64
WILDCAT™ WILDCAT™ X WILDCAT™ 4 Do not remove this Operator’s Manual from this ROV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information. Always use common sense when operating this vehicle. UNDER 16 ! WARNING Operating this ROV if you are under the age of 16 increases your chance of serious injury or death. NEVER operate this ROV if you are not 16 or older and possess a valid driver’s license.

WILDCAT™ WILDCAT™ X WILDCAT™ 4 - Arctic Cat straight up or down inclines and not across them. If you must cross the side of a hill, drive slowly and stop or turn downhill if

Embed Size (px)

Citation preview

WILDCAT™WILDCAT™ XWILDCAT™ 4

Do not remove this Operator’s Manual from this ROVaccording to the guidelines and agreement with the U.S.Consumer Product Safety Commission.Read this manual carefully.It contains important safety information.

Always use common sense when operating this vehicle.

UNDER

16

! WARNING

Operating this ROV if you are underthe age of 16 increases your chanceof serious injury or death.

NEVER operate this ROV if you are not 16 or older and possess a validdriver’s license.

WILDCAT™ XWILDCAT™ 4

! WARNING WARNING WARNING

This vehicle can be hazardous to operate.A collision or rollover can occur quickly, even during what you think are routinemaneuvers such as driving or turning on flat terrain, driving on hills, or crossingobstacles, if you fail to take proper precautions. For your safety, understand and fol-low all the warnings contained in this Operator’s Manual and on the labels on thisvehicle.

Keep this Operator’s Manual with this vehicle at all times. If you lose your manual,contact Arctic Cat for a free replacement. The labels should be considered permanentparts of the vehicle. If a label comes off or becomes hard to read, contact Arctic Catfor a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810,Thief River Falls, MN 56701, for proper registration information.

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUALCAN RESULT IN SERIOUS INJURY OR DEATH.

Training is available at www.ROHVA.org. The ROHVA two-hour safety course helpsdevelop safe driving habits, but it is not a “learn to drive” course. It is intended toimprove awareness about ROV’s and inspire a safety-minded approach to off-roadrecreation. Users can save their progress and stop the course at any time and pick uplater where they left off. At the end of the course, they have the option of taking anROV safety quiz to test what they have learned.

Particularly important information is distinguished in this manual by the followingnotations:

California Proposition 65

Always use common sense when operating this vehicle.

!The Safety Alert Symbol means ATTENTION!BE ALERT! YOUR SAFETY IS INVOLVED.

! WARNING WARNING indicates a hazardous situationwhich, if not avoided, could result in death orserious injury.

CAUTION CAUTION, without the safety alert symbol, isused to address practices not related to per-sonal injury.

NOTE: A NOTE provides key information to make pro-cedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

ForewordCongratulations and thank you from ArcticCat Inc. for purchasing an ARCTIC CAT®

Wildcat. Built with American engineeringand manufacturing know-how, it isdesigned to provide superior ride, comfort,utility, and dependable service.

This Operator’s Manual is furnished toensure that the operator is aware of safeoperating procedures. It also includesinformation about the general care andmaintenance of this vehicle.

Carefully read the following pages. Ifyou have any questions regarding thisvehicle, contact an authorized Arctic Catdealer for assistance. Remember, onlyauthorized Arctic Cat dealers have theknowledge and facilities to provide youwith the best service possible.

• Become familiar with all local andstate/provincial laws governing ROVoperation,

• Respect your vehicle,• Respect the environment, and• Respect private property and do not

trespass.We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this vehicle arethoroughly inspected at various intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right to makeproduct changes and improvementswhich may affect illustrations or explana-tions without notice.

You have chosen a quality Arctic Catproduct designed and manufactured togive dependable service. Be sure, as theowner/operator of this vehicle, to becomethoroughly familiar with its basic opera-tion, maintenance, and storage procedures.Read and understand the entire Operator’sManual before operating this vehicle toensure safe and proper use. Always oper-ate the vehicle within your level of skilland current terrain conditions.

Division II of this manual covers opera-tor-related maintenance, operatinginstructions, and storage instructions. Ifmajor repair or service is ever required,contact an authorized Arctic Cat dealerfor professional service.

At the time of publication, all informa-tion and illustrations in this manual weretechnically correct. Some illustrationsused in this manual are used for claritypurposes only and are not designed todepict actual conditions. Because ArcticCat Inc. constantly refines and improvesits products, no retroactive obligation isincurred.

Operation of this vehicle is restricted topeople 16 years of age and older whopossess a valid driver’s license. Passen-gers must be able to place both feet flaton the floor while keeping their backagainst the back of the seat and holdingon to an available hand hold.

Protect Your Sport

Parts and Accessories

When in need of replacement parts, oil,or accessories for this vehicle, be sureto use only GENUINE ARCTIC CATPARTS, OIL, AND ACCESSORIES.Only genuine Arctic Cat parts, oil, andaccessories are engineered to meet thestandards and requirements of thisvehicle. For a complete list of accesso-ries, refer to the current Arctic CatAccessory Catalog.

To aid in service and maintenance pro-cedures on this vehicle, a Service Man-ual and an Illustrated Parts Manual areavailable through your local Arctic Catdealer.

1

Table of ContentsForeword.................................................1Parts and Accessories ..........................1

DIVISION I - SAFETYSafety Alert.............................................4Warning Labels (Wildcat/Wildcat X)..5-6Warning Labels (Wildcat 4) ................7-8Location of Parts and Controls (Wildcat/

Wildcat X) ...........................................9Location of Parts and Controls (Wildcat

4)........................................................10Warnings .........................................11-19

DIVISION II - OPERATION/MAINTENANCESpecifications ......................................20Vehicle Operation ...........................21-27General Information........................28-36

Vehicle Identification Numbers..........28Ignition Switch Key............................28Control Locations And Functions ......28Doors ................................................31Power Steering..................................31LCD Gauge .............................................32Electric Fuel Pump............................33Gas Hoses ........................................33Oil Level Stick ...................................33Load Capacity Ratings......................34Transporting ......................................34Gasoline-Oil-Lubricant ......................35Engine Break-In ................................36Burnishing Brake Pads......................36Suspension/Axle CV Joint Break-In ..36Drive Belt Break-In............................36

General Maintenance..................... 37-51Maintenance Schedule......................38Liquid Cooling System.......................39Oil Cooler ..........................................39Shock Absorbers ...............................40General Lubrication...........................40Hydraulic Brake .................................42Protective Rubber Boots ...................42Battery...............................................43Spark Plugs.......................................46Air Filter/Housing Drain .....................47Draining V-Belt Cover ........................48Tires ..................................................48Wheels ..............................................48Muffler/Spark Arrester .......................49Light Replacement ............................49Checking/Adjusting Headlight Aim ....50Fuses.................................................50Electrical Output Terminals ...............50Glove Box/Tools.................................51Seat Belts ..........................................51Doors and Nets .................................51ROPS ................................................51

Preparation For Storage......................52Preparation After Storage ...................53Limited Warranty..................................54Warranty Procedure/Owner

Responsibility...................................55U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only)..............56Change of Address, Ownership, or

Warranty Transfer.............................57Maintenance Record............................59Identification Numbers Record.... Inside

Back Cover

2

DIVISION I - SAFETYTHIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• Always go slowly and be extra careful when operating on unfamiliar terrain. Always bealert to changing terrain conditions when operating this vehicle.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice turn-

ing at slow speeds before attempting to turn at faster speeds. Do not turn at excessivespeed.

• Always have the vehicle checked by an authorized Arctic Cat dealer if it has beeninvolved in an accident.

• Never operate on hills too steep for your abilities. Practice on smaller hills beforeattempting larger hills.

• Always follow proper procedures for climbing hills as described in this manual. Checkthe terrain carefully before you start up any hill. Never climb hills with slippery or loosesurfaces. Never depress the accelerator suddenly or make gear changes while moving.Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down any hill.Never go down a hill at high speed. Avoid going down a hill at an angle which wouldcause the vehicle to lean sharply to one side. Go straight down the hill where possible.

• Always be careful when you decide to climb or descend a hill and never turn on a hill.Drive straight up or down inclines and not across them. If you must cross the side of ahill, drive slowly and stop or turn downhill if you feel the vehicle may tip.

• Always use proper procedures if you stall or roll backward when climbing a hill. Toavoid stalling, maintain a steady speed when climbing a hill. If you stall or roll back-wards, follow the special procedure for braking described in this manual.

• Always check for obstacles before operating in a new area. Never attempt to operateover large obstacles, such as large rocks or fallen trees. Always follow proper proce-dures when operating over obstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowlyand be very cautious in order to reduce the chance of skidding or sliding out of control.

• Never operate this vehicle in fast flowing water or in water deeper than the floorboard.Remember that wet brakes may have reduced stopping capability. Test your brakes afterleaving water. If necessary, apply them lightly several times to let friction dry out thepads.

• Always be sure there are no obstacles or people behind you when you operate inreverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp anglesin reverse.

• Always use the size and type of tires specified in this manual. Always maintain propertire pressure as described in this manual.

• Never improperly install or improperly use accessories on this vehicle.• Never exceed the stated load capacity for this vehicle. Cargo should be properly distrib-

uted and securely attached. Reduce speed and follow instructions in this manual for car-rying cargo or pulling a trailer and allow greater distance for braking.

• Operation of this vehicle is restricted to people 16 years of age and older who possess avalid driver’s license. Passengers must be able to place both feet flat on the floor whilekeeping their back against the back of the seat and holding on to an available hand hold.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 3

Safety AlertYou should be aware that THIS VEHI-CLE IS NOT A TOY AND CAN BEHAZARDOUS TO OPERATE. Thisvehicle handles differently from othervehicles, including motorcycles and cars.A collision or rollover can occur quickly,even during what you think are routinemaneuvers such as turning, driving onhills, and going over obstacles, if you failto take proper precautions.

TO AVOID SERIOUS INJURY OR DEATH:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings contained inthe manual and on all labels.

* Always wear the seat belt when oper-ating or riding in this vehicle.

* Always follow these age recommen-dations:• Operation of this vehicle is restricted

to people 16 years of age and olderwho possess a valid driver’s license.Passengers must be able to place bothfeet flat on the floor while keepingtheir back against the back of the seatand holding on to the hand hold.

