Welding Consumables for Joint Welding North America

Welding Consumables for Joint Welding

voestalpine Bohler Welding USA Inc.

www.voestalpine.com/welding



2

ContentDemanding industries 3

Covered electrodes, unalloyed, low- and medium-alloyed 4

Covered electrodes, high-alloyed 6

Flux-cored wires, unalloyed, low- and medium-alloyed 9

Seamless cored wires, unalloyed and low-alloyed 11

Flux-cored wires, stainless and nickel-alloyed 13

GTAW rods, unalloyed and low-alloyed 15

GTAW rods, high-alloyed 16

Solid wires, unalloyed, low- and medium-alloyed 18

Solid wires, high-alloyed 19

Wire/flux combinations, unalloyed, low- and medium-alloyed 22

Wire/flux combinations, high-alloyed 24

SAW-flux 25

Pipeline consumables 26

Three specialized and dedicated brandsA wave of mergers and acquisitions in the 1990’s and 2000’s brought some of the best welding companies in Europe’s economic heart together. Assembled under voestalpine Böhler Welding are the well-known, formerly independent producers Bohler, Avesta, Thyssen, UTP, Soudokay and Fontargen, and their immense portfolios have now been condensed to three specialized and dedicated brands marketed worldwide:

Lasting Connections – More than 2,000 products for joint welding in all conventional arc welding pro-cesses are united in a product portfolio that is unique throughout the world. Creating Lasting Connec-tions is the brand‘s philosophy in welding and between people.

Tailor-Made ProtectivityTM – Decades of industry experience and application know-how in the areas of repair of cracked material, anti-wear and cladding, combined with innovative and custom-tailored products, guarantee customers an increase in the productivity and protection of their components.

In-Depth Know-How – Through deep insight into processing methods and ways of application, Fontar-gen Brazing provides the best brazing and soldering solutions based on proven products with German technology. The expertise of this brand’s application engineers has been formulated over many years of experience from countless application cases.

Welding expertise from one of the world’s leading specialty steel makersvoestalpine Böhler Welding is a leading manufacturer and world-wide supplier of filler metals for industrial welding, cladding, hard facing and brazing applications. We are part of Austria’s specialty steel manufacturer voestalpine AG and thereby one of the few welding filler metal manufacturers in the world that can offer its customers the following unique assets:

■ Comprehensive steel and welding expertise under one roof.

■ Advanced steel grades with dedicated and ultra-optimized welding solutions.

■ The innovative power of a parent company with more than $11 billion in annual revenue.

■ US based fabricator and employer

Our parent, voestalpine AG, is Austria’s biggest investor in the US. During an investor conference in October 2014, it was high-lighted by the President and Secretary of State as a best practice example of the “Select USA program”. Latest investments are voestalpine Automotive Body Parts Inc., in Cartersville, Georgia, and a hyper modern direct reduction steel plant in Corpus Christi, Texas. Overall in North America, voestalpine AG owns 36 com-panies on 68 sites with more than 2500 employees.

voestalpine Böhler Welding USA Inc. and voestalpine Bohler Welding Canada Ltd. serve the North America market. Our cor-porate headquarters is in the Houston area, with warehouse loca-tions in Houston, Reno, Buffalo, and Toronto. We have been a member of GAWDA since 1978 and supply our products through around 200 distributors, most of which are GAWDA members.

Worldwide presence with customer focusCustomers in over 120 countries enjoy the expertise of voestalpine Böhler Welding. Focusing on filler metals, we offer extensive technical consultation and individual solutions for industrial weld-ing and soldering applications. Customer proximity is guaranteed by 40 subsidiaries in 28 countries, with the support of 2,200 em-ployees, and through more than 1,000 distribution partners.

Our experienced welding engineers support customers around the globe with extensive knowledge, always striving to provide optimum and economic solutions for your welding challenges. This customer focus is also reflected in our research and develop-ment activities, which are clearly driven by industry and custom-er requirements.

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Demanding industries

Demanding industriesvoestalpine Böhler Welding is a strategic supplier of filler metals to demanding industries in North America, serving them with best-in-class products and valuable application support. We have spe-cialists for all target segments who understand your specific chal-lenges and give support in finding optimum welding solutions.

Thermal powervoestalpine Böhler Welding develops creep resistant and high temperature filler metals, including products for Advanced Super Critical Power Stations. Very well received in North America are our flux-cored wires for P91 and P92 creep resistant steels for which long term creep data is available. A wide range of products for heat resistant/high temperature applications complement our program.

Oil and gas Our products can be found in every field of oil and gas production and processing. For the oil & gas upstream segment, we supply a complete range of filler materials for all applied welding process-es covering the various strength levels, most of which are low-hydrogen falling in AWS class H4. Part of these is our vast range of seamless cored wires which offer the best possible protection against hydrogen induced or hydrogen assisted cracking. Rele-vant to both oil & gas upstream and downstream is our complete range of 1% Ni-alloyed welding consumables with all-weld met-al Ni-content kept below 1% to ensure conformance with the NACE MR0175 requirement for SSC safe service in sour environ-ments. In addition, our program features a vast range of filler metals all grades of duplex stainless steel and for Ni-base alloys, including CRA cladding solutions.

LNGvoestalpine Böhler Welding has been involved in the LNG indus-try from the very beginning with advanced products and welding procedures for the safe and efficient construction of typical LNG transport, storage and handling installations, such as:

■ LNG carriers, tanker trucks and rail tank cars

■ Regasification terminals and large cryogenic storage tanks

■ Liquefaction trains and short LNG pipelines

Our range of LNG welding consumables covers all main arc weld-ing processes and construction materials commonly used in the fabrication of LNG installations, such as non-alloyed CMn steel, 5 - 9% Ni low-temperature steel, austenitic stainless steel, dissimi-lar joints, nickel-base alloys and aluminium.

Transportationvoestalpine Böhler Welding is a strategic partner and the number one supplier to Europe’s global leaders in the manufacture of au-tomotive and heavy construction vehicles. We have helped our key customers who opened new production sites around the globe by supplying proven products of consistent quality. High-lighted in our product range is a series of excellent cored wires for the robotic welding of exhaust systems in both austenitic and ferritic stainless steel. Another powerful innovation is the Alform welding system for high strength steels applied in e.g. trains and lifting equipment, where state-of-the art steel from voestalpine is available with dedicated filler metals and optimized welding pro-cedures for the best possible high strength welding results.

Civil constructionOur broad portfolio of products is applied in the prefabrication of components and on-site welding of buildings, bridges, masts, highway structures and other civil constructions. A vast range of stick electrodes and gas and self-shielded cored wires, including types certified for seismic applications according to AWS D1.8., allow the productive, manual out-of-position welding. Extra moisture resistant stick electrodes in vacuum packaging or her-metically sealed cans and seamless cored wires give optimum protection against moisture reabsorption when used outdoors and thereby protection against hydrogen cracking in all US cli-mate zones.

Pipeline constructionMaterial specifications play a crucial role in the success and in-tegrity of on and offshore pipeline construction, especially in low-temperature and sour service applications. voestalpine Böhler Welding offers a full range of cellulosic, and basic vertical-down and vertical-up electrodes, as well as solid, flux and metal-cored wires for semi-automatic and fully mechanized welding, self-shielded flux cored wires and submerged arc wires and fluxes for steel grades up to X100. Consumables for martensitic, austenitic, duplex and corrosion resistant alloys (CRA) are readily available. NACE and CTOD tests have been carried out with a wide range of our products. We cooperate with major pipeline constructors – both on and offshore – and supply dedicated consumables for their specific welding systems.

Quality & HSEEvoestalpine Böhler Welding fully commits to the philosophies of quality, health & safety and environmental & energy manage-ment systems. Our Global Quality & HSEE function ensures the implementation and maintenance of a multi-site management system comprising ISO 9001, ISO 14001 and ISO 45001. In addi-tion, voestalpine Böhler Welding is committed to implement ISO 50001 standards for all European manufacturing plants.

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Covered electrodes, unalloyed, low- and medium-alloyed

Covered electrodes, unalloyed, low- and medium-alloyedProduct nameclassification

Mechanical properties Typical values

Ømm

Øin

Characteristics and applications

BÖHLER FOX 6010

AWS A5.1: E6010

Heat treatment: as welded 2.43.24.0

3/321/85/32

Cellulosic electrode for vertical-down welding. Especially recommended for root pass welding on DCEP in vertical-down and vertical-up welding positions. In addition to its good welding and gap bridging characteristics, BÖHLER FOX 6010 provides a powerful arc that deposits smooth root passes with good penetration at high travel speeds while providing high safety against the formation of hollow bead and undercut.

YS UTS Elong CVN

65 ksi75 ksi26 %77 ft-lbf @ 68 °F70 ft-lbf @ 32 °F48 ft-lbf @ -22 °F

BÖHLER FOX 6011 MX

AWS A5.1: E6011

Heat treatment: as welded 2.43.24.05.0

3/321/85/323/16

Can be welded with a relatively low amperage, even with low open circuit voltage. AC and DC type. Produces smooth bead surface with good penetration.YS

UTS Elong CVN

47 ksi 62 ksi22 %20 ft-lbf @ -22 °F

BÖHLER FOX 6013 MX

AWS A5.1: E6013

Heat treatment: as welded 2.0 2.5 3.2 4.0 5.0

5/64 3/32 1/8 5/32 3/16

Rutile-cellulosic electrode with good weldability in all positions including vertical-down. Excellent gap bridging and arc striking ability. For tack welding and fit ups. General purpose, assembly and shop welding.

YS UTS Elong CVN

64 ksi 78 ksi 22 % 59 ft-lbf @ 68 °F 41 ft-lbf @ 32 °F

BÖHLER FOX 7014 MX

AWS A5.1: E7014


3/321/85/323/16

BÖHLER 7014 MX can be used for maintenance and repair, as well as in welding fillet joints in heavy sections.

YS UTS Elong

71 ksi74 ksi22 %

BÖHLER FOX 7018 MX

AWS A5.1: E7018 H4R

Heat treatment: as welded 2.43.24.05.06.0

3/321/85/323/161/4

BÖHLER FOX 7018 MX is a basic coated electrode for all positions with a stable arc that is engineered for high-quality welds. Excellent strength and toughness properties down to -20 °F. Metal recovery approx. 110 %. Very low hydrogen content (class H4 according to AWS A4.3). Suitable for welding steels with low purity and high carbon content. Welding in steel construction, boiler and tank manufacture, vehicle construction, shipbuilding, and machine construction as well as for buffer layers for build ups on high carbon steels. Especially suitable for offshore construction.

YS UTS Elong CVN

58 ksi71 ksi22 %20 ft-lbf @ -20 °F

BÖHLER E7018

AWS A5.1: E7018 H4R


5/64 3/32 1/8 5/32 3/16

Basic coated electrode with excellent strength and toughness properties. Metal recovery > 110 %. Good weldability out of position except for vertical-down. Suitable for welding in steel construction, boiler and container fabrication, vehicle construction, shipbuilding and machine construction, as well as for buffer layers when building up on high carbon steels.

YS UTS Elong CVN

68 ksi 78 ksi 26 % 118 ft-lbf @ 68 °F 96 ft-lbf @ -4 °F

BÖHLER E7018-1

AWS A5.1: E7018-1 H4R


5/64 3/32 1/8 5/32 3/1 6

Basic covered electrode for high-quality welds. Excellent strength and toughness properties down to -50 °F. Weld metal recovery approx. 110 %. Good weldability in all positions except vertical-down. Very low hydrogen content in the weld metal (class H4 according to AWS A4.3).

