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8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 122
MaxiFit U n i v e r s a l
Mechanical Pipe Fitt ing Technology
Wide Tolerance Range
PIPE CONNECTIONS REPAIR amp FLOW CONTROL PRODUCTS FOR THE UTILITIES INDUSTRY
8132019 Viking Johnson MaxiFit Brochure
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Overview
MaxiFit
2 Viking Johnson MaxiFit
MaxiFit Coupling
Large Diameter
MaxiDaptor
MaxiStep
MaxiDaptor
MaxiThread
Large Diameter
MaxiFit Coupling
Telephone +44 (0)1462 443322
A Versatile Solution for Pipe JointingMaxiFit universal pipe couplings are designed to accommodate
plain ended pipes with different outside diameters One
fitting is able to connect a wide variety of pipe materials
including steel ductile iron PVC cast iron GRP and
asbestos cement pipes amongst others The range is designed
and manufactured under quality management systems to
BS EN ISO 9001 and meets the requirements of the UK
Water Regulations amp EN 14525
Wide Tolerance
With up to 34mm tolerance on the pipe OD it not only eases
installation but can reduce the need for expensive and time
consuming trial holes reduce stock holding and increase
stock turn over MaxiFit is an adaptable and economic
solution to most pipe connections
All products in the range have a test pressure
of 24bar on water (9bar on gas)
and are suitable for 16bar
working pressure for water
(6bar on gas)
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative gasket
which has lsquoslide easyrsquo ribs that reduce friction on pipes at
the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and efficient
installation even in the most difficult of conditions
Extensive Range
The expansive range is available in sizes DN40 up to DN600
and includes MaxiFit couplings amp MaxiFit Xtra long sleeved
couplings MaxiStep reducing couplings MaxiDaptor flange
adaptors MaxiCap MaxiThread End Cap amp MaxiFit Large
Diameter couplings amp flange adaptors
Pipe Materials
Note MaxiFit can also be used as a repair product - see pages 19 - 20
8132019 Viking Johnson MaxiFit Brochure
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Product Design Benefits
MaxiFit Range
3Viking Johnson MaxiFit
Unique Gasket
Excellent Corrosion amp Damage Resistance
Simple InstallationFlexible Fit
wwwvikingjohnsoncom
Design life expectancy of 50 years
established by rigorous lsquoAccelerated
Age Testingrsquo which subjects product
to working pressure at 80degC for
1000 hours
Wide tolerances permit lower
stock holding
All models accommodate angularity
between pipes which allows for
normal pipeline movement caused
by ground settlement Couplings and
reducing couplings allowing for 6degtotal angular deflection 3deg total
on the flange adaptors
A rigorous bolt torque test is
completed to confirm that the
bolt end ring and adaptor body
are capable of withstanding bolt
over-tightening to 15 timesmaximum recommended torque
Customer Benefits
A unique gasket with distinctive circumferential ribs
provides a lsquoslide easyrsquo fit for maximum sealing on
scored corroded or pitted pipe
Coated in black Rilsan Nylon 11 which is WRAS
listed and has excellent resistance to impact
abrasion weathering and chemicals It also has good
thermal stability and flexibility to accommodate
for rough site handling
Flared end to the sleeve forms a deep
gasket chamber to give maximum possible
pipe adjustment
Captive non-rotating bolt heads require just
a torque wrench to install
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
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MaxiFit MaxiFit Xtra amp MaxiStep
Design Benefits
MaxiDaptor
Design Benefits
Simple Installation
Excellent Repair Product
Available as standard and long sleeved versions the
MaxiFit Xtra simplifies the installation further allowing
for greater cutting tolerances and a greater pipe insertiondepth - sealing beyond corrosion damaged pipe ends to
create a safe and permanent repair
MaxiStep reducing couplings are designed to provide
transitions between pipes of different nominal
bores simplifying installations when repairing old
pipe with new
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement due to
ground settlement Couplings and reducing couplings
allow for 6deg total angular deflection
Exceptional Sealing Capabilities
Flanges have an extended sealing face
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement caused
by to ground settlement Flange adaptors have a total
angular deflection of 3deg
Ultimate Flexibility
All cast flanges have multi drilling including BS EN
1092-1 ISO 7005 11992 (PN1016) BS10 1962
(Table ADE) ANSIAWWA
4 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
8132019 Viking Johnson MaxiFit Brochure
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MaxiFit Large Diameter
Design Benefits
MaxiCap amp MaxiThread End Cap
Design Benefits
Simple to Fit
All Large Diameter MaxiFit MaxiStep amp MaxiDaptor products
(DN350 ndash DN600) have a long sleeve length as standard
this is a major benefit to the installer allowing for greater cuttingtolerances and a greater pipe insertion depth sealing beyond
corrosion damaged pipe ends to create a safe and
permanent repair
Enables Testing On-Site
Converts product to cap end for testing and blanking
off although the assembly must have suitable external
support to prevent movement under pressure
Connects to Threaded Pipe
The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe Outlets are
available with 1rdquo 125rdquo and 15rdquo BSP threads It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2rdquo depending on size)
5Viking Johnson MaxiFitwwwvikingjohnsoncom
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 622
8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
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wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 222
Overview
MaxiFit
2 Viking Johnson MaxiFit
MaxiFit Coupling
Large Diameter
MaxiDaptor
MaxiStep
MaxiDaptor
MaxiThread
Large Diameter
MaxiFit Coupling
Telephone +44 (0)1462 443322
A Versatile Solution for Pipe JointingMaxiFit universal pipe couplings are designed to accommodate
plain ended pipes with different outside diameters One