* Never carry a passenger in the cargobox of this vehicle.

* Never operate this vehicle on a publicroad, even a dirt or gravel one,because you may not be able to avoidcolliding with other vehicles.

* Never operate this vehicle without anapproved motorcycle helmet, gog-gles, boots, gloves, long pants and along-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating this vehi-cle.

* Never operate this vehicle at exces-sive speeds. Go at a speed which isproper for the terrain, visibility con-ditions, and your experience.

* Never attempt to do wheelies, jumps,or other stunts.

* Always be careful when operatingthis vehicle, especially whenapproaching hills, turns, and obsta-cles and when operating on unfamil-iar or rough terrain.

* Never operate this vehicle with thecargo box removed.

* Never operate this vehicle in fastflowing water or in water deeper thanthe floorboard.

* Never operate this vehicle with theROPS removed. The ROPS providesa structure helping to limit intrusionsby branches or other objects and mayreduce your risk of injury in acci-dents.

* Never put your hands or feet outsidethe vehicle for any reason while thevehicle is in motion. Do not hold ontothe ROPS or side restraint bar. If youthink or feel the vehicle may tip, donot put your hands or feet outside thevehicle as they will not be able to pre-vent the vehicle from tipping. Anypart of your body (arms, legs, orhead) outside the vehicle can becrushed by passing objects, the vehi-cle, or ROPS.

* Always make sure the doors are prop-erly latched prior to moving the vehi-cle.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.4

Warning Labels (Wildcat/Wildcat X)

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-477.

WC073B

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 5

Warning Labels (Wildcat/Wildcat X)

WC076B

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.6

Warning Labels (Wildcat 4)

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-804.

WC073B

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 7

Warning Labels (Wildcat 4)

WC546A

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.8

Location of Parts and Controls (Wildcat/Wildcat X)

WC081A

WC076A

WC075A

WC077B

1. Battery

2. Headlights

3. Reverse Override Switch

4. Seat Lock Lever

5. Glove Box

6. Brake Pedal

7. Fuses

8. Ignition/Start Switch

9. Shift Lever

10. DC Power Outlet

11. Accelerator Pedal

12. Taillight/Brakelight

13. Operator’s Manual Location

14. Headlight Switch

15. Driver Seat Belt

16. Passenger Seat Belt

17. Drive Select Switch

18. Tilt Steering Wheel Lever

19. Tool Kit

20. Driver Door(s)

21. Passenger Door(s)

22. Door Latch

23. Passenger Grab Handle(s)

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 9

Location of Parts and Controls (Wildcat 4)

WC561B

WC547B

WC543B

WC558A

1. Battery

2. Headlights

3. Reverse Override Switch

4. Seat Lock Lever

5. Glove Box

6. Brake Pedal

7. Fuses

8. Ignition/Start Switch

9. Shift Lever

10. DC Power Outlet

11. Accelerator Pedal

12. Taillight/Brakelight

13. Operator’s Manual Location

14. Headlight Switch

15. Driver Seat Belt

16. Passenger Seat Belt

17. Drive Select Switch

18. Tilt Steering Wheel Lever

19. Tool Kit

20. Driver Door

21. Passenger Doors

22. Door Latches

23. Passenger Grab Handles

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.10

Warnings

! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate this vehicle properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDAll operators of this vehicle must read and understand this Operator’s Manual andall warning and instruction labels prior to operating this vehicle.

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 or without a valid driver’s license to operate thisvehicle.

WHAT CAN HAPPENUse of this vehicle by children can lead to serious injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgment neededto operate this vehicle safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDOnly people 16 years of age or older with a valid driver’s license should operatethis vehicle.

! WARNINGPOTENTIAL HAZARDAllowing passengers to ride in the cargo bed.

WHAT CAN HAPPENSerious injury or death. This vehicle is not designed to carry passengers in thecargo bed. Passengers in the cargo bed can be thrown around or from the vehicleduring operation or in an accident.

HOW TO AVOID THE HAZARDDo not permit passengers to ride in the cargo bed. Do not install any seating in thecargo bed.

! WARNINGPOTENTIAL HAZARDOperating this vehicle on public streets, roads, or highways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this vehicle on any public street, road, or highway.In many states it is illegal to operate a vehicle of this type on public streets, roads,or highways. Always check state and local laws and regulations.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.11

Warnings

! WARNINGPOTENTIAL HAZARDOperating this vehicle without wearing an approvedhelmet, goggles, and protective clothing.

WHAT CAN HAPPENOperating without an approved helmet increases yourchances of a serious head injury or death in the eventof an accident.Operating without goggles can result in an accidentand increases your chances of a serious injury in theevent of an accident.Operating without protective clothing increases yourchances of serious injury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Goggles or face shield

GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDOperating this vehicle after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this vehicle.

! WARNINGPOTENTIAL HAZARDOperating or riding in the vehicle without wearing a properly-secured seat belt.

WHAT CAN HAPPENSerious injury or death. Occupants can strike objects in the passenger compart-ment, fall out of the vehicle during maneuvers, or be crushed or otherwise injuredin the event of an accident.

HOW TO AVOID THE HAZARDALWAYS WEAR YOUR SEAT BELT and require others to wear their seat belts.See the Operation/Maintenance section of this manual for more information onusing your seat belt and both rider and passenger wearing an approved helmet.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.12

Warnings

! WARNINGPOTENTIAL HAZARDOperating or riding in the vehicle without doors properly latched.

WHAT CAN HAPPENSerious injury or death. Occupants or their body parts can strike objects outsidethe vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuversor in the event of an accident.

HOW TO AVOID THE HAZARDDo not remove the doors or operate the vehicle with doors open. Make sure bothdriver and passenger doors are secure before operating or riding in the vehicle.Stay seated with your seat belt and helmet on and keep your body completelyinside the vehicle during operation. See the Operation/Maintenance section of thismanual for more information.

! WARNINGPOTENTIAL HAZARDFailing to keep all parts of your body inside the passenger compartment duringoperation.

WHAT CAN HAPPENSerious injury or death. Body parts could strike objects outside of vehicle or becrushed in the event of a rollover or accident.

HOW TO AVOID THE HAZARDDo not place your head, arms, hands, legs, or feet outside of the passenger com-partment during operation. Stay seated with your seat belt and helmet on anddoors properly latched. Keep your feet and legs inboard of the foot restraints at alltimes. Do not attempt to stop movement or tipping of the vehicle with your handsor feet. If you feel the vehicle tipping, brace your feet flat on the floor, keep handsfirmly gripping the steering wheel and hand holds, and keep all body parts insidethe passenger compartment.

! WARNINGPOTENTIAL HAZARDOperating this vehicle at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the vehicle, which can result in an acci-dent.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility, load, and operatingconditions.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.13

Warnings

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including a rollover.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps. Don’t try to show off.

! WARNINGPOTENTIAL HAZARDFailure to inspect this vehicle before operating.Failure to properly maintain this vehicle.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect this vehicle each time you use it to make sure it is in safe operatingcondition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating this vehicle on unfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holes without enough time to react.Could result in the vehicle overturning or going out of control.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating this vehicle.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough, slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or control, which could result in an accident includinga rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you have learned and prac-ticed the skills necessary to control this vehicle on such terrain.Always be especially cautious on these kinds of terrain.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.14

Warnings

! WARNINGPOTENTIAL HAZARDFailing to use care in turns; turning too sharply or aggressively.

WHAT CAN HAPPENThe vehicle could go out of control causing a collision, tip over, or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Man-ual. Practice turning at slow speeds before attempting to turn at faster speeds. Donot turn at excessive speed or too sharply for the conditions and for your experi-ence level. See the Operation/Maintenance section of this manual for more infor-mation on turning on flat ground, hills, sand, ice, mud, or water.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThis vehicle can overturn more easily on steep hills than on level surfaces or smallhills.

HOW TO AVOID THE HAZARDNever operate the vehicle on hills too steep for the vehicle or for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDOperating with the ROPS removed.

WHAT CAN HAPPENCould lead to serious injury or death.

HOW TO AVOID THE HAZARDNever operate this vehicle with the ROPS removed.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle to overturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hills as described in this Opera-tor’s Manual.Always check the terrain carefully before you start down any hill.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the vehicle to lean sharply toone side. Go straight down the hill where possible.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.15

Warnings

Never Operate Up Or Down Hills Steeper Than 15°

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Operator’sManual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Never open the throttle suddenly or make sudden gear changes. The vehicle couldflip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother vehicle or person could be on the other side of the hill.

! WARNINGPOTENTIAL HAZARDCrossing hills or turning on hills.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle to overturn.

HOW TO AVOID THE HAZARDNever attempt to turn the vehicle around on any hill. If you must cross the side of ahill, drive slowly and stop or turn downhill if you feel the vehicle may tip.

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismounting while climbing a hill.

WHAT CAN HAPPENCould result in the vehicle overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing a hill.If you lose all forward speed:

Apply the brakes.If you begin rolling backwards:

Apply the brakes while rolling backwards.When fully stopped, place the transmission in park.

16

Warnings

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the vehicle to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury or death.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou could lose control of the vehicle.You could also regain traction unexpectedly, which may cause the vehicle to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOverloading the vehicle or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for this vehicle.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.Always follow the instructions in this Operator’s Manual for carrying cargo or pulling atrailer.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.17

Warnings

! WARNINGPOTENTIAL HAZARDOperating this vehicle through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead to anaccident.

HOW TO AVOID THE HAZARDNever operate this vehicle in fast flowing water or in water deeper than the floorboard.Remember that wet brakes may have reduced stopping capability.Test the brakes after leaving water. If necessary, apply them several times to dryout the pads.

! WARNINGPOTENTIAL HAZARDOperating the vehicle with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the vehicle, or operating the vehicle with improper oruneven tire pressure, could cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for this vehicle.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOperating this vehicle with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the vehicle may causechanges in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify this vehicle through improper installation or improper use of accessories.All parts and accessories added to this vehicle should be genuine Arctic Cat compo-nents designed for use on this vehicle and should be installed and used according toinstructions. If you have questions, consult an authorized Arctic Cat dealer.