YS UTS Elong CVN


Böhler FOX EV 50

AWS A5.1 : E7018-1 H4R

Heat treatment: as welded 2.0 2.5 3.2 4.0 5.06.0

5/64 3/32 1/8 5/32 3/161/4

Basic electrode engineered for high-quality welds. Excellent strength and toughness properties down to -58 °F. Metal recovery approx. 110 %. Good weld ability in all position except for vertical down. Very low hydrogen content (acc. AWS condition HD < 4 ml/100 g weld metal). Suitable for welding steels with low purity and high carbon content. Welding in steel construction, boiler and tank manufacture, vehicle construction, shipbuilding, and machine construction as well as for buffer layers on build ups on high carbon steels.

YS UTS ElongCVN

67 ksi81ksi27 %140 ft-lb @ 68 °F118 ft-lb @ -4 °F51 ft-lb @ -58 °F

BÖHLER FOX 7024 MX

AWS A5.1: E7024


1/85/323/16

Rutile-containing high performance stick electrode suited for joining and surfacing in machine building, boiler and apparatus construction, as well as in container and shipbuilding. BÖHLER FOX 7024 MX has high current carrying capacity and good reignition. Easy slag removal, a smooth and notchfree weld seam and little spatter loss, with good cracking resistance.

YS UTS Elong

56 ksi65 ksi25 %

5

Covered electrodes, unalloyed, low- and medium-alloyed

Product nameclassification


Ømm

Øin


BÖHLER FOX EV 60

AWS A5.5: E8018-C3 H4R

Heat treatment: as welded 2.5 3.2 4.0 5.0

3/32 1/8 5/32 3/16

Ni-alloyed, basic covered electrode with excellent mechanical properties, most notably greater toughness and cracking resistance for high-strength, fine-grained constructional steels. Suitable for a temperature range of -76 °F to 660 °F. Very low hydrogen content (class H4 according to AWS A4.3).

YS UTS Elong CVN


BÖHLER FOX 2.5 Ni

AWS A5.5: E8018-C1 H4R


3/32 1/8 5/32 3/16

Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed fine-grained constructional steels. Tough, crack resistant weld metal. Low temperature toughness down to -110 °F. Very low hydrogen content in the weld metal (class H4 according to AWS A4.3).

YS UTS Elong CVN


BÖHLER FOX DMO Kb

AWS A5.5: E7018-A1 H4R


3/32 1/8 5/32 3/16

Basic covered electrode for high-quality welds on high temperature boiler and pipe steels, 1/2 % molybdenum grades. Approved for long-term use at operating temperatures to 1022 °F. Very low hydrogen content (class H4 according to AWS A4.3).

YS UTS Elong CVN

74 ksi85 ksi24 %125 ft-lbf @ 68 °F44 ft-lbf @ -58 °F

BÖHLER 8018-B2

AWS A5.5: E8018-B2 H4


3/32 1/8 5/32 3/16

Basic coated electrode extensively used for the welding of similar composition high temperature, creep resistant steels. Excellent welder appeal. Smooth, stable arc with no spatter, finely rippled bead, good wetting and side wall fusion. Low hydrogen content of the deposited weld metal (class H4 according to AWS A4.3). Packaged in heavy weight, hermetically sealed cans.

YS UTS Elong CVN

80 ksi93 ksi26 %130 ft-lbf @ 68 °F163 ft-lbf @ 32 °F

Thermanit Chromo 1

AWS A 5.5: E8018-B2 H4R

Heat treatment: 1275 °F/5 h 2.5 3.2 4.0 5.0

3/32 1/8 5/32 3/16

Basic covered electrode, core wire alloyed, for high-quality welds on boiler and pipe steels or steels of similar quality. Approved for long-term use at operating temperatures to 1058 °F. Suitable for step-cooling applications (X-factor ≤ 15 ppm).

YS UTS Elong CVN


BÖHLER E9018-B3

AWS A5.5: E9018-B3 H4


3/32 1/8 5/32 3/16

Basic coated electrode extensively used for the welding of similar high temperature, creep resistant steels. Excellent welder appeal. Smooth, stable arc with no spatter, finely rippled bead, good wetting and side wall fusion Low hydrogen content of the deposited weld metal (class H4 acc to AWS A4.3) Packaged in heavy weight, hermetically sealed cans

YS UTS Elong CVN

97 ksi106 ksi24 %118 ft-lbf @ 68 °F134 ft-lbf @ 32 °F

Thermanit Chromo 2

AWS A5.5: E9015-B3 H4R


3/32 1/8 5/32 3/16

Basic covered electrode, core wire alloyed, for components subject to high temperatures in the construction of boilers, apparatus and pipe steels, as well as in the petrochemical industry. Approved for long-term use at operating temperatures to 1112 °F. Suitable for step-cooling applications (X-factor ≤ 15 ppm).

YS UTS Elong CVN


Thermanit Chromo 9 V Mod

AWS A5.5: E9015-B91 H4R

Heat treatment: 1400 °F/2 h 2.5 3.2 4.0

3/32 1/8 5/32

Basic covered CrMoVNb alloyed electrode. Good welding characteristics in out of position work. High temperature resistant weld metal. For quenched and tempered 9 % chromium steels, in particular P91/T91 Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm

YS UTS Elong CVN

80 ksi 99 ksi 17 % 35 ft-lbf @ 68 °F

Thermanit NiMo 100

AWS A5.5: E10018-D2

Heat treatment: as welded 3.2 4.0 5.0

1/8 5/32 3/16

Extensively used in the oil and gas industry for the welding of high-strength, low-alloyed steels where good toughness properties and controlled hardness levels are required. Very low hydrogen content (≤ 5 ml/100 g according to ISO 3690). Excellent mechanical properties - good toughness to -76 °F with high strength and low hardness to meet the stringent requirements of the oil and gas industry for sour service (NACE MR0175 and API) in the post weld heat treated condition.

YS UTS Elong CVN

87 ksi100 ksi18 %74 ft-lbf @ 68 °F 37 ft-lbf @ -4 °F 35 ft-lbf @ -40 °F

6

Covered electrodes, high-alloyed

Covered electrodes, high-alloyedProduct nameclassification


Ømm

Øin


BÖHLER FOX A 7-A

AWS A5.4: E307-16 (mod.)


3/32 1/8 5/32 3/16

Rutile-basic electrode for dissimilar welding and cladding in flat and horizontal position. Very popular electrode for numerous applications. The weld deposit offers high ductility and is resistant to solidification cracking. The weld metal work hardens and shows good resistance to cavitation. BÖHLER FOX A 7-A is suitable for both AC and DC. Scaling resistant up to 1562 °F. Service temperature down to -148 °F.

YS UTS Elong CVN

75 ksi104 ksi35 % 55 ft-lbf @ 68 °F≥24 ft-lbf @ -148 °F

Avesta 308L/MVR

AWS A5.4: E308L-17


3/32 1/8 5/32 3/16

Avesta 308L/MVR is a Cr-Ni electrode for all position welding of 304 type stainless steels. Very good corrosion resistance under fairly severe conditions, e.g. in oxidizing acids and cold or dilute reducing acids.YS

UTS Elong CVN

64 ksi 83 ksi 37 % 44 ft-lbf @ 68 °F 29 ft-lbf @ 40 °F

Avesta 309L-17

AWS A5.4: E309L-17


3/32 1/8 5/32 3/16

Type 309L rutile electrode providing increased delta ferrite contents (FN ~17) in the weld deposit for safe and crack resistant dissimilar joint welds and surfacing. Operating temperature from -76 °F to 572 °F and for weld cladding up to 752 °F.

YS UTS Elong CVN

64 ksi83 ksi 40 %44 ft-lbf @ 68 °F≥24 ft-lbf @ -76 °F

Avesta P5

AWS A5.4: E309LMo-17


5/64 3/32 1/8 5/32 3/16

Avesta P5 is a high-alloyed, low carbon electrode designed for welding dissimilar joints between stainless and mild or low-alloyed steels. It can also be used for overlay welding on mild steel, providing a deposit with 18 % Cr, 8 % Ni and 2 % Mo from the very first layer.

YS UTS Elong CVN


Avesta 316L/SKR

AWS A5.4: E316L-17


3/32 1/8 5/32 3/16

Avesta 316L/SKR is a Cr-Ni-Mo electrode for all position welding of 316L type stainless steels. Excellent resistance to general, pitting and intergranular corrosion in chloride containing environments. Intended for severe conditions, e.g. in dilute hot acids.

YS UTS Elong CVN

67 ksi86 ksi 36 %44 ft-lbf @ 68 °F 41 ft-lbf @ -40 °F

BÖHLER FOX SAS 4-A

AWS A5.4: E318-17

Heat treatment: as welded 2.02.5 3.2 4.0 5.0

5/643/32 1/8 5/32 3/16

Stabilized, core wire alloyed, austenitic, rutile covered electrode. Application in all industries where identical steel types are welded, as well as ferritic 13 % chromium steels. The electrode offers excellent welding characteristics with very good all position weldability and self-releasing slag.

YS UTS Elong CVN

71 ksi92 ksi 32 % 44 ft-lbf @ 68 °F

Avesta 347/MVNb

AWS A5.4: E347-17


5/64 3/32 1/8 5/32 3/16

Avesta 347/MVNb is a Nb-stabilized Cr-Ni electrode for welding steels that are stabilized with titanium or niobium. A stabilized weldment has improved high temperature properties, e.g. creep resistance, compared to low carbon, non-stabilized grades. Avesta 347/MVNb can also be used for the second layer (first layer 309 type) when cladding mild steel. Avesta 347/MVNb is primarily intended for high temperature service requiring heat treatment, but the corrosion resistance corresponds to that of 308H, i.e. good resistance to general corrosion.

YS UTS Elong CVN


Avesta 904L

AWS A5.4: E385-17


3/32 1/8 5/32 3/16

Avesta 904L is a high-alloyed, fully austenitic Cr-Ni-Mo-Cu electrode designed for welding 904L type steels. It can also be used for welding 316 components where a ferrite-free weld is required, e.g. in cryogenic or non-magnetic applications. The weld metal has a very good impact toughness at low temperatures. Very good resistance to general corrosion in non-oxidizing environments such as sulphuric acid and phosphoric acid. Very good resistance to pitting and crevice corrosion in chloride containing solutions. Meets the corrosion test requirements per ASTM G48 methods A, B and E (104 °F).

YS UTS Elong CVN

61 ksi 87 ksi 34 % 52 ft-lbf @ 68 °F 44 ft-lbf @ -40 °F 37 ft-lbf @ -320 °F

7




Ømm

Øin


Avesta 2205-3D

AWS A5.4: E2209-17


3/32 1/8 5/32 3/16

Core wire alloyed, rutile covered electrode for welding duplex stainless steels such as UNS S31803 and S32205. Areas of application are primarily in the offshore and chemical industries. In addition to increased strength and toughness, the high proportion of ferrite in the weld metal also makes it highly resistant to stress corrosion cracking.

YS UTS Elong CVN

94 ksi119 ksi25 % 41 ft-lbf @ 68 °F 37 ft-lbf @ -50 °F

Avesta 2507/P100

AWS A5.4: E2594-16


3/32 1/8 5/32

Avesta 2507/P100 is a rutile electrode designed for welding super duplex stainless steels such as 2507/1.4410. The weldability of duplex and super duplex stainless steels is excellent but the welding should be adapted to the base material, considering fluidity, joint design, heat input etc. For detailed welding recommendations, please see “How to weld duplex stainless steels” or contact voestalpine Böhler Welding.

