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“Waste Agricultural Biomass for Energy:

Resource Conservation and GHG Emission Reduction”

Output X of the SSFACase study on the implemented project

TABLE OF CONTENTSChapter No.

Sub Chapter No.

Title Page

1 Introduction: 12 Background: 13 About the company: 4

3.1 Address: 43.2 Profile of the company: 43.2.1 Mission of the company 43.2.2 Products 43.2.3 Quality management: 53.2.3.1 Raw material testing : 53.2.3.2 Work In Process (WIP) testing : 53.2.3.3 Final product testing : 53.2.4 Safety management program 63.2.4.1 Safety First philosophy: 63.2.4.3 Electrical & Thermal Safety : 63.2.4.4 Mechanical Safety : 63.2.5 Management team 73.2.6 Clients: 83.2.6.1 Domestic Clients 83.2.6.2 International Clients 8

4 Lead Battery recycling plant. 85 The present scenario: 9

5.1 The present process flow chart 105.2 Forward and Backward integration plans: 105.2.1 Present Plant and machinery: 10

6 Process Energy requirement: 116.1 Estimating the energy requirements of the plant: 116.2 The operating constraints and issues: 126.2.1 Lead Industry in India 126.2.2 Demand and Supply 136.2.3 Lead-usage for different purposes 146.2.4 Lead recyclers in India 15

7 Estimation of Fossil fuel savings and resultant GHG reduction: 157.1 GHG reduction: 167.1.1 At company level 167.1.2 At national level 167.2 Economics of adopting WAB2E technology: 167.2.1 Route 1: Use of HSD 167.2.2 Route 2: Use of briquetted WAB 17

8 Details of the plant: 188.1 Features of the gasifier system 198.2 Technical specifications: 208.2.1 Specifications of the 180T biomass Gasifier 218.2.2 Performance Guarantees 228.2.3 Scope of supply –Gasifier 180T 22

9 Process description of Gasifier in brief 24

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List of pictures and diagrams

Picture 4 The total planned activities of the company are shown in the flow diagram

9

Picture 5.1 The present process flow chart 10Picture 8-a Plant stabilisation Stage 19Picture 8-b Plant stabilisation Stage 19Picture 8-c Plant in operation 19Picture-9 Flow diagram of the gasifier system 26

List of Tables

Table 6.2.3: Sectorwise share of consumption of lead 14

Table 7.2.2 Comparative analysis of the three offers 18

List of Annexures

Annexure-1 List of participants in the workshop 26Annexure-2 Costing of the gasifier plant 27Annexure-3 Quotation for Briquetting Machine Model Super-70

Radhe Industrial Corporation 29

Annexure-4 JK Briguetting machine Model Jumbo - 90 33Annexure-5 Universal electro-hydraulic machines private limited 37Annexure-6 List of the units registered with MoEF /CPCB as

recyclers/reprocessors of lead38

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1 Introduction:

As a part of the SSFA for project awarded by the UNEP DTE IETC, under Output “X”, the

BIMTECH team was to demonstrate one of the identified technologies in an organization and

prepare a case study on the same.

The team has been exploring many avenues to speak to various users of energy and to

convince them to adopt the technologies as are available for using WAB as raw material and

generate either heat energy or generate electricity. Most of them had expressed their concerns

about the tar in the gas if they adopt gasifier for electricity generation and if the briquetting

route is adopted, the high initial investment cost was the concern.

At this stage, during the period of January 2013, M/s Starlit Power Systems Ltd., with their

plant located at Sohna Indri Road, Haryana came forward and readily agreed to adopt a WAB

gasifier technology. Upon inquiry with the BIMTECH team, the team recommended a set of

names of the manufacturers of gasifiers. M/s Starlit Power Systems Ltd. selected M/s

Chandarpur industries Ltd. as the technology providers.

This output covers the case study of M/s Starlit Power Systems Ltd., with their plant located

at Sohna Indri Road, Village Atta, Distt. Mewat, Haryana - 122 103 and with their Corporate

Office in New Delhi.

2 Background:

The BIMTECH team had conducted a two days workshop on “Technologies for converting

waste agricultural biomass to energy” on 25th and 26th February 2013

The workshop was attended by a large number of representatives from various manufacturers

of the system and experts working in the field of WAB to energy. A list of the participants is

provided in Annexure-1 of this report.

As a part of the project, BIMTECH was in a dialogue with the prospective user industry for a

demonstration of an appropriate technology for WAB2E. Many industries have been

showing their initial interest in adopting a WAB2E technology. One of the industries, viz:

M/s Starlit Power Systems have been showing their serious expression of interest. The

BIMTECH team had shared information about various technologies for WAB2E and also a

long list of technology providers was given to them. After a series of dialogue between the

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representatives of the two sides, M/s Starlit finally decided to install a briquetting machine

and a gasifier of suitable specification in their plant for their electrical and thermal energy

needs.