! WARNINGPOTENTIAL HAZARDOperating the vehicle with differential lock engaged.

WHAT CAN HAPPENThe increased steering effort and reduced maneuverability caused by the lockeddifferential could result in loss of control and an accident.

HOW TO AVOID THE HAZARDNever exceed 10 MPH (16 KPH) with the differential lock engaged. Always disen-gage the differential lock as soon as not needed for additional traction.

18

Warnings

! WARNINGPOTENTIAL HAZARDOperating through or over thick or sharp brush, timber, debris, or rocks.

WHAT CAN HAPPENSerious injury or death. Brush, branches, debris, and rocks can enter or pene-trate the passenger compartment and strike occupants. Running over sharpbranches, rocks, or other large objects can also cause loss of control.

HOW TO AVOID THE HAZARDBe alert. Slow down. Wear all recommended protective gear specified in this Opera-tor’s Manual. Avoid operating through or over thick brush, timber, debris, or large rockswhenever possible. Watch for and avoid sharp branches, rocks, or other large objectsthat could impede or impact the vehicle or enter the passenger compartment.

! WARNINGPOTENTIAL HAZARDSecuring a person improperly in the vehicle due to physical size.

WHAT CAN HAPPENSerious injury or death. Occupant could strike objects in the passenger compart-ment, fall out of the vehicle during maneuvers, or be ejected and crushed in theevent of an accident.

HOW TO AVOID THE HAZARDAlways make sure a passenger can sit with both feet flat on the floor and their backagainst the seat while being able to reach any provided hand holds.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.19

DIVISION II - OPERATION/MAINTENANCESpecifications

Specifications subject to change without notice.

ENGINEType Four-Cycle/Liquid Cooled V-Twin - Wildcat/Wildcat 4

Four-Cycle/Liquid Cooled V-Twin HO - Wildcat X

Bore x Stroke 92 mm x 71.6 mm (3.62 x 2.82 in.)

Displacement 951 cc (58 cu in.)

Spark Plug Type NGK CPR8E

Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.)

Brake Type Four Wheel Hydraulic Disc

CHASSIS

Length (Overall) 304.8 cm (120 in.) - Wildcat314.9 cm (124 in.) - Wildcat X378.5 cm (149 in.) - Wildcat 4

Height (Overall) 167.0 cm (65.8 in.)

Width (Overall) 162.6 cm (64 in.)

Suspension Travel 43.2 cm (17 in.) - front45.7 cm (18 in.) - rear

Tire Size (Wildcat/Wildcat 4) 26 x 9R14 - front26 x 11R14 - rear

Tire Size (Wildcat X) 26 x 11R14

Tire Inflation Pressure 0.84 kg/cm² (12 psi) - Wildcat/Wildcat X1.12 kg/cm² (16 psi) - Wildcat 4

MISCELLANY

Dry Weight (Wildcat/Wildcat X) (Approx) 616 kg (1359 lb) - Wildcat591.9 kg (1305 lb) - Wildcat X

Curb Weight (Wildcat 4) (Approx) 739 kg (1629 lb)

ROPS Tested Curb Weight 975 kg (2150 lb) - Wildcat/Wildcat X1361 kg (3000 lb) - Wildcat 4

Gas Tank Capacity 33.3 L (8.8 U.S. gal.)

Coolant Capacity 3.3 L (3.5 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity (Approx) 2.6 L (2.8 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded -Wildcat/Wildcat 491 Octane Regular Unleaded - Wildcat X

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight LED High Intensity

Headlight LED High Intensity

Starting System Electric

20

Vehicle OperationPre-Start/Pre-Operation Checklist

Item Remarks

Brake System Pedal firm - near top of travel.Fluid at proper level.Check for fluid leaks.

Controls Steering free - no binding - no excessive free-play.Shift lever in park.Accelerator free - no binding - returns to idle position.

Fluids Coolant level to bottom of radiator neck.Check oil level.Gas tank full of recommended gasoline.Differential/rear drive at proper level.Check for fluid leaks.

Suspension Ball joints/tie rod ends free - secure.Shocks not leaking - mountings secure.Shock spring pre-load equal on left and right.Components free of all debris.

Lights/Switches Check headlight HI/LO beam - light switch to OFF.Check taillight/brakelight - light switch to OFF.Check drive select switch - set to 2WD.

Air Filter Drains clear of all debris.Ducting secure - no holes or tears.

Tires/Wheels Properly inflated - tread adequate.Check tires for cuts or tears.Wheels secure to hubs - hubs secure to axles.Check wheels for cracked or bent rims.Verify wheel lug nut tightening torque.

Seat Belts/Restraints Check condition - proper operation - proper adjustment.

Nuts/Bolts/Fasteners Check for loose nuts - bolts - tighten as necessary.Check fasteners - latches - ROPS.Secure hood and seats.

21

Vehicle OperationStarting the VehicleAlways start with the vehicle on a flat, levelsurface. Carbon monoxide poisoning cankill you, so keep the vehicle outside whileit’s running. Follow these steps to start it up:

1. Step into the vehicle and sit down;then fasten the operator seat belt andthe passenger(s) seat belt (if applica-ble) and strap on your approved hel-met and require your passenger(s) todo the same (if applicable). Checkthat the doors are secured and latched.

2. Shift into park.

3. Depress the brake pedal.

4. Turn the ignition switch clockwise tothe START position; then when theengine starts, release to the RUNposition. Do not increase engine RPMabove idle.

5. Let the engine warm up.

Shifting the TransmissionThis vehicle is equipped with a constant variable transmission (CVT) coupled to a dual-range transmission with reverse and park. To shift the transmission, follow these steps

NOTE: The CVT is fully automaticand shifts as a function of engineRPM.

1. To select high range from park, movethe shift lever forward throughreverse and neutral until the letter“H” is displayed on the gauge.

2. To select low range from high range,move the shift lever forward oneposition until the letter “L” is dis-played on the gauge.

NOTE: The high range is for nor-mal driving with light loads. The lowrange is for carrying heavy loads.Compared to HIGH range, the LOWrange position provides slowerspeed and greater torque to thewheels.

3. To select reverse gear from park,move the shift lever forward oneposition until the letter “R” is dis-played on the gauge.

4. To select neutral from park, move thegear shift forward two positions untilthe letter “N” is displayed on thegauge.

5. To select park, move the shift levercompletely rearward until (P) illumi-nates on the gauge and (P) appears inthe gear position indicator on thegauge.

! WARNINGFalling from a moving vehicle couldresult in serious injury or death.Always fasten your seat belt securelyand ensure the passenger(s) seat beltis properly and securely fastenedprior to operating or riding in thisvehicle.

CAUTIONIncreasing engine RPM above idlewhile in Park will cause belt damage.

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse orpark. Always shift on level ground orapply the brakes.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain orwhen towing or pushing heavy loads.Failure to follow this caution mayresult in premature drive belt failureor in damage to related drive systemcomponents.

22

Vehicle OperationDriving the VehicleOnce the engine’s warm, the vehicle isready to be driven.

1. With the engine idling, press the footbrake pedal to apply the brake; thenselect the appropriate operating rangeand/or direction with the shift lever.

2. Release the foot brake pedal andpress the accelerator to slowly addpower to start moving.

3. To slow down or stop, release theaccelerator and press the foot brakepedal as necessary to slow or stop thevehicle.

NOTE: See the chart below foroperating guidelines for vehiclesequipped with the “RapidResponse” clutch system.

Situation Operator GuidelineTransmission in park Do not increase engine RPM above idle while in Park

as the clutch will engage and cause possible belt dam-age.

Engine/belt insufficiently warmed up (including low temperatures)

Before operating, place the transmission in Neutral (keep brake applied) and vary engine RPM several times. Allow the engine to warm up for a minimum of two minutes. Operate under 30 MPH (48 km/h) for the first two miles or the first five miles when temperature is below freezing.

New drive belt Follow the drive belt break-in procedure on the back of this page.

Initial clutch engagement for operat-ing the vehicle

Carefully employ quick, deliberate throttle application to engage the clutch. WARNING: Excessive throttle may cause loss of vehicle control.

Operating at low speed Use low range whenever operating at low speed.Operating on an incline Use low range whenever operating in an incline posi-

tion.Loading onto a pickup or trailer Use low range whenever loading vehicle.Hauling heavy cargo/towing or push-ing

Use low range whenever hauling/towing/pushing.

Operating in mud, snow, sand, or other loose or soft terrain

Use low range whenever operating in loose or soft ter-rain.

Stuck while operating Use low range. Carefully employ quick, deliberate throt-tle application to engage the clutch. WARNING: Excessive throttle may cause loss of vehicle con-trol.

Operating in rough terrain or over obstacles

Use low range whenever operating in rough terrain or over obstacles.

Water in CVT housing Drain CVT housing. Before operating, place the trans-mission in Neutral (keep brake applied) and vary engine RPM several times.

Drive belt failure Remove drive belt and clean any debris from the CVT housing. Install new Arctic Cat recommended drive belt.

Vehicle vibrates at initial throttle appli-cation when in gear

Slowly apply throttle from 0-5 mph on a flat surface. If vehicle vibrates, check drive belt and replace if neces-sary.

Incorrect drive belt Use only Arctic Cat recommended drive belt.Clutch malfunction Check with authorized Arctic Cat ROV dealer.

23

Vehicle Operation Braking/StoppingAlways allow plenty of room and time tostop smoothly. Sometimes quick stopsare inevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Release the accelerator; then press thefoot brake pedal to apply the brake.

2. If the wheels lock, release them for asecond; then apply them again. Onsurfaces such as ice, mud, or loosegravel, pump the brake pedal rapidly.

3. Never “ride” the brake. Even maintain-ing minimal pressure on the brake pedalwill cause the brake pads to drag on thedisc and may overheat the brake fluid.

Parking

Parking involves following the previousrules for braking; then:

1. After the vehicle stops, shift intopark; then turn off the ignition.

2. If you have to park on a hill, block thewheels on the downhill side.

Basic TurnsSteering effort is at its lowest in two-wheeldrive (2WD). Greater effort is neededwhen in four-wheel drive (4WD). Thegreatest effort is needed when in four-wheel drive and the differential is locked.Never exceed 10 mph (16 kph) with thelock control in the LOCK position.