YS UTS Elong CVN


Avesta 2507/P100-HFCuW

AWS A5.4: E2595-15

Heat treatment: as welded 4.0 5.0

5/32 3/16

Avesta 2507/P100-HFCuW is a rutile-basic covered electrode for welding super duplex stainless steel such as UNS S32760, S32750, S32550 and S31260. The electrode is chemically tailored to meet tough super duplex requirements while at the same time offering weld metal ferrite levels of 35-50 %. Excellent resistance to pitting and stress corrosion cracking in chloride containing environments. PREN >47. Meets the corrosion test requirements per ASTM G48 methods A and E (122 °F) both as welded and after PWHT. (Annealing at 2012 - 2102 °F followed by short air cooling and quenching)

YS UTS Elong CVN


UTP 7015

AWS A5.11: ENiCrFe-3


3/32 1/8 5/32 3/16

Nickel-base electrode, resistant to scaling up to 1742 °F, creep resistant up to 1472 °F. Cold toughness down to -321 °F. Well suited for austenitic ferritic joints. Well suited for tough joints and surfacing on heat resistant Cr and Cr-Ni steels/cast steel grades and Ni-base alloys. For welding on cryogenic steels/cast steel grades, including Ni steels suitable for quenching and tempering. For joining applications on steels with a low coefficient of expansion (Dilavar, Invar, etc.).

YS UTS Elong CVN

51 ksi90 ksi35 % 66 ft-lbf @ 68 °F52 ft-lbf @ -320 °F

UTP 6222 Mo

AWS A5.11: ENiCrMo-3


3/32 1/8 5/32 3/16

Nickel-base electrode providing high resistance to corrosive environments. Resistant to stress corrosion cracking. Resistant to scaling up to 2012 °F. Temperature limit: 932 °F max. in sulphurous atmospheres.Creep resistant up to 1832 °F. Cold toughness down to -321 °F.For joining and surfacing of matching/similar corrosion resistant materials as well as on matching and similar heat resistant, creep resistant steels and alloys, cryogenic austenitic Cr-Ni-(N) steels/cast steel grades and cryogenic Ni steels suitable for quenching and tempering.

YS UTS Elong CVN


UTP 776 Kb



3/32 1/8 5/32

Joint welding of matching and similar base materials, and surfacing on low-alloyed steels. It is employed primarily for welding components in plants for chemical processes with highly corrosive media, but also for surfacing press tools, punches, etc. which operate at high temperatures.

YS UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP 722 Kb



3/32 1/8

UTP 722 Kb is suited for joining matching and similar base materials. For welding components in plants for chemical processes with highly corrosive media.YS

UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP 759 Kb



3/32 1/8 5/32

UTP 759 Kb is used primarily for welding components in highly corrosive media. Joint welding of matching or similar materials. Joint welding of these materials with low-alloyed steels. Cladding on low-alloyed steels. YS

UTS Elong CVN

65 ksi104 ksi30 %44 ft-lbf @ 68 °F

UTP 6170 Co

AWS A5.11: ENiCrCoMo-1 (mod.)


3/32 1/8 5/32

Resistant to scaling up to 2012 °F, creep resistant up to 1832 °F. High resistance to hot gases in oxidizing and carburizing atmospheres. Suited for joining and surfacing applications with matching and similar heat resistant steels and alloys.

YS UTS Elong CVN

58 ksi102 ksi 30 %74 ft-lbf @ 68 °F

8




Ømm

Øin


Thermanit 21/33 So Heat treatment: as welded 2.5 3.2

3/32 1/8

Heat resistant up to 1922 °F. Good resistance to carburizing atmospheres. For joining and surfacing applications with matching/similar heat resistant steels/cast steel grades. This product is also available as UTP 2133 Mn.YS

UTS Elong

51 ksi58 ksi25 %

Thermanit 25/35 R Heat treatment: as welded 2.5 3.2 4.0

3/32 1/8 5/32

Resistant to scaling up to 1922 °F. For surfacing and joining on matching/similar heat resistant cast steel grades. This product is also available as UTP 2535 Nb.YS

UTS Elong

58 ksi65 ksi8 %

Thermanit 35/45 Nb Heat treatment: as welded 2.5 3.2

3/32 1/8

Resistant to scaling up to 2156 °F. For surfacing and joining on matching/similar heat resistant cast steel grades.

YS UTS Elong

36 ksi65 ksi6 %

Avesta 253 MA Heat treatment: as welded 2.0 2.5 3.2 4.0 5.0

5/64 3/32 1/8 5/32 3/16

Avesta 253 MA is primarily designed for welding the high temperature stainless steel Outokumpu 253 MA, used for furnaces, combustion chambers and burners. Both the steel and filler metal offer excellent resistance to oxidation up to 2012 °F. The chemical composition of Avesta 253 MA is balanced to give a crack resistant weld metal. Excellent resistance to high temperature corrosion. Not intended for applications exposed to wet corrosion.

YS UTS Elong CVN

78 ksi 105 ksi 37 % 44 ft-lbf @ 68 °F

9

Flux-cored wires, unalloyed, low- and medium-alloyed

Flux-cored wires, unalloyed, low- and medium-alloyed Product nameclassification


Ø mm

Ø in


BÖHLER Ti 46-FD

AWS A5.20: E71T-1M H8, E71T-1C H4

AWS A5.36: E71T1-M21A0-CS1-H8, E71T1-C1A0-CS1-H4


0.045 0.052 1/16

All position rutile flux-cored wire with fast freezing slag system, for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas. User friendly welding characteristics in all positions with one parameter setting. Excellent mechanical properties, easy slag removal, low spatter loss, smooth, finely rippled bead surface, high X-ray quality. The product performs to the highest productivity with significant savings in time and economical aspects when used for positional welding.

YS UTS Elong CVN


BÖHLER HL 46-MC

AWS A5.18: E70C-6M-H4

AWS A5.36: E70T15-M21A0-CS1-H4

Heat treatment: as welded 1.21.6

0.0451/16

High-efficiency metal-cored wire for semi-automatic and fully automatic joint welding of unalloyed and fine-grained constructional steels for service temperatures from -68 °F to 842 °F. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Very high metal recovery between 93 and 97 % and deposition rate up to 19 lb/hr. Steady spray arc-like droplet transfer with minimal spatter formation. Good penetration, high resistance to porosity, good wetting behaviour as well as low hydrogen contents (≤ 5 ml/100 g deposit) are further quality features of this flux-cored wire. Ideal for horizontal and flat fillet welds. Compared to solid wires, 20 % higher productivity can be achieved. This wire is designed for minimum oxide residues to permit the welding of multi passes without the need for inter-run cleaning.

YS UTS Elong CVN

71 ksi85 ksi25 % 37 ft-lbf @ -4 °F

BÖHLER HL 51-FD

AWS A5.18: E70C-6M-H4 E70C-6C-H4

AWS A5.36: E70T15-M21A8-CS1-H4 E70T15-C1A6-CS1-H4


0.045 0.052 1/16

Seamless metal-cored wire for single or multilayer welding of carbon, carbon-manganese and similar types of steels, including fine grain steels with Ar + 15-25 % CO2 or pure CO2 shielding gas. Features include high efficiency, good weldability, excellent bead appearance, very low spatter losses and exceptional mechanical properties at low temperatures (-76 °F) the as welded condition as well with post weld heat treatment. This wire is especially suitable for automated and robotic applications and for root pass welding for piping and butt-joints. This wire is CTOD-tested.

YS UTS Elong CVN

73 ksi 87 ksi 29 %103 ft-lbf @ 68 °F96 ft-lbf @ 32 °F66 ft-lbf @ -40 °F44 ft-lbf @ -76 °F

BÖHLER Ti 60-FD

AWS A5.29: E81T1-Ni1M H4

AWS A5.36: E81T1-M21A8-Ni1-H4

Heat treatment: as welded 1.21.6

0.0451/16

1 % Ni rutile flux cored wire with fast freezing slag for welding low-temperature steels. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Outstanding welding properties in all positions. Exceptional mechanical strength and good slag detachability, low spatter losses, smooth, finely rippled seam surface, notch-free weld toes. Out-of-position welding can be carried out with increased welding current, and therefore very economically with increased deposition rate. For high-quality welding in shipbuilding, offshore applications and steel structures with high strength requirements, as well as for low-temperature applications down to -76 °F. BÖHLER Ti 60-FD can be used in sour gas applications (HIC-Test acc. to NACE TM-02-84). Test values for SSC-test available. The wire is CTOD tested at -40°F.

YS UTS Elong CVN

77 ksi86 ksi27 %73 ft-lbf @ -40 °F44 ft-lbf @ -76 °F

BÖHLER DMO Ti-FD

AWS A5.29: E81T1-A1M H8

AWS A5.36: E81T1-M21PY-A1H8

Heat treatment: as welded 1.2 0.045 BÖHLER DMO Ti-FD is a flux-cored wire for welding in the construction of boilers, pressure vessels, pipe and for steel construction, preferably for high temperature steel grades with 0.5 % Mo. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Due to the fast freezing slag, the wire is especially suitable for positional welding.

YS UTS Elong CVN

78 ksi 87 ksi 23 % 120 J @ 68 °F

BÖHLER DCMS Ti-FD

AWS 5.29: E81T1-B2M H8

AWS A5.36: E81T1-M21PY-B2H8

Heat treatment: 1275 °F/1 h 1.2 0.045 BÖHLER DCMS Ti-FD is a low-alloyed, rutile flux-cored wire for welding in the construction of boilers, vessels and pipe systems, preferably for creep resistant steels alloyed with1 % Cr and 0.5 % Mo. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Due to the fast-freezing slag, the wire is especially suitable for positional welding.

YS UTS Elong CVN

67 ksi 94 ksi 20 % 34 ft-lbf @ 68 °F

10

Flux-cored wires, unalloyed, low- and medium-alloyed



Ø mm

Ø in


BÖHLER CM 2 Ti-FD

AWS A5.29: E91T1-B3M H8

AWS A5.36: E91T1-M21PY-B3-H8

Heat treatment: 1275 °F/2 h 1.2 0.045 BÖHLER CM 2 Ti-FD is a low-alloyed, rutile flux-cored wire for welding in the construction of boilers, vessels and pipe steels, preferably for creep resistant steels with 2.25 % chrome- and 1 % Mo-alloy. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Due to the fast-freezing slag, the flux-cored wire is especially suitable for positional welding.

YS UTS Elong CVN

87 ksi 102 ksi 19 % 52 ft-lbf @ 68 °F

Thermanit MTS 3 PW

AWS A5.29: E91T1-B91M

AWS A5.36: E91T1-M21PY-B91

Heat treatment: 1400 °F/2 h 1.2 0.045 Thermanit MTS 3 PW is a rutile-basic flux-cored wire for welding creep resistant, 9-12 % Cr steels in turbine, boiler and pipe construction. The wire is especially designed for T91/P91. Optimized for welding with conventional power sources on DC+ and under mixed gas (Ar + 15 - 25 % CO2). It is also suitable for positional welding. Each batch individually tested for diffusible hydrogen, H8 maximum, typically ≤ H5 Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.

YS UTS Elong CVN

84 ksi 104 ksi 17 % 20 ft-lbf @ 68 °F

11

Seamless cored wires, unalloyed and low-alloyed

Seamless cored wires, unalloyed and low-alloyed Product nameclassification


Ø mm

Ø in


BÖHLER Ti 52 T-FD

AWS A5.20: E71T-1MJ H4 E71T-12C H4

AWS A5.36: E71T1-M21A4-CS1-DH4 E71T1-C1A2-CS1-DH4


0.0400.0450.0521/16

Multi-purpose flux-cored wire for steel with up to 67 ksi yield strength. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Good CVN impact toughness down to -40 °F. General fabrication, shipbuilding. Certified for seismic applications according to AWS D1.8.

