Web viewWatson & Chalin SL-2065, Ridewell RSS-232-20K or equal, air lift, air suspension, self-steering pusher axle rated for 20,000 lbs. total capacity at the ground. The axle shall

Specification No. T92-60-01

State of IllinoisDepartment of TransportationBureau of Business Services

Specifications for a Heavy-Duty Rotator Recovery Wrecker with 50,000 lb. Under Lift.

November 2016

This specification and questionnaire covers a heavy-duty truck with hydraulic rotating boom and under lift. Minimum, maximum, or exact requirements are outlined in the following pages. The unit proposed must meet or exceed these requirements to be considered acceptable.

Requirements of the Bidders:

All bidders are expected to quote upon a manufacturer's latest standard conventional model truck complete with all standard equipment plus any optional or special equipment required meeting the following specifications. Deviations from these requirements in efforts to obtain extremely low prices will not be acceptable.

Each bidder shall submit with his bid two sets of descriptive literature and specifications describing all the equipment and options proposed. This information shall be clearly marked to indicate the make, model, and accessories proposed to be furnished.

Bidders quoting on other-than-specified equipment must submit with their bid written proof of the following:

1. The manufacturer of the equipment proposed has been actively involved in the manufacture of the equipment called for in the Proposal for a period of not less than 5 years.

2. Parts and service for the equipment proposed are readily available within the State of Illinois.

It is the responsibility of each bidder to complete and return this questionnaire with the bid.

Unless otherwise specified, the proposed equipment shall be complete in all parts and ready for immediate use upon delivery.

Bidders are advised to carefully read these specifications as changes have been made since the last solicitation issue.

Proposed with this bid:

Make:

Model:

Manufactured by:

Bidder:

Contact name:

Telephone:

Email:

Allied Equipment Installer:

Contact:

Telephone:

Email:

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Chassis:

Capacity:

Tandem axle truck rated at G.V.W.R. 82,000 lbs. total weight rating minimum.

Total Gross Vehicle Weight Rating:

G.A.W.R. - Front - 20,000 lbs. minimum.G.A.W.R. - Rear - 42,000 lbs. minimum.G.A.W.R. – Rear pusher - 20,000 lbs. minimum (as called for in Additional Options and Accessories).

Gross Axle Weight Rating - Front:

Gross Axle Weight Rating - Rear:

Gross Axle Weight Rating – Rear pusher:

General: Conventional type, Heavy-Duty cab and chassis suitable for mounting a Rotator type body. Unit must comply with all state and federal safety standards.

Complies: Yes No

Cab-To-Center of Rear Axle Dimension: The wheelbase shall provide a cab to rear axle dimension as required to mount the body specified.

Cab to axle length: .

Wheelbase: Minimum from center of front axle to center of rear differential to be 320”

Wheelbase: .

Frame:

Straight channel, twin rail minimum with a section modulus as required. Note: If triple rail is required by wrecker manufacturer it shall be included.

Frame section Modulus:

Describe frame:

Resistance to Bending Moment: As needed to meet wrecker manufacturers requirements.

RBM Rating:

Reinforcement: Full length forward through both front spring hangers. Frame shall include integral front frame extensions for front bumper. Bolt on or fabricated extensions will not be acceptable.

Complies: Yes No

Description:

Front Axle & Front Suspension:

Front Axle:

Single I-beam type rated at 20,000 lbs. minimum.

Capacity:

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Front Suspension:

Semi elliptic springs, leaf type, or two stage type with a total capacity at ground of 23,000 lbs. minimum.

Capacity:

Brakes:

Shall be standard manufacturer’s heavy-duty, full air with four (4) reserve tanks. Dust shields shall be included.

Complies: Yes No

The effective lining area as required for GVWR and GAWR ratings

Complies: Yes No

Air Compressor:

Shall be a minimum of 18.7 CFM capacity.

Component:

Make:

Model:

Capacity:

Brake Accessories:

Automatic reservoir drain valve

Component:

Make:

Model:

Automatic slack adjusters, front and rear shall be Haldex/Eaton, Gunite, Meritor or equal.

Component:

Make:

Model:

Air Dryer shall be After Cooler Type from C. R. Industries, Brakemaster, Racor Model RD-3, Bendix or equal. Desiccant style dryers are not acceptable equals.

Component:

Make:

Model:

Emergency Brake:

Type - Air operated with cab control emergency air supply valve and remote air reservoir. Audible alarm shall sound if driver’s door opens and brake is not applied.

