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What is Proficy?

What is Proficy?. © 2005 GE Fanuc Automation, Inc. Solving Today’s Production Challenges Yesterday’s Challenge: “ How do I keep my plant running.” Today’s

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What is Proficy?

© 2005 GE Fanuc Automation, Inc.

Solving Today’s Production ChallengesYesterday’s Challenge:

“ How do I keep my plant running.”

Today’s Challenges:

“How can my plant be integrated into our global supply chain to allow my company to be more agile and predictable?”

“How can my plant help our company improve its performance and profitability?” Achieving the Real-Time Enterprise

© 2005 GE Fanuc Automation, Inc.

Customer Needs

Improve at Unprecedented Rates

Does “Rolling Your Own” & Integrating Solutions Work?

Embrace & Extend Existing Automation Investments

Conform to Standard IT Technology Stacks & Practices

Consolidate Plant Floor Systems

Minimizing “Shadow-IT” Initiatives/Budgets

© 2005 GE Fanuc Automation, Inc.

Relevant System StakeholdersUnique Requirements & Value

Consolidating Disparate Plant Floor Systems &Minimizing Shadow-IT Projects & Resources

System Integration, Infrastructure Support & Standards Compliance

Revenue Improvements• Daily Production Schedule

Attainment• Expanded Capacity

Cost Improvements• Increased Labor Productivity• Lower Plant Expenses

Cash Generation• Reduced Inventory• Higher Return on Assets

Exceeding Quality, Production, & Cost Targets

Plant Managers New Product Launch MgrCustomer Service Operations/ManufacturingQuality CI/BPIMaintenance Manager Lean Six Sigma

Corporate Plant

Corp

ora

te P

lan

t

Production

Quality

Maintenance

System ConsolidationApp Sustainability &Maintainability

© 2005 GE Fanuc Automation, Inc.

Why Has This Been So Difficult To SolveComplexity & Variability in Every Plant Floor

Too Many Separate Application Vendors/Niches

IT Projects Without Engineering or Manufacturing Input (and Vise Versa)

Hi-Level Implementation & Maintenance Skills Required

What’s Proven in 1 Plant Can’t Be Cost-Effectively Duplicated

Lack of Standards Makes Infrastructure Costs Prohibitive

Constantly Changing Demands from ‘The Users’

© 2005 GE Fanuc Automation, Inc.

Market Pressure

Can the Solution Change Behavior & Impact Key Metrics• Financial Drivers (ERP, EAM, SCM, etc.)• Improve Quality, Productivity & Reduce Cycle Times• Reduce WIP Inventory & Scrap/Rework• Consolidate Disparate Plant Floor Systems• Improved ‘Time-to-Launch’ for New Programs/Products• Reduce Recalls & Warranty Impact• Guarantee Standards Compliance

Buying Decisions Driven by Solution Capability Instead of Tool Capability

– Breadth & Depth are Important– Time to Solution & TCO Key to Decision Making

?

© 2005 GE Fanuc Automation, Inc.

Solution Challenges

Configuration Challenges• Multiple Installations• Different Security Systems,

User & Role Duplication• Preserving Context• Multiple Data Stores• Complex IO Configurations• De-Centralized Shift

Management• Fragmented Reporting• Weak Web App. Clients• Non-Intuitive Application

Development

Run-Time Challenges• Multiple Sign-in (SSO)• Fragmented Web Reporting• Weak Web App. Clients• Application Integration• Data Sharing• Data Replication• Multiple Non-Intuitive User

Interfaces• Poor Performance

© 2005 GE Fanuc Automation, Inc.

Proficy Production Management

Plant Manager Production Finance QualityMaterials Lean/6 SigmaProcess Op Maintenance

ERPAPS EAM

© 2005 GE Fanuc Automation, Inc.

Key Performance Indicators

Drill-down Visibility

AnalysisTime ProductionConstraints

Report, Respond, Manage

Monitor KPI’s

Identify Area

Identify Concern

Analyze Details

Manage with

Information

Overall Equipment Effectiveness % @Efficiency Units Target

#

A Data-Driven CultureData – Information – Knowledge

© 2005 GE Fanuc Automation, Inc.

EQUIP SUPPLIER CUSTOMER

Product Developmen

t

CorporateIT

Planning Logistics

Production

Quality

PLANT

Quality

Maintenance

PlantManagemen

t

Finance

Plant IT

Ind/Mfg Engineering

Corporate

A Data-Driven PlantData – Information – Knowledge

© 2005 GE Fanuc Automation, Inc.

