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Whirlpool Adg 9999 Maintenance Manual
Citation preview
S E R V I C EWhirlpool Europe
Customer Services
Model ADG 9999 M Version 8542 999 10410 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 17
Family Global A5Sensor 1
Service ManualDishwasherintegratableADG 9999 M
ADG 9999 M
This documentation is only intended for qualified technicians who are aware of the respec-tive safety regulations.Date: 09.12.1999 Subject to modificationDocument-No.: 4812 718 14973
S E R V I C E09.12.1999 / Page 2 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Technical data
Dimension
Height 82.0-87.0 cmWidth 59.7 cmDepth 55.5 cmWeight 52 kg
Wooden door (for 22 mm thickness)
Thickness min.. 16 mmThickness max. 20 mmWidth min. 592 mmWidth max. 595 mmHeight min. 620 mmHeight max. 718 mmWeight min. 2.5 kgWeight max. 6.5 kgMax. stick out over loweredge of appliance door 92 mmHeight of plinth min. 93 mm
Electronic boards
Service boards see spare part listSerial boardsUB 4619 724 03581CB 403612Dataset 403602
Succession of programs
Programs see program diagramSuccession 1a-2a-4d-8-9
Program information
Start indicatorNet indicator
Alarms
Refill rinse aidRefill salt
Options
Zone washingDelay function
Volume (normal program)
Water Volume Level
Regeneration 0.3 l 15 mmBack rinse 3x 1.0 l 68 mmPrewash 4.8 l 122 mmPrewash/Zone washing 4.0 l 120 mmMain wash 4.5 l 121 mmMain wash/Zone washing 3.5 l 117 mmIntermediate rinse 1 4.0 l 120 mmIntermediate rinse 1/Zone washing 3.5 l 117 mmIntermediate rinse 2 4.0 l 120 mmIntermediate rinse 2/Zone washing 3.5 l 117 mmClear rinse 4.0 l 120 mmClear rinse/Zone washing 3.5 l 117 mmSafety / overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuringmeter into the sump, measure the hight of thewater level.
Detergent max.
Pre-wash 10 cm3
Main-wash 45 cm3
Rinse aid 125 cm3
6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kgResin container 900 cm3
Regeneration dosage 300 cm3
Water pressure
Inlet pressure 0.3-10 barSpray pump pressure 0.4 bar
Rotations
Spray pump motor 2800 RPMDrain pump motor 3000 RPMSpray arm lower 20 - 40 RPMSpray arm upper 25 - 35 RPMCeiling rotor 45 - 65 RPM
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 3Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Technical data
Flow rates / Inlet volume
Flow meter (at 0.3 bar= quantity 1.1 l/min) 208 lmp/lSpray pump ~ 70 l/minDrain pump 16 l/minPump height max. 1.1 mInlet valve 4.5 l/minValve for Zone washing 30 l/minSpray arm lower 33 l/minSprayarm upper 27 l/minCeiling rotor 10 l/min
Electrical data
Base data
Voltage 220/230 VFrequency 50 HzTotal power 2.0-2.2 kWFuse 10 A
Motor
Spray pump motor
Voltage 220/230 VPower consumption 160 WHI 81 ΩHA 44 ΩCapacitor 4 µ F
Drain pump motor
Voltage 220/240 VPower consumption 30 WResistance 146 Ω
Heating
1 Element system
Voltage 220/230 VPower consumption 1.87/2.04 kWResistance 24.5 ΩHeating speed ~ 2.0 ˚C/minTemperature on surface ~ 115 ˚CSafety thermostatself reset 85 ˚C
Potentiometer
Points of measurement: 1 (black) to 2 (middle)Position 0 0.0 kΩPosition 1 0.5 kΩPosition 2 1.0 kΩPosition 3 1.4 kΩPosition 4 1.8 kΩPosition 5 2.3 kΩPosition 6 2.6 kΩ
Water valves
Single valve at inlet hose
Voltage 220/240 VFrequency 50/60 HzResistance 3.76 kΩ
