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Web of Systems – Vision, Challenges, & Practices Dan Yu Siemens Corporation Siemens Corporate Technology Version 1.0 May 2016 Unrestricted © Siemens AG 2016

Web of Systems – Vision, Challenges, & Practicesweb.stanford.edu/class/archive/ee/ee392b/ee392b.1166/lecture/may17/... · – Applying proven and widely used Web/2.0 technology

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Web of Systems –Vision, Challenges, & PracticesDan YuSiemens Corporation

Siemens Corporate Technology

Version 1.0May 2016

Unrestricted © Siemens AG 2016

© Siemens Corporation 201605/17/2016Page 2 Corporate Technology

Outline

Vision• What is WoS and why it’s the future of industrial IoTChallenges• Challenges from legacy systemsPractices• Our solution and examples from lab and real projects

© Siemens Corporation 201605/17/2016Page 3 Corporate Technology

Vision

Vision

© Siemens Corporation 201605/17/2016Page 4 Corporate Technology

Vision vs. Reality

Prep-programmed machines confined in fenced area

RealityVision

Machines and workers jointly work on assigned tasks

© Siemens Corporation 201605/17/2016Page 5 Corporate Technology

How to Solve the “Human NOT in the Loop” Problem?

Human in the LoopCloud + IoT = Big Data

© Siemens Corporation 201605/17/2016Page 6 Corporate Technology

How Can Machines Collaborate Autonomously?

Function•e.g. Cut

Meaning•e.g., Apple (fruit)

Language•e.g., XML

Protocols•e.g., WiFi / HTTP

Physical media•e.g. ,wireless

Function•e.g. Secretary

Meaning•e.g., Coke (beverage not drug)

Language•e.g., modern English

Protocols•e.g., alternatively

Physical media•e.g., voice

Man Machine

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Primer of Semantic Web

Machine A

I Peel Apple

Machine B

I Cut Apple

Apple

Size: diameter5-15cm

Weight: 30-100g

Centralsymmetric

Color: red /yellow / …

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Context Driven Interaction

Semantic Interacting Devices

– Task driven system interaction is possible– Semantic technologies are one cornerstone– Functional Profiles are key enablers– Industrial Standards are crucial

Interacting devicesDistributed interactingautonomous devicesnegotiate and coordinateprocesses

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Additional Ingredients for Autonomous System

Trust

Proof

Logic

Rules/Query

Ontology

RDF Model & Syntax

XML Query XML Schema

XML Namespaces

URI/IRI Unicode

Data

Algorithms

Web Service

OntologySmart System

Autonomous SystemSmart Systems + Web = Web of Systems

© Siemens Corporation 201605/17/2016Page 10 Corporate Technology

Web of Systems – Complete Formula

Ubiquitouscommunication

Web of SystemsSmart networkeddevices

− Internet

− Web/2.0 technologies− Autonomous

− Interacting

− Local analytics

− App-enabled

Domain context

− Domain-specificrequirements

− Cross-domainintegration

− Semantics

© Siemens Corporation 201605/17/2016Page 11 Corporate Technology

WoS combines web technologies with smart networked devices and domaincontext A device

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Challenges

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Huge Installation Base of Legacy Systems to be Converted

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Challenge: From Recording to Manifesting

All docs mainly for human consumption

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Challenge: Siloed Systems

• Separated tiers in different systems

• Dedicated and domain specific communication

• Heterogeneous andlow-level data representation

• Non-uniform access to devices and information

• Difficult cross domain integration

Diverse, specificcommunicationprotocols

Separated tiers

Building AutomationPlant Automation

Energy Automation

© Siemens Corporation 201605/17/2016Page 16 Corporate Technology

Challenge: Data Acquisition

Legacy systems are not designed to share fielddata to external world

Is the physical interface accessible?

Does the field controller allow data tobe uploaded?

Is data encrypted?

What is the communication protocolto share the data?

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Challenge: Meaning of Data

Documentation may reside in different stakeholders

Archive of some documents may be lost

Source code may not be delivered to end user

Unit of the data “Speed”?

How are data sources related?

How is the system configured?