YS UTS Elong CVN


BÖHLER Ti 52 T-FD (CO2)

AWS A5.20: E71T-12C H4

AWS A5.36: E71T1-C1A2-CS1-H4


0.0400.0450.0521/16

Multi-purpose flux-cored wire for steel with up to 67 ksi yield strength. Good CVN impact toughness down to -20 °F. General fabrication, shipbuilding. Designed for welding with 100 % CO2 shielding gas.YS

UTS Elong CVN


BÖHLER HL 51 T-MC

AWS A5.18: E70C-6M/6C

AWS A5.36: E70T15-M21A8-CS1-H4 E70T15-C1A6-CS1-H4


0.0400.0450.0521/16

Multi-purpose metal-cored wire for steel up to 67 ksi yield strength. Excellent CVN impact toughness down to -76 °F. General fabrication. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.YS

UTS Elong CVN

73 ksi87 ksi29 %96 ft-lbf @ 32 °F66 ft-lbf @ -40 °F44 ft-lbf @ -76 °F

BÖHLER HL 53 T-MC

AWS A5.28: E80C-Ni1M H4

AWS A5.36: E80T15-M21A8-Ni1-H4

Heat treatment: 1076 °F 3h 1.01.21.41.6

0.0400.0450.0551/16

1% Ni seamless metal cored wire for single- or multilayer welding of carbon, carbon-manganese and high strength steels. Designed for use with Ar + 15 - 25 % CO2 shielding gas. Features include: high yield, good weldability, excellent bead appearance, very low spatter losses and exceptional mechanical properties at low temperatures (-76 °F) in as welded conditions as well after post weld heat treatment. This wire is especially suitable for rootpass welding in off-shore and pipeline applications.

YS UTS Elong CVN

72 ksi81 ksi26 %66 ft-lbf @ -76 °F

BÖHLER Ti 60 T-FD

AWS A5.29: E81T1-Ni1M-JH4 E81T1-Ni1C-JH4

AWS A5.36: E81T1-M21A8-Ni1-H4 E81T1-C1A4-Ni1-H4


0.0450.0521/16

Multi-purpose flux-cored wire with 1 % Ni for steel with up to 67 ksi yield strength. Good CVN impact toughness down to -76 °F. General fabrication, shipbuilding. CTOD tested at 14 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


BÖHLER Ti 2 Ni T-FD

AWS A5.29: E81T1-Ni2M-JH4

AWS A5.36: E81T1-M21A8-Ni2-H4


0.0450.0521/16

Flux-cored wire for low-temperature steels with impact requirements down to -76 °F. Alloyed with 2 % Ni for superior CVN impact properties. Offshore, upstream oil and gas exploration. CTOD tested at -40 °F. Designed for use with Ar + 15 - 25 % CO2 shielding gas.

YS UTS Elong CVN

84 ksi93 ksi25 %59 ft-lbf @ -76 °F

BÖHLER DCMS Kb T-FD

AWS A5.29: E80T5-B2M-H4

AWS A5.36: E80T5-M21PY-B2-H4

Heat treatment: 1275 °F/1 h 1.21.31.6

0.0450.0521/16

Basic flux-cored wire for welding Cr-Mo-alloyed creep resistant steels with an application temperature up to 932 °F with Ar + 15 - 25 % CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and high deposition rates with very low diffusible hydrogen in the weld metal (<3 ml/100 g).

YS UTS Elong CVN

71 ksi86 ksi24 %74 ft-lbf @ 68 °F

12

Seamless cored wires, unalloyed and low-alloyed



Ø mm

Ø in


BÖHLER DCMS T-MC

AWS A5.28: E80C-B2M-H4

AWS A5.36: E80T15-M21PY-B2-H4


0.0450.0521/16

Metal-cored wire for welding Cr-Mo-alloyed creep resistant steels with an application temperature up to 932 °F with Ar + 15 - 25 % CO2 shielding gas. Features include excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, good mechanical properties and high deposition rates with very low diffusible hydrogen in the weld metal (<3 ml/100 g).

YS UTS Elong CVN

75 ksi90 ksi22 %81 ft-lbf @ 68 °F66 ft-lbf @ 14 °F59 ft-lbf @ -4 °F

BÖHLER CM 2 Kb T-FD

AWS A5.29: E90T5-B3M-H4

AWS A5.36:

E90T5-M21PY-B3-H4


0.0450.0521/16

Basic flux-cored wire for welding Cr-Mo-alloyed creep resistant steels with an application temperature up to 1100 °F with Ar + 15 - 25 % CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, easy to remove slag, good mechanical properties and high deposition rates with very low diffusible hydrogen in weld metal (<3 ml/100 g).

YS UTS Elong CVN

80 ksi 94 ksi25 % 74 ft-lbf @ 68 °F

BÖHLER CM 2 T-MC

AWS A5.29: E90C-B3M-H4

AWS A5.36: E90T15-M21PY-B3-H4


0.0450.0521/16

Metal-cored wire for welding Cr-Mo-alloyed creep resistant steels with an application temperature up to 1100 °F with Ar + 15 - 25 % CO2 shielding gas. Features include: excellent weldability in flat and horizontal positions, smooth and bright bead, low spatter, good mechanical properties and high deposition rates with very low diffusible hydrogen in weld metal (<3 ml/100 g).

YS UTS Elong CVN

75 ksi 90 ksi22 %81 ft-lbf @ 68 °F66 ft-lbf @ 14 °F59 ft-lbf @ -4 °F

BÖHLER HL 75 T-MC

AWS A5.28: E100C-G-H4

AWS A5.36: E101T15-M21A4-G-H4


0.0450.0521/16

Ni-Mo-alloyed metal-cored wire for single or multilayer welding of high-strength steels. This wire is especially suitable for the pipe welding of special base material like ASTM A519 Gr. 4130. It meets the NACE requirements. Excellent CVN impact toughness down to -40 °F.

YS UTS Elong CVN

113 ksi119 ksi20 %52 ft-lbf @ -40 °F

BÖHLER Kb 85 T-FD

AWS A5.28: E110T5-K4M-JH4

AWS A5.36: E110T5-M21A8-K4-H4


0.0450.0521/16

Basic Ni-Mo-alloyed flux-cored wire for high-strength steels up to 100 ksi yield strength. Excellent CVN impact toughness down to -76 °F.

YS UTS Elong CVN

107 ksi116 ksi20 %59 ft-lbf @ -76 °F

BÖHLER 700 T-MC

AWS A5.28: E110C-K4-H4

AWS A5.36: E110C-K4H4


0.0450.0521/16

Ni-Mo-alloyed metal-cored wire for high-strength steels up to 100 ksi yield strength. Excellent CVN impact toughness down to -76 °F. Used in crane construction.YS

UTS Elong CVN


BÖHLER 900 T-MC

AWS A5.28: E120C-G-H4

AWS A5.36: E120C-GH4


0.0450.0521/16

Ni-Mo-alloyed metal-cored wire for high-strength steels up to 130 ksi yield strength . Excellent CVN impact toughness down to -76 °F. Used in crane construction and offshore fabrication.YS

UTS Elong CVN


13

Flux-cored wires, stainless and nickel-alloyed

Flux-cored wires, stainless and nickel-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER A 7-FD

AWS A5.22: E307T0-G (mod.)


0.045 1/16

Rutile flux-cored wire for dissimilar welding and cladding in flat and horizontal position. The weld deposit offers high ductility and is resistant to solidification cracking. Used for fabrication, repair and maintenance for instance 14% Mn steels, armor plates, 13 - 17 % Cr and heat resistant Cr and austenitic steels. The weld metal work hardens and offers good resistance to cavitation. This wire is utilized for surfacing of hears, valves, turbine blades, etc.

YS UTS Elong CVN

61 ksi 91 ksi39 % 44 ft-lbf @ 68 °F 24 ft-lbf @ -148 °F

Avesta FCW-2D 308L/MVR

AWS A5.22: E308LT0-4/1


0.0350.0451/16

Rutile flux-cored wire for welding austenitic Cr-Ni steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate of Avesta FCW-2D 308L means greater productivity with excellent welding characteristics, self-releasing slag, low spatter and heat tint, smooth bead with good wetting and uniform penetration. The weld metal is suitable for temperatures down to -321 °F and intergranular corrosion resistant up to 662 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

55 ksi 81 ksi 40 % 44 ft-lbf @ 68 °F ≥24 ft-lbf @ -321 °F

Avesta FCW 308L/MVR-PW

AWS A5.22: E308LT1-4/1

Heat treatment: as welded 0.91.2 1.6

0.035 0.0451/16

Avesta FCW 308L/MVR-PW is optimized for all position welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of Avesta FCW-2D 308L. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


BÖHLER E 308 H PW-FD

AWS A5.22: E308HT1-4/1

Heat treatment: as welded 1.2 0.045 Rutile flux-cored wire for welding of Cr-Ni austenitic stainless steels such as AISI 304H in all positions. The very low bismuth content of ≤ 10 ppm results in excellent elongation and impact toughness also after service at elevated temperatures up to 1290 °F. The controlled ferrite content of 3 – 8 FN offers good resistance to hot cracking and sigma phase embrittlement. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

54 ksi81 ksi45 %40.6 ft-lbf @ 32 °F

Avesta FCW 308L/MVR Cryo

AWS A5.22: E308LT1-4/1 E308LKT1-4/1

Heat treatment: as welded 1.2 0.045 Designed for welding austenitic stainless steels of ASTM 304 type. Primarily for use in low temperature applications. The carefully controlled chemical composition gives a weld metal with a ferrite content in the range of 3 - 6 FN (WRC-92) and very good toughness down to -320 °F as specified for LNG applications. The lateral expansion at –320 °F is ≥ 15 mils. Suitable for service temperatures from -320 °F to 660 °F.

YS UTS Elong CVN

57 ksi80 ksi40 %57.5 ft-lbf @ 32 °F33 ft-lbf @ -320 °F

Avesta FCW-2D 316L/SKR

AWS A5.22: E316LT0-4/1

Heat treatment: welded 0.9 1.2 1.6

0.0350.0451/16

Rutile flux-cored wire for the welding of austenitic Cr-Ni-Mo steels, primarily in flat and horizontal welding positions. The ease of handling and high deposition rate means greater productivity with excellent welding characteristics, self-releasing slag, low spatter and heat tint, smooth bead with good wetting and uniform penetration. The weld metal is suitable for temperatures down to -184 °F and intergranular corrosion resistant up to 752 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


Avesta FCW 316L/SKR-PW

AWS A5.22: E316LT1-4/1


0.0350.0451/16

Rutile flux-cored wire that is optimized for all position welding. The fast-freezing slag supports the weld pool and enables particularly economical welding in all positions. The chemical and mechanical properties correspond to those of Avesta FCW-2D 316L. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


Avesta FCW-2D 309L

AWS A5.22: E309LT0-4/1

0.91.2 1.6

0.0350.045 1/16

Avesta FCW-2D 309L is a rutile flux-cored wire for welding dissimilar joints between high-alloyed Cr and Cr-Ni-(Mo) steels and unalloyed or low-alloyed steels as well as cladding, primarily in the flat and horizontal positions. Suitable for service temperatures from -76 °F up to 572 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

58 ksi78 ksi33 %44 ft-lbf @ 68 °F 33 ft-lbf @ -76 °F

14

Flux-cored wires, stainless and nickel-alloyed



Ø mm

Ø in


Avesta FCW 309L-PW

AWS A5.22: E309LT1-4/1


0.0350.045 1/16

Avesta FCW 309L-PW is a rutile flux-cored wire for all position welding of dissimilar joints between high-alloyed Cr and Cr-Ni-(Mo) steels and unalloyed or low-alloyed steels. The supporting effect of the fast-freezing slag enables excellent all position welding characteristics. Suitable for service temperatures from -76 °F up to 572 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

