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Medium and low voltage systems for panel builders
Expertise to solve your every
application
Powering business worldwide
Discover Eaton – a leader in the power management field
Since 1911, when our company began trading as a small truck parts supplier, Eaton Corporation has come a long way. Today, as a diversified power
management company, Eaton has sales of $16.1 billion USD (FY 2011), employs 73,000 people and has customers in more than 150 countries. Everyday, we help companies across the world to manage power, and do
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Eaton’s innovative products, solutions and technologies are designed to help customers to manage power and conserve resources while working more productively, safely and sustainably. Our integrated and diversified business strategy ensures that we remain at the forefront of our industry, decade after decade.
Aerospace
A leading global supplier to commercial and military aviation and aerospace industries. An extensive technology portfolio includes hydraulic systems, fuel systems, motion control systems, propulsion sub-systems, cockpit controls and displays and fluid health monitoring systems. Our products improve fuel economy, aircraft performance, reliability and safety.
Truck
A leader in the design, manufacture and marketing of complete line of drivetrain systems and components for medium- and heavy-duty commercial vehicles. Under the “Roadranger” brand, Eaton also markets lubricants, safety products and service tools. Eaton’s hybrid power systems have earned the company recognition as a global leader in alternative power for commercial vehicles.
Electrical
Aerospace Truck
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A global leader in power distribution, power quality, control and automation, and power monitoring products. When these products are combined with a full-scale energy and engineering services organization, Eaton is able to serve the global power system needs of industrial, institutional, government, utility, commercial, residential, information technology and original equipment manufacturer markets worldwide.
Powering businessmore sustainably
Sustainability – smaller footprint in the world
The principle of sustainability means meeting the current needs of our own society without compromising the needs or options of future generations. It is a principle, which forms the very core of our design and production philosophy and guides all our activities across the world. Our commitment to reducing our own ecological footprint covers a wide range of green technologies, products and services that help our customers utilise electrical power more efficiently, while improving environmental performance.
Eaton has been recognised throughout the world for its uncompromising business ethics. For example, it was listed as one of the ‘World’s Most Ethical Companies’ on the Ethisphere Institute’s annual list for sixconsecutive years (2007, 2008, 2009, 2010, 2011 and 2012).
Electrical Automotive Hydraulics
Automotive
A supplier of critical components that reduce emissions and fuel consumption and improve stability and performance of cars, light trucks and commercial vehicles. Principal products include engine valves and valve train components, transmission and engine controls, supercharger, locking and limited slip differentials, cylinder heads, fluid conveyance components, body mouldings and spoilers.
Hydraulics
A worldwide leader in reliable, high-efficiency hydraulic systems and components for use in mobile and industrial applications. Markets include agriculture, construction, mining, forestry, utility, material handling, earth moving, truck and bus, machine tools, moulding, primary metals, automotive, power generation, port machinery and entertainment.
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Buildings
Transportation
Industrial and machinery
Information technology
Infrastructure
Energy and utilities
Public and private sectors:
Eaton provides reliable, efficient and
safe power management
for a growing number of
industries
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Energy and utilitiesRenewable Energy: Solar, Wind, Nuclear, Hydropower Smart Grid • Traditional Energy: Oil and Gas
TransportationAerospace • Commercial Vehicles Passenger and Performance Cars High-Speed Rail • Marine • Military/Defense
Information technologyData Centers • Telecommunications Networks • Computer Rooms
BuildingsResidential • Healthcare • Education • CommercialOffice • Retail • Public Sector • Airports
• • •
•
Industrial and machineryManufacturing • Agriculture • Construction Mining and Metals • Processing • Material Handling
• • Electrical
Electro-hydraulic systems
Engineering and energy services
Power metering and monitoringPower qualityElectrical distribution
distribution equipment • Control and automation and power quality equipment • Power metering and monitoring • Hydraulics technology • Power and motion control products
InfrastructureAirports • Highways • Mass Transit • Water and Wastewater Treatment Plants • Locks and Dams
• CompleteHigh-speed refueling systems
backup power systems • • Hydraulic system solutions and technical services • Filtration, hydraulic and electrical products • Hybrid power systems
• Hybrid power systems • Hydraulic, fuel, electrical and conveyance systems • Automotive and truck technology• Manual and automated transmissions• Onboard controls and electrical charging infrastructure• Superchargers• Hydraulic technology
• • • Power metering and monitoring
Reliable power systems
World’s most efficient line of UPSs
Local service and supportEnergy services
• •
• Electrical• Power distribution
• Electro-hydraulic systems
balance of system
• Network power grid technology
• Hydraulic technology• Engineering and energy services
• Advanced material science technology
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Keeping pace with evolving standards
Standards and technology
As standards evolve, and clients demand higher levels of reliability and safety, Eaton helps you meet market demands with the latest in technology. Whether it’s meeting the latest requirements of IEC 61439 for low voltage switchgear or addressing client’s safety concerns while working near medium voltage equipment, you can rely on Eaton’s 100 year heritage and leadership in switchgear design.
