Upload
others
View
35
Download
0
Embed Size (px)
Citation preview
#PIWorld ©2019 OSIsoft, LLC
OSISoft PI Integration with PharmaSuite MES
Michael Muehlfriedel, HME AGHarald Hermann, Rockwell Automation
1
#PIWorld ©2019 OSIsoft, LLC
© C op yr ight 2014 OSIso f t , LLC .
An automatic Golden Batch analysis
while the current batch is still running- phase by phase.
Receive a notification
if the current batch is not running ideal.
CPV tools can be utilized not just product specific, but
holisticly.
Imagine
A Continued Process Verification Report ready
soon the batch is finished.
2
#PIWorld ©2019 OSIsoft, LLC
Agenda
• Introduction HME AG
• Introduction Rockwell Automation
• PI System and Pharmasuite – What are the synergies?
• Overview OSIsoft Interface for Rockwell Pharmasuite
• How can the interface make life easier
• Roadmap
• Q&A
Agenda
3
#PIWorld ©2019 OSIsoft, LLC
HME AG
SCADA / DCS
Field Level
MES / Data Intelligence
Interfaces to ERP-Systems
Automation / PLC
IT/OT Solutions
Serialization
About HMEFounded 1974
35 experts
Engineering & Consulting
Local & International Projects
References, Global Projects
150+ satisfied long-time customers2,000+ Projects
1,000,000+ Hours Engineering
ConsultingQualification
InterfacesSupport
PI System Integrator
20+ Years of PI Experience
Conceptualize
Realization
Design
Global rolloutsTraining
Partnerships
Siemens Solution Partner
Certified Siemens Specialist WinCC
Certified Siemens Specialist PCS7
Emerson DeltaV System Integrator
Zenon COPADATA Registered Partner
Schneider Registered Alliance
System Integrator
Solution Provider of GE Intelligent
PlatformsProficy CIMPLICITYProficy iFIXProficy Historian
Consulting Concepts
RealizationQualification MES process design
Design
Interfaces Global rolloutsTrainingSupport
MES
Recognized System Integrator for Information / MES PharmasuiteYour SI in Switzerland for MES Pharmasuite by Rockwell Automation
#PIWorld ©2019 OSIsoft, LLC
Rockwell Automation
#PIWorld ©2019 OSIsoft, LLC
80+COUNTRIES
23,000$6.7BFISCAL 2018 SALES
Rockwell Automation
EMPLOYEES
OUR STRATEGY IS TO BRING THE CONNECTED ENTERPRISE TO LIFE
We integrate control and information across the enterprise to help industrial
companies and their people be more productive.
at A GLANCE
VALUE CREATIONABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL
TOTAL SHAREOWNER
RETURN HISTORY S&P 500 Index0
1000
#PIWorld ©2019 OSIsoft, LLC
Long Term Partnership- established 2006
• Leadership in Automation and Information Solutions
• Integrated Control and Information Platform
• Global Solution Provider
• Scalable offering from products to solutions
• Enterprise Data Infrastructure
• Performance Management
Software Products
• Initially a Technology Provider,
now Encompass™ partner
• Focuses on value of data driven
decision making
Market leaders joining together to provide winning solutions
11
#PIWorld ©2019 OSIsoft, LLC
MES and PI – Synergies
#PIWorld ©2019 OSIsoft, LLC
Weigh/Dispense
Material Tracking
Equipment Lifecycle
Operator Guidance
Recipe Management
IPC and Manual Data
Genealogy
Batch Context on PI Data
PI interface for PharmaSuite
Connectivity
Real Time Data Analysis
Enterprise Data Repository
Long Term Data Storage
Share Data with Everyone
Non GMP Data
Time Series Data
PharmaSuite®Recipe ManagementTime Series DataOperator Guidance
ConnectivityEquipment LifecycleReal Time Data AnalysisWeigh/DispenseEnterprise Data Repository
Material TrackingLong Term Data StorageIPC and Manual DataNon GMP DataGenealogyShare Data with EveryoneBatch Context on PI Data
Data Historian and MES- Synergies?
14
#PIWorld ©2019 OSIsoft, LLC
Pharmasuite Interface
#PIWorld ©2019 OSIsoft, LLC
SISoft Interface for Rockwell MES/BES - Data
Equipment
LogbooksBatch Record
Assets
EventFrames
Business Intelligence, Statistical Analysis,
Root Cause Analysis,OEE, Trends in MES
...