58 ksi78 ksi35 %48 ft-lbf @ 68 °F 37 ft-lbf @ -76 °F

BÖHLER CN 23/12 Mo-FD

AWS A5.22: E309LMoT0-4/1


0.0350.045 1/16

Böhler CN 23/12 Mo-FD is a rutile flux-cored welding wire of type 309LMo for dissimilar joints of Cr and Cr-Ni-(Mo)-steels and unalloyed or low-alloyed steels, as well as weld cladding of unalloyed or low-alloyed base metals preferably in flat or horizontal position. The wire offers a high resistance to hot cracking even with high dilution. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

73 ksi 102 ksi 30 %41 ft-lbf @ 68 °F 27 ft-lbf @ -76 °F

BÖHLER SAS 2-FD

AWS A5.22: E347T0-4/1

Heat treatment: as welded 1.2 0.045 Böhler SAS 2-FD is a Nb-stabilized Cr-Ni flux-cored wire for welding steels that are stabilized with titanium or niobium, such as types 321 and 347, providing improved high temperature properties. This wire is primarily used for applications with service temperatures above 750 °F and applications requiring post weld heat treatment. For service temperatures down to -184 °F and intergranular corrosion resistant up to 752 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


BÖHLER SAS 2 PW-FD

AWS A5.22: E347T1-4/1

Heat treatment: as welded 1.2 0.045 Böhler SAS 2 PW-FD is optimized for all position welding. The supporting effect of the fast-freezing slag enables positional welding with high amperage at high welding speeds. The areas of application, as well as the chemical and mechanical properties, correspond to those of Böhler SAS 2-FD. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


Avesta FCW 2205-PW

AWS A5.22: E2209T1-4/1

Heat treatment: as welded 1.2 0.045 Avesta FCW 2205-PW is a a rutile flux-cored wire for all position welding on duplex steels for chemical apparatus and plant construction, in the chemical industry, for storage tanks as well as for tanker ships for transporting chemicals and in the offshore industry. The supporting effect of the slag enables all position welding with high amperage at high welding speeds. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

87 ksi116 ksi27 %59 ft-lbf @ 68 °F 48 ft-lbf @ -15 °F 41 ft-lbf @ -40 °F 33 ft-lbf @ -50 °F

Avesta FCW 2507/P100-PW

AWS A5.22: E2594T1-4/1

Heat treatment: as welded 1.2 0.045 Avesta FCW 2507/P100-PW is primarily designed for welding super duplex stainless steels 2507, UNS S32760, S32550, S31260 and similar grades. Avesta 2507/P100-PW produces a ferritic-austenitic stainless weld metal microstructure. Very good resistance to pitting and stress corrosion cracking in nitric acid environments. The critical pitting temperature is higher than 104 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN

97 ksi 128 ksi27 % 37 ft-lbf @ 68 °F 24 ft-lbf @-40 °F

BÖHLER NIBAS 70/20-FD

AWS A5.34: ENiCr3T0-4


0.045 1/16

Rutile-basic, nickel-base flux-cored wire for flat and horizontal welding positions. The ease of handling and high deposition rate means greater productivity with excellent welding characteristics, self-releasing slag, low spatter formation and heat tint, smooth bead appearance with good wetting and safe penetration. Suitable for high-quality joint welding of nickel-based alloys, high temperature and creep-resistant materials, heat and cold-resistant materials, as well as low-alloyed, difficult-to-weld steels and dissimilar joints. Also for ferrite-austenite connections at operating temperatures ≥ 572 °F or where post weld heat treatment is required. Suitable in pressure tank construction for -321 °F up to 1022 °F, otherwise scaling resistant up to 2192 °F (sulphur-free atmospheres). Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


BÖHLER NIBAS 625 PW-FD

AWS A5.34: ENiCrMo3T1-4

Heat treatment: as welded 1.2 0.045 Flux-cored wire for high-quality joint welds of high molybdenum nickel-based alloys (e.g. alloy 625 and alloy 825) as well as Cr-Ni-Mo steels with a high Mo content (e.g. 6 % Mo steels). In addition, this type is also suitable for high temperature and creep-resistant steels, heat and cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld steels. Suitable in pressure tank construction for -321 °F up to 1022 °F, otherwise scaling resistant up to 2192 °F (sulphur-free atmosphere). Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.

YS UTS Elong CVN


15

GTAW rods, unalloyed and low-alloyed

GTAW rods, unalloyed and low-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER ER70S-2

AWS 5.18: ER70S-2


1/16 5/64 3/32 1/8

Copper coated GTAW rod, triple deoxidized with Zr, Ti, and Al. Suitable for joint welding in the construction of boilers, containers and building structures. HIC test according to NACE TM-02-84.YS

UTS Elong CVN


BÖHLER EML 5

AWS A5.18: ER70S-3


1/16 5/64 3/32 1/8

This GTAW rod is suitable for thin-walled plate and pipe as well as root pass welds. The low Si content makes this welding rod especially suitable for joint welds that are subjected to enamelling or galvanizing. BÖHLER EML 5 can be used in sour gas applications (HIC test according NACE TM-02-84) as well.

YS UTS Elong CVN


BÖHLER EMK 6

AWS A5.18: ER70S-6


1/16 5/64 3/32 1/8

GTAW rod and wire for welding with argon shielding gas. Typical fields of use are: boiler, tank and pipeline constructions and apparatus engineering.

YS UTS Elong CVN

64 ksi 81 ksi25 %96 ft-lbf @ 68 °F37 ft-lbf @ -58 °F

BÖHLER 2.5 Ni-IG

AWS A5.28: ER80S-Ni2


5/64 3/32 1/8

A 2.5 % Ni-alloyed GTAW rod, copper-coated, for welding of cold-resistant, fine-grained constructional steels and alloyed steels. Good low-temperature toughness down to -112 °F.YS

UTS Elong CVN


BÖHLER DMO-IG

AWS A5.28: ER70S-A1 (ER80S-G)


1/16 5/64 3/32 1/8

Copper-coated GTAW rod for welding in the construction of boilers, pressure vessels, pipe, cranes and steel construction. High-quality, very tough and crack-resistant weld metal, resistant to ageing. Approved for long-term use at operating temperatures from -22 °F to 1022 °F.

YS UTS Elong CVN


Union ER80S-B2

AWS 5.28: ER80S-B2


3/32 1/8 5/32

Union ER80S-B2 is extensively used in the power generation and petrochemical industries for the welding of similar high temperature, creep resistant steels. Excellent mechanical properties and compositional control. Primarily used for the welding of components fabricated using 1.25 % Cr - 0.5 % Mo creep resistant steels (e.g. Grade 11). Typical applications include piping systems and pressure vessels.

YS UTS Elong

70 ksi84 ksi24 %

Union ER90S-B3

AWS A5.18: ER90S-B3


3/32 1/8 5/32

Union ER90S-B3 is extensively used in the power generation and petrochemical industries for the welding of similar high temperature, creep resistant steels. Excellent mechanical properties and compositional control. Primarily used for the welding of components fabricated using 2.25 % Cr - 1 % Mo creep resistant steels (e.g. Grade 22). Typical applications include piping systems and pressure vessels.

YS UTS Elong

80 ksi 94 ksi23 %

Thermanit MTS 3 LNi

AWS A5.28: ER90S-B91

Heat treatment: 1400 °F/2h 2.4 3.2 4.0

3/32 1/8 5/32

Creep resistant GTAW welding rod, resistant to scaling up to 1112 °F. Suited for applications with quenched and tempered 9 % Cr steels, particularly for matching creep resistant base metal T91/P91. Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.

YS UTS Elong CVN

77 ksi 90 ksi 17 % 37 ft-lbf @ 68 °F

Union I Ni 1 MoCr

AWS A5.28: ER100S-G


3/32 1/8

Union I Ni 1 MoCr is extensively used in the oil and gas industry for the welding of high-strength low alloy steels where good toughness properties and controlled hardness levels are required. Copper coated, medium-alloyed wire for quenched and tempered and thermomechanically treated fine grain structural steels.

YS UTS Elong CVN


16

GTAW rods, high-alloyed

GTAW rods, high-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER A 7 CN-IG

AWS A5.9: ER307 (mod.)

1.6 2.0 2.4

1/16 5/64 3/32

GTAW rod for dissimilar welding and difficult-to-weld steels. The weld deposit offers high ductility and is resistant to solidification cracking. The weld metal work hardens and shows good resistance to cavitation. Used for fabrication, repair and maintenance, for instance 14 % Mn steels, armor plates, 13 - 17 % Cr and heat resistant Cr and austenitic steels. Scaling resistant up to 1562 °F. Service temperature down to -166 °F.

YS UTS Elong CVN


Avesta ER 308LSi

AWS A5.9: ER308L

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

GTAW rod for welding of stainless steel alloys of 304 and 304L type. Can also be used for welding steels that are stabilized with Nb/Cb and Ti such 321 and 347 in cases when the construction will be operating at temperatures below 752 °F. Good welding and wetting characteristics. Good corrosion resistance under moderately corrosive conditions, e.g. in oxidizing acids and cold or dilute reducing acids. Service temperature from -452 °F to 626 °F.

YS UTS Elong CVN

58 ksi80 ksi 38 % 110 ft-lbf @ 68 °F 55 ft-lbf @ -452 °F

Avesta ER 309L

AWS A5.9: ER309L

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

GTAW rod primarily intended for surfacing low-alloy steels and dissimilar welding between mild steels and ferritic Cr and austenitic Cr-Ni stainless steel. Results in a ductile and crack resistant weldment. Designed for very good welding and wetting characteristics. Suitable for service temperatures from -184 °F to 572 °F.

YS UTS Elong CVN


Avesta ER 316LSi

AWS A5.9: ER316L

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

GTAW rod designed to weld alloys of 316 and 316L type. Can also be used for welding steels that are stabilized with Nb/Cb and Ti such 316Ti in cases when the construction will be operating at temperatures below 752°F. Resistance to general, pitting and intergranular corrosion in chloride containing environments. Intended for more severe service conditions than Avesta 308L/MVR, e.g. in dilute hot acids. Service temperature from -321 °F to 752 °F.

YS UTS Elong CVN


Avesta 347

AWS A5.9: ER347

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

Application in all industries where matching or similar steel types are welded, as well as ferritic 13 % chromium steels, low temperature service down to -321 °F and intergranular corrosion resistant up to 688 °F.YS

UTS Elong CVN


Avesta 2205

AWS A5.9: ER2209

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

GTAW rod for welding duplex steels of 22Cr-5Ni type as well as lean duplex grades. The weldment shows high strength and impact toughness. Very good resistance to pitting and stress corrosion cracking in chloride containing environments. Meets the corrosion test requirements as per ASTM G48 Methods A, B and E (72 °F), ASTM G36 and NACE TM 0177 Method A.

YS UTS Elong CVN

87 ksi116 ksi33 % 110 ft-lbf @ 68 °F

Avesta 2507/P100

AWS A5.9: ER2594

1.2 1.6 2.0 2.4 3.2

0.045 1/16 5/64 3/32 1/8

Avesta 2507/P100 is designed for welding super duplex stainless steels such as 2507. The weldability of duplex and super duplex stainless steels is excellent but the welding should be adapted to the base material, considering fluidity, joint design, heat input etc. Very good resistance to pitting and stress corrosion cracking in chloride containing environments. PREN >40. Meets the corrosion test requirements per ASTM G48 Methods A, B, E (104 °F).

YS UTS Elong CVN


UTP A 068 HH

AWS A5.14: ERNiCr-3

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

Nickel-base TIG rod; heat resistant and creep resistant. Cold toughness down to -452 °F. For welding of austenitic-ferritic joints as well as for joining or cladding of heat resistant Cr and Cr-Ni steels and nickel-base alloys. Temperature limits: 932 °F in sulphurous atmospheres, 1472 °F max. for fully stressed welds. Resistant to scaling up to 1832 °F.