Complies: Yes No

Trailer Brake:

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A factory installed trailer brake control package shall be provided. It shall include all cab mounted controls and air lines. All lines shall terminate in a block at the rear of the cab.

Complies: Yes No

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Glad hands and air line extensions shall be furnished.

Complies: Yes No

Power Steering:

Type - Manufacturer's severe-duty assembly required.

Complies: Yes No

Steering Wheel:

Manufacturer's tilt and telescopic steering assembly required.

Maximum diameter 18"

Steering wheel diameter:

Exhaust System:

Muffler as required to meet emissions. Vertical exhaust pipe(s) with heat guard(s).

Complies: Yes No

Electrical System:

Type - 12 volt, negative ground.

Complies: Yes No

Alternator:

Type - Heavy-duty, low speed, cut-in with transistorized voltage regulator.Ampere Rating - 200 ampere minimum.

Rated Output:

Component:

Make:

Model:

Batteries:

Shall be four (4) long life maintenance free batteries with a SAE Cold Cranking Ampere Rating (CCA) minimum of 2,775. They must meet or exceed engine manufacturer's requirements at -17C. (0o F). The batteries shall include external jump studs.

CCA at 0° F:

Electrical Circuit Protection:

General Requirements:

Circuit breakers - Manual reset breakers should be used in place of fuses whenever possible.Rating - As required for adequate electrical protection. Shall not reset until overload has been corrected.

Complies: Yes No

All wiring terminal connections shall be crimped and soldered. All wiring must be uninterrupted and completed without splices of any kind.

Complies: Yes No

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All wiring behind the truck cab shall be made continuous from cab to junction boxes and from all boxes to all lights and backup alarm as described below. Quick-disconnect type lead splices are not acceptable.

Complies: Yes No

All lights and backup alarm shall have a common ground lead returning to the in-cab junction box through the special junction boxes. The ground shall be a buss style with a #4 strap run to truck batteries. All body company wiring shall be grounded from this source.

Complies: Yes No

Note: All ground wires in Special Body Wiring harnesses are to be #10 gauge.

All body mounted lights, wiring, and junction boxes shall combine to form a sealed waterproof system similar to Truck-Lite’s "Super System" for commercial vehicles, utilizing standard production wiring harnesses where practical.

Complies: Yes No

Locations and installations of all wiring, including special junction boxes, are subject to approval from the Department of Transportation.

Complies: Yes No

The successful bidder shall furnish a simple wiring diagram of the special wiring installation to each engineer at each of the delivery destinations.

Complies: Yes No

All lamp connections and all junction box post connections shall be treated with a corrosion inhibitor.

Complies: Yes No

Switches:

Panel Switches shall include:

Day-Night (Switch for LED Lights)Front LEDRear LEDPTO Pump

Complies: Yes No

The above switch functions shall be back lit in the panel by LED and increase in brightness when activated.

Complies: Yes No

A separate switch and back lighted panel shall be provided for the PTO clutch.

Complies: Yes No

The switch system shall include magnetic circuit breakers. The circuit breakers may not be reset until overload has been corrected.

Complies: Yes No

An 80 amp thermal breaker with manual reset shall be provided in the wire between the power source and the switch panel. The breaker shall be located on the firewall prior to the cable entering the cab.

Complies: Yes No

All switches shall carry a manufacturer’s warranty.

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Complies: Yes No

A lug capable of supporting a constant 20 amp current draw without fuse protection shall be provided within the console for installation of an IDOT owned FM radio equipment.

Complies: Yes No

One wire shall be run from the switch to accessory and one wire from the battery to the switch panel.

Complies: Yes No

Special Accessory Wiring Relay:

Requirements: A constant-duty solenoid type relay, Bosch 0332-0020115 or truck manufacturers equivalent shall be provided to remove specified accessory circuits from the ignition key switch to prevent switch overloads, yet retaining key switch on-off control.

Relay Capacity - 65 ampere minimum, constant-duty.Circuits Controlled through Relay -

Two additional fused circuitsTwo-way FM radioLED bar warning light circuit.

Accessible terminals shall also be available for controlling additional IDOT installed electrical equipment.

Component:

Make:

Model:

If No to any portion of the “Special Truck Wiring” section please explain:

Standard Lights:

Headlights with High/Low Beams:

Type - Sealed beam, 2 or 4 elements. The lights shall be activated at low voltage with the ignition with an operator controlled override.Location - Standard production location.Lens color - Clear.Control - Combination light control switch with floor or turn signal-mounted dimmer control.