Valve for zone washing
Voltage 220-240 VFrequency 50/60 HzResistance 4 kΩ
Regenerating valve
Voltage 220/240 VFrequency 50/60 HzResistance 3.13 kΩ
Coil of dispenser
Voltage 220/240 VFrequency 50/60 HzResistance 1.5 kΩ
Reedcontact
flow metersalt controlrinse aid control
NTC
15 ˚C 75 kΩ20 ˚C 62 kΩ30 ˚C 43 kΩ40 ˚C 28 kΩ50 ˚C 19 kΩ60 ˚C 13 kΩ70 ˚C 9 kΩ80 ˚C 6 kΩ85 ˚C 5 kΩ
S E R V I C E09.12.1999 / Page 4 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Technical data
Regeneration
Volume 300 cm3
Position 0after wash cycles 10water hardness 0-5 ˚dh
0-0.9 mmol/l0-9 ˚Fh
Position 1after wash cycles 8water hardness 6-10 ˚dh
1-1.8 mmol/l10-18 ˚Fh
Position 2after wash cycles 6water hardness 11-15 ˚dh
1.9-2.7 mmol/l19-27 ˚Fh
Position 3after wash cycles 4water hardness 16-21 ˚dh
2.8-3.7 mmol/l28.37 ˚Fh
Position 4after wash cycles 3water hardness 22-28 ˚dh
3.8-5.0 mmol/l38-50 ˚Fh
Position 5after wash cycles 2water hardness 29-35 ˚dh
5.1-6.3 mmol/l51-63 ˚Fh
Position 6after wash cycles 1water hardness 36-60 ˚dh
6.4-10.7 mmol/l64-107 ˚Fh
Salt consumption for regeneration 77 g
Number of cycles with 2 kg salt 26
S E R V I C EWhirlpool Europe ADG9999M 09.12.1999 / Page 5Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Spare part list
Model ADG 9999 M
Service No. 854299910410
Version 854299910410
Pos. No. 12NC Code Description
003 0 4812 440 19382 Traverse von 99/27003 0 4812 440 19594 Traverse bis 99/27004 0 4812 440 18952 Drip tray assy004 1 4812 401 18402 Holder011 0 4812 505 18369 Foot long
011 1 4812 528 98004 Shaft flexible011 2 4812 528 78032 Slide disc f.foot011 3 4812 535 98054 Gear011 4 4812 528 98001 Roll f.foot022 0 4812 440 19398 Side panel left
022 1 4812 440 19397 Side panel right022 2 4812 440 18953 Spacer024 0 4812 440 19463 Panel, rear040 1 4812 417 18774 Hinge left040 2 4812 417 18773 Hinge right
044 0 4812 492 38362 Spring f.door047 0 4812 404 48591 Brake f.door047 1 4812 401 18397 Band,brake047 2 4812 404 68023 Hook053 0 4819 440 19906 Plinth service kit NoThermod.
065 0 4812 466 48052 Insulation103 0 4812 440 19478 Door outer105 0 4812 404 48611 Fastener door105 2 4812 505 68004 Clip105 3 4812 404 48633 Fastener
120 0 4812 440 19456 Door,inner120 1 4812 440 18969 Batten130 0 4812 417 58361 Tilt lock cpl. wh131 0 4812 401 18416 Hook lock175 3 4812 466 68532 Batten bis 99/01
175 3 4812 466 68572 Batten von 99/01191 0 4812 466 68564 Gasket door192 0 4812 466 68467 Gasket, door lower241 0 4812 458 18912 Basket upper straight241 1 4812 458 18324 Holder cups right white
241 2 4812 535 78036 Bearing241 3 4812 528 88068 Wheel,basket upper (set)241 4 4812 458 18288 Cutlerycompart. WH241 5 4812 458 18921 Holder cutlery basket241 6 4812 458 18333 Holder glasses
241 7 4812 404 48639 Hoop241 8 4812 466 68553 Spacer cap set242 0 4812 458 18923 Basket lower cpl.242 1 4812 528 88069 Wheel,basket lower242 2 4812 458 18262 Plate,support f.basket lower
242 3 4812 458 18275 Plate,support f.basket lower242 4 4812 466 48059 Fixation243 0 4812 458 18272 Basket cutlery243 4 4812 458 18317 Bracket261 0 4819 462 38271 Rail telescope, inner
261 1 4819 404 48819 Cap rail261 2 4812 462 78995 Cap rail ahead263 0 4819 520 18013 Ball cage cpl.263 1 4812 520 48001 Ball Niro 8 D265 0 4812 404 48637 Basket adjustm. cpl.
