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Page 1: WE EXTRUDE YOUR DREAMSimeltextrusions.com/admin/assets/media/imelt_extrusion_brochure.pdf · tolerance, alloy and such other than factors will affect the final weight. 3, Dimension
Page 2: WE EXTRUDE YOUR DREAMSimeltextrusions.com/admin/assets/media/imelt_extrusion_brochure.pdf · tolerance, alloy and such other than factors will affect the final weight. 3, Dimension
Page 3: WE EXTRUDE YOUR DREAMSimeltextrusions.com/admin/assets/media/imelt_extrusion_brochure.pdf · tolerance, alloy and such other than factors will affect the final weight. 3, Dimension

WE EXTRUDE YOUR DREAMS

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INTRODUCTION:IMELT EXTRUSIONS (P) LTD. is engaged in Manufacturing of Aluminum extrusions having high production

capacity to meet out the fast-growing market trend. The factory is located in middle of Kerala state, started

functioning from 2017. Imelt is one of the extrusion companies in Kerala at south India, which emerged as a

successful one, as achievements are on and still to come.

ASSET QUALITY:IMELT EXTRUSIONS presses have been imported from Taiwan. This is fully automated to handle the profile

system installed on of 2017. And also we have 6 ton capacity fully automated Aluminum melting foundry with

Aluminum log casting hot top system.

PRODUCTION FACILITY:IMELT has a press capacity of 638 MT catering to a range of extrusions with CCD of 5mm to 100mm.Also an-

other two extrusion press capacity of 830 MT and 1000MT is on under process. We are also equipped with

advanced machineries like puller system, stretching machine with de-twisting type and cutting machine with

table to adjust the length of the section as per the needs.

We have reverberatory type melting Furnace, DC casting Unit with the latest HOT TOP method of casting

various alloys to IS 733, IS 737, IS 1285 specifications and various ASTM standards as well. The alloys are well

controlled by chemical analysis using laboratory model VAS spectrometer for higher accuracy.

RESEARCH AND DEVELOPMENT: Our research gives us an edge over competitors and put us at the forefront of our field. We are

continuously seeking way to improve our products and services. A big portion of our resources are put into

research and development to understand better several key mechanisms that can help us do our job better.

At IMELT EXTRUSIONS, the primary aim of R & D process is to maximize output and minimize expenditure and

eliminate risk for our employees and customers

In the present world, competition is a challenging aspect of survival. A significant proportion of our business

development goes into research and development and we are constantly finding newer, better solutions for

our clients and customers. In today’s innovation-driven world, a progressive organization always needs to

re-define itself and re-invent.

2

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THE WORK FORCE: Our company is managed by a team of dedicated qualified personnel at plant to give excellent support

and quality products to its customers. Also IMELT EXTRUSIONS has good track record in extruding the difficult

and critical profiles.

ORDER EXECUTION:1. Obtain Profile drawing.

2. Design of die to the profile drawing.

3. Resending the modified profile drawing.

4. Receipt of approval from customer.

5. Die is manufactured.

6. Extruded sample of profile using the die is sent to customer on request.

7. Receipt of sample approval.

8. Production of material to the ordered Quantity.

9. Dispatch of the product

MISSION To provide high quality Aluminium Extruded Products and superior customer ser-vice with a focus on value-added products to ensure the customers get ready to use products.

VISION We shall strive to continuously expand our aluminum extrusion business and be the supplier of first choice to all our customers. We shall simultaneously look out for new and emerging business opportunities related to our field of competence.

VALUES

Commitments - Do whatever it takes to deliver superior customer value.Courtesy - Towards our Customers, Employees, Vendors and the Society at large.Integrity - Honesty in every action.Speed - Act with urgency to deliver what we promise.Team-work - Thinking and working together across hierarchy levels.

3

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CUSTOMER SERVICE:Customer Satisfication is our motto. So we are committed and well aware of quality requirement and

service needs of the customers. Customer Feedback will help us improve and serve in a better way. So

Submit any feedback related to our material quality, service and also any suggestions or ideas to improve

us in serving you better.

FACTORY ADDRESSIMELT EXTRUSIONS PVT. LTD.Companyppady, Paipra .P.O, Pezhakappilly, Muvattupuzha, Kerala – 686673.

CORPORATE OFFICE ADDRESS

IMELT EXTRUSIONS PVT. LTD.Eagle Shopping Complex PMC, VI/337. Oushadi Junction, Perumbavoor – 683542. Kerala State

General InformationAluminium Extrusions1, Length: - Normally material will be supplied in standard length of 3.66 meters (12 feet). Only on request, specified cut length will be supplied.

2, Weight: - The weight per 3.66 meter length specified in this catalogue is the normal weights. In practice,

tolerance, alloy and such other than factors will affect the final weight.

3, Dimension and Tolerances: - Material will be supplied in the standard dimension tolerances. Although spec-

ified in the catalogue, to ensure correct ordered, the dimensions and tolerances should get confirmed by us.

4, New Variety : - In case any new section variety required, apart from the regular section as mentioned in the catalogue, requested to contact our marketing department.