Complies: Yes No

LED Combination Tail/Stop and Rear Signal:

Type - Dual combination, sealed, shock mounted, Location - Rear of truck chassis.Lens color - Red.Taillight control - Combination light control switch.Brake light control - Brake control.Turn signal control - Turn signal control switch and 4-way hazard warning switch.

Complies: Yes No

LED Front Turn Signal and Parking Lights:

Location - Front fenders.Lens color - Front - Amber.Parking light control - Combination light control switch.Turn signal control - Turn signal control switch and 4-way hazard warning switch.

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Complies: Yes No Not available

LED Backup Lights:

Type – Dual, sealed,Lens color - Clear or white.Control - Transmission selector control.

Complies: Yes No

LED License Plate Lamp:

Type - Sealed, Truck-Lite 15 Series, Grote SuperNova or equivalent.Lens color - Clear.Control - Combination light control switch.

Complies: Yes No

LED Cab Clearance Lights:

Location - Outer front edge of cab top.Lens color - Amber.Control - Combination light control switch.

Complies: Yes No

LED Cab-Mounted Identification Lights:

Location - Center front of cab top on approximately 6" spacing.Lens color – Amber.Control - Combination light control switch.

Complies: Yes No

LED Rear Identification Lights (3-Bar):

Type - Three, single-faceLocation - Rear of chassis.Lens color - Red.Control - Combination light control switch.

Complies: Yes No

LED Auxiliary Lighting:

Type – Two (2) rear mounted PAR 36 flood/work spot lights for night operations with cab mounted switch.Lens color – clearLocation – Cab protector

Complies: Yes No

LED Warning Light Bar:

Type - 72" bar type approximately 3” high and 10” deep with amber LED lights aimed to the front, side, and rear including two white LED work/flood lights aimed to the rear. Location - Mounted to the drip molding of the cab. Standard aluminum mounting brackets shall be furnished. Note: If the cab protection exceeds the top of cab the light bar shall be mounted to the top of the cab protection.Lens color – ClearThe lenses covering the rear facing LED work/flood lights shall be clear.Control - Special circuit and switches located in a panel in the cab, power supplies for the strobe lights mounted in the cab.

Component:Make:

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Model:

Reflectors

As required by Illinois State and Federal laws.

4-Way and Signal Flasher:

Type - Heavy-duty, minimum capacity, as required to continuously operate all chassis and body mounted turn signal lamps simultaneously.

Complies: Yes No

Backup Alarm:

Type - Electric, Preco 1040, Whelen or equivalent. Sound level - self adjusting 87 to 112 measured at 4’.Location - Inside of frame near the rear of the chassis.Wiring - Continuous to the backup light terminal of the special junction box described herein.

Component:

Make:

Model:

Engine:

Type: Current production, Liquid cooled, Turbo-charged Diesel, 13 Liter minimum.Minimum 475 HP @ useable RPM, Minimum Peak Torque of 1,650 ft. /lbs. @ 1,200 to 1,500 RPM

Complies: Yes No

Make:

Model:

Rated H.P.: @ RPM

Peak torque: @ RPM

Engines must have a factory installed front engine PTO adapter plate.

Complies: Yes No

Note: All engine and engine emission related system fluids must remain as a stable liquid, unaided within the normal expected vehicle ambient temperature operating range of ‐20 deg. F to 100 deg. F. Any D.E.F. system considered must provide E.P.A. certification and physically demonstrate that the system will NOT allow the engine to run if wrong fluids are installed.

Engine Accessories:

Air Filter - Dry type – Manufacturer’s severe-duty and shall include an in dash air cleaner restriction indicator.

Complies: Yes No

Coolant Filter - Replaceable "spin-on" type.Oil Filter - Removable cartridge mounted on the engine block.

Complies: Yes No

A combination fuel moisture separator and fuel heater with heater, coolant thermostat and water shutoff valve. Racor Model 6400, Davco Fuel Pro 382 or equal.

Component:

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Make:

Model:

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In-Block Type Engine Heater - 110 volt with receptacle mounted under the driver’s door, on the front bumper or other suitable location approved by the Department of Transportation.

Component:

Make:

Model:

Cooling System:

Capacity - As needed for continuous low-gear operation with loads of rated capacity. The system shall be filled with long life antifreeze.

