

97

EE

1240 0974 KZ

12

47

09

76

KZ

-D353

-D365

-D361

-J146

-J361

-J353

-J365

-J144

-J147

-D144 (CPU)

MSB

LSB

LSB

MSB

LSB

MSB

ON

ON

ON

LSB

MSB

ON

-D302 (SERV 24/3)

-D161 (A-IN 32)

-D133 (I/O 32)

-D291 (AKR)

-U181

-J181

-J182

-D171 (A-IN 32)

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif.

-A380

12

40

45

91

EE

LSB

ON

-D331 (STEP 24/2)

se t t ingso f t he D IP sw i t chesMSB

12

40

45

91

EE

MSB

LSB

ON

-D321 (STEP 24/2)

25.01.06

12

47

39

57

KZ

empty slot

digital input/output

supply 24V

power supply

mixer B

speed governor

(blind covering)

empty slot

(blind covering)

stepper motor card

empty slot

(blind covering)

stepper motor card

mixer A

analog input

analog input

knock governor

CPU

slot overview TEM terminalTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 39: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

EC

NML

176 mm220 mm

85 mm

44 mm

37 mm

32 mm

40 mm

80 mm

115 mm

45 mm

57 mm119 mm

37 mm

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

39

R

40

2006

25.01.07

16.5 mm25.5 mm32.5 mm

supply

g a s v a l v e A g a s v a l v e A ignition

bores

i n t e r f a c eo p e r a t i n g t e r m i n a l

i n t e r f a c et o s i t e c o n t r .

s e r . i n t e r -f a c e i g n i t i o n

exhaus tb a c k p r e s s u r e

e n a b lep o w e r -s w i t c h

CAN-conn.toH A - c a b i n e t

HASdisconn.dig.outp.

g e n e r a t o rtemp.

M 32M 32

AKR AKR

M 25

M 16:M 25M 32

M 25

M 16

secu r i t y cha in

r e s e rved

M 16 M 16 M 16 M 16

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

fromnameDatemodif. 25.01.06

cable inlets base plateTCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild

Page 40: wiring diagram DEUTZ TEM-Evo - powerplant … · Notation system for components under DIN 40719 part 2 polarity sign (-), species (X = terminal, J = connector) Notation system for

A

B

C

D

E

F

A

B

C

D

F

E

654321 870 9

0 1 2 3 4 5 6 7 8 9

©R +T1

=A1

1 1

2 1

3 1

4 3

5 1

6 3

7 4

8 1

9 1

10 2

11 1

12 1

13 1

14 1

15 1

16 1

17 2

18 1

19 1

20 1

21 1

22 1

23 1

24 2

25 1

26 3

40

40

2006

25.01.07

reference remarksupplierDEUTZ ref. no.item No.nameQty.No.

* not delivered by Deutz ** Please state order no. when ordering spare part

State

PlantDate

Resp.

Chkd.

Source

Plant section

Designation

Identure no.Bardel

replacem. f.

TypeOrder no.

part number

wir.diagram

Norm

page

from01.10.03nameDatemodif.

Circuit breaker 3A type C DEUTZ5 700 550 =A1+T1-F128

circuit breaker 6A type B DEUTZ5 700 510 =A1+T1-F125

circuit breaker 0.5A type C DEUTZ5 700 530 =A1+T1-F110

circuit breaker 6A type B, w/aux. contact DEUTZ5 700 500 =A1+T1-F122, =A1+T1-F121, =A1+T1-F127

circuit breaker 0.5A type Z DEUTZ5 700 560 =A1+T1-F130

CONTACTOR 3RT1016-2BB42, DC 24V DEUTZ5 800 430 =A1+T1-K110, =A1+T1-K342, =A1+T1-K343

Relay coupler 24 VDC DEUTZ4 500 153 =A1+T1-K136, =A1+T1-K37, =A1+T1-K341

=A1+T1-K340

VMEbus-card DZR SERV 24/3-1 DEUTZ4 000 003 1240 4590 EE **=A1+T1-D302

VMEbus board I/O 32-1 DEUTZ4 000 004 1240 4593 EE **=A1+T1-D133

VME bus-card SMK STEP 24/2-1 DEUTZ4 000 018 1240 4591 EE **=A1+T1-D331, =A1+T1-D321

Anti-knock governor card DSP-AKR-1 DEUTZ4 000 021 1247 3957 KZ **=A1+T1-D291

Terminal interface module AKR DEUTZ4 000 040 1240 4587 EE =A1+T1-A293

Emergency cutoff module SRB-NA-C.6-24VDC DEUTZ4 000 053 1247 0915 EE =A1+T1-A110

module SERMOD 1.0 DEUTZ4 000 055 1240 4596 EE =A1+T1-A132

Watchdog WAT24-1 DEUTZ4 000 061 1240 4599 EE =A1+T1-A137

VMEbus-CPU unit CPU-1 DEUTZ4 000 071 1240 4589 EE **=A1+T1-D144

VMEbus board A-IN 32-1 DEUTZ4 000 080 1240 4597 EE **=A1+T1-D171, =A1+T1-D161

function selection unit FAE-M DEUTZ4 000 095 1247 0982 KZ =A1+T1-D364

service PC (SPC) DEUTZ4 000 098 =A1+T1-A364

VMEbus subrack (RACK13) DEUTZ4 000 161 1247 0974 KZ =A1+T1-A380

VMEbus supply unit PS50 DEUTZ4 000 162 1247 0976 KZ =A1+T1-U181

Emergency cutoff mushroom-push button switch =A1+T1-S134

ATL-Interface DEUTZ4 500 670 1247 3951 KZ =A1+T1-A232

Auxiliary contact S2-H11 DEUTZ5 700200

Circuit breaker 3A type C DEUTZ5 700 220 =A1+T1-F111

circuit breaker 6A type B DEUTZ5 700 130 =A1+T1-F118, =A1+T1-F124, =A1+T1-F120

material list

TCG 2032 V16

1247 4827 UE 0479-91

646324/646325/646326/646328/646329/646331

Bogra Bangladesh

Engine TEM-Evo-AGSSchild