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PRODUCT INDEX

DESCRIPTION PAGE NO

1, ANGLES 7 - 8

2, MISCELLANEOUS CHANNEL 9 - 11

3, SQUARE TUBES 12 - 13

4, RECTANGULAR TUBES 14 - 15

5, SLIDING WINDOW SERIES

A, 12 MM SERIES 16

B, 18 MM SERIES 16 - 17

C, 20 MM SERIES 18 - 19

D, ALGERIEA SERIES 20

E, MULLION SERIES 21 - 22

6, PARTITIONS 23 - 24

7, DOOR SERIES 25 - 28

8, KITCHEN 29 - 32

9, KITCHEN & STRUCTURAL GLAZINGS 33

10, MISCELLANEOUS 34-35

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CHEMICAL COMPOSITION

PROPERTIES

SPECIFICATION

6

PROPERTIES A6061 A6063 6351 T6

Density (p) 2.70g/cm3[1] 2.69g/cm3[1][2] 2.71g/cm3

Young's modulus(E) 68.9 GPa (9,990ksi) 68.3 GPa (9,910 ksi) 72 Gpa(10 X 106 psi)

Tensile strength(ơt) 124-290 Mpa (18.0-42.1 ksi) 145-186 Mpa (21.0-27.0 ksi) 260 Mpa(38 X103 psi)

Elongation (ɛ) at break 12-25% 18-33% 8%

Poisson's ratio(v) 0.33 0.3 0.33

Melting temperature(TM) 585 0 C ( 1,0850 F) 615 0 C (1,139 0F) 6000 C (1,110 0F)

Thermal conductivity(k) 151-202 W/(m-K) 201-218 W/m*K 180 W/(m-K)

Linear thermal expansion coefficient (α) 2.32 X 10-5 K-1 2.34*10-5 K-1 22 µm/m-K

Specific heat capacity ( C) 897 J/(kg-K) 900 J/Kg*K 890 J/Kg*K

Volume resistivity (p) 32.5-39.2 nOhm-m 30-35 nOhm*m 0.00000382 Ohm -CM (@ 20 0C)

Physical properties

Mechanical properties

Thermal properties

Electrical properties

IRON OTHERS REST

ALLOY (ISS) OLD ALLOY (AA) USA Min. Max. Min. Max. Min. Max. Max. Min. Max. (Total) Max