Complies: Yes No

Transmission:

Shall be an Allison 4500 RDS or equivalent automatic. The operating ranges shall include - 1, 2, 3, 4, 5, 6, neutral, and reverse. The truck shall be equipped with an external transmission fluid cooler (separate from the radiator). The transmission controller (ECM) shall be interior cab mounted or mounted under the hood on firewall in an area that is protected from the weather.

Note: All transmission default settings shall be reviewed with IDOT representatives and the successful bidder prior to ordering chassis. The transmission shall include two shift modes; economy and performance with a gear hold to eliminate LBSS (load based shift schedule). When parking brake is applied the transmission shall automatically return to neutral.

Component:

Make:

Model:

Describe Proposed Configuration:

The transmission shall include vehicle interface module.

Complies: Yes No

Selector:

Transmission range selector with lighted position indicator, mode selection and diagnostics. Indicator must clearly indicate all ranges as listed above.

Complies: Yes No

Please indicate which selectors are available by Manufacturer.

Stalk or handle type selector

Pushbutton selector

Note: All transmission selectors shall be reviewed with IDOT representatives and the successful bidder prior to ordering chassis.

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Rear Axle & Rear Suspension:

Both differentials shall be single speed with operator controlled, dash mounted, power divider lock and a capacity at ground of 42,000 lbs. minimum.

Capacity:

Axle Ratio - As recommended for optimum fuel efficiency in interstate and highway use.

Top speed @ governed RPM: MPHRear axle ratio:

Note: Axle ratio will be discussed with the successful bidder prior to production. Only manufacturer’s standard production ratios will be considered as alternatives.

Rear Suspension:

Hendrickson, Ridewell or equal Air-ride suspension with dump valve design as per manufacturer's recommendations. Total capacity 46,000 lbs. minimum.

Capacity:

Component:

Make:

Model:

Shock Absorbers:

Heavy-duty, telescopic type, front and rear.

Complies: Yes No

Fuel Tanks: The tanks shall be aluminum or stainless steel.

Dual or Single, located under the cab skirts with 100 gallon combined total capacity minimum.

Total Tank Capacity:

Each tank shall be lettered with "ULTRA LOW SULFUR DIESEL FUEL ONLY". Letters to be a minimum of 1 inch high, block type.

Complies: Yes No

The tank steps if required shall be constructed with manufacturer's standard open-grated, anti-skid material.

Complies: Yes No

If the truck is equipped with a DEF/Urea tank it shall be clearly labeled as such.

Complies: Yes No

Auxiliary Step:

An additional step shall be placed at or just below the bottom of single step type fuel tanks.

Complies: Yes No

Surface area to be not less than that provided with standard tank step and covered with open-grated, anti-skid material. The step shall be Stainless steel, aluminum or powder coated steel.

Complies: Yes No

Describe Step Material:

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Note: The Department of Transportation may request a sample of the step material to be supplied for approval prior to recommending award of the truck. The manufacturer can utilize diesel fuel/hydraulic combination tank(s) when bidding the optional wet kit installation if they meet or exceed all applicable State and Federal laws.

Front Wheels & Front Tires:

Wheels shall be self-piloting Budd style disc, minimum 12.50 DC wide with oil type seals.

Complies: Yes No

Front Tires:

Tubeless, radial, severe-duty.Similar to Bridgestone M844F.425-445/65-22.5 / 20 Ply or as needed to meet G.V.W.R.

Tire:

Brand:

Tread:

Size:

Manufacturers Catalog # :

Rear Wheels & Rear Tires:

Wheels shall be dual, Budd type disc, minimum 8.25 DC wide with dual spacing and oil style wheel seals.

Complies: Yes No

Rear Tires:

Tubeless, radial, severe-duty. All weather traction, Mudd/Snow pattern. Additional required for spare.Similar to Bridgestone L32012 R 22.5 / 16 Ply or as needed to meet G.V.W.R.

Tire:

Brand:

Tread:

Size:

Manufacturers Catalog # :

Note: Front and rear wheels shall be powder coated or painted manufacturers standard white or gray/silver.

Spare Wheel and Tire Carrier:

Underbody or in body type.

Complies: Yes No

Cab:

Shall be manufacturer's current production standard all weather insulated and ventilated cab with cloth or vinyl headliner. All metal portions shall be treated with a rust or corrosion prohibitive material. See Rust/Corrosion proofing section.

Complies: Yes No

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Minimum cab dimensions:Shoulder room 67.5". Inside height from shoulder room highest point of floor to ceiling of cab 56.5".Windshield and side glass shall be tinted, safety type.