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Solution: Web of System Joiner Help Migrate Legacy Devices

Web ofSystems

WoS “Joiner”

Smartnetworked

devices

Smartnetworked

devicesWoS

backend

Modular runtimeto add/remove appsand firmware modules

Variety of physical interfaces(digital or analog IO, serial inter-faces, bus systems, etc.)

Sensor systems(on board and attached)to gather informationabout the context/environment of a device

Hosting of Apps(e.g., Web HMI,

data (pre-)processing,

contextualization)

Legacy device

© Siemens Corporation 201605/17/2016Page 19 Corporate Technology

And More Challenges … to Bridge Physical and Cyber Objects

… C-P mapping Security Data sovereign Standardization …

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Examples

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Examples

Web communication of busses and chargingboxes as standardized in ISO/IEC 15118Web access for all stakeholders to belongingparts of the system

– High performance charging interface for electricalbusses uses CCS charging interface for EVs

– 12 installations are in pilot operation (Hamburg,Stockholm, Goteborg, Montreal, …)

– Output power: 300 kW– Output current: 550A– Charging duration: 6 min/Bus

© Siemens Corporation 201605/17/2016Page 22 Corporate Technology

ICE Water

“ICeWater”: optimized water network operations– Smart devices: Online monitoring of water infrastructure

supported by smart sensors and smart metering

– Interacting devices: Enables energy optimization, leakdetection/localization and asset/customer management

– Interacting devices: Decision support making use ofcontextualized smart data

– App-powered devices: Easy integration of new smart sensorsand Apps

– Cross domain integration: “Smartification” of legacy sensors

© Siemens Corporation 201605/17/2016Page 23 Corporate Technology

Intelligent Secondary Substation

Web Technology in distributedmonitoring and control

–Cloud: Data center provides permanent bulk storage forplanning-related use cases and hosts cloudapplications

–iSSN: Smart Devices work with downloadableapplications. It controls transformer to keep voltagelevel in tolerable band

–Field devices: Small sensor nodes provide limitedstorage for temporary connection loss buffering andlocal aggregation operations

–Dashboard: Provides access to local data, monitoring ofconnected field devices, configuration of iSSN

© Siemens Corporation 201605/17/2016Page 24 Corporate Technology

Smart Freight Wagon

GPS satellite

Intra-train ad hoc network

Condition andtransport monitoring

Device and applicationmanagement

Sensormodule (optional)

WoS box

“Smart Freight Wagon”– Smart devices: WoS box; Measures global position and

collects/analyzes data from sensor modules, communicatesto cloud, thereby making the wagon smarter

– Interacting devices: Intra-train ad hoc network 1; e.g. capable ofunderstanding and describing the whole train, including wagonsequence, thereby making the wagons interacting devices

– App-powered devices: WoS box to host applications such asfreight document app, wagon service information app, rail trackcondition monitoring app, thereby making wagon an app powered-device

© Siemens Corporation 201605/17/2016Page 25 Corporate Technology

Example: Machine Tool Status Acquisition

Current (Ammeter)

Vibration(Accelerometer)

Loading / unloading(Photodetector)

Worker presence (IRsensor)

WoSGateway MES

© Siemens Corporation 201605/17/2016Page 26 Corporate Technology

Status Analysis

WorkingArea

Unloading

Area

LoadingArea

Vibration

Loading

Unloading

Status

© Siemens Corporation 201605/17/2016Page 27 Corporate Technology

Web of Systems – Summary

Summary– Web of Systems ̶ Smart networked systems for industries

and (critical) infrastructures

– Device centric and system aware approach supportingdigitalization and automation

– Applying proven and widely used Web/2.0 technologyand semantics within and across domains

– Sovereignty on value creation: The customer flexibly decideson data processing and automation as application anywhere

– Investment protection and migration of the installed base

Web of Systems

© Siemens Corporation 201605/17/2016Page 28 Corporate Technology

Vision

Vision

© Siemens Corporation 201605/17/2016Page 29 Corporate Technology

Thanks

Dan YuWeb of SystemsCorporate ResearchSiemens Corporation USA

2087 Addison St.Berkeley, CA 94704

[email protected]

Internethttp://siemens.com/corporate-technologyhttp://usa.siemens.com/wot