Pos. No. 12NC Code Description
265 2 4812 404 48638 Grip basket adjustment301 0 4812 453 70246 Control panel silver322 0 4812 453 70552 Insert panel cpl.332 5 4812 410 28556 Cap f.beater400 0 4812 361 58126 Motor + spraypump cpl.
405 0 4812 360 18371 Spray pump405 1 4819 515 28158 Gasket420 0 4812 121 18132 Capacitor421 0 4812 121 18161 Interf.filter430 0 4812 360 18357 Pump,draining
430 1 4812 466 68506 Shaft seal450 0 4812 259 28684 Heating element480 0 4812 321 28384 Cable harness set480 1 4812 321 28371 Cable480 3 4812 401 18418 Protector f.wiring
480 4 4812 321 28387 Cable490 0 4819 321 18136 Cable,mains 2m490 1 4812 321 28367 Strain relief503 0 4812 282 18484 Timer switch delay 3-6-9(DLB)521 0 4812 214 78328 Control board (CB)
531 0 4812 273 18055 Switch waterhardness531 1 4812 273 18056 Wheel,fingertip571 3 4812 281 28363 Valve f.zone-washing575 0 4812 281 28361 Regen.valve583 0 4812 271 28407 Switch diaphragm
616 0 4812 281 18047 Contact,reed salt616 1 4812 271 58161 Contact,reed rinsing agent620 0 4812 218 38077 User board (UB)623 0 4812 271 38356 Microswitch633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage680 1 4812 466 68495 Gasket681 1 4812 466 68497 Gasket681 2 4812 440 18975 Flap682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC692 1 4812 209 88001 Sensor turbidity700 0 4812 530 28804 Hose, inlet aqua stop 4,2m700 0 4812 530 28848 Hose, inlet aqua stop 2m700 1 4812 480 48019 Sieve
700 2 4812 520 58002 Gasket set701 1 4812 310 18153 Yoke clamp set710 0 4812 418 68151 Monoblock710 2 4819 310 38536 Threaded ring710 3 4819 466 69562 Gasket set
714 0 4812 462 78993 Threaded cap714 2 4812 440 18963 Cabinet non-return flap716 0 4812 418 68147 Reg.dosage716 1 4812 466 68475 Gasket716 2 4812 462 78994 Cover
721 1 4812 360 68061 Spray arm lower. cpl.721 2 4812 466 68491 Gasket 25x2,3B721 3 4812 466 68558 Gasket 30x3,0721 4 4812 440 19455 Flange722 0 4812 360 68044 Spray arm upper
S E R V I C E09.12.1999 / Page 6 ADG9999M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Spare part list
Model ADG 9999 M
Service No. 854299910410
Version 854299910410
Pos. No. 12NC Code Description
722 2 4812 360 68056 Hub upper straight cpl.723 0 4812 360 68049 Spray arm ceiling723 1 4819 310 39831 Kit726 0 4812 530 28786 Tube726 1 4812 530 28787 Tube
726 2 4812 505 18358 Nut726 3 4812 466 68512 Gasket726 4 4812 462 79633 Centering743 0 4812 511 48171 Capacitor743 1 4812 530 28102 Hose, inlet
743 3 4812 505 18364 Nut743 4 4812 530 28807 Hose 9x1,5x270+10743 7 4812 466 68514 Gasket751 0 4812 418 18205 Water collector751 1 4819 310 39826 Water guide Service kit
755 0 4812 530 28868 Bend755 2 4812 530 48148 Tray,leak756 0 4812 360 58099 Floater761 0 4812 480 58082 Sieve fine761 2 4812 418 18204 Cover sieve
762 0 4812 480 58084 Microfilter763 0 4812 480 58083 Sieve coarse781 0 4812 530 28737 Hose,draining781 1 4819 530 28286 Sleeve hose781 2 4819 492 68405 Clip f.non-return valve
781 3 4812 281 28364 Flap non-return783 1 4812 530 28806 Hose connection783 5 4812 530 28851 Distributor783 6 4812 530 28796 Hose 10x3x180+10791 0 4812 532 68067 Gasket