Shoulder Room:

Floor to Ceiling:

Convenience Items:

Cruise ControlPower windowsPower locks12 volt Power pointDome light.Dual arm rests.Dual outside grab handles.Interior grab handles with high visibility color or marking. (i.e. Safety Yellow)Dual sun visors.

Complies: Yes No

If NO, describe:

Front Fenders & Hood Assembly:

Shall be constructed of fiberglass, aluminum, or high strength composite.

Material:

Front fenders and hood shall be a forward tilting assembly with stationary grille.

Complies: Yes No

If NO, describe:

Front Wheel Splash Guards:

Flexible rubber hanging type splash guards shall be hung from lower rear of the front fenders. The splash guards shall be braced to prevent damage during snow and ice conditions.

Complies: Yes No

Rust/Corrosion/Oxidation Proofing:

Type – High Performance solvent based coatings to provide protection against moisture, salt and alkalis.Method of application - Standard commercial procedures meeting GSA specification A-A-59295, ASTM B-117 Salt spray test and SAE J2334 lab test (1,000 hrs. min.). Note: Exterior coating color shall be black.

Areas of truck cab to be covered:Complete underside of cab (All Manufacturers)

All areas of the truck cab listed below shall be covered unless these areas are made of fiberglass, high strength composite or other rust, corrosion or oxidation proof material.

Inside door panelsInside door postsInside rocker panelsUnder cab roof (inside cab head liner)Inside of cab rear wallInside light wells

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Inside fender wellsInside hood

Complies: Yes No

Note: To ensure complete rust and corrosion protection coverage and because cab designs vary between manufacturers, the Department of Transportation reserves the right to require additional rust or corrosion proofing of the truck cab in suspect areas not listed above. Requests for additional coverage will be made no later than the final pilot model inspection, or if pilot model inspection is waived, no later than 30 days prior to proposed delivery date.

Seats, Seat Belts, & Reels:

The drivers and passenger’s seat shall be high-back, adjustable, and air suspension type.

Component:

Make:

Model:

All seat belts shall be manufacturer’s high visibility color. (i.e. Blaze Orange)

Complies: Yes No

Color:

Note: Seat belts with shoulder harness and retractors shall be provided for the driver and passenger locations. All metal-to-metal fasteners shall meet Federal Motor Vehicle Safety Standards.

Instruments and Warning Systems:

The following instruments and warning systems shall be furnished:1. Speedometer2. Odometer3. Tachometer4. Fuel gauge - indicating both tanks5. DEF/Urea gauge if equipped6. Hour meter Must be oil pressure activated or an electric model activated by engine RPM.7. Engine-coolant temperature gauge with high temperature warning light and buzzer8. Transmission temperature gauge9. Air pressure gauge with low-pressure warning light and buzzer10. Rear suspension air pressure gauges (including pusher axle).11. Engine oil pressure gauge with low-pressure warning light and buzzer12. Hand throttle or cruise activated high idle.13. Engine air filter restriction

Complies: Yes No

If NO, describe:

Describe Hour Meter Activation:

Radio:

Factory installed, standard AM-FM with clock.

Complies: Yes No

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Rear View Mirrors:

Type - Dual, electrically heated, outside cab, rear vision, rustproof, and break away type.Glass mounting – frame mountedSize - Approximately 16" high, 7" wide minimum with heated minimum 9” convex mirror mounted below.Adjustment - Vertical and horizontal.Must meet or exceed all State and Federal requirements.

Complies: Yes No

Mirror cab mounting fasteners shall be aluminum or stainless steel.

Complies: Yes No

Fender/hood mounted mirrors of size recommended by the manufacturer for chassis and completed truck. They shall include a minimum 6” convex mirror.

Component:

Make:

Model:

Heater & Defroster:

Heavy-duty, hot coolant, fresh air type with all controls for effective heating and/or defrosting under cold weather conditions.

Complies: Yes No

Air Conditioning:

Manufacturer's standard air conditioning and controls.

Complies: Yes No

Windshield Wipers:

Type - Dual, heavy-duty, electric, two-speed windshield wipers with intermittent speed control.

Complies: Yes No

Control Location:

Air Horn:

Manufacturer’s standard operator controlled air horn(s) with snow shields (only required if exterior mounted).

Complies: Yes No

Note: Air horn mounting shall not interfere with the light bar mounting by the body company. Under hood mounting is acceptable.