Slow down before entering a turn. Thebasic turning technique is to drive at lowspeed and gradually adjust the amount ofsteering to suit the driving surface. Donot make sudden sharp turns on any sur-face. Refer to the sub-sections DrivingUphill, Driving Downhill, CrossingObstacles, Driving in Reverse, Skiddingor Sliding, Crossing Water, or CrossingRoads for more information.

If your vehicle ever skids sideways duringa turn, steer in the direction of the skid.Also, avoid hard braking or acceleratinguntil you have regained directional control.

Driving UphillAlways drive straight up the hill andalways avoid hills steeper than 15°.

1. Keep both hands on the wheel.

2. Prior to starting the climb, shift intolow range, select four-wheel drive fortraction, and gradually press the accel-erator; then maintain a constant speed.

3. If the vehicle stalls on a hill, press thefoot brake pedal to apply the brake,shift into reverse, and slowly backdown the hill. Do not attempt to turnaround on a hill.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in seriousinjury or death.

! WARNINGUse care in turns - turning the steeringwheel too far or too fast can result inloss of control or a rollover. Excessivespeed, driving aggressively, or makingabrupt maneuvers, even on flat, openareas, can cause loss of control, tipping,or rollover. Uneven terrain, rough terrain,soft surfaces, slippery surfaces, andpaved surfaces can also cause a loss ofcontrol or rollover in a turn. On loose orsoft surfaces, allow yourself more timeand distance to turn and slow down.

! WARNINGDo not attempt to turn around on a hill.

! WARNINGDriving up hills improperly can causeloss of control of the vehicle resultingin serious injury or death. Use extremecare when driving in hilly terrain.

24

Vehicle OperationNEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15°

Driving DownhillAlways drive straight down the hill andalways avoid hills steeper than 15°.

1. Keep both hands on the wheel.

2. Prior to descending the hill, shift intolow range to allow maximum enginebraking. Do not use four-wheel drivewhen descending a hill. Engine brak-ing can cause the front wheels to slidereducing steering control.

NOTE: Use minimum braking (asnecessary) to maintain a slow speed.

Crossing ObstaclesCrossing obstacles can be hazardous.There is always the possibility of thevehicle tipping. If you cannot go aroundan obstacle, follow these guidelines:

1. Stop the vehicle and set the parkingbrake. Go out to inspect the obstaclethoroughly from both your approachside and the exit side. If you believeyou can cross the obstacle safely,select four-wheel drive (4WD) andshift into low range.

NOTE: Selecting the LOCK posi-tion on the differential lock controlmay be beneficial; however, steer-ing effort will be greatly increased.

2. Approach the obstacle as close aspossible to 90° to minimize vehicletipping.

3. Keep speed slow enough to maintaincontrol but fast enough to maintainmomentum.

4. Use only enough power to cross theobstacle but still give yourself plentyof time to react to changes in condi-tions. Crawl over the obstacle.

NOTE: If there is any questionabout your ability to cross theobstacle safely, you should turnaround if the ground is flat and youhave room or back up until you finda less difficult path.

Driving in ReverseWhen operating in reverse, avoid sharpturns and backing down a hill. Whenusing reverse, follow these guidelines:

1. Back up slowly. It’s hard to seebehind you.

NOTE: Avoid sudden brakingwhile backing up.

2. If possible, it is advisable to havesomeone “spotting” for you whilebacking up.

3. If you are unsure of what is behindthe vehicle, place the transmission inpark and get out and inspect the areabehind.

Skidding or SlidingIf you lose control after hitting sand, ice,mud, or water, follow these guidelines:

1. Turn the steering wheel into the direc-tion of the slide.

! WARNINGDo not attempt to turn around on a hill.

! WARNINGDriving down hills improperly cancause loss of control of the vehicleresulting in serious injury or death.Never drive downhill at a high rate ofspeed. Use extreme care when driv-ing in hilly terrain.

! WARNINGStriking hidden obstacles can causeserious injury or death. Reducespeed and proceed with care in unfa-miliar terrain.

25

Vehicle Operation2. Keep your foot off the brake until

you’re out of the skid.

3. Stop and shift into four-wheel drive.

Crossing WaterThis vehicle can only operate in water upto its floorboard. Stay away from fastmoving rivers. This vehicle’s tires can bebuoyant. In deep water, the vehicle maylose traction due to floating.

1. Physically check the depth and cur-rent of the water, especially if youcan’t see the bottom. Also, check forboulders, logs, or any other hiddenobstacles.

2. Keep speed slow while maintainingmomentum.

3. Make sure you have a way out on theother side of the water.

4. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

NOTE: Light pedal pressure orpumping the brakes for a short dis-tance will aid in drying the brakes.

Crossing RoadsIt may be necessary to cross a road orhighway. If so, note the following guide-lines.

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; avoid it if at allpossible.

4. Drive straight across to the oppositeshoulder.

5. Take into account that this vehiclecould stall while crossing; give your-self enough time to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Cold Weather Driving NOTE: Check that all control leversand the pedals move freely. Make surethe floorboard is free of ice and snow.

1. With the transmission in neutral, movethe vehicle forward and backward tocheck that the wheels roll freely. If thevehicle will not roll, the tires may befrozen to the ground or the brake padsmay be frozen to the discs.

2. If the tires are frozen to the ground, pourwarm water around them to melt the ice.

3. If the brakes are frozen, use a suitableheating device to thaw out the brakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding through water,mud, snow, or slush, it is importantto dry both brake systems beforeparking the vehicle.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest anticipatedtemperatures.

CAUTIONBefore riding, manually move thevehicle forward and backward tomake certain that all wheels rollfreely.

CAUTIONDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the vehicle.

26

Vehicle Operation4. Practice driving in an open snow-cov-

ered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the vehicle responds tosteering and braking on the type ofterrain to be encountered on the ride.

! WARNINGDo not operate this vehicle on a fro-zen body of water. The vehicle couldbreak through the ice causing seri-ous injury or death.

27

General InformationVehicle Identification NumbersThis vehicle has two identification num-bers: Vehicle Identification Number(VIN) and Engine Serial Number (ESN).

The VIN is located on the upper left frontframe tube above the left front wheel.

WC068

The ESN is located on the left-rear sideof the upper crankcase.

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the name, VIN, and ESNwhen contacting an authorized Arctic Catdealer for parts, service, accessories, orwarranty. If a complete engine must bereplaced, ask the dealer to notify ArcticCat for correct registration information.

Ignition Switch Key

ATV-0055

Two keys come with this vehicle. Keep thespare key in a safe place. An identifyingnumber is stamped on each key. Use thisnumber when ordering a replacement key.

Control Locations And FunctionsIgnition SwitchThe ignition switch has three positions.

ATV-0056A

OFF position — All electrical circuits exceptaccessory are off. The engine will not start.The key can be removed in this position.

NOTE: The accessory plugs arepowered by the battery at all times.

RUN position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

START position — The ignition circuitis complete and the starter is engaged.When the key is released, the switch willreturn to the RUN position. The key can-not be removed in this position.

NOTE: This vehicle has safetyinterlock switches which preventthe starter motor from activatingwhen the transmission is in gear.Depress and hold the brake pedalto engage starter when the trans-mission is not in park or neutral.

Shift LeverThis vehicle has a dual-range automatictransmission with reverse and park.

WC021

28

Drive Select Switch

WC096A

This switch allows the operator to oper-ate the vehicle in either two-wheel drive(rear wheels) or four-wheel drive (allwheels) as well as mechanically lock thedifferential to apply equal power to bothfront wheels. For normal riding on flat,dry, hard surfaces, two-wheel driveshould be sufficient. In situations whenadditional traction is necessary, four-wheel drive would be the desired choice.

To select 2WD, depress the bottom of theswitch. To select 4WD, move the switchto the middle position. To engage the dif-ferential lock, slide the switch latchslightly downward while pressing the topof the switch forward.

WC096B

NOTE: When the differential lockis engaged, the LOCK icon will beilluminated on the LCD.

Foot BrakeThe foot brake is the only service brake,and it should be applied whenever brak-ing is needed.

Apply the brake by pressing the brakepedal down.

Steering Wheel Tilt LeverPull on the lever located on the steeringcolumn and move the steering wheel tothe desired position; then release thelever and make sure the steering wheellocks securely.

WC039A

Seat Belt Reminder Indicator Each time the ignition switch is turnedON, the indicator will illuminate on thespeedometer for 8-10 seconds to remindoccupants to secure their seat belts.

CAUTIONDo not attempt to either engage ordisengage the front differential whilethe vehicle is moving.

! WARNINGThe differential lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph) withthe front differential lock engaged.Maneuverability and handling charac-teristics will differ with the differentiallock engaged. Control loss can resultin serious injury or death.

! WARNINGMake sure the steering wheel is lockedsecurely in place before moving thevehicle, or steering wheel movementcould occur causing loss of control.

29

WC034C

Park Indicator LightWhen the transmission is in park, the indi-cator will illuminate on the speedometer.

WC035A

Headlight Switch

WC085

Use the headlight switch to select the highor low headlight beam. When the switch isin the HI position, the high beam will illu-minate. When the switch is in the LOposition, the low beam will illuminate.

Reverse Override SwitchThis vehicle is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch located on thecenter console.

NOTE: The vehicle must be in 4WDto activate the reverse override.

Accelerator Pedal Press down on the pedal to increaseengine RPM and vehicle speed; releasethe pedal to decrease engine RPM andvehicle speed.

NOTE: This vehicle is equippedwith an RPM limiter that retardsignition timing when maximumRPM is approached. When the RPMlimiter is activated, it could be mis-interpreted as a high-speed misfire.

Seat Latches1. To remove the seat, lift up on the

latch release (located at the rear of theseat); then raise the rear of the seatand tilt it forward.

WC017A

2. To lock the seat into position, placethe front of the seat into the seatretainers and push down firmly on therear of seat. The seat should automat-ically lock into position.

! WARNINGThe seat belt indicator is only areminder and automatically extin-guishes after 8-10 seconds. It doesnot indicate that seat belts are prop-erly secured. It is the operator’sresponsibility to ensure all vehicleoccupants are properly seated withseat belts secure and doors are prop-erly latched. Serious injury or deathcould occur as a result of falling out-side a moving vehicle.