YS UTS Elong CVN

58 ksi 90 ksi 35 % 111 ft-lbf @ 68 °F

Thermanit 625

AWS A5.14: ERNiCrMo-3

1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

Nickel-base TIG rod; high resistance to corrosive environments. Resistant to stress corrosion cracking. Resistant to scaling up to 2012 °F. Temperature limit: 932 °F max. in sulphurous atmospheres. High temperature resistant up to 1832 °F. Cryogenic toughness down to -321 °F. Suitable for joining or cladding of matching/similar corrosion resistant steels, heat or creep resistant steels and alloys. Also for joining of cryogenic austenitic Cr-Ni-(N) steels or cast steels.

YS UTS Elong CVN


17

GTAW rods, high-alloyed



Ø mm

Ø in


UTP A 776



3/32 1/8 5/32


YS UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP A 722



3/32 1/8

UTP A 722 Kb is suited for joining matching and similar base materials. For welding components in plants for chemical processes with highly corrosive media.YS

UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP A 759


1.6 2.0 2.4 3.2

1/16 5/64 3/32 1/8

Nickel-base alloy. High corrosion resistance in reducing and in oxidizing environments. For joining and surfacing with matching and similar alloys and cast alloys. For welding the cladded side of plates of matching and similar alloys.

YS UTS Elong CVN

65 ksi 102 ksi 35 % 89 ft-lbf @ 68 °F

UTP A 6170 Co

AWS A5.14: ERNiCrCoMo-1

2.0 2.4

5/64 3/32

Resistant to scaling up to 2012 °F, high temperature resistant up to 1832 °F. High resistance to hot gases in oxidizing and carburizing atmospheres. For joining and surfacing applications with matching and similar heat resistant steels and alloys.

YS UTS Elong CVN

65 ksi 102 ksi 30 % 44 ft-lbf @ 68 °F

Thermanit 21/33 So Heat treatment: as welded 2.5 3.2

3/32 1/8

Heat resistant up to 1922 °F. Good resistance to carburizing atmospheres. For joining and surfacing applications with matching/similar heat resistant steels/cast steel grades. This product is also available as UTP A 2133 Mn.

YS UTS Elong

51 ksi58 ksi25 %

Thermanit 25/35 R Heat treatment: as welded 2.5 3.2 4.0

3/32 1/8 5/32

Resistant to scaling up to 1922 °F. For surfacing and joining work on matching/similar heat resistant cast steel grades. This product is also available as UTP A 2535 Nb.YS

UTS Elong

58 ksi65 ksi8 %

Thermanit 35/45 Nb 2.0 2.4 3.2

5/64 3/32 1/8

Resistant to scaling up to 2156 °F. For joining and surfacing work on matching/similar heat resistant cast steel grades. This product is also available as UTP A 3545 Nb.YS

UTS Elong

65 ksi 80 ksi 6 %

Avesta 253 MA 1.2 1.6 2.0 2.4 3.2

0.045 1/16 5/64 3/32 1/8

Avesta 253 MA is primarily designed for welding the high temperature stainless steel Outokumpu 253 MA, used for furnaces, combustion chambers and burners. Both the steel and filler metal offer excellent resistance to oxidation up to 2012 °F. The chemical composition of Avesta 253 MA is balanced to give a crack resistant weld metal. The steel often forms a rather thick oxide in the welding of hot rolled and oxidized plates and therefore welds must be brushed or ground clean before welding.

YS UTS Elong CVN

78 ksi 105 ksi 37 % 44 ft-lbf @ 68 °F Hardness 210 HB

18

Solid wires, unalloyed, low- and medium-alloyed

Solid wires, unalloyed, low- and medium-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER EMK 6 D

AWS A5.18: ER70S-6

Heat treatment: as welded Shielding gas: Ar + 15-25 % CO2

0.9 1.0 1.14

0.035 0.040 0.045

Copper-coated solid wire with universal application in storage tanks, and for boilers and structural work. Almost spatter-free metal transfer using either gas mixtures or CO2.

YS UTS Elong CVN


BÖHLER SG 2

AWS A5.18: ER70S-6


0.9 1.0 1.14

0.035 0.040 0.045

GMAW solid wire for welding unalloyed and low-alloyed steels. Low spatter in short and spray arc transfer. Used in boiler construction, shipbuilding, structural engineering and vehicle manufacturing.

YS UTS Elong CVN

61 ksi 73 ksi 20 % 86 ft-lbf @ 68 °F 35 ft @ -4 °F

BÖHLER DMO-IG

AWS A5.28: ER70S-A1 (ER80S-G)


0.032 0.040 0.047

Solid wire, copper-coated, for welding in the construction of boilers, pressure tanks, pipelines, cranes and steel construction. High-quality, very tough and crack-resistant weld metal, resistant to ageing. Low temperature toughness down to -40 °F. Approved for long-term use at operating temperatures up to 1022 °F.

YS UTS Elong CVN

73 ksi 87 ksi 25 % 111 ft-lbf @ 68 °F ≥35 ft-lbf @ -40 °F

Union ER80S-B2

AWS 5.28: ER80S-B2


0.035 0.045 1/16

Union ER80S-B2 is extensively used in the power generation and petrochemical industries for the welding of similar high temperature, creep resistant steels. Excellent mechanical properties and compositional control. Primarily used for the welding of components fabricated using 1.25 % Cr - 0.5 % Mo creep resistant steels (e.g. Grade 11).

YS UTS Elong

70 ksi84 ksi24 %

Union ER90S-B3

AWS A5.18: ER90S-B3


0.035 0.045 1/16

Union ER90S-B3 is extensively used in the power generation and petrochemical industries for the welding of similar high temperature, creep resistant steels. Excellent mechanical properties and compositional control. Primarily used for the welding of components fabricated using 2.25 % Cr - 1 % Mo creep resistant steels (e.g. Grade 22).

YS UTS Elong

80 ksi 94 ksi23 %

Thermanit MTS 3 LNi

AWS A5.28: ER90S-B91

Heat treatment: 1400 °F/2h 0.9 1.2

0.035 0.047

Creep resistant GMAW wire, resistant to scaling up to 1112 °F. Suited for joining and surfacing applications with quenched and tempered 9 % Cr steels, particularly for matching creep resistant base metal T91/P91. Elevated Si-content for improved weldability. Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.

YS UTS Elong CVN

75 ksi 90 ksi 16 % 37 ft-lbf @ 68 °F

Union Ni 1 MoCr

AWS A5.28: ER100S-G

Heat treatment: as welded 1.2 0.047 Union Ni 1 MoCr is extensively used in the oil and gas industry for the welding of high-strength, low-alloyed steels where good toughness properties and controlled hardness levels are required. Copper-coated, medium alloyed wire for quenched and tempered and thermomechanically treated fine grain structural steels.

YS UTS Elong CVN


Union NiMoCr

AWS A5.28: ER100S-G


0.8 1.0 1.2

0.032 0.040 0.047

Medium-alloyed solid wire for the GMAW of quenched and tempered and thermomechanically treated fine-grained structural steels; for joint welding of wear resistant steels. For use with CO2 and mixed gas. Outstanding toughnesss of the weld metal at low temperatures. For use in crane and vehicle manufacturing.

YS UTS Elong CVN


Union X 90

AWS A5.28: ER120S-G


0.040 0.047

Medium-alloyed solid wire for the GMAW of quenched and tempered fine-grained structural steels. Outstanding weld metal toughness at low temperatures when deposited with mixed gas. High purity weld metal. Used in crane and vehicle manufacture.

YS UTS Elong CVN


19

Solid wires, high-alloyed

Solid wires, high-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER A 7 CN-IG



0.032 0.040 0.047 1/16

GMAW solid wire for welding and dissimilar welding of for instance 14 % Mn steels, armor plates, 13 - 17 % Cr and heat resistant Cr and austenitic steels. The weld deposit offers high ductility and is resistant to solidification cracking. Used for fabrication, repair and maintenance The weld metal work hardens and offers good resistance to cavitation. Service temperature down to -148 °F.

YS UTS Elong CVN


Avesta ER 308LSi

AWS A5.9: ER308LSi


0.035 0.045 1/16

GMAW wire for welding of stainless steel alloys of 304 and 304L type. Can also be used for welding steels that are stabilized with Nb/Cb and Ti such 321 and 347 in cases when the construction will be operating at temperatures below 400 °C. Excellent arc stability, feeding and wetting behavior. The higher Si content improves the fluidity oif the weld pool with a minimum of spatter. Good corrosion resistance under moderately corrosive conditions, e.g. in oxidizing acids and cold or dilute reducing acids. Service temperature from -321 °F to +662 °F.

YS UTS Elong CVN


Avesta ER 309LSi

AWS A5.9: ER309LSi


0.035 0.045 1/16

GMAW wire primarily intended for surfacing low-alloy steels and dissimilar welding between mild steels and ferritic Cr and austenitic Cr-Ni stainless steel. Results in a ductile and crack resistant weldment. Designed for very good welding and wetting characteristics. The higher Si content improves the fluidity of the weld pool with a minimum of spatter. Suitable for service temperatures from -184 °F to 662 °F.

YS UTS Elong CVN

58 ksi80 ksi 30 % 41 ft-lbf @ 68 °F

Avesta ER 316LSi

AWS A5.9: ER316LSi


0.035 0.045 1/16

GMAW wire for welding of stainless steel alloys of 316 and 316L type. Can also be used for welding steels that are stabilized with Nb/Cb and Ti such 316LTi in cases when the construction will be operating at temperatures below 752 °F. Excellent arc stability, feeding and wetting behavior. The higher Si content improves the fluidity of the weld pool with a minimum of spatter. Resistance to general, pitting and intergranular corrosion in chloride containing environments. Intended for more severe service conditions than Avesta 308L/MVR, e.g. in dilute hot acids. Service temperature from -321 °F to 752 °F.

YS UTS Elong CVN

55 ksi81 ksi 35 % 51 ft-lbf @ 68 °F

Avesta 347 Si

AWS A5.9: ER347Si


0.035 0.045 1/16

GMAW wire for welding stainless steels that are stabilized with titanium or niobium such as 321. A stabilized weldment has improved high temperature properties, e.g. creep resistance as compared to low-carbon non-stabilized grades. Primarily intended for high temperature service or constructions that should be heat treated. Service temperatures from -321 °F to 752 °F.

YS UTS Elong CVN

67 ksi91 ksi 33 % 81 ft-lbf @ 68 °F≥24 ft-lbf @ -321 °F

Avesta LDX 2101 Heat treatment: as welded 0.8 1.0 1.2 1.6

0.032 0.040 0.047 1/16

Avesta LDX 2101 is designed for welding the duplex stainless steel Outokumpu LDX 2101®. LDX 2101 is a lean duplex steel with excellent strength and medium corrosion resistance. The steel is used in various applications such as bridges, process equipment in desalination, pressure vessel in the pulp/paper industry, transportation and storage tanks for chemicals. To ensure the right ferrite balance in the weld metal, Avesta LDX 2101 is over-alloyed with respect to nickel. Welding is possible with short arc, spray arc or pulsed GMAW.