Lights:

As required to meet state and federal standards with daytime running lights. An interior cab dome light with door-activated switch shall also be furnished, along with another interior, switched, lamp for reading/paperwork.

Page 17 of 26



Complies: Yes No

Paint:

All parts and components (including the body) normally painted must be painted a color to match Dupont # 7744 alternate formula No. 1 or equivalent.

Complies: Yes No

Important Information Regarding the Mounting and Installation of Body Installers Components:

The Department of Transportation is aware that various truck cab-chassis configurations and engine types will greatly influence the location of required component equipment. For these reasons, the Department does not specify specific locations for the various components; however, it does reserve the right to approve the location of all component equipment.

Complete pilot models with all components installed in the proposed location for each item unit covered by this specification shall be made available for inspection and approval purposes prior to production of the remaining order.

Rotator, Body and Under Lift:Component:

Make:

Model:

With all standard and/or optional features to include:

3 stage boom with 60 Ton minimum capacity and 360 degree rotationThree (3) sets of hydraulic controls (Right side, left side, and portable remote radio controls).Air operated cable tensionersFlat feetBoom wingsAluminum light pylons4 ea. - “D” ringsRemote control upper and lower work lightsChain rackTool holderGlad hands7 way trailer electrical receptacleMud flapsSafety chains4 ea. - forksDual drive motorRear spade jack legsPlanetary, two speed, air freewheel winches; 2 ea. - catch winches (minimum 50,000 lb. capacity) w/200’ 7/8 cableAuto Lube system for tow body grease zerks. (Unless a greaseless system is provided)

** Final placement with IDOT approval

50,000 lb. Under Lift:

The under lift shall be 3 stage, manufacturer’s standard, recommended and suited to body. (Submit drawings and specifications.)

Page 18 of 26



Complies: Yes No

The under lift shall have a minimum retracted 50,000 lbs. capacity and a minimum extended capacity of 17,000 lbs.

Complies: Yes No

Body:

The body shall be aluminum or composite and include modular tool compartments left and right, waterproof, with switch activated LED lighting. The body shall include 2 compartments to accommodate acetylene and oxygen tanks, reel and hoses and 1 compartment to accommodate an air hose reel with 50’ 3/8 air hose

Complies: Yes No

The compartment doors shall have external hinges and gas shock door closures.

Complies: Yes No

Hydraulics:

The hydraulic power shall be from transmission mounted PTO. Hydraulic reservoir as needed per wrecker manufacturer.

Complies: Yes No

Hydraulic pressure gauges shall be installed by the left and right rear hydraulic controls with an operating pressure of 3,000 psi.

Complies: Yes No

Front Bumper:

The front bumper shall be constructed of heavy channel and plate steel including grille guard. The bumper shall feature weatherproof storage compartments for storage. The bumper must have IDOT approval. A truck with the bumper will be available for inspection by appointment only. Reference photo is attached below.

IDOT District #13501 S. Normal Ave.Chicago, IL 60609(773)-624-0470Attn. Jim McKayE-mail - [email protected]

Complies: Yes No

Note: Construction of the front bumper will be reviewed prior to accepting delivery of the truck.

Outriggers:The outriggers shall be scissor style and have an approximate spread of 264”.

Complies: Yes No

The outriggers shall be positioned front and rear of the turret with additional rear stabilizers.

Complies: Yes No

The outrigger cylinders shall be approximately 11” with 37” of stroke and 26” of ground penetration.

Complies: Yes No

Composite outrigger pads shall be provided for each outrigger and stored in compartments on the curb and street-sides of the body.

Complies: Yes No

Page 19 of 26



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Additional Emergency Lighting:

Note: To maintain standardization, continuity and fleet integrity IDOT Spec# ILDOT0960TOW light system is referenced below.

Whelen Towmans System or equivalent.