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol could result.

30

Seat BeltsThis vehicle is equipped with seat beltsfor the operator and the passenger(s). Tofasten and release the seat belt properly,use the following procedure.

1. Place the seat belt across your lap aslow as possible without twisting thebelt making sure the shoulder strap isbelow the neck and across the chest.

2. Push the latch-plate into the buckleslot until it “clicks” and latchessecurely. The belt will retract whenthe buckle is released.

Doors

In addition to the seat belts, there are left-and right-side doors. The doors shouldalways be properly latched when thevehicle is moving.

To secure the door, swing the door inuntil the latch and mating tab engageand lock. To release the door, depressthe button in the latch mechanism.

WC108A

Power Steering This vehicle was produced with an Elec-tronic Power Steering (EPS) system toreduce steering effort and driver fatigueover a broad range of operating conditions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change, andthe EPS system is entirely self-containedand sealed to protect it from the elements.

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the passenger seat in thePower Distribution Module (PDM).

The system is self-monitored and willdisplay a malfunction code on the LCDgauge/speedometer should an EPS sys-tem control circuit problem occur. Do notoperate the vehicle with an EPS malfunc-tion code displayed.

NOTE: Turn the key switch to theOFF position then back to the ONposition to reset the malfunctioncode. If the code continues to be dis-played, take your vehicle to an autho-rized Arctic Cat Dealer for EPS systemservicing before resuming operation.

! WARNINGMake sure the seats are securebefore driving the vehicle. Seriousinjury or death could result if theseats are not properly secured.

! WARNINGOnly appropriate-sized passengersmay ride in this vehicle. Passengersmust be able to place both feet flat onthe floor while keeping their backagainst the back of the seat and hold-ing on to the hand holds.

! WARNINGFalling outside a moving vehicle couldresult in serious injury or death.Always fasten your seat belt securelyand ensure the passenger seat belt isproperly and securely fastened prior tooperating or riding in this vehicle.

31

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

LCD Gauge 1. Clock/Hour Meter - The clock func-

tion indicates time in the 12 hourmode; the hour meter indicates thetotal time the vehicle has run andcannot be reset to zero.

WC034C

A. With the ignition switch ON, pressand release the Right Button (3) untilthe clock is displayed in (1); thenpress and hold the Right Button (3) inuntil the clock display starts flashing(approximately 2 seconds).

B. Press and release the Right Button (3)to set minutes and press and releasethe Left Button (4) to set hours.

NOTE: Approximately four secondsafter releasing either Button, the LCDwill return to normal operation.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

2. Fuel Level Indicator - Indicates approxi-mate amount of gasoline in the gas tank.

NOTE: When the bottom segmentflashes, approximately 3.8 L (1.0 U.S.gal.) of gasoline remains in the tank.

3. Right Button - Shifts the bottom seg-ments through five modes: odometer,trip 1, trip 2, engine hours, and clock.

4. Left Button - Used to switch fromspeedometer function to tachometerfunction on the speedometer/tachom-eter gauge.

5. Odometer/Trip Meter (#1 and #2) -Odometer registers the total distancethe vehicle has traveled. Trip meterscan register two distances (forinstance, #1 could register trip dis-tance and #2 could register distancebetween stops). The trip meters canbe reset while the odometer only reg-isters accumulated miles/kilometers.

NOTE: To select odometer (ODO),trip #1 (T1), or trip #2 (T2), pressand release the Right Button (3)until the desired display illuminatesin the LCD. To reset the trip dis-plays, hold the Right Button (3)down when the desired trip is dis-played.

6. Gear Position Indicator - Indicateswhich gear is selected.

7. Speed/Tach Indicator - Indicatesapproximate vehicle speed in MPH orKM/H when speedometer function isselected or RPM when tachometerfunction is selected.

8. Speed Function Display - Displayswhich speed function (MPH, RPM,KM/H) is being indicated by theSpeed/Tach indicator.

NOTE: The speed and tachometerfunctions may be switched fromneedle to digital by pressing theLeft Button (4).

9. Differential Lock Indicator - DisplaysLOCK when the differential lock hasbeen engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the differentiallock is engaged.

11. High Beam Indicator - Appears whenthe lights are on high beam.

CAUTIONNever operate this vehicle with anEPS code indicated on the LCDgauge/speedometer. This indicates amalfunction in the EPS system con-trol circuit and could result in a lossof power steering assist.

32

12. EFI Malfunction Indicator - A mal-function code and engine icon will bedisplayed on the LCD whenever anelectronic fuel injection malfunctioncode is detected. The LCD and speed-ometer/tachometer will be normal, butthe malfunction code and engine iconwill continue to be displayed on theLCD until the malfunction is corrected.

NOTE: Take the vehicle to anauthorized Arctic Cat dealer to havethe error corrected and the systemerror reset as soon as possible.

13. Battery Condition Indicator - The bat-tery icon will flash on the LCD when-ever a low voltage (<9 DC volts) orhigh voltage (>16 DC volts) isdetected at the ECM.

14. Temperature Indicator - The hightemperature icon will appear if theengine overheats. After 30 seconds,the temperature icon will continue toilluminate and a code will be flashing.The icon should not be visible duringnormal operation.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in the engine com-partment (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using a gar-den hose, wash the radiator and theengine to remove any debris pre-venting air flow.

15. Electronic Power Steering (EPS) Indi-cator - Illuminates when there is a mal-function in the power steering controlcircuit A code will also be flashing.

16. Seat Belt Indicator - Illuminates forapproximately eight seconds afterignition switch is turned ON.

17. Park Indicator - Illuminates whenPark is selected in the transmission.

NOTE: A (P) will also illuminate inthe gear position indicator (6).

Electric Fuel PumpAn electric fuel pump is mounted in thegas tank to deliver gasoline to the fuelinjector. The fuel pump operates whenthe ignition switch is turned to the ON orSTART position.

Gas HosesReplace the gas hose every two years. Dam-age from aging may not always be visible.

Oil Level StickThere is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The vehicle should be onlevel ground when checking theengine oil level.

1. Unscrew the oil level stick and wipeit with a clean cloth.

2. Install the oil level stick.

NOTE: The oil level stick should bethreaded in for checking purposes.

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

! WARNINGUse caution when removing oil levelstick. Exhaust components may beextremely hot.

33

3. Remove the oil level stick; the engineoil level should be within the operat-ing range.

GZ461A

Load Capacity Ratings This vehicle must always be loaded inaccordance with the Load Capacity Ratingschart. Under no circumstances should theVehicle Load Capacity or the Gross VehicleWeight (GVW) rating ever be exceeded.

Vehicle Load Capacity - Total weight ofoperator, passenger(s), accessories, andrear cargo.

Accessory Weight - Winch, gun scab-bard brackets, snow plow, etc.

Storage Compartment Weight - Totalweight in the storage compartment.

TransportingWhen transporting, Arctic Cat recommendsthat the vehicle be in its normal operatingposition (on all four wheels) and the fol-lowing procedure be used.

1. Place the transmission in park.

2. Secure the vehicle with load ratedhold-down straps.

WC079A

WC081B

NOTE: Suitable hold-down strapsare available from your Arctic Catdealer. Ordinary rope is not recom-mended because it can stretchunder load.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level iswithin the operating range but notabove the FULL mark.

! WARNINGOverloading this vehicle could resultin loss of control resulting in seriousinjury or death.

Arctic Cat Load Capacity Ratings (Wildcat/Wildcat X)Item Specifications

(lb) (kg)Vehicle Load Capacity 730 331Rear Cargo Weight (max) 300 136.1

Arctic Cat Load Capacity Ratings (Wildcat 4)

Item Specifications(lb) (kg)

Vehicle Load Capacity 1060 481Rear Cargo Weight (max) 300 136.1

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the vehicle.

CAUTIONAlways buckle the side restraintswhen transporting.

34

Gasoline-Oil-LubricantRecommended GasolineThe recommended gasoline to use in thisvehicle is 87 (Wildcat/Wildcat 4) or 91(Wildcat X) minimum octane regularunleaded. In many areas, oxygenates areadded to the gasoline. Oxygenated gaso-lines containing up to 10% ethanol or 5%methane are acceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 0W-40 oil is acceptable.

OILCHARTJ

NOTE: If the vehicle will be operatedunder severe conditions (heavy pull-ing or loading, extremely high ambi-ent air temperatures, or extendedhigh-speed operation), Arctic Cat rec-ommends installing an engine oilcooler kit if not so equipped. For addi-tional information, see your localauthorized Arctic Cat dealer.

Recommended Front Differential/Rear Drive/Differential LubricantNOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

The recommended front differential/reardrive lubricant is SAE approved 80W-90hypoid. This lubricant meets all of thelubrication requirements of this vehicle.

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakonto the engine creating a fire hazard.

ATV0049D

CAUTIONDo not use white gas. Only Arctic Catapproved gasoline additives shouldbe used.

CAUTIONOn the Wildcat/Wildcat 4, any oil used inplace of the recommended oil couldcause serious engine damage. Do notuse oils which contain graphite ormolybdenum additives. These oils canadversely affect clutch operation. Also,not recommended are racing, vegetable,non-detergent, and castor-based oils.

CAUTIONAny lubricant used in place of therecommended lubricant could causeserious front differential/rear drivedamage.

! WARNINGAlways fill the gas tank in a well-venti-lated area. Never add gasoline to thegas tank near any open flames or withthe engine running or hot. DO NOTSMOKE while filling the gas tank.

35

Tighten the gas tank cap securely afterfilling the tank.

Engine Break-In After the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the vehi-cle may be taken to an authorized ArcticCat dealer for this initial service.

New vehicles and engines require a “break-in” period. The first month is most critical tothe life of this vehicle. Proper operation dur-ing this break-in period will help assure max-imum life and performance from this vehicle.

During the first 10 hours of operation,always use less than ½ throttle. Varying theengine RPM during the break-in periodallows the components to “load” (aiding theengine/transmission component matingprocess) and then “unload” (allowing com-ponents to cool). Although it is essential toplace some stress on the engine compo-nents during break-in, care should be takennot to overload the engine too often. Do notpull a trailer during the break-in period.