Our licensed platforms include complete third party certification to IEC 61439 for low voltage systems and IEC 62271-100 and 200 for medium voltage. These new standards are becoming a requirement in many geographies and are being adopted by many companies to address areas of reliability and safety, early.
Partnering with Eaton as a licensed panelbuilder has many advantages.
• Reduce investment in equipment design andtesting. Meeting the new standard requires design verification testing which can cost thousands of dollars for each tested combination. Testing not only can be financially prohibitive, but it can slow time to market and present many technical challenges. As an Eaton licensee, we provide all of the necessary test certificates and manufacturing information eliminating the need for these tests.
• Industry leading technology provides a specification advantage in a crowded and competitive marketplace. As we introduce new products or features, like our Arcflash Reduction Maintenance SystemTM, our partners will be the first to have access.
• Extensive network of sales and application engineers throughout the region can assist you in targeting consultants and end users. We’re here as partners to help pull through more business.
Personnel safety and arc flash
Personnel safety continues to be one of the key concerns for end users in the market today. In the past several years, many safety standards have been adopted around the world to address the problems related to arc flash including NFPA 70E in North America, TR 61641 and IEC 62271-200 in Europe and other local standards like Annex ZD in Australia. Eaton has answers to address all of these standards and offers both products and services important to the user. Our licensed platforms have been tested and exceed the requirements of the standards, that’s just one step towards building a safe facility. The standards address the performance of the equipment during an arc flash, with all of the doors securely latched or closed, but in reality most accidents occur when the equipment is being serviced. At Eaton we take a proactive approach of “prevent rather than cure” when addressing arc flash hazards.
First, we recommend a system study to determine the risk classification where the equipment is installed. Our engineering services team offers this analysis in addition to other power systems studies to improve system reliability and safety. By partnering with Eaton you have access to one of the largest teams of power systems engineers in the industry.
Second, we have patented features that limit or prevent risky activity. For instance, on xEnergyTM XW, a light indicates the presence of hazardous voltage inside the cubicle, interlocks prevent removal in an energized state and an IP21 barrier prevents access until the unit is safely de-energized. On our xGearTM medium voltage equipment, positive interlocks on the grounding switch and cubicle doors prevent unsafe operation.
Third, to further increase personnel safety, we offer intelligent products which can limit the amount of arc flash by reducing breaker clearing times during maintenance. Our Arcflash Reduction Maintenance SystemTM, available in our medium voltage relays, low voltage air circuit breakers (ACB), and molded case circuit breakers (MCCB) is a unique offering only available from Eaton. This maintenance mode employs the use of a separate analog circuit in the breaker’s trip unit to reduce clearing times while work is being performed on the switchboard. This device has proven to reduce incident energy levels by nearly 50% and is more cost effective and reliable than other solutions like fiber optic sensors and relays.
Arcflash Reduction
Maintenance SystemTM
Eaton’s circuit breakers equipped with an Arcflash Reduction Maintenance SystemTM
improve safety by providing a simple and reliable method to reduce fault clearing
time resulting in lower incident energy levels for downstream locations during
maintenance.
Industry leading safety solution for safe operation
and maintenance of low voltage switchgear
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Panelbuilder support program
Support program
Members of the panelbuilder program have preferred access to a team of experts focused on switchboard design, manufacturing methods and quality. This team will assist with the initial assembly line set up, assembly of production samples and training. Also, the team will be there to support you for project design, technical support questions and manufacturing issues. They will keep your team up to date on the latest advancements in xEnergy and xGear during quarterly visits and help maintain a superior level of quality.
Flexible licenses
Licensing technology has many advantages and Eaton offers more flexibility. Choose between assembly or manufacturing licenses. Both offer technical support and access to the latest technological advancements, but require different levels of expertise and investment. We have a licensing program to fit your individual needs.