fitting is able to connect a wide variety of pipe materials
including steel ductile iron PVC cast iron GRP and
asbestos cement pipes amongst others The range is designed
and manufactured under quality management systems to
BS EN ISO 9001 and meets the requirements of the UK
Water Regulations amp EN 14525
Wide Tolerance
With up to 34mm tolerance on the pipe OD it not only eases
installation but can reduce the need for expensive and time
consuming trial holes reduce stock holding and increase
stock turn over MaxiFit is an adaptable and economic
solution to most pipe connections
All products in the range have a test pressure
of 24bar on water (9bar on gas)
and are suitable for 16bar
working pressure for water
(6bar on gas)
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative gasket
which has lsquoslide easyrsquo ribs that reduce friction on pipes at
the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and efficient
installation even in the most difficult of conditions
Extensive Range
The expansive range is available in sizes DN40 up to DN600
and includes MaxiFit couplings amp MaxiFit Xtra long sleeved
couplings MaxiStep reducing couplings MaxiDaptor flange
adaptors MaxiCap MaxiThread End Cap amp MaxiFit Large
Diameter couplings amp flange adaptors
Pipe Materials
Note MaxiFit can also be used as a repair product - see pages 19 - 20
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 322
Product Design Benefits
MaxiFit Range
3Viking Johnson MaxiFit
Unique Gasket
Excellent Corrosion amp Damage Resistance
Simple InstallationFlexible Fit
wwwvikingjohnsoncom
Design life expectancy of 50 years
established by rigorous lsquoAccelerated
Age Testingrsquo which subjects product
to working pressure at 80degC for
1000 hours
Wide tolerances permit lower
stock holding
All models accommodate angularity
between pipes which allows for
normal pipeline movement caused
by ground settlement Couplings and
reducing couplings allowing for 6degtotal angular deflection 3deg total
on the flange adaptors
A rigorous bolt torque test is
completed to confirm that the
bolt end ring and adaptor body
are capable of withstanding bolt
over-tightening to 15 timesmaximum recommended torque
Customer Benefits
A unique gasket with distinctive circumferential ribs
provides a lsquoslide easyrsquo fit for maximum sealing on
scored corroded or pitted pipe
Coated in black Rilsan Nylon 11 which is WRAS
listed and has excellent resistance to impact
abrasion weathering and chemicals It also has good
thermal stability and flexibility to accommodate
for rough site handling
Flared end to the sleeve forms a deep
gasket chamber to give maximum possible
pipe adjustment
Captive non-rotating bolt heads require just
a torque wrench to install
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
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MaxiFit MaxiFit Xtra amp MaxiStep
Design Benefits
MaxiDaptor
Design Benefits
Simple Installation
Excellent Repair Product
Available as standard and long sleeved versions the
MaxiFit Xtra simplifies the installation further allowing
for greater cutting tolerances and a greater pipe insertiondepth - sealing beyond corrosion damaged pipe ends to
create a safe and permanent repair
MaxiStep reducing couplings are designed to provide
transitions between pipes of different nominal
bores simplifying installations when repairing old
pipe with new
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement due to
ground settlement Couplings and reducing couplings
allow for 6deg total angular deflection
Exceptional Sealing Capabilities
Flanges have an extended sealing face
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement caused
by to ground settlement Flange adaptors have a total
angular deflection of 3deg
Ultimate Flexibility
All cast flanges have multi drilling including BS EN
1092-1 ISO 7005 11992 (PN1016) BS10 1962
(Table ADE) ANSIAWWA
4 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 522
MaxiFit Large Diameter
Design Benefits
MaxiCap amp MaxiThread End Cap
Design Benefits
Simple to Fit
All Large Diameter MaxiFit MaxiStep amp MaxiDaptor products
(DN350 ndash DN600) have a long sleeve length as standard
this is a major benefit to the installer allowing for greater cuttingtolerances and a greater pipe insertion depth sealing beyond
corrosion damaged pipe ends to create a safe and
permanent repair
Enables Testing On-Site
Converts product to cap end for testing and blanking
off although the assembly must have suitable external
support to prevent movement under pressure
Connects to Threaded Pipe
The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe Outlets are
available with 1rdquo 125rdquo and 15rdquo BSP threads It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2rdquo depending on size)
5Viking Johnson MaxiFitwwwvikingjohnsoncom
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
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8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 322
Product Design Benefits
MaxiFit Range
3Viking Johnson MaxiFit
Unique Gasket
Excellent Corrosion amp Damage Resistance
Simple InstallationFlexible Fit
wwwvikingjohnsoncom
Design life expectancy of 50 years
established by rigorous lsquoAccelerated
Age Testingrsquo which subjects product
to working pressure at 80degC for
1000 hours
Wide tolerances permit lower
stock holding
All models accommodate angularity
between pipes which allows for
normal pipeline movement caused
by ground settlement Couplings and
reducing couplings allowing for 6degtotal angular deflection 3deg total
on the flange adaptors
A rigorous bolt torque test is
completed to confirm that the
bolt end ring and adaptor body
are capable of withstanding bolt
over-tightening to 15 timesmaximum recommended torque
Customer Benefits
A unique gasket with distinctive circumferential ribs
provides a lsquoslide easyrsquo fit for maximum sealing on
scored corroded or pitted pipe
Coated in black Rilsan Nylon 11 which is WRAS
listed and has excellent resistance to impact
abrasion weathering and chemicals It also has good
thermal stability and flexibility to accommodate
for rough site handling