YS UTS Elong CVN


Avesta 2205

AWS A5.9: ER2209


0.035 0.045 1/16

GMAW wire for welding duplex steels of 22Cr-5Ni type as well as lean duplex grades. Welding can be performed using short, spray or pulsed arc, but the best results are achieved using pulsed arc and three-component shielding gas, e.g. Ar + 30% He + 2% CO2. The weldment shows high strength and impact toughness. Very good resistance to pitting and stress corrosion cracking in chloride containing environments. Meets the corrosion test requirements as per ASTM G48 Methods A, B and E

YS UTS Elong CVN

96 ksi120 ksi 28 %63 ft-lbf @ 68 °F≥24 ft-lbf @ -40 °F

Avesta 2507/P100

AWS A5.9: ER2594


0.032 0.040 0.047 1/16

Avesta 2507/P100 is designed for welding super duplex stainless steels such as 2507, UNS S32760, S32550 and S31260. This solid wire shows its best characteristics when using pulsed GMAW. Very good resistance to pitting and stress corrosion cracking in chloride containing environments. PREN >40. Meets the corrosion test requirements per ASTM G48 Methods A, B, E (104 °F).

YS UTS Elong CVN


20




Ø mm

Ø in


UTP A 068 HH

AWS A5.14: ERNiCr-3


0.032 0.040 0.047 1/16

Nickel-base alloy; heat and creep resistant. Cryogenic toughness down to -452 °F. For the welding of austenitic-ferritic joints as well as for joining or cladding of heat resistant Cr and Cr-Ni steels and nickel-base alloys. Temperature limits: 932 °F in sulphurous atmospheres. High temperature resistant up to 1472 °F max. for fully stressed welds. Resistant to scaling up to 1832 °F.

YS UTS Elong CVN


Thermanit 625



0.032 0.040 0.047 1/16

Nickel-base alloy; high resistance to corrosive environments. Resistant to stress corrosion cracking. Resistant to scaling up to 2012 °F. Temperature limit: 932 °F max. in sulphurous atmospheres. High temperature resistant up to 1832 °F. Cold toughness down to -321 °F. Suitable for joining or cladding of matching/similar corrosion resistant steels, heat or creep resistant steels and alloys. Also for joining of cryogenic austenitic Cr-Ni-(N) steels or cast steels.

YS UTS Elong CVN


UTP A 776



0.032 0.047


YS UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP A 722



0.040 0.047

UTP A 722 is suited for joining matching and similar base materials. For welding components in plants for chemical processes with highly corrosive media.YS

UTS Elong CVN

65 ksi104 ksi30 %52 ft-lbf @ 68 °F

UTP A 759



0.040 0.047 1/16

Nickel-base alloy. High corrosion resistance in reducing and oxidizing environments. For joining and surfacing with matching and similar alloys and cast alloys. For welding the cladded side of plates of matching and similar alloys.

YS UTS Elong CVN

61 ksi 102 ksi 40 % 44 ft-lbf @ 68 °F

UTP A 6170 Co

AWS A5.14: ERNiCrCoMo-1


0.0400.047 1/16

UTP A 6170 Co is particularly used for joining heat resistant and creep resistant nickel-base alloys or similar materials, high temperature austenitic and cast alloys.YS

UTS Elong CVN

65 ksi109 ksi30 %89 ft-lbf @ 68 °F

Thermanit 21/33 SO Heat treatment: as welded 1.0 1.2

0.040 0.047

Solid wire for joint welding and cladding of identical or similar type heat-resistant steels and cast steel grades. Typical alloys for the welding of pyrolysis furnace tubes in the petrochemical industry. This product is also available under as UTP A 2133 Mn.

YS UTS Elong CVN

58 ksi 87 ksi 17 % 37 ft-lbf @ 68 °F

Thermanit 25/35 R Heat treatment: as welded 1.0 1.2

0.040 0.047

Resistant to scaling up to 1922 °F. For surfacing and joining of matching/similar heat resistant cast steel grades. This product is also available under as UTP A A 23/35 Nb.YS

UTS Elong

58 ksi65 ksi8 %

Thermanit 35/45 Nb Heat treatment: as welded 1.0 1.2

0.040 0.047

Resistant to scaling up to 2156 °F. For surfacing and joining of matching/similar heat resistant cast steel grades.

YS UTS Elong

36 ksi65 ksi6 %

21




Ø mm

Ø in


Avesta 253 MA Heat treatment: as welded 0.8 1.0 1.2

0.032 0.040 0.047

Avesta 253 MA is primarily designed for welding the high temperature stainless steel Outokumpu 253 MA, used for furnaces, combustion chambers and burners. Both the steel and filler metal offers excellent resistance to oxidation up to 2012 °F. The chemical composition of Avesta 253 MA is balanced to give a crack resistant weld metal. The steel often forms a rather thick oxide in welding or hot rolling and oxidized plates and welds must be brushed or ground clean before welding. Corrosion resistance: Excellent resistance to high temperature corrosion. Not intended for applications exposed to wet corrosion.

YS UTS Elong CVN

64 ksi 99 ksi 36 % 96 ft-lbf @ 68 °F Hardness 210 HB

22

Wire/flux combinations, unalloyed, low- and medium-alloyed

Wire/flux combinations, unalloyed, low- and medium-alloyedProduct nameclassification


Ø mm

Ø in


Union S 2 Si + UV 418 TT

AWS A5.17 : EM12k

Heat treatment: as weldedYS 61 ksi UTS 75 ksi Elong 26 % CVN 118 ft-lb @ 68 °F 74 ft-lb @ -4 °F 44 ft-lb @ -40 °F

1.62.0 2.5 3.2 4.0

1/165/64 3/32 1/8 5/32

The wire / flux combination Union S 2 Si + UV 418 TT is extensively used in the oil and gas and other industries for the welding of low alloy steels where good mechanical properties are required. Excellent weldability, good slag detachability and side wall fusion using both single and tandem wires in either DC or AC. High basicity flux (Basicity index: 3.5 mol.-%) to minimize alloy burn-off and reduce detrimental oxide inclusions in the weld deposit for optimized mechanical properties, displaying neutral metallurgical behavior and characterized by a high degree of purity.

Heat treatment: 1150 °F / 1hrYS 54 ksi UTS 70 ksi Elong 26 % CVN 118 ft-lb @ 68°F 74 ft-lb @ -4°F 44 ft-lb @ -40°F

Union S 3 Si + UV 418 TT

AWS A 5.17: F7A8-EH12K


3/32 1/8 5/32

For the welding of general structural steels and fine-grained steels. Especially for offshore applications. Excellent weldability, superior low-temperature toughness properties. This includes CTOD test results. YS

UTS Elong CVN


Union S 2 Ni 2,5 + UV 421 TT

AWS A 5.23: F8A10-ENi2-Ni2


3/32 1/8 5/32

For the welding of cryogenic fine-grained steels and special structual steels. Excellent toughness properties to -100 °F as welded and -150 °F in the PWHT condition. YS

UTS Elong CVN


Union S 2 Mo + UV 420 TTR

AWS A 5.23: F8A4-EA2-A3

Heat treatment: as welded

YS 68 ksi UTS 80 ksi Elong 25 % CVN 103 ft-lbf @ 68 °F

2.02.53.04.0

5/64 3/32 1/8 5/32

For the welding of Mo alloyed steels and boiler plates and fine-grained steels.

Heat treatment: 1100 °F

YS 42 ksi UTS 64 ksi Elong 26 % CVN 89 ft-lbf @ 68 °F

T Union SA EB2 + UV 400

AWS A5.23: F8PZ-EB2-B2

Heat treatment: 1275 °F/1 hr 2.5 3.0 4.0

3/32 1/8 5/32

SAW wire flux combination for welding components of matching or similar composition subjected to high temperatures in the construction of boilers, apparatus and pipe steels, as well as in the petrochemical industry. YS

UTS Elong

69 ksi 83 ksi 22 %

Union S 2 CrMo + UV 420 TTR

AWS A 5.23: F8P2-EB2R-B2

Heat treatment: 1275 °F/5 hr 2.0 2.5 3.0 4.0

5/64 3/32 1/8 5/32

SAW wire flux combination for high-quality welds on boiler and pipe steels or steels of similar quality. Approved for long-term use at operating temperatures to 1058 °F. Suitable for step-cooling applications (X-factor ≤ 15 ppm).

YS UTS Elong CVN


T Union SA EB3 + UV 400


Heat treatment: 1275 °F/1 hr 2.53.04.0

3/32 1/8 5/32

For the welding of CrMo alloyed steels and boiler plates and fine-grained steels in the petrochemical and power generation industries.

YS UTS Elong

78 ksi 93 ksi 25 %

23

Wire/flux combinations, unalloyed, low- and medium-alloyed



Ø mm

Ø in


Union S 1 CrMo 2 + UV 420 TTR

AWS A 5.23: F9P2-EB3R-B3R

Heat treatment: 1275 °F/5 hr 2.0 2.5 3.0 4.0

5/64 3/32 1/8 5/32

SAW wire flux combination for components subject to high temperatures in the construction of boilers, apparatus and pipe steels, as well as in the petrochemical industry. Approved for long-term use at operating temperatures to 1112 °F. Suitable for step-cooling applications (X-factor ≤ 15 ppm).

YS UTS Elong CVN


Thermanit MTS 3 LNi + Marathon 543


Heat treatment: 1400 °F/2 hr 2.0 2.5 3.2

5/64 3/32 1/8

SAW wire flux combination with good welding characteristics; high temperature resistant weld metal. For quenched and tempered 9 % chromium steels, in particular P91/T91 Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm

YS UTS Elong CVN

78 ksi 101 ksi 18 % 36 ft-lbf @ 68 °F

Union S 3 NiMo 1 + UV 418 TT

AWS A5.23: F9A8-EF3-F3

Heat treatment: as welded 1.62.0 2.5 3.2 4.0

1/165/64 3/32 1/8 5/32

The wire/flux combination Union S 3 NiMo 1 + UV 418 TT is extensively used in the oil and gas industry for the welding of high-strength, low-alloyed steels where good toughness properties and controlled hardness levels are required. Excellent weldability, good slag detachability and side wall fusion using both single and tandem wires in either DC or AC. Mainly used in applications not requiring post weld heat treatment.

YS UTS Elong CVN


Union S 3 NiMo 1 + UV 420 TTR

AWS A5.23: F9P8-EF3-F3

Heat treatment: 1175 °F/8h 1.62.0 2.5 3.2 4.0

1/165/64 3/32 1/8 5/32

The wire/flux combination Union S 3 NiMo 1 + UV 420 TTR is extensively used in the oil and gas industry for the welding of high-strength low alloy steels where good toughness properties and controlled hardness levels are required. Excellent weldability, good slag detachability and side wall fusion using a single wire in DC. Characterized by weld metal with a very low level of residual elements due to the high degree of purity of the flux. Controlled flux production produces flux with very little if any variation in properties from different lots. Mainly used in applications requiring moderate post weld heat treatment.

YS UTS Elong CVN

82 ksi 100 ksi30 %56 ft-lbf @ -40 °F48 ft-lbf @ -76 °F

Union S 3 NiMo 1 + UV 420 TTR-C

AWS A5.23: F10P8-EF3-F3

Heat treatment: 1200 °F/4h 1.62.0 2.5 3.2 4.0

1/165/64 3/32 1/8 5/32

The wire/flux combination Union S 3 NiMo 1 + UV 420 TTR-C is extensively used in the oil and gas industry for the welding of high-strength, low-alloyed steels where good toughness properties and controlled hardness levels are required. Excellent weldability, good slag detachability and side wall fusion using single or tandem wires in DC. Characterized by weld metal with a very low level of residual elements due to the high degree of purity of the flux. Controlled flux production produces flux with very little if any variation in properties from different lots. Mainly used in applications requiring more severe post weld heat treatment.

YS UTS Elong CVN


Union S 3 NiMoCr + UV 421 TT

AWS A 5.23: F11A8-EG-F6

Heat treatment: as welded

YS 100 ksi UTS 113 ksi Elong 17 % CVN 89 ft-lbf @ 68 °F 44 ft-lbf @ -40 °F 35 ft-lbf @ -76 °F

2.0 2.5 3.0 4.0

5/64 3/32 1/8 5/32

For the welding of fine-grained high-strength steels up to T1, HY100.