Build your brand
Partners can proudly label their equipment with their own company name and the 'Powered with Eaton Technology' nameplate.This joint marketing approach allows you to differentiate your company in the market, while xEnergy and xGear names are simple for consultants to specify.
Software and tools
All partners receive a suite of e-tools which provide bills of material, drawings and pricing information to help reduce design time and eliminate errors. The xEnergy configurator allows panelbuilders to quote jobs with ease, plus it provides detailed engineering information and layouts to help your customer make an informed purchasing decision. Why waste time drawing panels in CAD at quote time? xEnergy configurator reduces the time required to quote a project which allows you to spend more time building your business.
An online portal, xenergy-partner.com, is provided to all licensees for assembly instructions, the latest product enhancements, specifications and the test certificate library. Manufacturing license holders receive online access to the latest marketing materials, manufacturing information, technical bulletins and material specifications.
Services
Whether it’s support on your manufacturing floor, or service at your customer’s site, Eaton’s team of field service engineers can deliver support where you need it. Our team of factory trained engineers can assist with commissioning, installation and troubleshooting of low voltage and medium voltage equipment. In addition to providing turnkey project support, our services team also conducts system studies and arc flash hazard analysis which ensure system reliability and worker safety. Let us help your customers tackle their toughest power problems.
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xEnergy
LV motor control and power distribution center systemxEnergy is Eaton’s latest low voltage system. The system provides reliable motor control and power distribution
functionality for all industrial and commercial installations up to 5000 A.
3 good reasons for using xEnergy
Performance Availability
Safety
Under license from Eaton
System features and benefits
Complete product designthird party certified inaccordance with IEC 61439-2(Verified by testing)
External degree of protectionis third party tested up toIP55 according to the IEC 60529
Internal protection for opencompartments is at minimumIP2XB
Full internal separation of allfunctional units designed inaccordance with Form 3band an option for 4b
Compartments forwithdrawable units can bemodified without the needfor full shut-down and poweroff
Interlocking mechanism toensure safe Operating /Disconnected / Testpositions
Reliable in operation Safe in operation
Automatic door interlockingof all outgoing feedersections prevents access orremoval when the switch isin the ON position
Defined drawer positionindicator for test anddisconnected positions
Safety due to use ofstandardized IEC tested andcertified Eaton componentswhich have a proven trackrecord
Distribution busbars areprotected to IP2X when thedrawer is removed. Anoptional Automatic ShutterMechanism can be mountedto provide additional safety
Padlock facilities areavailable on all operating andinterlock mechanisms3-point-lock system isstandard on all cablewaydoors to ensure maximumsafety
Available Arcflash Reduction Maintainence System
Cable connection from topand/or bottom
5 Modular design configurations
Small footprint
Variable widths forcableways
Easy to upgrade and extendthe switchboard
Suitable for universal use asthe dimensions are accor-ding to the main industrialstandards (DIN VDE, CEI,UNE, NF and BSEN)
System flexibility
Suitable for cable and busbartrunking main incomingconnections
Corner cubicles allow forflexible line-ups in the switchroom using minimum space
Withdrawable units can be easily exchanged. This enables safe modification and convenient removal of units in a live situation
The xEnergy system range offers a module-based design that is flexible and allows for smarter, more efficient designs. The architecture is optimized to provide high performance and our design tool makes it easy to configure. The system is also extensible and allows for future expansion as your customers’ needs change.
With xEnergy, Eaton offers a design-verified switchgear assembly designed for years of trouble-free operation. The option to choose either fixed, removable or fully withdrawable technology, allows system designers to match application needs and reduce system downtimes to minutes, or even seconds, during system maintenance. Eaton’s withdrawable design allows for online exchange of system devices.
xEnergy also provides a maximum level of protection for people and equipment and is tested to the criteria of IEC 61641. Choosing our XW withdrawable switchgear, makes it more convenient to maintain and replace modules safely, with minimal training and the highest level of reliability. xEnergy XW combined with our Arcflash Reduction Maintenance System™ technology offers an industry leading solution for safe operation and maintenance of low voltage switchgear.
xEnergy is a modular switchboard system with a wide range of configurations for reliable power distribution or motor control applications. A combination of designs can be joined in a single lineup to meet the requirements of your specific application. Eaton xEnergy is available in five versions (XP, XF, XR, XW, XG), which offer flexibility in design, but all xEnergy configurations utilize a common bus system and are part of a flexible platform for low voltage systems.
