Water Transducer

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    Alfa Laval Marine & Power

    WT 200/MT 50

    Water Transducer

    P002172A

    Product No.

    Printed

    Book No.

    1764760-801764760-811764760-821764760-831764760-841764760-85

    Nov 2000

    1818051-02 V2

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    Alfa Laval reserve the right to make changes at any time withoutprior notice.

    Any comments regarding possible errors and omissions orsuggestions for improvement of this publication would begratefully appreciated.

    Copies of this publication can be ordered from your local AlfaLaval company.

    Published by: Alfa Laval Marine & Power ABSE - 147 80 TumbaSweden

    Copyright Alfa Laval Separation AB 2000.

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    1818051-02

    Contents

    1 Function Description 1

    1.1 Application 1

    1.2 Design 1

    1.3 Working Principle 1

    2 Fault Finding 3

    3 Maintenance 53.1 Cleaning the

    Water Transducer 5

    3.2 Replacing the Oscillator Unit 5

    3.3 Checking theTransducer Value 6

    4 Technical Data 7

    4.1 Specification 7

    4.2 Dimensions 8

    5 Installation 9

    5.1 Specifications 9

    5.1.1 Location 9

    5.1.2 Connection 9

    5.1.3 Oscillator Box 9

    6 Spare Parts 11

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    1818051-02

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    1818051-02 1

    1 Function Description

    1.1 Application

    The WT 200/MT 50 water transducer is used

    to monitor the water content in the processed

    oil leaving a separator. The signal from the

    water transducer is processed in the EPC

    program unit, and appropriate action is

    initiated, depending on the status in the

    separation system.

    1.2 Design

    The water transducer consists a housing (5), a

    concentric electrode (4), and a electrical

    conn.box fitted to the housing. The box

    contains an oscillator unit (2), a test circuit

    board (1) and connections. The electrode is

    insulated (3) from the housing and form a

    circular capacitor. The transducer is mounted

    in the oil pipe by flanges on the outer pipe,

    and the full oil flow passes through the

    capacitor.

    1.3 Working Principle

    The EPC supplies direct current (DC) to the

    transducer. The oscillator converts the DC to a

    high frequency alternating current (AC) which

    is fed to the capacitor. Changes of capacitance

    are detected and continuously transmitted toand interpreted by the EPC.

    G019892A

    1 Test circuit board2 Oscillator unit3 Insulators4 Electrode5 Transducer housing

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    1 Function Description WT 200/MT 50

    2 1818051-02

    The capacitance varies with the dielectric

    constant of the liquid flowing through it. As

    the water content in the oil increases, so does

    the dielectric constant, and consequently its

    capacitance.

    There is a large difference between the

    dielectric constant of water and oil. Hence

    fluctuations in dielectric constant is a very

    sensitive measure of changes in water content.

    Both free and emulsified water contamination

    is measured.

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    1818051-02 3

    2 Fault Finding

    The EPC monitor the signal from the

    transducer and gives alarm if there is a fault.

    The fault finding is described in the section

    Alarms and Fault Finding.

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    2 Fault Finding WT 200/MT 50

    4 1818051-02

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    1818051-02 5

    3 Maintenance

    3.1 Cleaning the Water

    Transducer

    Dirt that has klogged between the inner and

    outer pipe of the transducer may cause high

    transducer value. If this happens, the

    transducer has to be opened and cleaned.

    1. Remove the electrode and electrical

    connection box carefully from the pipe

    system, preferably whithout disconnecting

    the signal cable.

    2. Clean the electrode and housing with

    suitable detergent. After cleaning, removeany detergent with a damp cloth.

    3. Before remounting the transducer, check

    that no solids or other matter that can

    cause short-circuit is stuck between the

    transducer electrode and housing.

    3.2 Replacing the

    Oscillator Unit

    The oscillator unit must be replaced when the

    EPC detects a transducer fault and the voltage

    test indicates faulty oscillator unit (see Alarms

    and Fault Finding).

    The oscillator unit with test circuit board are

    replaced together as a complete unit.

    P002171A

    P002161A

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    3 Maintenance WT 200/MT 50

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    1. Disconnect the cables from the oscillator

    terminals.

    2. Loosen the centre screw and lift out the

    complete unit.3. Assemble the complete oscillator spare

    part unit and connect the cables to the

    terminals.

    4. Fill in the report form and return it with

    the faulty oscillator unit to Alfa Laval.

    3.3 Checking theTransducer Value

    If the transducer is connected to an EPC-400,

    or an EPC-50, the EPC can display the

    transducer value. The value should be 120

    130 for the transducer in air.

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    1818051-02 7

    4 Technical Data

    4.1 Specification

    Body

    Media Mineral oil

    Media temperature Max. 110C

    Max. working pressure 600 kPa (6 bar)

    Max. testing pressure 1000 kPa (10 bar)

    Material

    Body Pressure vessel steel

    Electrode Stainless steel

    O-rings Viton

    Insulators PTFE

    Flanges according to DIN 2633 and JIS B2213

    Ref. 1764185 Rev. 3

    Connection box

    Ambient temperature Max. 70C

    Enclosure IP 65

    Material Aluminium

    Cable connection Pr 22.5/Pg 16 for cable 12.5 15.0

    (WT 200)

    Pr 18.6/Pg 11 for cable 6.0 9.0

    (MT 50)

    Weight 6 kg DN25

    7 kg DN40

    Ref. 1764185 Rev. 3

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    4 Technical Data WT 200/MT 50

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    4.2 Dimensions

    Article No. DN A(mm) B(mm) C(mm) Oscillator

    1764760-80 DN 40 / DIN 150 110 18 1 MHz

    1764760-81 DN 40 / JIS 140 105 19 1 MHz

    1764760-82 DN 25 / DIN 125 85 14 1 MHz

    1764760-83 DN 25 / JIS 125 90 19 1 MHz

    1764760-84 DN 25 / DIN 115 85 14 1 MHz

    1764760-85 DN 40 / DIN 150 110 18 1 MHz

    X006913A

    Ref. 1764185 Rev. 3

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    1818051-02 9

    5 Installation

    5.1 Specifications

    5.1.1 Location

    The transducer can be mounted in any

    position.

    5.1.2 Connection

    The cable must be shielded.

    Connections to the terminals must be in

    accordance with the interconnection

    diagram for the appropriate system.

    5.1.3 Oscillator Box

    Make sure the oscillator box is firmly

    attached to the transducer bracket.

    NOTE

    If the specifications are not followed,

    Alfa Laval can not be held

    responsible for any malfunction

    related to the installation.

    MT

    G019893A

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    5 Installation WT 200/MT 50

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    1818051-02 11

    6 Spare Parts

    Item Qty Article No. Description Remarks

    1 223404-70 O-ring1, 2

    1. Included in Spare parts kit 1765216-81

    7.3x2.4

    2 260104-19 O-ring1, 2 44.3x3.0

    3 31830-6376-1 Oscillator unit, complete

    Spare Parts Kit 1For 1764760-81 to

    1764760-83

    3 31830-6406-1 Oscillator unit, complete

    Spare Parts Kit 2

    2. Included in Spare parts kit 1765216-82

    For 1764760-84 to1764760-85

    X007181A

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    6 Spare Parts WT 200/MT 50

    12 1818051-02