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VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic fluid Renew Every 10 years SRS Visual check Key: Checked Y Needs attention N Adjusted A NA -

VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

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Page 1: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

VOLVO SERVICE PROGRAMME

440/460/480

1991 - 1997

Data source: Volvo P/N 97001074Dated August 2000

Every 2 yearsBrake hydraulic fluid RenewEvery 10 yearsSRS Visual check

Key: Checked YNeeds attention NAdjusted ANA -

Page 2: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

10,000 mile or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 3: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

20,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAir filter (diesel) RenewIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 4: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

30,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission oil Drain/refillAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustAir filter (petrol) RenewAuxilliary drive belts Check adjustSpark plugs RenewFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 5: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

40,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewIdle speed (injected non cat) Check/adjustCO content (injected non cat) Check /adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 6: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

50,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportValve clearances Check/adjustAuxilliary drive belts Check adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 7: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

60,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission oil Drain/refillSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (petrol) RenewAir filter (diesel) RenewCrankcase ventilation Check/cleanTiming belt RenewSpark plugs RenewAuxilliary drive belts Check adjustIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 8: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

70,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportPetrol fuel filter RenewFront wheel bearings Check/reportAuxilliary drive belts Check adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 9: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

80,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/reportFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 10: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

90,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission oil Drain/refillAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportAir filter (petrol) RenewCrankcase ventilation Check/cleanAuxilliary drive belts Check adjustSpark plugs RenewFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 11: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

100,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewValve clearances Check/adjustIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 12: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

110,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportAuxilliary drive belts Check adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 13: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

120,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission oil Drain/refillSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (petrol) RenewAir filter (diesel) RenewCrankcase ventilation Check/cleanTiming belt RenewSpark plugs RenewAuxilliary drive belts Check adjustIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 14: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

130,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportAuxilliary drive belts Check adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 15: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

140,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustPetrol fuel filter RenewFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 16: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

150,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportAuxilliary drive belts Check adjustAuto transmission oil Drain/refillAir filter (petrol) RenewValve clearances Check/adjustCrankcase ventilation Check/cleanSpark plugs RenewFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 17: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

160,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 18: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

170,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission kick-down cable Check/adjustRear brake drums/linings Check/reportSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportPetrol fuel filter RenewFront wheel bearings Check/reportAuto transmission linkage CheckFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 19: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

180,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (petrol) RenewAir filter (diesel) RenewCrankcase ventilation Check/cleanTiming belt RenewSpark plugs RenewAuxilliary drive belts Check adjustIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 20: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

190,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraAuto transmission linkage CheckAuto transmission kick-down cable Check/adjustSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportPetrol fuel filter RenewFront wheel bearings Check/reportAuxilliary drive belts Check adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report

Page 21: VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 · VOLVO SERVICE PROGRAMME 440/460/480 1991 - 1997 Data source: Volvo P/N 97001074 Dated August 2000 Every 2 years Brake hydraulic

200,000 miles or annual OKVehicle on floorWash/wipe system Check/reportExterior lighting system Check/reportVehicle fully raisedEngine oil leaks Check/reportEngine oil Drain/refillEngine oil filter RenewClutch clearance Check/reportGearbox oil leaks Check/reportGearbox oil (only in the event of leakage) Check/top-upAuto transmission oil leaks Check/reportAuto transmission inhibiter switch CheckDrive shafts Check/reportExhaust system/mountings Check/reportVehicle half raisedBrake pads/discs Check/reportHandbrake cables linkage Check/reportHandbrake adjustBrake hydraulic system Check/reportTyre condition Check/reportUnder bonnet / boot OperationsBattery terminals Clean/re-greaseBattery electrolyte level Check/top-upBattery security CheckFluid reservoir levels Check/top-upCoolant level/anti-freeze strength Check/adjustCoolant hoses Check/reportAuto transmission level (only in the event of leakage) Check/top-upDiesel fuel filter RenewIdle speed (Carburetter) Check/adjustCO content (Carburetter) Check/adjustExtraSteering/suspension Check/reportBrake pipes/hoses conditions Check/reportFuel system leakage Check/reportFront wheel bearings Check/reportRear brake drums/linings Check/reportAir filter (diesel) RenewValve clearances Check/adjustIdle speed (Injected non-cat) Check/adjustCO content (Injected non-cat) Check/adjustFinal items checkEngine diagnostics (Fenix fuel system only) Check/reportVehicle locks and hinges Check/lubricateDoors/bonnet LubricateElectric aerial mast (where applicable) LubricateRoad test vehicle Check/report