When the engine starts, allow it to warm upproperly. Idle the engine several minutesuntil the engine has reached normal operat-ing temperature. Do not idle the engine forexcessively long periods of time.

Burnishing Brake PadsBrake pads must be burnished to achievefull braking effectiveness. Braking dis-tance will be extended until brake padsare properly burnished.

To properly burnish the brakes, use fol-lowing procedure:

1. Choose an area sufficiently large tosafely accelerate to 30 mph and tobrake to a stop.

2. Accelerate to 30 mph; then pressbrake pedal to decelerate to 0-5 mph.

3. Repeat procedure twenty times.

Suspension/Axle CV Joint Break-InIt is important during the first ten hoursof operation to operate the vehicle wherethe suspension is flexing for proper breakin of axle and suspension components.Avoid high speed operation on flat sur-faces or roads.

Drive Belt Break-InDrive belts require a break-in period ofapproximately 25 miles. Drive the vehi-cle for 25 miles at 3/4 throttle or less. Donot exceed 40 MPH during the break-inprocess. This will allow the drive belt togain its optimum flexibility and willextend drive belt life.

! WARNINGDo not over-flow gasoline when fillingthe gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

36

General MaintenanceNOTE: Proper maintenance of theATV is important for optimum perfor-mance. Follow the MaintenanceSchedule and all ensuing mainte-nance and care instructions/infor-mation.

NOTE: Proper maintenance pro-cedures for each item can be foundon the corresponding page indi-cated.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this vehicle is detected,DO NOT OPERATE THE VEHICLE.Take the vehicle to an authorized ArcticCat dealer for inspection and adjustmentor repair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the vehicle toan authorized Arctic Cat dealer for pro-fessional service.

37

I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean* = Dealer maintenance**When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

Maintenance Schedule

Item Page Initial 100 miles

Every 100 miles

Every 300 miles

Every 500 miles

Battery 43 I I

* Engine nuts and bolts — I I

* Valve clearance — I I

Spark plugs 46 I I

46 Replace every 4000 miles (6436 km) or 18 months

Liquid cooling system 39 I Inspect every time before operating

Gas hoses 33 I Inspect every time before operating

33 Replace every 2 years

Engine/transmission oil and fil-ter 40 R R**

Air filter 47 I I

Gear lubricant (front differential - rear drive)

41 I I

41 Replace every 4 years

V-Belt 48 I I

Spark arrester/muffler 49 C

Tires/air pressure 48/20 I Inspect every time before operating

* Brake components 42 I Inspect every time before operating

Brake fluid 42 I *Replace every 2 years

Brake hoses 42 I *Replace every 4 years

* Steering — I Inspect every time before operating

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows)

— I Inspect every time before operating

* Chassis nuts and bolts — I T

Wheel lug nuts 48 T T

Frame/welds/racks — I I

Electrical connections — I I

Headlight/taillight-brakelight 49/50 I Inspect every time before operating

Air filter/drains 47/48 I Inspect every time before operating

Accelerator pedal 30 I Inspect every time before operating

ROPS 51 Inspect every time before operating

38

Liquid Cooling SystemNOTE: Debris in the engine com-partment or packed between the cool-ing fins of the radiator can reducecooling capability. Using a gardenhose, wash the radiator to removeany debris preventing air flow.

The cooling system capacity can be foundin the specification chart. The cooling sys-tem should be inspected daily for leakageand damage. If leakage or damage isdetected, take the vehicle to an authorizedArctic Cat dealer for service. Also, the cool-ant level should be checked periodically.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

When filling the cooling system, use acoolant/water mixture of 50/50.

Fill the cooling system to the bottom ofthe stand pipe in the radiator neck. Runthe engine for five minutes after the ini-tial fill; then shut off the engine andrecheck coolant level.

WC090A

NOTE: Use a good quality, biode-gradable glycol-based, automotive-type antifreeze.

Oil Cooler NOTE: The oil cooler is locatedabove and to the rear of the frontright wheel.

WC047

NOTE: Dirt and debris must becleaned from the cooling fins regularlyto ensure proper engine oil cooling.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

CAUTIONContinued operation of the vehicle withhigh engine temperature may result inengine damage or premature wear.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the vehicle for the ini-tial 5-10 minutes, stop the engine,allow the engine to cool down, andcheck the coolant level. Add coolantas necessary.

CAUTIONContinued operation of the vehiclewith high engine temperature mayresult in engine damage or prematurewear.

39

Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

WC044

WC615

NOTE: When the vehicle is oper-ated in extremely cold weather (-23°C/-10° F or colder), a small amount ofleakage may be present. Unless theleakage is excessive, replacement isnot necessary.

The shock absorbers on this vehicle haveadjustable damping and spring pre-loadto accommodate many driving conditionsand styles.

To adjust damping, rotate the knob on theshock reservoir in the desired direction(hard or soft).

WC617A

To adjust preload (stiffness), adjust thespring preload nuts clockwise to increaseor counterclockwise to decrease.

WC618A

NOTE: Before attempting to adjustsuspension, clean dirt and debrisfrom the sleeve and remove load fromthe suspension; then use an appro-priate spanner wrench to adjust thesleeve to the desired position.

General LubricationCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and Filter NOTE: Refer to the recommendedoil viscosity chart (on page 35) in thismanual for the proper engine oil.

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

CAUTIONThe shocks are factory filled with highpressure gas. Do not remove the valvecaps or gas leakage may occur damag-ing the shock.

CAUTIONContinuous high speed operation of thisvehicle with excessive spring pre-load(suspension maintained at full extension)may result in CV boot damage

40

1. Park the vehicle on level ground.

2. Loosen the oil level stick. Be carefulnot to allow contaminants to enter theopening.

3. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

4. Using the oil filter wrench and a ratchethandle (or a socket or box-end wrench),remove the old oil filter and dispose ofproperly. Do not re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter seal ringand check to make sure it is posi-tioned correctly; then install the newoil filter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Pour the recom-mended oil in the filler hole. Installfiller plug.

7. Start the engine (while the vehicle isoutside on level ground) and allow itto idle for a few minutes.

8. Turn the engine off and wait approxi-mately one minute. Recheck the oillevel.

9. Inspect the area around the drain plugand oil filter for leaks.

Front Differential/Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use the appropriate hypoid oil and use thefollowing procedure.

1. Place the vehicle on level ground.

2. Remove each oil fill plug.

WC019A

WC020A

3. Drain the oil into a drain pan byremoving in turn the drain plug fromeach.

CF107A

CF106A

4. After all the oil has been drained,install the drain plugs and tighten to45 in.-lb.

5. Pour recommended oil into each fillhole.

6. Install the fill plugs and tighten to 16ft-lb.

CAUTIONInspect the oil for any signs of metal fil-ings or water. If found, take the vehicleto an authorized Arctic Cat dealer forservicing.

41

Hydraulic Brake

Brake Fluid

WC003

1. Check the brake fluid level in thebrake fluid reservoir. The fluid levelmust be maintained between theMAX and MIN level marks. If thelevel in the reservoir is low, add DOT4 brake fluid.

WC002A

NOTE: The brake fluid reservoir islocated on top of the master cylin-der above and to the rear of thefront left wheel.

2. Press the brake pedal several times tocheck for firmness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the vehicle to an autho-rized Arctic Cat dealer for this service.

Brake HosesCarefully inspect the hydraulic brake hosesfor cracks or other damage. If found, takethe vehicle to an authorized Arctic Catdealer to have the brake hoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of each brake pad.

3. If thickness of either brake pad is lessthan 1.0 mm (0.039 in.), take thevehicle to an authorized Arctic Catdealer to have brake pads replaced.

PR376B

WC771A

4. Install the wheel and using a torquewrench, tighten the lug nuts in 20 ft-lbincrements using a crisscross pattern to80 ft-lb.

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

! WARNINGBe sure to inspect the brakes beforeeach use. Always maintain brakesaccording to the Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

42

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the vehicle on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and upand down.

5. If boot damage is present or ball jointfree-play seems excessive, contact anauthorized Arctic Cat dealer for service.

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the vehicle on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rodend free-play seems excessive, con-tact an authorized Arctic Cat dealerfor service.

Drive Axle Boots

WC110A

1. Inspect all drive axle boots for cracks,tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat dealer for service.

BatteryThe battery is located in a compartmentbetween the seats. To access the battery,remove the seats; then remove the fourfasteners and remove the battery accesscover.

WC026A

After being in service, batteries requireregular cleaning and recharging in order todeliver peak performance and maximumservice life. The following procedures arerecommended for cleaning and maintain-ing batteries. Always read and followinstructions provided with battery char-gers and battery products.

NOTE: Refer to all warnings andcautions provided with the batteryor battery maintainer/charger.

43

Loss of battery charge may be caused byambient temperature, ignition OFF currentdraw, corroded terminals, self discharge,frequent start/stops, and short engine runtimes. Frequent winch usage, snowplow-ing, extended low RPM operation, shorttrips, and high amperage accessory usageare also reasons for battery discharge.

Maintenance Charging

NOTE: Arctic Cat recommends theuse of the CTEK Multi US 800 or theCTEK Multi US 3300 for battery main-tenance charging. Maintenancecharging is required on all batteriesnot used for more than two weeks oras required by battery drain.

1. When charging a battery in the vehi-cle, be sure the ignition switch is inthe OFF position.

2. Clean the battery terminals with asolution of baking soda and water.

3. Be sure the charger and battery are ina well-ventilated area and ensure thebattery charger cables will not contactany battery acid. Be sure the chargeris unplugged from the 110-volt elec-trical outlet.

4. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

NOTE: Optional battery chargingadapters are available from yourauthorized Arctic Cat dealer to con-nect directly to your vehicle from therecommended chargers to simplifythe maintenance charging process.Check with your authorized ArcticCat dealer for proper installation ofthese charging adapter connectors.

5. Plug the battery charger into a 110-volt electrical outlet.

6. If using the CTEK Multi US 800,there are no further buttons to push. Ifusing the CTEK Multi US 3300, pressthe Mode button (A) at the left of thecharger until the Maintenance ChargeIcon (B) at the bottom illuminates.The Normal Charge Indicator (C)should illuminate on the upper por-tion of the battery charger.