Heat treatment: 1076 °F

YS 100 ksi UTS 113 ksi Elong 18 % CVN 74 ft- lb @ 68 °F 44 ft-lbf @ -4 °F 35 ft-lbf @ -40 °F

24

Wire/flux combinations, high-alloyed

Wire/flux combinations, high-alloyedProduct nameclassification


Ø mm

Ø in


BÖHLER A 7 CN-UP + Record IND 24


2.4 3.0

3/32 1/8

Used for fabrication, repair and maintenance. For joint welds between Cr-Ni steels and unalloyed steels, cladding of surfaces on mountings and cladding on cogging, billet and profiled rolls. The weld deposit offers high ductility and is resistant to solidification cracking. The weld metal work hardens and shows good resistance to cavitation. Service temperature down to -148 °F.

YS UTS Elong CVN

51 ksi 73 ksi ≥25 % 70 ft-lbf @ 68 °F 30 ft-lbf @ -148 °F

Avesta 308L + Record IND 24

AWS A5.9: ER308L


3/32 1/85/32

Joining and surfacing applications on similar stabilized or non-stabilized steels like AISI 304, 304L, 304LN.

YS UTS Elong CVN

46 ksi 80 ksi 35 % 47.9 @ 68 °F

Avesta 316L + Record IND 24

AWS A5.9: ER316L


5/64 3/32 1/8 5/32

Joining and surfacing applications on similar Cr-Ni-Mo steels such as AISI 316, 316L, 316Ti, 316Cb.

YS UTS Elong CVN

51 ksi 80 ksi 30 % 52 ft-lbf @ 68 °F

Avesta 2205 + Record IND 24

AWS A5.9: ER2209


5/64 3/32 1/8

Joining of similar dupex stainless steels such as UNS S31803 and S32205.

YS UTS Elong CVN

70 ksi 100 ksi 25 % 59 ft-lbf @ 68 °F

Avesta 2507/P100 CU/W + Record IND 24

AWS A5.9: ER2594


3/32 1/8

Joining of super duplex stainless steels of the type 2507, ASTM S32760, S32550 and S31260. If high corrosion resistance is required Avesta 2507/P100 CU/W can also be used for welding standard duplex 2205.YS

UTS Elong CVN


UTP UP 068 HH + Record IND 24

AWS A5.14: ERNiCr-3


5/64 3/32 1/8

For high quality welding joints of nickel-base alloys, creep resistant steels, heat resistant and cryogenic steels. Also suitable for joining of ferritic and austenitic steels at service temperatures above 572 °F or for pressure vessels up to 1022 °F or down to -321 °F.

YS UTS Elong CVN

≥55 ksi ≥84 ksi ≥35 %≥59 ft-lbf @ 68 °F59 ft-lbf @ -321 °F

UTP UP 6222 Mo + Record IND 24



1/165/64 3/32

For high quality welding joints of 6 % Mo alloyed super-austenitic steels like S31254, N08926, N08367 and nickel-base alloy 625. Designed for highest corrosion requirements and an extremely high resistance against pitting and stress corrosion (PREN > 52).

YS UTS Elong CVN

≥61 ksi ≥102 ksi 40 % ≥59 ft-lbf @ 68 °F52 ft-lbf @ -321 °F

25

SAW-flux

SAW-fluxProduct nameclassification

Main constituent %

Grain size / density


UV 306 SiO2+TiO2 Al2O3+MnO CaF2+CaO+MgO Grain size acc. EN ISO 14174: 3 - 16

UV 306 is an agglomerated flux designed for joining applications on general-purpose structural and pipe steels. Suitable for use on DC and AC. For single- and multi-wire welding with high welding speed using the two-run technique as well as for fillet welding. Very good slag removal.

24 50 14

UV 400 SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Grain size acc. EN ISO 14174: 3 - 20

UV 400 is an agglomerated aluminate basic flux, designed for joining and surfacing applications with general-purpose structural steels, fine-grained structural steels, boiler and pipe steels. The flux is characterized by its low silicon and moderate manganese pickup. It can be used on DC and AC.

20 30 28 16

UV 418 TT SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Grain size acc.EN ISO 14174: 3 - 20

UV 418 TT is an agglomerated fluoride-basic flux for joining and surfacing and applications with dissimilar steels. Mainly for high-strength and cryogenic fine-grained structural steels. This multi-purpose flux is suited for many SAW wires on AC and DC current. Also suited for tandem and multi wire systems.

15 38 20 25

UV 420 TTR / UV 420 TTR-W

SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Grain size acc.EN ISO 14174: 3 - 20

UV 420 TTR is an agglomerated fluoride-basic flux, mainly for joining and surfacing applications with creep resistant steels. It displays neutral metallurgical behaviour and is characterized by a high degree of purity. It is particularly suitable for welding hydro crackers because of the low P pick-up of 0.004 % max. UV 420 TTR-W permits sound welding on AC, by this achieving a higher level of toughness when welding with CrMo-alloyed SAW wires.

15 35 21 26

UV 420 TTR-C SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Grain size acc.EN ISO 14174: 3 - 20

This special variant of flux UV 420 TTR supports the C-content of the wire electrode when DC welding. In comparison with UV 420 TTR the C-content in the all weld metal is about 0.03 - 0.04 % higher. It is suitable for multi pass welding, for single- and tandem-wire systems. UV 420 TTRC has prime importance for the SAW of high-temperature resistant steel, for joining and surfacing applications.

15 35 21 26

UV 421 TT SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Grain size acc.EN ISO 14174: 3 - 20

UV 421 TT is an agglomerated fluoride-basic flux for welding of high-strength and cryogenic fine-grained steels. It has a neutral metalurgical behaviour acc. to burn-off or pickup of Si and Mn.

16 34 21 26

Avesta Flux 805 SiO2 Al2O3 CaF2 Cr Density: 1.0 kg/dm³

Avesta Flux 805 is a basic, slightly chomium-compensating agglomerated flux. It is primarily designed for welding with high-alloyed stainless filler metals such as Avesta P12, 904L and 2205. Standard Cr-Ni and Cr-Ni-Mo fillers can also be welded with excellent results.

10 36 48 2.5

Record IND 24 SiO2 Al2O3 CaF2 Grain size acc.EN ISO 14174: 4 - 14

Record IND 24 is an agglomerated basic welding flux for welding stainless high alloyed Cr-Ni-(Mo) steels. The weld seams are smooth and finely rippled without any slag residues. Besides the good slag detachability the flux also provides good fillet weld properties. The weld metals show a high degree of purity and good mechanical properties.

10 38 50

Marathon 543 SiO2+Al2O3 CaF2+CaO+MgO Grain size acc.EN ISO 14174: 3 - 20

Marathon 543 is an agglomerated fluoride-basic flux with a high basicity. For joining and surfacing applications of creep resistant CrMo steels such as e.g. 12CrMo 19-5, P91/T91, X10CrMoVNb9-1, X20CrMoWV12-1. In combintion with SAW wire Thermanit MTS 616 the flux is suited for welding steels of type P92 and X11CrMoWVNb9-1-1, E 911.

35 60

26

Pipeline consumables

Pipeline consumablesProduct nameclassification


Ø mm

Ø in


BÖHLER FOX CEL+

AWS A5.1: E6010


3/321/85/32

Cellulosic covered electrode for vertical-down welding of the root, hot passes, filler and cap passes on large pipelines. Great economy as compared to vertical-up welding, also in combination with basic vertical-down electrodes. Particularly suitable for welding of root passes on minus polarity.

YS UTS Elong CVN


BÖHLER FOX CEL 70-P

AWS A5.5: E7010-P1


1/8 5/32 3/16

High-strength cellulosic covered electrode for vertical-down welding of large pipelines. BÖHLER cellulosic covered electrodes offer excellent economy compared to vertical-up welding.YS

UTS Elong CVN


BÖHLER FOX CEL 80-P

AWS A5.5: E8010-P1


1/8 5/32 3/16

High-strength cellulosic covered electrode for vertical-down welding of large pipelines. BÖHLER FOX CEL 80-P provides an intensive arc and a fluid weld metal. BÖHLER cellulosic covered electrodes offer YS excellent economy compared to vertical-up welding.

YS UTS Elong CVN

71 ksi 83 ksi 23 % 66 ft-lbf @ 68 °F 34ft-lbf @ -22 °F

BÖHLER FOX CEL 90

AWS A5.5: E9010-P1 E9010-G


5/32 3/16

High-strength cellulosic covered electrode for vertical-down welding of large pipelines, especially X70 and X80 steels. BÖHLER cellulosic covered electrodes offer YS excellent economy compared to vertical-up welding.

YS UTS Elong CVN


BÖHLER FOX EV PIPE

AWS A5.1: E7016-1H4R


5/64 3/32 1/8 5/32

BÖHLER FOX EV PIPE is a basic covered electrode which has excellent welding characteristics for pipe welding in the vertical-up progression of root passes with negative polarity as well as filler and cap passes with positive polarity. BÖHLER FOX EV PIPE offers considerable time savings against AWS E7018 type electrodes when welding root passes due to increased travel speeds.

YS UTS Elong CVN


BÖHLER FOX BVD 85

AWS A5.5: E8045-P2 E8018-G


1/85/3211/64

Basic covered vertical-down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding. Vertical-down welding enables an as much as 100 % higher deposition rate as compared to vertical-up welding.

YS UTS Elong CVN


BÖHLER FOX BVD 90

AWS A5.5: E9018-G E9045-P2 (mod.)


1/85/3211/64

Basic covered vertical-down electrode for high-quality weld joints on large pipelines as well as in structural work. In pipeline construction, suitable for filler and cap welding. Especially crack resistant weld metal with excellent toughness. Vertical-down welding enables an as much as 100 % higher deposition rate as compared to vertical-up welding.

YS UTS Elong CVN


27

Pipeline consumables



Ø mm

Ø in


BÖHLER Pipeshield 71 T8-FD

AWS A5.36: E71T8-A4-K6

Heat treatment: as welded 2.0 5/64 BÖHLER Pipeshield 71 T8-FD is a self-shielded flux-cored wire designed for semiautomatic vertical-down welding of pipelines and low-alloyed steel constructions.YS

UTS Elong CVN


BÖHLER Pipeshield 81 T8-FD

AWS A5.36: E81T8-A4-Ni2 E81T8-A4-G

Heat treatment: as welded 2.0 5/64 BÖHLER Pipeshield 81 T8-FD is a self-shielded flux-cored wire designed for semiautomatic vertical-down welding of pipelines and low-alloyed steel constructions.YS

UTS Elong CVN


BÖHLER Ti 70 PIPE-FD

AWS A5.36: E91T1-M21A4-G

Heat treatment: as welded 1.2 0.047 Micro-alloyed rutile flux-cored wire for single and multi pass welding of CMn steels and high-strength steels using Ar + 15 - 25 % CO2 shielding gas. YS

UTS Elong CVN

≥80 ksi106 ksi≥18 %≥35 ft-lbf @ -40 °F

017/20

17/EN/U

SA

With over 100 years of experience, voestalpine Böhler Welding is the global innovator for the daily welding challen-ges in joining, wear and corrosion protection as well as brazing. Customer proximity is guaranteed by more than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide. And with individual consultation by our application technicians and welding engineers, we make sure that our customers master the most demanding welding challenges. voestalpine Böhler Welding offers three specia-lized and dedicated brands to cater our customers’ and partners’ requirements.

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Tailor-Made ProtectivityTM – Decades of industry experience and application know-how in the areas of repair of cracked material, anti-wear and cladding, combined with innovative and custom-tailored products, guarantee customers an increase in the productivity and protection of their components.

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Welding Consumables for Joint Welding North America