Flared end to the sleeve forms a deep
gasket chamber to give maximum possible
pipe adjustment
Captive non-rotating bolt heads require just
a torque wrench to install
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 422
MaxiFit MaxiFit Xtra amp MaxiStep
Design Benefits
MaxiDaptor
Design Benefits
Simple Installation
Excellent Repair Product
Available as standard and long sleeved versions the
MaxiFit Xtra simplifies the installation further allowing
for greater cutting tolerances and a greater pipe insertiondepth - sealing beyond corrosion damaged pipe ends to
create a safe and permanent repair
MaxiStep reducing couplings are designed to provide
transitions between pipes of different nominal
bores simplifying installations when repairing old
pipe with new
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement due to
ground settlement Couplings and reducing couplings
allow for 6deg total angular deflection
Exceptional Sealing Capabilities
Flanges have an extended sealing face
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement caused
by to ground settlement Flange adaptors have a total
angular deflection of 3deg
Ultimate Flexibility
All cast flanges have multi drilling including BS EN
1092-1 ISO 7005 11992 (PN1016) BS10 1962
(Table ADE) ANSIAWWA
4 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 522
MaxiFit Large Diameter
Design Benefits
MaxiCap amp MaxiThread End Cap
Design Benefits
Simple to Fit
All Large Diameter MaxiFit MaxiStep amp MaxiDaptor products
(DN350 ndash DN600) have a long sleeve length as standard
this is a major benefit to the installer allowing for greater cuttingtolerances and a greater pipe insertion depth sealing beyond
corrosion damaged pipe ends to create a safe and
permanent repair
Enables Testing On-Site
Converts product to cap end for testing and blanking
off although the assembly must have suitable external
support to prevent movement under pressure
Connects to Threaded Pipe
The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe Outlets are
available with 1rdquo 125rdquo and 15rdquo BSP threads It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2rdquo depending on size)
5Viking Johnson MaxiFitwwwvikingjohnsoncom
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 622
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 722
Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 422
MaxiFit MaxiFit Xtra amp MaxiStep
Design Benefits
MaxiDaptor
Design Benefits
Simple Installation
Excellent Repair Product
Available as standard and long sleeved versions the
MaxiFit Xtra simplifies the installation further allowing
for greater cutting tolerances and a greater pipe insertiondepth - sealing beyond corrosion damaged pipe ends to
create a safe and permanent repair
MaxiStep reducing couplings are designed to provide
transitions between pipes of different nominal
bores simplifying installations when repairing old
pipe with new
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement due to
ground settlement Couplings and reducing couplings
allow for 6deg total angular deflection
Exceptional Sealing Capabilities
Flanges have an extended sealing face
Accommodates Pipe Movement
All models accommodate angularity between pipes
which allows for normal pipeline movement caused
by to ground settlement Flange adaptors have a total
angular deflection of 3deg
Ultimate Flexibility
All cast flanges have multi drilling including BS EN
1092-1 ISO 7005 11992 (PN1016) BS10 1962
(Table ADE) ANSIAWWA
4 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 522
MaxiFit Large Diameter
Design Benefits
MaxiCap amp MaxiThread End Cap
Design Benefits
Simple to Fit
All Large Diameter MaxiFit MaxiStep amp MaxiDaptor products
(DN350 ndash DN600) have a long sleeve length as standard
this is a major benefit to the installer allowing for greater cuttingtolerances and a greater pipe insertion depth sealing beyond
corrosion damaged pipe ends to create a safe and
permanent repair
Enables Testing On-Site
Converts product to cap end for testing and blanking
off although the assembly must have suitable external
support to prevent movement under pressure
Connects to Threaded Pipe
The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe Outlets are
available with 1rdquo 125rdquo and 15rdquo BSP threads It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2rdquo depending on size)
5Viking Johnson MaxiFitwwwvikingjohnsoncom
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 622
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 722
Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 522
MaxiFit Large Diameter
Design Benefits
MaxiCap amp MaxiThread End Cap
Design Benefits
Simple to Fit
All Large Diameter MaxiFit MaxiStep amp MaxiDaptor products
(DN350 ndash DN600) have a long sleeve length as standard
this is a major benefit to the installer allowing for greater cuttingtolerances and a greater pipe insertion depth sealing beyond
corrosion damaged pipe ends to create a safe and
permanent repair
Enables Testing On-Site
Converts product to cap end for testing and blanking
off although the assembly must have suitable external
support to prevent movement under pressure
Connects to Threaded Pipe
The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe Outlets are
available with 1rdquo 125rdquo and 15rdquo BSP threads It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2rdquo depending on size)
5Viking Johnson MaxiFitwwwvikingjohnsoncom
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 622
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 722
Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 622
8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 722
Specifications
MaxiFit amp MaxiFit Xtra Couplings amp End Caps
7Viking Johnson MaxiFit
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)
Size Range
(mm)
Diameter
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm)Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)
MaxiCap
Available
Maximum
Threaded
OutletMin Max M L (A) x (T) Min Max
DN40 479 595 1495 1900 1000 x 45 200 400 2-M12 x 180 1637 31
DN50 570 740 1545 1900 950 x 45 200 400 4-M12 x 180 123921 30 983091 1rdquo