FREEDOM LIGHTBAR 72" AMBER/CLEAR LENS 1 ea.400 SERIES AMBER CORNER 2 pair400 SERIES RED INBOARD LIGHTHEADS 2 pairDUAL SUPER LED ALLEY LIGHTS 1 ea.400 SERIES CLEAR INBOARD LIGHTHEADS 2 pair400 SERIES AMBER INBOARD LIGHTHEADS 2 pair400 SERIES LED B/T/T 2 ea.MOUNTING BRACKET 1 ea.MINI FREEDOM AMBER 4 CORNERS 2 ea.SIREN SWITCH CONTROL 1 ea.SPEAKER 100 WATT NYLON 1 ea.SPEAKER MOUNTING BRACKET 1 ea.500 SERIES LINEAR SUPER LED RED 1 ea.500 SERIES LINEAR SUPER LED CLEAR 1 ea.LINZ6 SERIES LINEAR SUPER LED CLEAR 2 ea.LINZ6 SERIES LINEAR SUPER LED AMBER 2 ea.4" ROUND 2G SERIES SUPER LED WHITE 4 ea.4" ROUND 2G SERIES SUPER LED B/T/T 4 ea.GROMMET MOUNTING KIT FOR 2G 8 ea.GROMMET MOUNTING KIT FOR 500 5GROMMET 2 ea.MOUNTING BRACKET LINZ6 4 ea.PAR 36 LED WORK FLOOD 4 ea.PIONEER LED SCENE COMBINATION SPOT/FLOOD 2 ea.PIONEER PEDESTAL MOUNT W/HANDLE 2 ea.

Complies: Yes No

All lighting, brackets and hardware shall be corrosion resistant.

Complies: Yes No

Additional LED warning/work lights shall be included in the rear tail plate.Complies: Yes No

The successful vendor shall furnish and install IDOT approved black vinyl lettering and numbers

Complies: Yes No

The successful vendor shall furnish and install an in cab Lund Industries or equivalent, 2 way radio bracketing system.(Samples available for review)

Complies: Yes No

Page 21 of 26



The completed truck shall include the following:

All chain and attachments to be grade 80 alloys: Domestic and add shoulders

6ea. - 5/8x8’ chain with clevis grab hooks each end.2ea. - 5/8x6’ chain with clevis grab hooks each end.4ea. -5/8x4’ chain with clevis grab hooks each end.1ea. - 5/8x2’ chain with clevis grab hooks each end.6ea.-1/2”x8’ chain with clevis grab hooks each end.4ea.-1/2”x6’ chain with clevis grab hooks each end.2ea.-1/2”x4’ chain with clevis grab hooks each end.2ea.-1/2”x2’ chain with clevis grab hooks each end.6ea.-3/8”x8’ chain with clevis grab hooks each end.6ea.-3/8”x6’ chain with clevis grab hooks each end4ea. -5/8x6’ chain link shortener on one end.4ea. - ½ x6’ chain link shortener on one end.4ea.-3/8x6 chain link shortener on one end.2ea. -12 ton snatch blocks5ea. - 8ton snatch blocks4-3/8 binders2-3/8 ratchet binders2ea. -2ply 6”x36” up righting straps2ea. -2 ply 6”x20’ up righting straps2-20,000lb. 6” K-straps continuous loop2-17,000lb 6” k-straps single path continuous loop

Chassis/Body Lubrication System:

A chassis and tow body lubrication system for mobile equipment shall be installed. The system shall be a modular system and accommodate tow body/roll off body servicing. The system shall be approved by IDOT prior to installation.

Complies: Yes No

Component:

Make:

Model:

Additional Options and Accessories:

The following optional equipment shall be furnished or bid as called for in the BID.

Option #1 Diagnostic Tool:

Vendor shall provide complete diagnostic tool with connectivity and all latest current software in order to diagnose, test, troubleshoot, adjust and repair the electronic components on-board the vehicle.

Engine

Chassis

Transmission

Complies: Yes No

Option #2 Hydraulic Air Compressor:

A hydraulic powered air compressor, Stellar/American Eagle Model SHD-60AF, Vanair or equal shall be installed.

Complies: Yes No

Page 22 of 26



Component:

Make:

Model:

The compressor shall be mounted in approved location. Mounting shall ensure complete opening and access to the components.

Complies: Yes No

The holding tank shall be a minimum of 15 to 20 gallons. The tank shall be located between the frame rails with remote drain access.

Tank Size:

Mounting Location:

Option #3 Third Rear Pusher Axle:

Watson & Chalin SL-2065, Ridewell RSS-232-20K or equal, air lift, air suspension, self-steering pusher axle rated for 20,000 lbs. total capacity at the ground. The axle shall be installed ahead of the rear tandems and fully functional when delivered. Wheels shall be steel; powder coated matching the factory wheels. Tires shall be 22.5 or as needed to meet the G.A.W.R. If required, the cost of stretching frame shall be included in bid.