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XG general
• Power factor correction• Fitting systems for sub- distribution with devices for
modular installation
• Control technology with SASY 60i and xStart
• Individual fixed units on a mounting plate
• Soft starters variable speed drives
•
•
•
•
XR removable
•
•
•
•
•
XF fixed
•
•
•
XW
• Fully withdrawableminimum down time
• Drawer units can be replaced under live- line working conditions
• Instantly recognizable position indicator for operating, test or de- energized status
• Easy maintenance, no need for any special tools
Circuit breaker (ACB or MCCB) incoming, Outgoing or buscoupler applications
Internal separation up to form 4
Cable connection from the top or bottom
Incoming supply system fordrill-free cable connection
Power outgoers with circuitbreakers and fuse switchdisconnectors up to 630A
Internal separation up to form 4
Individual outgoers, such ascontrolgear, motor starters,small power outgoers, etc.
Power outgoers with circuitbreakers and strip type switch-disconnector-fuse, up to 630A
Empty modules for individual applications
Plug-in modules and strip type switch-disconnector-fuse canbe replaced under live-lineworking conditions
Internal separation up to form 4
Easy maintenance and reduced down times
XP power sections
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MV switchgear system with sustainability built-inCombining advanced technology with proven engineering excellence, the xGear 12 kV, 17.5 kV and 24 kV system
provides the highest safety and reliability standards without compromising competitiveness.
• Robust maintenance-freedesign with minimumnumber of parts
• W-VACi circuit breaker has along life without the need for active maintenance
• Advanced vacuuminterrupter contact designsprevent hot spots, createless heat and minimiseelectrode erosion to yieldlonger life
• No SF6 pressure checks and specialised refillingprocedures
Minimal costs during
service due to: Low initial costs due to:
• Compact footprint
• Cable access from front or rear
• Cable entry from either top or bottom
• Easy-access cablecompartment for ease ofcable connection
• Integrated arc chamber
• Back to wall configurationwith front cable access
Low lifetime cost
• Compartments are protectedagainst penetration byobjects
• Internal arc classification ofAFLR provides operatorsafety in the unlikely eventof an internal arc
• Operation only possible withthe circuit breakercompartment door closed
• Logical mechanical andelectrical interlocks preventmal-operation
• Capacitive voltage detectionsystem for verification ofsafe isolation from supply
• SF6 free in the unlikely event of vacuum interrupter failurethere is no harm topersonnel and no harmfulgases are emitted.
• Vacuum interrupter contacterosion is negligible
• Fully encapsulated vacuuminterrupters
Safety, reliability and
performance
• Complete design third partycertified in accordance withIEC 62271-200
• Internal arc fault tested inaccordance with IEC 62271- 200
• Quality assurance inaccordance with ISO 9001
• Separate compartments forcable, vacuum circuit breakerand busbars
• Integrated arc chamber
Reliable and safe in
operation
• Cable connection and userinterfaces for operation onthe same side of the unit
• Multiple cables per phasewith standard compressionlug for ease of cableconnection
• Secondary cable entry pointson both sides of the lowvoltage compartment topplate
• Secondary cable wire wayruns complete over thelength of the switch gear tohelp with inter-unit wiring
• Secondary cable terminalspositioned at a reachable height within the low voltage compartment
• Clear and simple,straightforward operationpanels combined with anactive mimic diagram
User friendly
Flexibility in design
Every application of this type of system is unique,so Eaton offers a wide range of different panel types
• Range of voltage transformers
• Range of current transformers
• Smart grid and substation automation
• Protection and control equipment
xGearUnder license from Eaton
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The switchgear is type tested tothe latest IEC 62271-200 andhas third-party certification toprove internal arc containmentclassification of AFLR. This means there is minimalrisk of harm to personnel
in the unlikely event of an internal arc in the cablecompartment, vacuum circuitbreaker compartment or thebusbar compartment in anydirection: front, rear and sidesof the switchgear.