DN65 630 850 1735 1900 950 x 45 200 400 4-M12 x 180 123922 36 983091 1rdquo
DN80 850 1070 1955 1900 950 x 45 200 400 4-M12 x 180 123923 41 983091 2rdquo
DN100 1070 1320 2245 1900 950 x 45 200 400 4-M12 x 180 123924 48 983091 2rdquo
DN125 1320 1580 2545 1900 950 x 50 200 400 4-M12 x 180 123926 60 983091 2rdquo
DN150 1580 1840 2805 1900 950 x 50 200 400 4-M12 x 180 123927 69 983091 2rdquo
DN175 1890 2120 3065 2300 1300 x 50 250 500 4-M12 x 220 123929 94 983091 2rdquo
DN200 2180 2440 3425 2300 1300 x 50 250 500 4-M12 x 220 1239210 109 983091 2rdquo
DN225 2430 2690 3675 2300 1300 x 50 250 500 6-M12 x 220 1239211 124 983091 2rdquo
DN250 2660 2950 3995 2300 1300 x 50 250 500 6-M12 x 220 1239212 146 983091 2rdquo
DN300 3150 3490 4625 2300 1300 x 50 250 500 8-M12 x 220 1239214 194 983091 2rdquo
Coupling - Long Sleeve (MaxiFit Xtra)
DN50 570 740 1545 2850 2000 x 55 200 1400 4-M12 x 275 123921 46 983091 1rdquo
DN65 630 850 1735 2850 1900 x 55 200 1300 4-M12 x 275 123922 52 983091 1rdquo
DN80 850 1070 1955 2850 2000 x 55 200 1400 4-M12 x 275 123923 63 983091 2rdquo
DN100 1070 1320 2245 2850 1900 x 55 200 1300 4-M12 x 275 123924 72 983091 2rdquo
DN125 1320 1580 2545 2850 1900 x 60 200 1300 4-M12 x 275 123926 90 983091 2rdquo
DN150 1580 1840 2805 2850 1900 x 60 200 1300 4-M12 x 275 123927 103 983091 2rdquo
DN175 1890 2120 3065 2850 1900 x 60 250 1100 4-M12 x 275 123929 121 983091 2rdquo
DN200 2180 2440 3425 2850 1900 x 60 250 1100 4-M12 x 275 1239210 141 983091 2rdquo
DN225 2430 2690 3675 3500 2500 x 60 250 1650 6-M12 x 340 1239211 186 983091 2rdquo
DN250 2660 2950 3995 3500 2500 x 60 250 1650 6-M12 x 340 1239212 214 983091 2rdquo
DN300 3150 3490 4625 3500 2400 x 60 250 1550 8-M12 x 340 1239214 270 983091 2rdquo
Setting Gap
Maximum Gap
M
L
A
T
Coupling
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 822
Specifications
MaxiStep Reducing Couplings
8 Viking Johnson MaxiFit
Nom
Size
Size Range (mm)
Small End Large EndDiameter (mm)
Overall
Length (mm)
Sleeve
Length x Thickness
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket Mould No Weight
(kg)Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End
5065 570 740 630 850 1545 1735 2100 1100 x 45 200 400 4-M12 x 200 123921 123922 35
5080 570 740 850 1070 1545 1955 2100 1100 x 45 200 400 4-M12 x 200 123921 123923 39
6580 630 850 850 1070 1735 1955 2100 1100 x 45 200 400 4-M12 x 200 123922 123923 42
80100 850 1070 1070 1320 1955 2245 2100 1100 x 45 200 400 4-M12 x 200 123923 123924 48100125 1070 1320 1320 1580 2245 2545 2200 1200 x 45 200 400 4-M12 x 210 123924 123926 62
125150 1320 1580 1580 1840 2545 2805 2200 1200 x 50 200 400 4-M12 x 210 123926 123927 72
150175 1580 1840 1890 2120 2805 3065 2300 1300 x 50 250 500 4-M12 x 220 123927 123929 88
175200 1890 2120 2180 2440 3 065 3425 2300 1300 x 50 250 500 4-M12 x 220 123929 1239210 104
200225 2180 2440 2430 2690 3425 3675 2300 1300 x 50 250 500 6-M12 x 220 1239210 1239211 122
225250 2430 2690 2660 2950 3675 3995 2300 1300 x 50 250 500 6-M12 x 220 1239211 1239212 137
Reducing Coupling
Ai
A
B
L
T
Setting Gap
Maximum Gap
Telephone +44 (0)1462 443322
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBolts
Steel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 922
Specifications
MaxiDaptor Flange Adaptors
9Viking Johnson MaxiFit
Nom
Size
Size Range
(mm)
Diameter
(mm)
Bores
(mm)
Overall
Length (mm)
Sleeve
Length x Thickness Flange Drilling
Setting Gap
(mm) Bolts
No-Dia x Length
Gasket
Mould No
Weight
(kg)Min Max M S L (A) x (T) Min Max
50 570 740 1634 590 1240 750 x 45 50 PN1016 25 BS10 Table ADE
2 ANSI125 200 400 4-M12 x 115 123921 27
65 630 850 1969 750 1240 750 x 45
60 PN1016 65 PN1016 80
PN1016 3 BS10 Table ADE
25 ANSI125 3 ANSI125
80 AS2129 CD 80 AS4087 E
200 400 4-M12 x 115 123922 35
80 850 1070 2025 1010 1240 750 x 45
80 PN1016 3ANSI125
35 BS10 Table AD
35 BS10 Table E
200 400 4-M12 x 115 123923 37
100 1070 1320 2280 1210 1340 750 x 45
100 PN 1016 4 BS10 Table AD
4 BS10 Table E 4 AWWA C207 D
100 AS2129 CD 100 AS4087 E
200 400 4-M12 x 125 123924 44
125 1320 1580 2815 1500 1340 750 x 50
125 PN1016 150 PN1016
5 BS10 Table A 5 BS10 Table DE
6 BS10 Table A 6 BS10 Table D
6 BS10 Table E 6 AWWA C207 D
125 AS2129 CD 150 AS2129 CD125 AS4087 E 150 AS4087 E
200 400 4-M12 x 125 123926 56
150 1580 1840 2812 1730 1340 750 x 50
150 PN1016 6 BS10 Table A 6
BS10 Table D 6 AWWA C207 D
150 AS4087 E 150 AS2129 CD
200 400 4-M12 x 125 123927 60
175 1890 2120 3365 2020 1330 750 x 50
200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD
200 AS4087 E
250 400 4-M12 x 125 123929 83
200 2180 2440 3378 2250 1340 750 x 50 200 PN1016 8 BS10 Table AD
8 AWWA C207 D 200 AS2129 CD 250 400 4-M12 x 125 1239210 83
225 2430 2690 4015 2520 1440 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239211 109
250 2660 2950 4021 2770 1460 850 x 50 250 PN1016 250 AS4087 E 250 500 6-M12 x 135 1239212 114
300 3 150 3490 4578 3290 1550 1000 x 50 300 PN1016 12 BS10 Table D
300 AS2129 CD 250 600 6-M12 x 145 1239214 148
Flange Adaptor
S M M
a x i m u m
F l a n g e
L
A
T
Setting Gap
Maximum Gap
wwwvikingjohnsoncom
Working Pressure = 16bar (water)
6bar (gas)
Materials amp Relevant Standards
End Ring and Adaptor BodyCentre Sleeve
Ductile Iron to BS EN 15631997 Symbol EN GJS-450-10
Gasket
EPDM compound Grade E to BS EN 681-11996 Type WA WC
Nitrile compound to Grade G BS EN 6822002 Type G
Tee BoltsBoltsSteel to BS EN ISO 898-12009 Property Class 48
Bolt TorqueSpanner
Bolt torque 55-65Nm Spanner size AF 19mm
Nuts
Steel to BS EN 41902001 Grade 4
Washers
Stainless Steel to BS 1449Part 2 1983 Grade 304S15 Standard
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1022
Specifications
MaxiFit Large Diameter Couplings
10 Viking Johnson MaxiFit
Coupling
Telephone +44 (0)1462 443322
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
OD Range DimensionsGasket Mould No
BoltsNo-Dia x Length
Weight(kg)
Min (mm) Max (mm) End Ring Diameter A (mm)
3510 3680 4780 6002 8-M12 x 340 301
3745 3915 5015 1659 8-M12 x 340 319
3860 4030 5130 6035 8-M12 x 340 326
3943 4113 5215 1766 8-M12 x 340 332
4048 4218 5320 1767 8-M12 x 340 340
4120 4290 5390 6023 10-M12 x 340 351
4182 4352 5450 1784 8-M12 x 340 349
4250 4420 5520 1662 8-M12 x 340 3554345 4515 5615 1768 10-M12 x 340 370