800E

NOTE: The maintainer/chargerwill charge the battery to 95%capacity at which time the Mainte-nance Charge Indicator (D) will illu-minate and the maintainer/chargerwill change to pulse/float mainte-nance. If the battery falls below 12.9DC volts, the charger will automati-cally start again at the first step ofthe charge sequence.

3300A

NOTE: Not using a battery char-ger with the proper float mainte-nance will damage the battery ifconnected over extended periods.

Charging

NOTE: Arctic Cat recommendsthe use of the CTEK Multi US 800 orthe CTEK Multi US 3300 for batterymaintenance charging.

44

1. Be sure the battery and terminalshave been cleaned with a baking sodaand water solution.

2. Be sure the charger and battery are ina well-ventilated area and ensure thebattery charger cables will not contactany battery acid. Be sure the chargeris unplugged from the 110-volt elec-trical outlet.

3. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

4. Plug the charger into a 110-volt elec-trical outlet.

5. Using the Mode button (A) on the leftside of the charger, select the NormalCharge Icon (E). The Normal ChargeIndicator (C) should illuminate on theupper left portion of the charger.

6. The battery will charge to 95% of itscapacity at which time the MaintenanceCharge Indicator (D) will illuminate.

NOTE: For optimal charge and per-formance, leave the charger con-nected to the battery for a minimum 1hour after the Maintenance ChargeIndicator (D) illuminates. If the bat-tery becomes hot to the touch, stopcharging. Resume after it has cooled.

7. Once the battery has reached fullcharge, unplug the charger from the110-volt electrical outlet.

NOTE: If, after charging, the bat-tery does not perform to operatorexpectations, bring the battery toan authorized Arctic Cat dealer forfurther troubleshooting.

Jump-Starting NOTE: Arctic Cat does not recom-mend jump-starting a vehicle with adead battery but rather to remove thebattery, service it, and correctly chargeit; however, in an emergency, it may benecessary to jump-start a vehicle. If so,use the following procedure to carefullyand safely complete this procedure.

1. On the vehicle being jump-started,remove the battery cover and any ter-minal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulging bat-tery cases may indicate a frozen orshorted battery.

! WARNINGImproper handling or connecting of abattery may result in serious injuryincluding acid burns, electrical burns, orblindness as a result of an explosion.Always remove rings and watches.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosion couldoccur causing serious injury or death.

45

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensure thejumper cables easily reach; then shiftinto neutral, set and lock the brakes,shut off all electrical accessories, andturn the ignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive (red)jumper cable to the positive (+) termi-nal (1) of the dead battery (C) beingcareful not to touch any metal withthe other clamp; then attach the otherclamp of the positive (red) jumpercable to the positive (+) terminal (2)of the good battery (B).

0744-527

NOTE: Some jumper cables may bethe same color but the clamps or endswill be color-coded red and black.

7. Attach one clamp of the negative(black) jumper cable to the negative(-) terminal (3) of the good battery(B); then attach the other clamp of thenegative (black) jumper cable (4) toan unpainted metal surface (A) on theengine or frame well away from thedead battery and fuel system compo-nents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle to runfor several minutes applying somecharge to the dead battery.

9. Start the vehicle with the dead bat-tery and allow it to run for severalminutes before disconnecting thejumper cables.

10. Remove the jumper cables in oppo-site order of hook-up (4, 3, 2, 1). Becareful not to short cables againstbare metal.

NOTE: Have the battery and elec-trical system checked prior to oper-ating the vehicle again.

Spark PlugsThis vehicle comes equipped with speci-fied spark plugs. See the specificationschart for the correct spark plugs. A lightbrown insulator indicates that the plug iscorrect. A white or dark insulator indicatesthat the engine may need to be serviced.Consult an authorized Arctic Cat dealer ifthe plug insulator is not a light browncolor. To help prevent cold weather foul-ing, make sure to thoroughly warm up theengine before operating.

To maintain a hot, strong spark, keep theplug free of carbon.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage could occur.

CAUTIONFailure to disconnect electronic acces-sories during jump-starting may causesystem damage due to power spikes.

! WARNINGNever make the final connection to a bat-tery as a spark could ignite hydrogengases causing an explosion of the bat-tery resulting in acid burns or blindness.

46

ATV-0051

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

Adjust the gap (see specifications chart)for proper ignition. Use a feeler gauge tocheck the gap.

ATV-0052

When installing the spark plug, be sure totighten it securely. A new spark plug shouldbe tightened 1/2 turn once the washer con-tacts the cylinder head. A used spark plugshould be tightened 1/8 - 1/4 turn once thewasher contacts the cylinder head.

Air Filter/Housing DrainThe air filter inside the air filter housingmust be kept clean to provide good enginepower and gas mileage. If the vehicle isused under normal conditions, service thefilter at the intervals specified. If operatedin dusty, wet, or muddy conditions, inspectand service the filter more frequently. Usethe following procedure to remove the fil-ter and inspect and/or clean it.

NOTE: The air filter is locatedabove and in front of the rear rightwheel.

1. Remove dirt and debris from aroundthe filter housing.

2. Unsnap the five spring-clip fastenersand remove the air filter cover and theair filter assembly.

WC023A

3. Remove the foam element from thefilter body.

4. Fill a wash pan larger than the ele-ment with a non-flammable cleaningsolvent; then dip the foam element inthe solvent and wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are availablefrom Arctic Cat.

5. Squeeze the element by pressing itbetween the palms of both hands toremove excess solvent. Do no twist orring the foam element or it willdevelop cracks.

6. Dry the element.

7. Put the element in a plastic bag; thenpour in air filter oil and work the oilinto the element.

8. Squeeze the element to removeexcess oil; then install on the filterbody.

CAUTIONFailure to inspect the air filter fre-quently if the vehicle is used in dusty,wet, or muddy conditions can dam-age the engine.

CAUTIONA torn air filter can cause damage tothe engine. Dirt and dust may getinside the engine if the element is torn.Carefully examine the element for tearsbefore and after cleaning it. Replacethe element with a new one if it is torn.

47

9. Clean any dirt or debris from insidethe filter housing.

10. Inspect the drain beneath the mainhousing for debris and for propersealing.

11. Install the air filter and cover.

Draining V-Belt CoverNOTE: If the vehicle has beendriven through water, the V-beltcover must be drained of any water.

1. Place the vehicle on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

3. Shift the transmission to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500 milesand the belt replaced (if necessary).

Tires

Tire Tread Condition

0732-649

The use of worn-out tires on this vehicleis very dangerous. A tire is considered tobe worn out when the depth of the treadis less than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

Tire ReplacementThis vehicle has low-pressure tubeless tires.Air is sealed by the contact surfaces of theinner wheel rim and the tire bead. If eitherthe inner wheel rim or tire bead is damaged,air may leak. Be extremely careful not todamage these areas when replacing tires.

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Catdealer or a qualified tire repair station.

Tubeless Tire RepairShould a leak or flat tire occur due to a punc-ture, the tire may be repaired using a plug-type repair. If the damage is from a cut or ifthe puncture cannot be repaired using a plug,the tire must be replaced. When operatingthe vehicle in areas where transportation orservice facilities are not readily available, itis strongly recommended to carry a plug-type repair kit and a tire pump along.

Wheels1. Park the vehicle on level ground, shift

into park, and engage the differentiallock.

! WARNINGAlways use the size and type of tiresas specified. Refer to the specifica-tions chart for proper tire inflationpressure, and always maintain propertire inflation pressure.

! WARNINGThe use of worn-out tires is danger-ous and can increase the risk of anaccident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable operation.

48

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the vehicle.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and using a torquewrench, tighten the lug nuts in 20 ft-lbincrements using a crisscross pattern to80 ft-lb.

Muffler/Spark ArresterThe muffler has a spark arrester which mustbe periodically cleaned. At the intervalsshown in the Maintenance Schedule, clean thespark arrester using the following procedure.

1. Remove the screws securing the rearheat shield section; then remove thethree cap screws securing the sparkarrester.

WC136C

2. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the cap screws.Tighten to 60 in.-lb.

4. Secure the rear heat shield sectionwith the five screws.

WC008

Light ReplacementNOTE: The LED’s are not replace-able. The entire assembly must bereplaced as a component.

To replace the headlight assembly, usethe following procedure.

1. Remove the wiring harness connectorfrom the back of the headlight.

2. Remove the three mounting screws;then remove the headlight assembly.

WC111A

WC107A

3. Install the new headlight assemblyand connect the wiring harness.

4. Adjust the headlight using the Check-ing/Adjusting Headlight Aim instruc-tions in this section.

To replace the taillight/brakelight assem-bly, use the following procedure.

! WARNINGWait until the muffler cools to avoidburns.

49

1. Disconnect the taillight/brakelightconnector; then remove the lock nutssecuring the assembly to the mount-ing bracket.

WC099A

2. Remove the taillight/brakelightassembly.

3. Install the new taillight/brakelightassembly and secure with the nuts.Tighten securely; then connect theelectrical connector.

Checking/Adjusting Headlight AimThe headlights can be adjusted vertically.The geometric center of the HIGH beamlight zone is to be used for vertical aim-ing.

1. Position the vehicle on a level floorso the headlights are approximately6.1 m (20 ft) from an aiming surface(wall or similar aiming surface).

0740-647

NOTE: There should be an aver-age operating load on the vehiclewhen adjusting the headlight aim.

2. Measure the distance from the floorto the mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

5. Observe each headlight beam aim.Proper aim is when the most intensebeam is 5 cm (2 in.) below the hori-zontal mark on the aiming surface.

6. Adjust each headlight until correctaim is obtained by turning the screwwith a 4 mm wrench counterclock-wise to raise or clockwise to lowerthe beam.

WC098A

FusesThe fuses are located in a power distribu-tion module under the passenger seat. Ifthere is any type of electrical system fail-ure, always check the fuses first.

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse cover and lift out.

2411-883

Electrical Output TerminalsTwo output terminals for electrical acces-sories are located on the front and rearwiring harnesses. One accessory plug islocated on the center console.

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat dealer immediately.

50

NOTE: The rear output terminal islocated beneath the radiator nearthe right-side of the throttle body.The front output terminal is locatedbeneath the dash board in front ofthe speedometer/LCD gauge.