Gross Axle Weight Rating Capacity:

Component:

Make:

Model:

Warranty, Delivery and Bid Information

Safety Features:

The unit proposed must comply with all Federal, OSHA and ANSI safety requirements.

Complies: Yes No

Inspection and Tests:

The State of Illinois reserves the right to request the lowest bidder to give a demonstration of the unit prior to delivery.

Cost of minor modifications to the unit, if required, and contained in the specifications, will be borne by the successful bidder.

Guarantee:

All components required for the mounting of the tow body, under lift and rotator shall be guaranteed for a period of one (1) year from date of delivery. This shall include all transportation and “drive-away” expense to return the unit to the manufacturer if repairs cannot be reasonably performed on site.

Complies: Yes No

All defects or failures shall be corrected promptly at no cost to the state.

Complies: Yes No

Manufacturer's Standard Warranty:

Coverage - All defective parts and workmanship.Duration - One (1) year from date of acceptance minimum.

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Warranty service - All defects shall be promptly corrected at no cost to the State.

Warranty Duration: Manufacturer's Warranty:

Types required - All no charge extended warranties available for the truck.

Coverage - Major components including, but not limited to, the following: Engine. Transmission. Front and Rear Axle Assemblies. Main frame.

Description - Information describing no charge extended warranties shall be provided in the questionnaire.

Warranty Questionnaire:

Indicate months/miles or hours of warranty on the listed components:

Engine:

Transmission:

Frame:

Front Axle:

Rear Axle :

Others:

Indicate months/miles or hours of warranty on the listed components. Include Name and Address of Allied Vendor.

Name:

Address:

Hydraulic System:

Wrecker Body:

Under lift / Rotator:

Accessory Items:

Safety Components:

The truck shall be furnished complete with all safety components that are required by the current Federal Safety Standards for the size of truck proposed to be furnished.

Complies: Yes No

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New Truck Inspection:

The successful bidder shall make available to the Department of Transportation, a completed unit for inspection purposes. This pilot model shall be available prior to production of the remaining order. Transportation costs to and from the truck inspection site, meals and lodging for a minimum of two (2) representatives of the State of Illinois shall be the responsibility of the successful bidder for both the chassis and completed truck inspections. In the event of unsatisfactory review any subsequent travel costs necessary to confirm specification compliance, shall be borne by the successful bidder. Before trucks are delivered to the Department of Transportation, the vendor shall make a complete inspection of the trucks to ensure operation of the trucks and that all parts are properly lubricated. The vendor shall correct any defects before delivery.

All units will be subject to inspection for compliance with specifications upon delivery

Chassis Pilot Inspection Location:

Delivery:

It will be the responsibility of the successful truck vendor to guarantee delivery within the quoted time and to require allied manufacturers or suppliers to complete the installation of auxiliary equipment in accordance with the quoted delivery time.

Failure to comply with the quoted delivery time because of delays resulting from the inability of suppliers of allied equipment may be reason to reject similar items from those suppliers on future bids.

Operator's Books:

The successful bidder shall furnish at least three additional operator's instruction and maintenance manuals to each District Equipment Manager at the destinations to which units are delivered, in addition to the books shall be in each truck.

Complies: Yes No

Service Manuals:Successful bidders on vehicles shall have their Fleet Service Manager contact the agency shown below in regard to warranty, service manuals, and service bulletins prior to vehicle delivery to the indicated destinations.

IDOT District #13501 S. Normal Ave.Chicago, IL 60609(773)-624-0470Attn. Jim McKayE-mail - [email protected]

Truck Tagging:

Tags shall be attached to each new truck showing:

(a) Purchase order number.(b) Line item number.

Dealer Decals:

Dealer's decals or seller's name shall not be applied anywhere on the truck.

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Training:

The successful bidder shall provide training for service personnel and operators at delivery location. The training shall include chassis components, body company components, their function and required service. A minimum of two days at each delivery location should be anticipated. A schedule of this training, instructors and course content will be subject to the approval of the Illinois Department of Transportation. Training not meeting this requirement will be cause for a “Complaint to Vendor”.

Complies: Yes No

If No to any portion of the “Warranty” section please explain:

Bid Package:Bidders will need to send two copies of each of the following with their bid response.

a) Bid Documentb) Specification Questionnairec) Descriptive Literature

Front bumper reference photo.

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Documents

Web viewWatson & Chalin SL-2065, Ridewell RSS-232-20K or equal, air lift, air suspension, self-steering pusher axle rated for 20,000 lbs. total capacity at the ground. The axle shall