791 2 4812 530 58093 Gasket791 4 4812 466 68503 Gasket791 5 4812 466 68504 Gasket794 1 4819 530 58032 Gasket 20x2,5901 0 4822 401 10492 Clamp,hose 14-24 mm
901 1 4812 401 18424 Strap 050,0901 2 4812 401 18157 Strap 32-50/9 C61901 4 4812 401 18426 Strap 025,6901 5 4812 401 48573 Strap 028,6901 6 4812 401 48574 Strap 038,1
901 7 4812 401 18427 Strap 031,6901 8 4812 401 18075 Strap 20-32/9 mm902 1 4812 466 78015 Fastener f.buildt-in models902 2 4812 404 78241 Holder904 2 4812 462 79635 Cover WH 3,5x5
910 1 4812 502 18394 Screw 3,5x14-H910 2 4812 502 18363 Screw 4,0x12-H910 3 4812 502 18389 Screw NIRO A2910 4 4812 502 18386 Screw 3,5x8-TORX T15910 5 4812 502 18393 Screw 3,5x9-1 Tx15
910 7 4812 502 18397 Screw INOX A2 M 5X12964 1 4812 466 68511 Gasket housing upper bis 99/01964 1 4812 466 68573 Gasket housing upper von 99/01993 1 4812 466 78018 Foil protection993 2 4812 404 48609 Socket wreng foot
Pos. No. 12NC Code Description
993 5 4822 532 80216 Funnel salt
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 7Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Exploded view
S E R V I C E09.12.1999 / Page 8 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Exploded view
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 9Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Circuit diagram
C1
Cap
acito
rC
BC
ontr
ol b
oard
DB
Dis
play
boa
rdD
LBTi
mer
switc
h D
elay
DP
MD
rain
pum
p m
otor
DD
Cle
anin
g ag
ent
dosa
geD
ON
Turb
idity
sen
sor
DR
Fina
l rin
se d
osag
eD
SD
oor
switc
hFM
Flow
met
erH
EW
IH
eatin
gIF
Inte
rfer
ence
filte
rLS
6W
ater
leak
age
switc
hL
Line
MS
Mai
n sw
itch
NTC
Ther
mos
tat
tem
p. s
enso
rN
Neu
tral
PR
GP
lug
to p
rogr
amR
V W
ater
har
dnes
s sw
itch
RE
2H
eatin
g re
lay
RR
SA
Ree
d re
lay
salt
RR
RA
Ree
d re
lay
rinsa
idSA
BS
pray
arm
blo
cked
SP
MS
pray
arm
mot
orTH
SS
afet
y th
erm
osta
tTH
S 2
Fuse
TBL
Pow
er s
uppl
y te
rmin
alTL
Win
ding
pro
tect
ive
cont
act
UB
Use
r bo
ard
VM
Fan
vent
ilato
rW
V1
Wat
er in
let
valv
eW
V2
Wat
er r
egen
erat
ing
valv
eW
IW
ater
indi
cato
rZW
Zone
was
hing
00bl
ack
66bl
ue88
grey
99w
hite
Con
nect
or R
ast
2.5
on C
B:
red
mar
ked:
left
han
d si
debl
ack
mar
ked:
right
han
d si
de
S E R V I C E09.12.1999 / Page 10 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Program diagram
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 11Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Text/Legend
S E R V I C E09.12.1999 / Page 12 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Text/Legend
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 13Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Text/Legend
S E R V I C E09.12.1999 / Page 14 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Text/Legend
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 15Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Text/Legend
S E R V I C E09.12.1999 / Page 16 ADG 9999 M Whirlpool EuropeDoc. No: 4812 718 14973 8542 999 10410 Customer Service
Text/Legend
S E R V I C EWhirlpool Europe ADG 9999 M 09.12.1999 / Page 17Customer Service 8542 999 10410 Doc. No: 4812 718 14973
Text/Legend