4390 4560 5660 6036 10-M12 x 340 373
4472 4642 5740 1769 10-M12 x 340 379
4550 4720 5820 6003 10-M12 x 340 385
4670 4840 5940 6073 10-M12 x 340 393
4760 4930 6030 1770 10-M12 x 340 399
4870 5043 6145 1771 10-M12 x 340 407
4920 5090 6190 6037 10-M12 x 340 411
5019 5189 6290 1772 10-M12 x 340 418
5100 5270 6370 6004 10-M12 x 340 423
5150 5320 6420 6024 10-M12 x 340 428
5270 5440 6540 1773 12-M12 x 340 441
5401 5571 6670 1774 10-M12 x 340 4455460 5630 6730 6038 12-M12 x 340 455
5553 5723 6825 1775 12-M12 x 340 461
5650 5820 6920 1776 12-M12 x 340 468
5822 5992 7090 1777 12-M12 x 340 480
5930 6100 7200 6021 12-M12 x 340 488
6010 6180 7280 6020 12-M12 x 340 494
6130 6300 7400 6019 12-M12 x 340 503
6180 6350 7450 6025 12-M12 x 340 506
6300 6470 7570 1778 14-M12 x 340 520
6452 6622 7720 1779 14-M12 x 340 530
6540 6710 7810 6039 14-M12 x 340 538
6620 6790 7890 1780 14-M12 x 340 543
6750 6920 8020 6005 14-M12 x 340 552
6890 7060 8160 1051149 14-M12 x 340 563
6950 7120 8220 6063 14-M12 x 340 567
7100 7270 8370 6075 14-M12 x 340 577
1
4
2
33
2
Materials amp Relevant Standards
Sleeve
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
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Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1122
Specifications
MaxiStep Large Diameter Expanded Sleeve Stepped Couplings
11Viking Johnson MaxiFit
Expanded Sleeve Stepped Coupling
wwwvikingjohnsoncom
OD Range Gasket Mould No
BoltsNo-Dia x Length
Dimensions
Weight
(kg)Small End Large EndSmall End Large End
End Ring Diameter
Min (mm) Max (mm) Min (mm) Max (mm) Small End A (mm) Large End B (mm)
3745 3915 3943 4113 1659 1766 8-M12 x 340 5015 5215 321
3745 3915 4048 4218 1659 1767 8-M12 x 340 5015 5320 324
3745 3915 4182 4352 1659 1784 10-M12 x 340 5015 5450 331
3860 4030 4120 4290 6035 6023 10-M12 x 340 5130 5390 336
3943 4113 4182 4352 1766 1784 10-M12 x 340 5215 5450 341
4048 4218 4182 4352 1767 1784 10-M12 x 340 5320 5450 347
4048 4218 4250 4420 1767 1662 10-M12 x 340 5320 5520 348
4250 4420 4345 4514 1662 1768 10-M12 x 340 5520 5615 363
4250 4420 4472 4642 1662 1769 10-M12 x 340 5520 5740 365
4250 4420 4550 4720 1662 6003 10-M12 x 340 5520 5820 366
4390 4560 4670 4840 6036 6073 10-M12 x 340 5660 5940 378
4550 4720 4670 4840 6003 6073 10-M12 x 340 5820 5940 387
4760 4930 4873 5043 1770 1771 10-M12 x 340 6030 6145 401
4760 4930 5019 5189 1770 1772 10-M12 x 340 6030 6290 404
4760 4930 5100 5270 1770 6004 10-M12 x 340 6030 6370 405
4920 5090 5100 5270 6037 6004 10-M12 x 340 6190 6370 414
4920 5090 5270 5440 6037 1773 12-M12 x 340 6190 6540 422
5019 5189 5270 5440 1772 1773 12-M12 x 340 6290 6540 428
5100 5270 5270 5440 6004 1773 12-M12 x 340 6370 6540 431
5270 5440 5401 5571 1773 1774 12-M12 x 340 6540 6670 443
5270 5440 5553 5723 1773 1775 12-M12 x 340 6540 6825 446
5270 5440 5665 5835 1773 1776 12-M12 x 340 6540 6935 448
5270 5440 5730 5900 1773 6129 12-M12 x 340 6540 7000 449
5270 5440 5822 5992 1773 1777 12-M12 x 340 6540 7090 451
5460 5630 5905 6075 6038 6074 12-M12 x 340 6730 7175 463
5980 6150 6300 6470 6130 1778 14-M12 x 340 7250 7570 503
6010 6180 6300 6470 6020 1778 14-M12 x 340 7280 7570 504
6010 6180 6452 6622 6020 1779 14-M12 x 340 7280 7720 507
6180 6350 6300 6470 6025 1778 14-M12 x 340 7450 7570 513
6300 6470 6452 6622 1778 1779 14-M12 x 340 7570 7720 523
6300 6470 6540 6710 1778 6039 14-M12 x 340 7570 7810 524
6300 6470 6620 6790 1778 1780 14-M12 x 340 7570 7890 526
6300 6470 6750 6920 1778 6005 14-M12 x 340 7570 8020 528
6540 6710 7100 7270 6039 6075 14-M12 x 340 7810 8370 547
7330 7500 7410 7580 1051146 1051151 16-M12 x 340 8600 8680 601
1
4
2
3
3
2
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Sleeve 2 = End Ring
3 = Gasket 4 = Bolts Nuts amp Washer
Working Pressure = 16bar (water)
6bar (gas)
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1222
Specifications
MaxiStep Large Diameter Make Up Ring Stepped Couplings
12 Viking Johnson MaxiFit
Make Up Ring Stepped Couplings
Telephone +44 (0)1462 443322
OD Range Gasket Mould Studs Dimensions
Weight
(Kg)Small End Large End
Small End Large EndSmall End
No-Dia x Length
Large End
No-Dia x Length
Overall Diameter
B (mm)
Overall Length
L (mm)Min (mm) Max (mm) Min (mm) Max (mm)
3150 3320 3510 3680 1738 6002 8-M12 x 125 8-M12 x 205 478 326 393
3150 3320 3670 3840 1738 6097 8-M12 x 125 8-M12 x 190 494 316 456
3150 3320 3745 3915 1738 1659 8-M12 x 125 8-M12 x 205 502 335 473
3150 3320 4048 4218 1738 1767 8-M12 x 125 8-M12 x 205 532 335 531
3150 3320 4182 4352 1738 1784 8-M12 x 125 10-M12 x 205 545 337 586
3229 3394 3745 3915 1657 1659 8-M12 x 125 8-M12 x 205 502 331 467
3510 3680 3670 3840 6002 6097 8-M12 x 205 8-M12 x 205 494 410 437
3510 3680 3745 3915 6002 1659 8-M12 x 205 8-M12 x 205 502 410 449
3510 3680 3943 4113 6002 1766 8-M12 x 205 8-M12 x 205 522 410 481
3510 3680 5270 5440 6002 1773 8-M12 x 205 12-M12 x 205 654 423 960
3670 3840 3745 3915 6097 1659 8-M12 x 205 8-M12 x 205 502 410 442
3745 3915 4120 4290 1659 6023 8-M12 x 205 10-M12 x 205 539 410 5403745 3915 4250 4420 1659 1662 8-M12 x 205 10-M12 x 205 552 411 566
3943 4113 4048 4218 1766 1767 8-M12 x 205 8-M12 x 205 532 410 471
3943 4113 4250 4420 1766 1662 8-M12 x 205 10-M12 x 205 552 410 508
3943 4113 4472 4642 1766 1769 8-M12 x 205 10-M12 x 205 574 415 596
4048 4218 4345 4515 1767 1768 8-M12 x 205 10-M12 x 205 562 420 519
4048 4218 4390 4560 1767 6036 8-M12 x 205 10-M12 x 205 566 415 569
4048 4218 4472 4642 1767 1769 8-M12 x 205 10-M12 x 205 574 415 586
4048 4218 4670 4840 1767 6073 8-M12 x 205 10-M12 x 205 594 415 628
4120 4290 4250 4420 6023 1662 10-M12 x 205 10-M12 x 205 552 410 500
4182 4352 4345 4515 1784 1768 10-M12 x 205 10-M12 x 205 562 411 513
4182 4352 4550 4720 1784 6003 10-M12 x 205 10-M12 x 205 582 415 594
4250 4420 4760 4930 1662 1770 10-M12 x 205 10-M12 x 205 603 411 632
4250 4420 4870 5040 1662 1771 10-M12 x 205 10-M12 x 205 615 411 657
4250 4420 5270 5440 1662 1773 10-M12 x 205 12-M12 x 205 654 392 816
4250 4420 5553 5723 1662 1775 10-M12 x 205 12-M12 x 205 683 421 923
4250 4420 5650 5820 1662 1776 10-M12 x 205 12-M12 x 205 692 422 959
4390 4560 5270 5440 6036 1773 10-M12 x 205 12-M12 x 205 654 419 7874472 4642 4760 4930 1769 1770 10-M12 x 205 10-M12 x 205 603 410 567