CORPORATECorporate

ITPlanning Logistics

Product Developmen

t

CorporateIT

Planning Logistics

A Data-Driven EnterpriseData – Information – Knowledge

© 2005 GE Fanuc Automation, Inc.

ProficyAutomation & Production Software SolutionsWide Range of Easy-to-Use Applications & Services

Based on an Open, Scaleable & Standards-Based Architecture

Allowing You to Continuously Improve Your Performance & Agility • Visualize & Control Your Production

Equipment• Digitize Your Manufacturing Operations • Unify & Standardize Your Plant IT

Infrastructure• Connect with Business Systems &

Decision Makers

From GE - A World Class ManufacturerHelping You … Achieve the Real-Time Enterprise

© 2005 GE Fanuc Automation, Inc.

Proficy Capabilities

Real-Time Information Portal• Intuitive Web-based Dashboard• Aggregate & Present Plant Data

Performance, Execution & Quality• Analytics & MES

Asset Management• Change & Equipment Management

Plant Data Repository• S95 Based Modeling• Enterprise-Wide Data Management

HMI/SCADA• Visualization & Optimization

Programming & Control• Discrete, Process, & Hybrid Control

© 2005 GE Fanuc Automation, Inc.

Proficy Applications

Real-Time Information Portal• Proficy Real-Time Information

Portal

Plant Performance & Execution• Proficy Batch Execution• Proficy Plant Applications • Proficy Shop Floor SPC • Proficy Tracker• Proficy Machine Tool Efficiency

Asset Management• Proficy Enterprise Asset

Management• Proficy Change Management

Plant Data Repository• Proficy Historian

Plant Data Repository• Proficy Historian • HMI/SCADA• Proficy HMI/SCADA – iFIX• Proficy HMI/SCADA – CIMPLICITY• Proficy View – Machine Edition

Programming and Control• Proficy Logic Developer –

Machine Edition• Proficy Motion Developer –

Machine Edition

Services• Proficy GlobalCare Support• Proficy Professional Services• Proficy Training

© 2005 GE Fanuc Automation, Inc.

Proficy – Open, Layered & Standards-Based

Coexist with Existing Systems to Preserve Investments

Standards-Based for Improved Interoperability

Integrated Between GE Fanuc Applications for Improved Production Operations Management

© 2005 GE Fanuc Automation, Inc.

© 2003 GE Fanuc Automation All rights reserved.

Proficy – Performance Management

Enabling ERP Systems & Lean Six Sigma Initiatives• Gather, Analyze & Transform Data to Real-Time Information• Model Your Production Operations Based on ISA95 Standards• Continuously Improve Level of Productivity & Performance

• Real-Time Visibility & Intelligence • Track & Execute Production for Improved Agility• Closed Loop Information Exchange with ERP Systems

© 2005 GE Fanuc Automation, Inc.

Proficy - Industry Awards

Progressive Manufacturing Award Finalist, Managing Automation

Frost & Sullivan Customer Value Innovation Award

Proficy family, Automation Excellence Award, IAN

Proficy family, Product of the Year Finalist, Plant Engineering

Proficy Real-Time Information Portal, Editors’ Choice Award, Control Engineering

#1 HMI/SCADA Supplier in the World (ARC Advisory Group)

© 2005 GE Fanuc Automation, Inc.

AMR Research…

“GE Fanuc has a well-articulated Manufacturing Intelligence vision and the

most cohesive offering of ALL the automation vendors.”

© 2005 GE Fanuc Automation, Inc.

Proficy Software Strategy

A Production Management Solution • Extensible Platform for Data Collection, Analysis & Order

Execution• Ability to Manage All of Your Production Operations• Close Loop Integration with Enterprise Resource Planning

Systems

Leveraging Proficy HMI / SCADA Applications• Integrated with the Proficy Platform• Superior Device Connectivity and Analytics• Leveraging Microsoft Operating Systems and Technology• Delivering Targeted Industry Solutions • Targeted at Highest Value Problem Solving

© 2005 GE Fanuc Automation, Inc.

Proficy Highlights

Shrink Wrapped Production Management

Packaged ERP Connectivity

HMI/SCADA Integrated

Leading Device Connectivity