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INSTALLATION AND USAGE INSTRUCTIONS FOR MECHANICAL POSITIVE CAM CABLE CONNECTORS 1. Trim rear of connector cover to fit cable to be used (see chart). NOTE: Do not over trim.Cover should fit snugly. 2. Slip cover over cable. 3. Trim cable insulation back 1-3/16", exposing copper stranding. 4. Loosen ball-point screw and insert copper cable into cable hole of brass connector half. 5. Tighten ball-point screw securely(150-250 in./lbs). Head of screw should be flush with, or below, connector body. 6. Slip connector cover over brass body and install and tighten cover screw. The screw fits into the fist cover hole on male half and into the second cover hole on female half. RECOMMENDED WELDING CABLE SIZE 50ft(15m) 100ft(30m) 150ft(45m) 200ft(60m) 250ft(75m) 300ft(100m) 100 4(16mm)² 2(25mm)² 2(25mm)² 2(25mm)² 2(25mm)² 1(35mm)² 150 2(25mm)² 2(25mm)² 2(25mm)² 1(35mm)² 1/0(50mm)² 2/0(70mm)² 200 1(35mm)² 1(35mm)² 1(35mm)² 1/0(50mm)² 2/0(70mm)² 3/0(95mm)² 250 1/0(50mm)² 1/0(50mm)² 1/0(50mm)² 2/0(70mm)² 3/0(95mm)² 4/0(105mm)² 300 2/0(70mm)² 2/0(70mm)² 2/0(70mm)² 3/0(95mm)² 4/0(105mm)² 4/0(105mm)² 350 3/0(95mm)² 3/0(95mm)² 3/0(95mm)² 4/0(105mm)² 4/0(105mm)² --- 400 3/0(95mm)² 3/0(95mm)² 3/0(95mm)² 4/0(105mm)² --- --- 500 4/0(105mm)² 4/0(105mm)² 4/0(105mm)² --- --- --- WELDING AMPERE TOTAL LENGTH OF COPPER CABLE IN WELD CIRCUIT acePRO manufacturing [email protected]

Welding Cable Joint

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Page 1: Welding Cable Joint

INSTALLATION AND USAGE

INSTRUCTIONS FOR MECHANICAL POSITIVE CAM CABLE CONNECTORS

1. Trim rear of connector cover to fit cable to be used (see chart).

NOTE: Do not over trim.Cover should fit snugly.

2. Slip cover over cable.3. Trim cable insulation back 1-3/16", exposing copper stranding.4. Loosen ball-point screw and insert copper cable into cable hole of brass connector half. 5. Tighten ball-point screw securely(150-250 in./lbs). Head of screw should be flush with, or below, connector body.6. Slip connector cover over brass body and install and tighten cover screw. The screw fits into the fist cover hole on male half and into the second cover hole on female half.

RECOMMENDED WELDING CABLE SIZE

50ft(15m) 100ft(30m) 150ft(45m) 200ft(60m) 250ft(75m) 300ft(100m)

100 4(16mm)² 2(25mm)² 2(25mm)² 2(25mm)² 2(25mm)² 1(35mm)²

150 2(25mm)² 2(25mm)² 2(25mm)² 1(35mm)² 1/0(50mm)² 2/0(70mm)²

200 1(35mm)² 1(35mm)² 1(35mm)² 1/0(50mm)² 2/0(70mm)² 3/0(95mm)²

250 1/0(50mm)² 1/0(50mm)² 1/0(50mm)² 2/0(70mm)² 3/0(95mm)² 4/0(105mm)²

300 2/0(70mm)² 2/0(70mm)² 2/0(70mm)² 3/0(95mm)² 4/0(105mm)² 4/0(105mm)²

350 3/0(95mm)² 3/0(95mm)² 3/0(95mm)² 4/0(105mm)² 4/0(105mm)² ---

400 3/0(95mm)² 3/0(95mm)² 3/0(95mm)² 4/0(105mm)² --- ---

500 4/0(105mm)² 4/0(105mm)² 4/0(105mm)² --- --- ---

WELDINGAMPERE

TOTAL LENGTH OF COPPER CABLE IN WELD CIRCUIT

acePRO manufacturing [email protected]