4472 4642 4870 5043 1769 1771 10-M12 x 205 10-M12 x 205 615 415 637
4472 4644 4550 4720 1769 6003 10-M12 x 205 10-M12 x 205 582 411 529
4760 4930 5270 5440 1770 1773 10-M12 x 205 12-M12 x 205 654 415 697
4920 5090 5553 5723 6037 1775 10-M12 x 205 12-M12 x 205 683 416 761
5019 5189 5401 5571 1772 1774 10-M12 x 205 12-M12 x 205 667 411 697
5270 5440 5980 6150 1773 6130 12-M12 x 205 12-M12 x 205 725 413 839
5270 5440 6010 6180 1773 6020 12-M12 x 205 12-M12 x 205 728 417 852
5270 5440 6300 6470 1773 1778 12-M12 x 205 14-M12 x 205 757 422 1010
5270 5440 6452 6622 1773 1779 12-M12 x 205 14-M12 x 205 772 423 1080
5270 5440 6750 6920 1773 6005 12-M12 x 205 14-M12 x 205 802 412 1220
5650 5820 5822 5992 1776 1777 12-M12 x 205 12-M12 x 205 709 401 670
5650 5820 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5665 5835 6010 6180 1776 6020 12-M12 x 205 12-M12 x 205 728 415 765
5822 5992 6010 6180 1777 6020 12-M12 x 205 12-M12 x 205 728 410 691
5822 5992 6300 6470 1777 1778 12-M12 x 205 14-M12 x 205 757 421 832
5980 6150 6300 6470 6130 1778 14-M12 x 205 14-M12 x 205 757 411 8006010 6180 6300 6470 6020 1778 14-M12 x 205 14-M12 x 205 757 411 795
6010 6180 6750 6920 6020 6005 14-M12 x 205 14-M12 x 205 802 419 990
6300 6470 6890 7060 1778 1051149 14-M12 x 205 14-M12 x 205 816 418 949
6300 6470 7100 7270 1778 6075 14-M12 x 205 14-M12 x 205 837 420 1060
Working Pressure = 16bar (water)
6bar (gas)
1 = Make Up Ring Sleeve2 = End Ring3 = Gasket4 = Stud Nut amp Washer
1 4
2
32
4
3
Materials amp Relevant Standards
Make Up Ring Sleeve
Mild Steel to BS EN 10025-22004 Grade S275
Rolled Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Bolts Nuts amp Washer
Bolts - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Sleeve amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1322
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10
13Viking Johnson MaxiFit
Flange Adaptor PN10
wwwvikingjohnsoncom
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 300 PN10 4780 3000 18 3 205 298 6002 6-M12 x 290 130 153 366
3510 3680 350 PN10 5050 3500 18 1 120 218 6002 8-M12 x 205 45 68 274
3510 3680 350 PN10 5050 3700 18 1 120 218 6002 8-M12 x 205 45 68 289
3670 3840 300 PN10 4940 3000 18 3 235 313 6097 6-M12 x 305 160 183 414
3670 3840 350 PN10 5050 3500 18 1 120 213 6097 8-M12 x 205 45 68 295
3745 3915 300 PN10 5010 3000 18 3 205 298 1659 6-M12 x 290 130 153 412
3745 3915 350 PN10 5050 3500 18 1 120 213 1659 8-M12 x 205 45 68 298
3745 3915 350 PN10 5050 3935 18 1 120 218 1659 8-M12 x 205 45 68 262
3745 3915 400 PN10 5650 3935 25 1 120 218 1659 8-M12 x 205 45 68 394
3943 4113 350 PN10 5220 3500 18 2 205 303 1766 8-M12 x 290 130 153 374
3943 4113 350 PN10 5050 3975 18 2 205 303 1766 8-M12 x 290 130 153 335
3943 4113 400 PN10 5650 4000 25 1 120 220 1766 8-M12 x 205 45 68 393
3943 4113 400 PN10 5650 4135 25 1 120 220 1766 8-M12 x 205 45 68 376
4048 4218 350 PN10 5320 3500 18 3 235 313 1767 8-M12 x 305 160 183 443
4048 4218 400 PN10 5650 4000 18 1 120 213 1767 8-M12 x 205 45 68 334
4048 4218 400 PN10 5650 4240 18 1 120 218 1767 8-M12 x 205 45 68 312
4182 4352 400 PN10 5650 4000 18 1 120 213 1784 8-M12 x 205 45 68 338
4182 4352 400 PN10 5650 4370 18 1 120 218 1784 8-M12 x 205 45 68 304
4250 4420 350 PN10 5520 3500 18 3 235 313 1662 8-M12 x 305 160 183 485
4250 4420 400 PN10 5650 4000 18 1 120 218 1662 8-M12 x 205 45 68 341
4250 4420 400 PN10 5650 4440 18 1 120 218 1662 8-M12 x 205 45 68 300
4344 4514 400 PN10 5650 4000 18 2 205 298 1768 8-M12 x 290 130 153 404
4344 4514 400 PN10 5650 4480 18 2 205 298 1768 8-M12 x 290 130 153 359
4472 4642 400 PN10 5750 4000 18 2 205 298 1769 8-M12 x 290 130 153 419
4472 4642 400 PN10 5750 4480 18 2 205 298 1769 8-M12 x 290 130 153 374
4550 4720 400 PN10 5820 4000 18 3 240 333 6003 8-M12 x 325 165 188 487
4550 4720 450 PN10 6150 4500 23 1 120 213 6003 10-M12 x 205 45 68 420
4550 4720 450 PN10 6150 4740 23 1 120 218 6003 10-M12 x 205 45 68 389
4670 4840 400 PN10 5940 4000 23 3 205 303 6073 8-M12 x 290 130 153 547
4670 4840 450 PN10 6150 4500 23 1 120 218 6073 10-M12 x 205 45 68 424
4760 4930 400 PN10 6030 4000 23 3 240 338 1770 8-M12 x 325 170 193 606
4760 4930 450 PN10 6150 4500 23 1 120 218 1770 10-M12 x 205 45 68 427
4760 4930 450 PN10 6150 4950 23 1 120 218 1770 10-M12 x 205 45 68 367
4760 4930 500 PN10 6700 4950 25 1 120 218 1770 10-M12 x 205 45 68 4904873 5043 400 PN10 6150 4000 23 3 245 338 1771 8-M12 x 325 170 193 638
4873 5043 450 PN10 6150 4500 23 2 205 303 1771 10-M12 x 290 130 153 498
4873 5043 450 PN10 6150 4990 23 2 205 303 1771 10-M12 x 290 130 153 432
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque SpannerBolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983 Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
Working Pressure = 16bar (water) 6bar (gas)
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1422
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN10 Continued
14 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
4873 5043 500 PN10 6700 5000 23 1 120 218 1771 10-M12 x 205 45 68 464
4920 5090 500 PN10 6700 5110 23 1 120 218 6037 10-M12 x 205 45 68 450
5019 5189 450 PN10 6300 4500 23 2 205 303 1772 10-M12 x 290 130 153 523
5019 5189 450 PN10 6150 4855 23 2 205 303 1772 10-M12 x 290 130 153 476
5019 5189 500 PN10 6700 5000 23 1 120 218 1772 10-M12 x 205 45 68 470
5019 5189 500 PN10 6700 5210 23 1 120 218 1772 10-M12 x 205 45 68 439
5100 5270 450 PN10 6370 4500 23 2 205 303 6004 10-M12 x 290 130 153 539
5100 5270 450 PN10 6370 4940 23 2 205 303 6004 10-M12 x 290 130 153 480
5100 5270 500 PN10 6700 5000 23 1 120 220 6004 10-M12 x 205 45 68 472
5270 5440 500 PN10 6700 5000 23 1 120 218 1773 10-M12 x 205 45 68 478
5270 5440 500 PN10 6700 5460 23 1 120 218 1773 10-M12 x 205 45 68 471
5401 5571 450 PN10 6670 4500 23 3 250 338 1774 10-M12 x 325 175 198 712
5401 5571 500 PN10 6700 5000 23 2 205 303 1774 10-M12 x 290 130 153 550
5401 5571 500 PN10 6700 5500 23 2 205 303 1774 10-M12 x 290 130 153 476
5553 5723 500 PN10 6840 5000 23 2 205 303 1775 10-M12 x 290 130 153 582
5553 5723 500 PN10 6840 5500 23 2 205 303 1775 10-M12 x 290 130 153 508
5665 5835 500 PN10 6940 5000 23 2 205 303 1776 10-M12 x 290 130 153 605