Material
OSISoft Interface for Rockwell Pharmasuite- Data
18
#PIWorld ©2019 OSIsoft, LLC
OSISoft Interface for Rockwell Pharmasuite - Design
Open Technology
Scalable
Transformable
Managed by MES Configurable
OSIsoft Interface for Rockwell Pharmasuite - Design
19
#PIWorld ©2019 OSIsoft, LLC
General Representation
• S88 Equipment Classes
• S88 Equipment Entities
• Station
• WorkCenter
• Locations
• Executed Batch Record
• S88 Equipment Logbook
• Order Status
General Representation
20
#PIWorld ©2019 OSIsoft, LLC
Interface Preview
#PIWorld ©2019 OSIsoft, LLC
PI Interface for PharmaSuite Batch Preview
22
#PIWorld ©2019 OSIsoft, LLC
PI Interface for PharmaSuite Batch PreviewPI Interface for PharmaSuite Batch Preview
23
#PIWorld ©2019 OSIsoft, LLC
PI Interface for PharmaSuite Batch PreviewPI Interface for PharmaSuite Batch Preview
24
#PIWorld ©2019 OSIsoft, LLC
PI Interface for PharmaSuite Batch PreviewPI Interface for PharmaSuite Batch Preview
25
#PIWorld ©2019 OSIsoft, LLC
How can the interfacemake life easier
#PIWorld ©2019 OSIsoft, LLC
Report Creation Steps
Data Acquisition
Data Reconciliation
Data
AnalysisConclusions
27
#PIWorld ©2019 OSIsoft, LLC
Golden Batch
Just got a
notification from
our PI system.
Its not ideal.
Talking to the
operators…
Realtime Golden Batch Monitoring
How is the
batch
running?
Golden Batch
upper treshold
Golden Batch
lower treshold
Get batch
context on
your PI
data!
29
#PIWorld ©2019 OSIsoft, LLC
Golden BatchGolden Batch
30
Benefits of realtime batch monitoring vs retrospective batch monitoring
Improved performance
Higher yields
Higher product quality
#PIWorld ©2019 OSIsoft, LLC
CPV
Three individual products One shared process
Continued Process Verification
Critical
Quality
Attribute
L01
C02
F04
A1
D01
F01
A2
31
#PIWorld ©2019 OSIsoft, LLC
CPV – by product
Do we have a
trend in CQA
for ABC?
A little low, but no
trend
CPV – by product
32
#PIWorld ©2019 OSIsoft, LLC
CPV – by product
Do we have a
trend in CQA
for DEF?
No, looks
fine.
CPV – by product
33
#PIWorld ©2019 OSIsoft, LLC
CPV – by product
Do we have a
trend in CQA
for XYZ?
A little high,
but no trend
CPV – by product
34
#PIWorld ©2019 OSIsoft, LLC
CPV – holistic
Do we have a
trend in CQA
on the A1 unit?ohoh
CPV - holistic
35
Possible violation
within the next 2
batches
#PIWorld ©2019 OSIsoft, LLC
CPV – holisticCPV - holistic
36
What are the consequences:
• Lost Batch because of OOS
• Stop of production
• Deviation investigation
• Quarantined batches
• Lower OEE
• Lost sales
Benefits of the automated CPV:
Awareness ahead of time
Extra time to find the root cause
No lost batch
No quarantined batches
OEE remains at high level
Reduced costs
#PIWorld ©2019 OSIsoft, LLC
Roadmap
#PIWorld ©2019 OSIsoft, LLC
Roadmap
When will the interface be released?
It was tested using a few selected customer projects
Demanded by various OSIsoft and RA customers
Roadmap
38
Finishing the development, last stages
#PIWorld ©2019 OSIsoft, LLC
Contact Information
39
• Harald Hermann
• Global Enterprise Account Manager
• Rockwell Automation
• +49 721 9650 756
• Michael Muehlfriedel
• Solution Architect
• HME AG
• +41 79 198 2721
#PIWorld ©2019 OSIsoft, LLC
Questions?
Please wait for
the microphone
State your
name & company
Please remember to…
Complete Survey!Navigate to this session in
mobile agenda for survey
DOWNLOAD THE MOBILE APP
40
#PIWorld ©2019 OSIsoft, LLC 41