PR049A

Glove Box/ToolsThis vehicle has a glove box in the dash-board.

A basic tool kit (located under the operatorseat) is provided with this vehicle. Maintainthe tool kit with the vehicle at all times.

Seat BeltsInspect the seat belts for frayed or tornedges. Check that the belts extend andretract smoothly and fully without bindingor catching. Check that the latch plate lockssecurely in place in the buckle and releaseswhen the button is pressed. Wash off anydirt and make sure the retractors are free ofdebris. Do not grease or oil the retractors.

Doors and NetsInspect the doors for broken or benttubes, hinges, or latches. Make sure thelatches engage and lock securely.

WC037

Inspect the nets for fraying or tearing.Replace the nets if damaged.

ROPSInspect the Rollover Protection Structure(ROPS) for any deformation, twisting,cracking, missing or damaged fasteners,loose fasteners, modification to the pro-duction form, missing ROPS label, unau-thorized repair or welding, and/orimproper installation. If any of these cir-cumstances are discovered, immediatelybring the vehicle to an authorized ArcticCat dealer for service.

CAUTIONAlways use electrical accessoriesless than 180W.

51

Preparation For StorageArctic Cat recommends the followingprocedure to prepare the vehicle for stor-age. An authorized Arctic Cat dealershould perform this service; however, theowner/operator may perform this serviceif desired.

1. Clean the seat cushions with a dampcloth and allow to dry.

2. Clean the vehicle thoroughly bywashing dirt, oil, grass, and other for-eign matter from the entire vehicle.Allow the vehicle to dry thoroughly.DO NOT get water into any part ofthe engine or air intake.

3. Either drain the gas tank or add a fuelstabilizer to the gas in the gas tank.Remove the air filter housing coverand air filter. Start the engine andallow it to idle; then using Arctic CatEngine Preserver, rapidly inject thepreserver into the air filter openingfor a period of 10 to 20 seconds.Install the air filter and housing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringshaft bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets holdingcomponents together are tight.Replace all loose rivets. Care must betaken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

NOTE: For storage, use a batterymaintainer or make sure the batteryis fully charged (see Battery sectionin this manual).

9. Store the vehicle indoors in a levelposition.

CAUTIONPrior to storing this vehicle, it mustbe properly serviced to prevent rust-ing and component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before startingthe engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the vehiclecausing rusting.

52

Preparation After Storage Taking this vehicle out of storage andcorrectly preparing it will assure manymiles and hours of trouble-free riding.Arctic Cat recommends the followingprocedure.

1. Clean the vehicle thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cables forsigns of wear or fraying. Replace ifnecessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and add prop-erly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sure toconnect the positive cable first.

7. Check the entire brake systems (fluidlevel, pads, etc.), all controls, head-lights, taillight, brakelight, and head-light aim; adjust or replace ifnecessary.

8. Check the tire pressure. Inflate to rec-ommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all calibratednuts, cap screws, and bolts are tight-ened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plugs. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

53

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below on eachnew Arctic Cat ROV it assembles and on each genuine Arctic Cat ROV part and accessory assembled andsold by an authorized Arctic Cat ROV dealer. The limited warranty on an Arctic Cat ROV is extended to theoriginal retail purchaser for the time periods described below; however, the balance of the remainingwarranty may be transferred to another party. Warranty coverage is only available in the country in whichthe original retail purchase occurs to the original retail purchaser resident in that country or to a transfereeresident in that country of the balance of the remaining warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ROV or will not damage the ROV. ArcticCat does not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat dealer. No transportation charges, rental charges, or inconvenience costs willbe paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat dealer. Arctic Cat reserves the right to inspect such parts at its factory for finaldetermination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale - for an Arctic Cat ROV purchased by an individual.

2. Ninety days from date of sale - for an Arctic Cat ROV purchased by a business (including rentaloperations (non-transferable)).

3. Thirty days from date of sale of ROV on Arctic Cat supplied batteries.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts and items:

Tires Drive/Driven Clutch Wear PartsOil Filter Drive BeltAir Filter Torn or Punctured UpholsteryBrake Pads Cracks or Gouges in Body PanelsLight Bulbs Spark Plug(s)CV Boots

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ROV dealer.

3. Use of improper gasoline, lubricating oils, or spark plug(s).

4. An accident or subjecting the ROV to misuse, abuse, or negligent operation.

5. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

6. Use of the ROV in any way for racing purposes.

7. Removal of the engine for use in another vehicle.

8. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

9. Use of parts not sold or approved by Arctic Cat.

10. Damage due to improper transportation.

Arctic Cat shall not be responsible for and this limited warranty excludes recovery of economic,punitive, consequential and incidental damages, lost profits, and loss of use. Some states orprovinces do not allow the exclusion or limitation of incidental or consequential damages, sothe above limitation may not apply to you. Arctic Cat’s aggregate liability may not exceed theprice of the product. The law of the State of Minnesota shall apply to all claims or disputes,exclusive of its conflicts of law provisions.IMPLIED WARRANTY EXCLUSION FOR PURCHASE BY A BUSINESSTo the fullest extent permitted by law, Arctic Cat excludes and disclaims all implied warranties ofmerchantability and fitness for a particular purpose if the ROV is purchased by a business andnot by an individual consumer.If you are not satisfied with warranty service or repairs, you should contact Arctic Cat at (U.S.)1-218-681-9851 or (Canada) 1-204-982-1656.

54

Warranty Procedure/Owner ResponsibilityAt the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com-pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a conditionprecedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submitappropriate copies of the form to the appropriate place(s) to initiate warranty coverage.The dealer will furnish to the consumer a signed copy of the form which must be presented tothe dealer when requesting warranty service. The registration form is the consumer’s proof ofownership and warranty eligibility. The form is used by the dealer to validate the warranty claim.Retain your copy of the form and keep it in a safe place.When warranty repair is suspected, the ROV should be taken to the selling dealer, who has theprimary responsibility to perform warranty repairs. Subject to the limitations set forth in the Lim-ited Warranty, in the event the selling dealer has ceased to do business, you have moved, oryou are in a location away from your selling dealer, warranty may be performed by any autho-rized Arctic Cat dealer.The authorized Arctic Cat ATV dealer will examine the ROV or part to determine if, in his opin-ion, a warrantable condition exists. If a warrantable condition appears to exist, the dealer willrepair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, allparts that are found to be warrantable and any other parts which the warrantable part caused tobe damaged. You, the owner, will then be asked to sign a warranty form to ensure Arctic Catthat the warranty work was actually performed.It is the owner’s responsibility to maintain and service the ROV in accordance with Arctic Cat’srecommendations in the Operator’s Manual. To protect yourself and your ROV, follow all safetyand service tips. Arctic Cat will NOT warrant repairs required as a result of not performing stan-dard operator maintenance, storage procedures, and service as outlined in the Operator’sManual.Should you have any questions concerning the warranty, contact an authorized Arctic Cat ROVdealer.

55

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that allU.S. EPA-certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S.EPA Emission Control Regulations. Please read the following information completely.Your authorized Arctic Cat ROV dealer will repair or replace any defective emission-relatedcomponent at no cost to you during the warranty period. You may have non-warranty serviceperformed by any repair establishment that uses equivalent components. The regulations pro-vide significant civil penalties for tampering that causes your ROV to no longer meet U.S. EPAemission standards.Arctic Cat further warrants that the engine and its emission-related components are free fromdefects in materials or workmanship that could cause the engine to fail to comply with applica-ble regulations during the warranty period.If you have any questions about this information, or the emission warranty coverage statement,contact your local authorized Arctic Cat ROV dealer.

WARRANTY PERIODThe emission warranty period for this ROV begins on the same date as the standard warrantycoverage and continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-relatedcomponents listed as follows:

Engine Management and Sensors Fuel/Air System

Barometric Pressure Sensor Fuel Injectors

Camshaft Position Sensor Fuel Pressure Regulator

Engine Control Module (ECM) Fuel Pump

Engine Coolant Temperature Sensor Carburetor(s)

Intake Air Temperature Sensor Turbocharger Assembly

Manifold Absolute Pressure Sensor Air Bypass Valve

Oxygen Sensor Turbo Waste Gate Control Valve

Throttle Position Sensor Crankcase Ventilation System

Crankshaft Position Sensor ISC Valve

Exhaust Temperature Sensor

Ignition System Miscellaneous Items Used in

Ignition Coil Aforementioned Systems

Knock Sensor System Connectors

Capacitive Discharge Ignition (CDI) Module Switches

Magneto Pick-Up Grommets

Spark Plugs Clamps

Hoses

Ties

Gaskets

Wiring

OWNER’S RESPONSIBILITIESThe owner of any ROV warranted under this Arctic Cat Emission Control Statement is responsi-ble for the proper maintenance and use of the ROV in accordance with Arctic Cat’s recommen-dations in the Operator’s Manual.

56

Change of Address, Ownership, or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address of the ownerof this vehicle. This allows Arctic Cat to reach the current owner withany important safety information which may be necessary to protectcustomers from personal injury or property damage. Please make surea copy of this form is completed and returned to Arctic Cat Inc. if youmove or if the vehicle is sold to another party.

This form may also be used to transfer the unused portion of theoriginal warranty to a second party. In order to transfer warranty, fill outthis form completely; then return a copy of this form to Arctic Cat Inc.Arctic Cat will then process the application and issue warranty for thebalance of the time remaining of the original warranty. Warrantycoverage is only available in the country in which the original retailpurchase occurs to the original retail purchaser resident in that countryor to a transferee resident in that country of the balance of theremaining warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ___________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________

57

Fold Back

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE ANDWARRANTY DEPT.P.O. BOX 810THIEF RIVER FALLS, MN 56701

PlaceStampHere

Maintenance RecordDATE MILEAGE SERVICE PERFORMED/NOTES

59

NOTES

60

Identification Numbers Record

1. KEY IDENTIFICATION NUMBER:

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a new key.

2. VEHICLE IDENTIFICATION NUMBER:

3. ENGINE SERIAL NUMBER:

Record the Vehicle Identification Number and Engine Serial Number in the spacesprovided to assist you in ordering parts from your authorized Arctic Cat dealer or forreference in case this vehicle is stolen.

p/n 2259-814©2013 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1656 - Canada