5665 5835 500 PN10 6940 5500 23 2 205 303 1776 10-M12 x 290 130 153 531
5822 5992 500 PN10 7090 5000 23 3 205 303 1777 10-M12 x 290 130 153 726
5822 5992 500 PN10 6700 5400 23 3 205 303 1777 10-M12 x 290 130 153 645
5822 5992 600 PN10 7800 6000 25 1 120 218 1777 10-M12 x 205 45 68 591
6010 6180 500 PN10 7280 5000 23 3 255 338 6020 10-M12 x 325 180 203 813
6010 6180 600 PN10 7800 6000 25 1 120 218 6020 10-M12 x 205 45 68 598
6180 6350 600 PN10 7800 6000 23 1 120 218 6025 10-M12 x 205 45 68 575
6300 6470 600 PN10 7800 6000 23 1 120 218 1778 10-M12 x 205 45 68 580
6300 6470 600 PN10 7800 6490 23 1 120 218 1778 10-M12 x 205 45 68 494
6452 6622 600 PN10 7800 6000 23 2 205 303 1779 10-M12 x 290 130 153 668
6452 6622 600 PN10 7800 6490 23 2 205 303 1779 10-M12 x 290 130 153 581
6620 6790 600 PN10 7900 6000 23 2 205 298 1780 10-M12 x 290 130 153 693
6620 6790 600 PN10 7900 6530 23 2 205 303 1780 10-M12 x 290 130 153 600
6750 6920 600 PN10 8020 6000 23 2 205 303 6005 10-M12 x 290 130 153 723
6750 6920 600 PN10 8020 6530 23 2 205 303 6005 10-M12 x 290 130 153 630
6890 7060 600 PN10 8160 6000 23 3 260 338 1051149 10-M12 x 325 185 210 903
6950 7120 700 PN10 8950 7140 23 1 120 218 6063 12-M12 x 205 45 68 661
6990 7160 700 PN10 8950 7180 23 1 120 218 1051150 12-M12 x 205 45 68 655
Flange Adaptor PN10
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1522
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16
15Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3485 3655 350 PN16 5200 3675 18 2 120 218 6008 8-M12 x 205 45 68 285
3510 3680 300 PN16 4780 3000 18 3 240 333 6002 6-M12 x 325 165 188 385
3510 3680 300 PN16 4780 3290 18 3 240 333 6002 6-M12 x 325 165 188 365
3510 3680 350 PN16 5200 3700 18 1 120 218 6002 8-M12 x 205 45 68 286
3745 3915 300 PN16 5020 3000 18 3 240 333 1659 6-M12 x 325 160 183 431
3745 3915 350 PN16 5200 3500 18 1 120 218 1659 8-M12 x 205 45 68 310
3745 3915 350 PN16 5200 3935 18 1 120 218 1659 8-M12 x 205 45 68 275
3745 3915 400 PN16 5800 3935 25 1 120 218 1659 8-M12 x 205 45 68 416
3943 4113 350 PN16 5220 3500 18 2 205 298 1766 8-M12 x 290 130 153 371
3943 4113 350 PN16 5200 3975 18 2 205 303 1766 8-M12 x 290 130 153 331
3943 4113 400 PN16 5800 4135 25 1 120 220 1766 8-M12 x 205 45 68 398
4048 4218 400 PN16 5800 4000 18 1 120 213 1767 8-M12 x 205 45 68 349
4048 4218 400 PN16 5800 4240 18 1 120 218 1767 8-M12 x 205 45 68 328
4182 4352 400 PN16 5800 4370 18 1 120 218 1784 8-M12 x 205 45 68 320
4250 4420 400 PN16 5800 4000 18 1 120 218 1662 8-M12 x 205 45 68 357
4250 4420 400 PN16 5800 4440 18 1 120 218 1662 8-M12 x 205 45 68 316
4344 4514 400 PN16 5800 4480 18 2 205 303 1768 8-M12 x 290 130 153 374
4472 4642 400 PN16 5800 4000 18 2 205 303 1769 8-M12 x 290 130 153 422
4472 4642 400 PN16 5800 4480 18 2 205 303 1769 8-M12 x 290 130 153 377
4550 4720 400 PN16 5820 4000 18 2 205 298 6003 8-M12 x 290 130 153 426
4550 4720 450 PN16 6400 4500 23 1 120 218 6003 10-M12 x 205 45 68 4604550 4720 450 PN16 6400 4740 23 1 120 218 6003 10-M12 x 205 45 68 428
4625 4795 400 PN16 5900 4400 25 2 205 303 1051140 8-M12 x 290 130 153 457
4670 4840 450 PN16 6400 4860 23 1 120 218 6073 10-M12 x 205 45 68 416
4760 4930 400 PN16 6030 4000 23 3 255 338 1770 8-M12 x 325 180 203 608
4760 4930 450 PN16 6400 4950 23 1 120 218 1770 10-M12 x 205 45 68 407
4873 5043 450 PN16 6400 5065 23 1 120 218 1771 10-M12 x 205 45 68 394
4873 5043 500 PN16 7150 5065 23 1 120 218 1771 10-M12 x 205 45 68 532
5019 5189 450 PN16 6400 4855 23 2 205 303 1772 10-M12 x 290 130 153 487
5019 5189 500 PN16 7150 5000 23 1 120 218 1772 10-M12 x 205 45 68 547
5019 5189 500 PN16 7150 5210 23 1 120 218 1772 10-M12 x 205 45 68 517
5100 5270 450 PN16 6400 4940 23 2 205 303 6004 10-M12 x 290 130 153 479
5100 5270 500 PN16 7150 5000 23 1 120 218 6004 10-M12 x 205 45 68 549
5270 5440 500 PN16 7150 5000 23 1 120 218 1773 10-M12 x 205 45 68 556
5270 5440 500 PN16 7150 5460 23 1 120 218 1773 10-M12 x 205 45 68 488
5401 5571 500 PN16 7150 5590 23 1 120 218 1774 10-M12 x 205 45 68 4725553 5723 500 PN16 7150 5500 23 2 205 303 1775 10-M12 x 290 130 153 560
5553 5723 600 PN16 8400 6495 25 1 120 218 1775 10-M12 x 205 45 68 623
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1622
Specifications
MaxiDaptor Large Diameter Flange Adaptor PN16 Continued
16 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor PN16 Continued
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Drilling
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
5665 5835 500 PN16 7150 5000 23 2 205 303 1776 10-M12 x 290 130 153 636
5665 5835 500 PN16 7150 5500 23 2 205 303 1776 10-M12 x 290 130 153 562
5822 5992 500 PN16 7150 5600 23 3 205 303 1777 10-M12 x 290 130 153 604
5822 5992 600 PN16 8400 6010 25 1 120 218 1777 10-M12 x 205 45 68 725
6010 6180 600 PN16 8400 6000 25 1 120 218 6020 10-M12 x 205 45 68 734
6010 6180 600 PN16 8400 6200 25 1 120 218 6020 10-M12 x 205 45 68 697
6130 6300 600 PN16 8400 6320 23 1 120 218 6019 10-M12 x 205 45 68 644
6180 6350 600 PN16 8400 6370 23 1 120 218 6025 10-M12 x 205 45 68 636
6305 6475 600 PN16 8400 6000 23 1 120 218 1778 10-M12 x 205 45 68 706
6305 6475 600 PN16 8400 6495 23 1 120 218 1778 10-M12 x 205 45 68 618
6452 6622 600 PN16 8400 6640 23 1 120 218 1779 10-M12 x 205 45 68 597
6620 6790 600 PN16 8400 6810 23 1 120 218 1780 10-M12 x 205 45 68 571
6750 6920 600 PN16 8400 6530 23 2 205 303 6005 10-M12 x 290 130 153 706
Materials amp Relevant Standards
Flange Adaptor BodyMild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp WasherStuds - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1722
Specifications
MaxiDaptor Large Diameter Flange Adaptor ANSI Flange Drilling
17Viking Johnson MaxiFitwwwvikingjohnsoncom
Working Pressure = 16bar (water) 6bar (gas)
Flange Adaptor ANSI
OD Range Flange Details Gasket
Mould
No
Studs
No-Dia x Length
Setting GapWeight
(kg)Min
(mm)
Max
(mm)Nom Dr illing
Flange Diameter
OD (mm)
Flange Bore
S (mm)
Flange Thickness
T (mm)Type
Sleeve Length
A (mm)
Overall Length
L (mm)
Min
(mm)
Max
(mm)
3510 3680 14rdquo ANSI150 5330 3700 25 1 120 218 6002 6-M12 x 205 45 68 359
3745 3915 14rdquo ANSI150 5330 3935 25 1 120 218 1659 6-M12 x 205 45 68 340