H20 6061 0.15 0.4 0.8 1.2 0.4 0.8 0.7 _ 0.15 0.4 Al

H9 6063 _ 0.1 0.4 0.9 0.3 0.7 0.6 _ 0.3 0.4 Al

H30 6351_

0.1 0.4 1.2 0.6 1.3 0.6 0.4 1 0.3 Al

COPPER MAGNESIUM SILICON MANGANESEALLOY DESIGNATION

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ANGLES

14 MM FLUTED ANGLE

17 MM FLUTED ANGLE

10 MM FLUTED ANGLE

12 MM PLAIN ANGLE

19 MM PLAIN ANGLE

7

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ANGLES

23 MM CEALING ANGLE

25 MM CLEAT ANGLE

UNEAQUAL ANGLE

UNEAQUAL ANGLE

8

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MISCELLANEOUS CHANNEL

KYE GOLA

WATER CHANNEL

C-CHANNEL

SAMLL - F

F - GRILL

9

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U - CHANNEL

H - CHANNEL

BULB - C -

DOUBLE GLASS CHANNEL

BULB - T

ANGLESMISCELLANEOUS CHANNEL

10

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DRAWER - CHANNEL

SLOTED - CHANNEL

CRIMPINY ANGLE

GRILL-H

MISCELLANEOUS CHANNEL

1111

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17 MM SQUARE TUBE

19 MM SQUARE TUBE

22 MM SQUARE TUBE

24 MM SQUARE TUBE

25 MM SQUARE TUBE

12

SQUARE TUBES

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SQUARE TUBES

32 MM SQUARE TUBE

35 MM SQUARE TUBE

36 MM SQUARE TUBE

50 MM SQUARE TUBE

1113

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B RECTANGULAR TUBE

B

A

A

B T

48 X 24 RECTANGULAR TUBE

A

B

T

A

36 X 24 RECTANGULAR TUBE

38 X 25 RECTANGULAR TUBE

RECTANGULAL TUBE

T

T

RECTANGULAR TUBES

RECTANGULAR TUBE

36 X 24 RECTANGULAR TUBE

38 X 25 RECTANGULAR TUBE

48 X 24 RECTANGULAR TUBE

14

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B

A

T

A

B

T

RECTANGULAR TUBE

B

A

RECTANGULAL TUBE50 X 25 RECTANGULAR TUBE

63 X 38 RECTANGULAR TUBE

T

RECTANGULAR TUBES

50 X 25 RECTANGULAR TUBE

63 X 38 RECTANGULAR TUBE

RECTANGULAR TUBE

1115

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SLIDING WINDOW SERIES

12 MM SHUTTER

18 MM SHUTTER

18 MM SHUTTER TOP & BOTTOM

18 MM SHUTTER INTERLOCK

12 MM SHUTTER

16

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SLIDING WINDOW SERIES

SINGLE TRACK

15 MM THREE TRACK BOTTOM

18 MM TWO TRACK TOP & SIDE

18 MM TWO TRACK BOTTOM

1117

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SLIDING WINDOW SERIES

20 MM SHUTTER

20 MM SHUTTER INTERLOCK

20 MM RUNNER

20 MM TWO TRACK TOP & SIDE

18

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SLIDING WINDOW SERIES

20 MM TWO TRACK BOTTOM

20 MM THREE TRACK TOP

20 MM THREE TRACK BOTTOM

1119

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SLIDING WINDOW SERIES

ALGERIEA SHUTTER

ALGERIEA TWO TRACK

ALGERIEA THREE TRACK

ALGERIEA CLIP

20

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SLIDING WINDOW SERIES

Z - FRAME

Z - SHUTTER

MULLION SECTION

Z - HOLLOW

1121

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SLIDING WINDOW SERIES

Z - MULLION

GLAZING CLIP

Z - CLIP

FLUTED ROUND PIPE

22

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B

A

A

48 X 24 SINGLE PARTITIONB

B

A

B

A

T

T

T

T

PARTITIONS

48 X 24 DOUBLE PARTITION

50 X 25 SINGLE PARTITION

63X 38 SINGLE PARTITION

PARTITIONS

48 X 24 SINGLE PARTITION

50 X 25 SINGLE PARTITION

63 X 38 SINGLE PARTITION

48 X 24 DOUBLE PARTITION

1123

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PARTITIONS

50 X 25 DOUBLE PARTITION

63 X 38 DOUBLE PARTITION

GLAZING CLIP

GLAZING PLATE

50 X 25 DOUBLE PARTITION

24

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DOOR SERIES

47 X 44 DOOR VERTICAL

47 X 44 DOOR MIDDLE

47 X 44 DOOR CENTRE

1125

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DOOR SERIES

47 X 44 DOOR TOP

83 MM DOOR BOTTOM

95 MM DOOR BOTTOM

26

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DOOR SERIES

GLASS BOTTOM

HALF GLASS BOTTOM

20 MM WINDOW PLAIN WITH LIP

1127

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A

B

A

20 M M WINDOW PLAIN WITHOUT LIPB T

T

T

DOOR SERIES

25 M M WINDOW PLAIN WITHOUT LIP

20 M M WINDOW PLAIN WITH 10 M M LIP

T

25 M M WINDOW PLAIN WITH 10 M M LIP

A

BB

A

DOOR SERIES

20 MM WINDOW PLAIN WITHOUT LIP

25 MM WINDOW PLAIN WITHOUT LIP

25 MM WINDOW PLAIN WITH LIP

20 MM WINDOW PLAIN WITH 10 MM LIP

28

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B

A

B

D - KITCHEN

T

T

A

KITCHEN SERIESOVAL KITCHEN

GULF KITCHEN

C

B

A

C

SHOW CASE HEAD SMALL

A

B

T

T

KITCHEN SERIES

OVAL KITCHEN

D - KITCHEN

GULF KITCHEN

SHOW CASE HEAD SMALL

1129

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10 M M KITCHEN FRAME

B

A

KITCHEN SERIES

6 M M KITCHEN FRAME

3 M M KITCHEN FRAME

B

T

B

T

A

A

B

T

A

SHOW CASE HEAD

T

KITCHEN SERIES

SHOW CASE HEAD

3 MM KITCHEN FRAME

6 MM KITCHEN FRAME

10 MM KITCHEN FRAME

30

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A

B

APC KITCHEN

DRAWER SECTION

T

T

A

B

KITCHEN SERIES

T

SHOW CASE

25 M M KITCHEN SQUARE WITH SINGLE LIP

B

A

T

A

B

C

KITCHEN SERIES

SHOW CASE

APC KITCHEN

DRAWER SECTION

25 MM KITCHEN SQUARE WITH SINGLE LIP

1131

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KITCHEN SERIES

25 MM KITCHEN SQUARE WITH DOUBLE LIP

25 MM KITCHEN SQUARE OPPOSITE LIP

KITCHEN FRAME

KITCHEN WITH HANDLE

32

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B

T

KITCHEN FRAME

KITCHEN FRAME

A

B T

A

B T

CC

STRUCTURAL GLAZING

LIP - SECTION

B

A

A

T

LIP - SECTION

STRUCTURAL GLAZING

LIP - SECTION

LIP - SECTION

KITCHEN FRAME

KITCHEN FRAME

1133

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MISCELLANEOUS

MOSQUITO BIG

MOSQUITO SMALL

LOUVER SECTION

OVAL LOUVER

34

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P - PARTITION

MISCELLANEOUS

SQUARE LIP

A

B T

A

B

T

46 X 20 SHUTTER

MISCELLANEOUSP - PARTITION

SQUARE LIP

46 X 20 SHUTTER

1135

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36

Also Having

Ladders Flat Bars

Round Tubes Round Rods

Heat Sink

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