Fully type-tested to latest IEC standards
Standards
xGear complies with the following international standards
IEC 62271-1 Common specificationsIEC 62271-100 Circuit breakers (E2, M2, C2)IEC 62271-102 Disconnectors and earthing switches (E2, M0)IEC 62271-200 Metal enclosed switchgear and controlgearIEC 60044-1 Current transformersIEC 60044-2 Voltage transformersIEC 60529 Degrees of protection (IP Code)IEC 61850 Communication networks and systems in substationsIEC 61243-5 Live working - voltage detectors - Part 5: voltage detecting systems
i compact medium
W-VACi
The extensive line of W-VACvoltage vacuum circuit breakers with IEC ratings of 12 kV, 17.5 kV and 24 kV are part of Eaton’s comprehensive global product portfolio that serves both 50 Hz and 60 Hz end-user segments of the electrical industry, such as the industrial, commercial, utility, mining, marine and offshore markets.
Reliability, safety and performancein a compact package
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Medium voltage switching ,
protection & control
Low voltage switching &
protection
Low voltage motor
protection & control
Motor protection ,
monitoring , control &
networking via
control bus
Power quality,
monitoring , protection &
backup power
Components for every applicationEaton offers a full range of medium and low voltage control and distribution components to support the
needs of panel builders across a broad range of industries and applications.
Withdrawable vacuum circuit breakers Fixed vacuum circuit breakers Contactor units
Rotary switch & switch-disconnector
Miniature circuit breakers, protection and accessories Digital RCCB
Motor-protective circuit breakers Tool-less combination startersAcross-the-line motor control through 2,600 amperes
Bimetal motor overload protection
Electronic motor overload protection
Field bus communicating overload relays for monitoring and control
Metering solutions High performance monitoring Networking solutions to consolidate breaker and metering data
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Panel builder L-frame for safe and reliable circuit breaker mounting Open contactors Vacuum interrupters Protective relays
Basic molded case circuit breakers and accessories through 400 amperes
Full featured molded case circuit breakers and accessories through 1,600 amperes
Compact air circuit breakersthrough 4,000 amperes
Air circuit breakers through 6,300 amperes
World’s smallest solid state starters with built in bypass through 1,000 amperes
Compact adjustable frequency drives through 7.5 kW
HVAC application specific adjustable frequency drives through 160 kW
Complete performance adjustable frequency drives through 1,800 kW
Advanced communicating overload relays with motor diagnostics
Wiring solution simplifies engineering with interface to standard field bus Intelligent relays Human machine interface
Power factor correction Surge protection Single-phase UPS from 500 VA to 20 kVA
Three-phase UPS from 8 kVA to 4,400 kVA
Complete performance
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Electrical power management by EatonFoundation for success
Electrical power. The most significant and pervasive energy source on earth. It runs businesses, fuels innovations and keeps the lights on.
When the power system is not designed or managed properly, it compromises success, resulting in lower productivity and increased costs.
Eaton takes the complexity out of power management with industry-leading innovation, expert services and holistic solutions.
And our customers realize powerful benefits: improved reliability,
increased efficiency
and enhanced safety.
Customer criticalIf it’s critical to our
customers, it’s critical
to us. In fact, we view
it all as mission critical.
ExpertiseWith unparalleled
knowledge of power
management across
industries, we provide
the know-how for
every application.
SupportOur people make
the difference. Support
is not just an extra
benefit; it’s at the
heart of how we
do business.
For energy challenges big and
small, if it matters to you, it
matters to us. Our mission is to ensure your success, however you define it.
+
+
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18741833 1886 1911 19141893 198319621961 1989198419771908190618991897 1963 19671934
The power of fusion.
There’s a certain energy at Eaton. It’s the power of uniting some of the world’s most respected names to build a brand you can trust to meet your every power management need.
Eaton is dedicated to ensuring that reliable, effi cient and safe power is available when it’s needed most. Building on over 100 years of experience in electrical power management, the experts at Eaton deliver customized, integrated solutions to solve your most critical challenges. To learn more visit www.eaton.com/electrical.
All of the above are trademarks of Eaton or its affiliates. Eaton has a licenseto use the Westinghouse brand name in Asia Pacific. ©2013 Eaton.
Eaton Industries Pte LtdElectrical Sector 4 Loyang Lane #04-01/02Singapore 508914
Electrical Sector Asia Pacific
No.3, Lane 280, Linhong Road,Changning District, Shanghai
Eaton is a registered trademark of Eaton Corporation.
All other trademarks are property of their respective owners.
© 2013 Eaton CorporationAll Rights ReservedPublication No. SEABR0202001November 2013
Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.
Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products.
They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit www.eaton.com/seasia-electrical.