3860 4030 14rdquo ANSI150 5330 3975 25 2 205 218 6035 6-M12 x 290 130 153 390
3943 4113 14rdquo ANSI150 5330 3975 25 2 205 218 1766 6-M12 x 290 130 153 392
4048 4218 16rdquo ANSI150 5970 4240 25 1 120 218 1767 8-M12 x 205 45 68 422
4250 4420 16rdquo ANSI150 5970 4440 25 1 120 218 1662 8-M12 x 205 45 68 403
4344 4514 16rdquo ANSI150 5970 4535 25 1 120 303 1768 8-M12 x 205 45 68 394
4390 4560 16rdquo ANSI150 5970 4580 25 1 120 303 6036 8-M12 x 205 45 68 390
4472 4642 16rdquo ANSI150 5970 4480 25 2 205 303 1769 8-M12 x 290 130 153 463
4550 4720 16rdquo ANSI150 5970 4480 25 2 205 303 6003 8-M12 x 290 130 153 464
4550 4720 18rdquo ANSI150 6350 4740 25 1 120 303 6003 8-M12 x 205 45 68 440
4873 5043 18rdquo ANSI150 6350 4990 25 2 205 303 1771 8-M12 x 290 130 153 478
4920 5090 18rdquo ANSI150 6350 4990 25 2 205 303 6037 8-M12 x 290 130 153 478
5019 5189 18rdquo ANSI150 6350 4990 25 2 205 303 1772 8-M12 x 290 130 153 480
5100 5270 18rdquo ANSI150 6370 4990 25 2 205 303 6004 8-M12 x 290 130 153 486
5270 5440 20rdquo ANSI150 6980 5460 25 1 120 303 1773 10-M12 x 205 45 68 479
5401 5571 20rdquo ANSI150 6980 5500 25 2 205 303 1774 10-M12 x 290 130 153 544
5460 5630 20rdquo ANSI150 6980 5500 25 2 205 303 6038 10-M12 x 290 130 153 548
5553 5723 20rdquo ANSI150 6980 5500 25 2 205 303 1775 10-M12 x 290 130 153 550
5650 5820 20rdquo ANSI150 6980 5500 25 2 205 303 1776 10-M12 x 290 130 153 551
5822 5992 20rdquo ANSI150 7090 5500 25 2 205 303 1777 10-M12 x 290 130 153 578
6010 6180 24rdquo ANSI150 8130 6200 25 1 120 218 6020 10-M12 x 205 45 68 633
6300 6470 24rdquo ANSI150 8130 6490 25 1 120 303 1778 10-M12 x 205 45 68 587
6452 6622 24rdquo ANSI150 8130 6530 25 2 205 303 1779 10-M12 x 290 130 153 667
6540 6710 24rdquo ANSI150 8130 6530 25 2 205 303 6039 10-M12 x 290 130 153 669
6620 6790 24rdquo ANSI150 8130 6530 25 2 205 303 1780 10-M12 x 290 130 153 670
6750 6920 24rdquo ANSI150 8130 6530 25 2 205 303 6005 10-M12 x 290 130 153 673
Materials amp Relevant Standards
Flange Adaptor Body
Mild Steel to BS EN 10025-22004 Grade S275
End Ring
Rolled Steel to BS EN 10025-22004 Grade S275
Gasket
EPDM Grade ldquoErdquo to BS EN 681-1 1996 Type WA WRAS Listed
Bolt Torque Spanner
Bolt torque - 55-65Nm Spanner size - AF 19mm
Studs Nuts amp Washer
Studs - Steel to BS EN ISO 898-12009 Property Class 48
Nuts - Steel to BS EN 41902001 Grade 4
Washer - Stainless Steel to BS 1449Part 21983
Grade 304 S15
Coating
Flange Adaptor Body amp End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts amp Nuts = Sheraplex to WIS 4-52-03
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud Nut amp Washer
4
2
31
1
4
2
3
TYPE 1 TYPE 2 TYPE 3
1
4
2
3
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibility or liability for typographical errorsor omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
C o u pl i n g s amp F
l a n g e A d a p t o r s
Wi d e T o l e r a n c e
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1822
Germany - Muumlnster
Replacement of Butterfly
Valves on Water MainsMaxiFit Couplings - DN600
18 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Muumlnster
Client
Stadtwerke Muumlnster
Distributor
Friatec AG Mannheim
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 1922
MaxiFit U n i v e r s a l
Mechanical Pipe Repair Technology
Wide Tolerance Range
19Viking Johnson MaxiFit
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2022
Overview
MaxiFit
20 Viking Johnson MaxiFit Telephone +44 (0)1462 443322
The Flexible Solution for Pipe Repairs
The range of MaxiFit universal pipe couplings represents the
very latest in mechanical pipe coupling technology MaxiFit
products are designed to accommodate plain ended pipes
with different outside diameters one fitting is able to connect
steel ductile iron PVCu cast iron GRP asbestos cement
pipes and limited lengths of PE pipe for repairs
Versatile Repairs
It is the variety of pipe materials that the MaxiFit rangeis suitable for and the wide tolerance which make it ideal
for repair situations where a section of pipe must be cut out
and replaced
MaxiFit easily transitions between various pipe materials
making a simple permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations
PE Pipe can even be used to affect a repair in rigid pipes
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra
Quick amp Efficient Installation
The versatile range is pre-assembled with an innovative
gasket which has lsquoslide easyrsquo ribs to reduce friction on pipes
at the upper tolerance range of the fitting providing maximum
sealing pressure even on scored pitted and corroded pipe
surfaces The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque
across the range These features allow for a quick and
efficient installation even in the most difficult of conditions
Note Due to the flexible nature of the plastic
pipes a close fit Stainless Steel internal supportliner is required when PE Pipe or thin walled PVCis used to make a repair to prevent excessive pipedeformation which can occur when a coupling orflange adaptor is installed
Pipe Materials
Use of limited lengths in repairs only
For more information and to review
technical data sheets on MaxiFit
range please see pages 1 - 18
in the Wide Tolerance Section
of this Directory
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2122wwwvikingjohnsoncom 21Viking Johnson MaxiFit
MaxiFit is an adaptable and economic solutionfor most pipe connections
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
8132019 Viking Johnson MaxiFit Brochure
httpslidepdfcomreaderfullviking-johnson-maxifit-brochure 2222
wwwvikingjohnsoncom
Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
Environmental Management System accredited to ISO 14001
For full terms and conditions please visit our website
D R 6 4 3
3_
0 8_
2 0 1 2
46-48 WILBURY WAY
HITCHIN HERTFORDSHIRE
SG4 0UD UNITED KINGDOM
TELEPHONE +44 (0)1462 443322
FAX +44 (0)1462 443311
EMAIL infovikingjohnsoncom
wwwflowoffluidscom
Visit wwwflowoffluidscom
to order your copy of the
New Technical Paper 410
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing Crane Ltd assumes no responsibilityor liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice
ISO 9001 bull FM 00311ISO 14001 bull EMS 51874