In the original phase, it was expected to be used in a dual fuel mode to run the Diesel

Generator (DG) set and also use the outgoing flue gases, both from the stack and so also the

DG exhaust as a primary source of thermal energy required for melting and refining crude

Lead. The details of the case are provided in the following pages.

This report contains Case Study on implemented project at M/s Starlit Power Systems Ltd.,

with their plant located at Sohna Indri Road, Haryana, India.

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Case study on the implemented project

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3 About the company:3.1 Address:Starlit Power Systems Ltd.

Manufacturing Plant: Sohna Indri Road,

Vill. Atta, Distt. Mewat, Haryana - 122 103.

Corporate Office : A-1/20, LGF, Safdarjang Enclave, New Delhi-110029.

www.starlitlead.com.

www.starlitgroup.net.

3.2 Profile of the company: Starlit Power Systems Ltd. (www.starlitlead.com) is the flagship company of Starlit Group

(www.starlitgroup.net) having focus on manufacturing, trade, import & export of Lead based

products such as Refined Lead with minimum 99.97 % purity, Lead Alloys with Calcium,

Antimony, Selenium, Tin and Grey Oxide and Red lead. The annual capacity of the plant is

12,000MT with an equivalent 12,000 -15,000 MT of smelting capacity. Starlit also recycles

old lead acid batteries, lead scrap in environmentally sound manner using most accepted

technology worldwide. The plant is equipped with modern machinery and state-of-the-art

Pollution Control equipment. The plant has a complete in-house testing laboratory including

Spectrometer.

3.2.1 Mission of the companyTo carry out manufacturing & recycling activities using advance technologies which

conserve the natural resources and protects the Environment and Health and Safety of the

persons involved:

To meet customer needs through providing the quality products and services and address

their queries in timely manner:

To improve the quality of products continuously through research and development, training

and use of upgraded technology:

3.2.2 Products1. Remelted Lead The smelting process adopted produces soft & hard lead.

2. Refined Lead

(99.97%)

The refining process adopted produces Refined Lead Ingots with a

minimum purity level of 99.975 % by weight but achieves purity level of

99.98% in most cases.

3. Lead Sub- Lead Sub-Oxide/Grey Oxide is manufactured through Ball Mill Process

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Oxide or Grey

Oxide

using refined lead with minimum 99.97 % purity.

4. Red Lead

Oxide

Red Lead Oxide is manufactured from Lead Sub-Oxide/Grey Oxide

which is manufactured from above process refined lead with minimum

99.97 % purity.

5. Lead Alloys Lead - Calcium Alloy, Antimony Alloy, Antimony-Selenium Alloy

All products are produced adhering to the highest norms of safety. SPSL

has the wherewithal to produce customized Lead Alloys as may be

required for specialized applications.

3.2.3 Quality management:

SPSL works on streamlined processes and principles and is an ISO 9001:2008 & ISO

14000:2004 certified company. Necessary quality measures are maintained right from the

procurement of raw material as well as for selection of sourcing of the said raw material.

In order to meet customers’ requirement, the following quality checks are conducted at

different stages of production in accordance with Total Quality & Safety Management

Program.

3.2.3.1 Raw material testing : The raw material is lead ingots which are commercially available in the market. The material

is procured from reliable and registered vendors who have been thoroughly audited

technically & commercially. The inward material is tested for undesirable impurities through

spectrometer. The laboratory has an in-house optical emission spectrometer of

“SPECTROLAB” make Model LAB M-10.

3.2.3.2 Work In Process (WIP) testing : The stage wise in-process material are Pure Lead Balls which are used for making Lead Sub

Oxides. Pure Lead balls are tested for purity level. The accepted purity level is in the range of

99.97 to 99.99 %.

3.2.3.3 Final product testing : The final products are Lead alloys such as Lead Antimony, Lead Selenium and Lead Calcium

(as per the desired Specifications of specific clients), Pure Lead (in the form of ingots) and

Lead Sub Oxide powder (LSO powder). Standard reference samples as supplied by MBH,

UK are used for cross reference of analytical result. LSO is tested for quality parameters

trough Physico–Chemical analysis for Free Lead, Lead Monoxide, Water absorption, Acid

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absorption, Retention on 240 & 325 mesh and Apparent Density (AD) using Scott

Volumeter.

3.2.4 Safety management program3.2.4.1 Safety First philosophy: In order to ensure safety against all possible types of hazards to workers and employees,

especially the fire hazards in the production/plant area, following provisions have been made:

Under ground water tank of 1,00,000 liters and overhead tanks of 10,000 liters have

been provided in the plant area

Water tanks are connected with 20 hp main pump & 7.5 hp jockey pump and all the

pumps are connected with main power & DG set

2 way fire brigade outlet is provided

3 nos. weather proof hose boxes have been installed.

16 nos. ABC type fire extinguishers of 5 kg capacity (ISI Marked) have been

provided

4 nos. CO2 type fire extinguishers of 4.5 kg capacity (ISI Marked) have been

provided.

Sand buckets have been provided at critical locations such as DG Set & Transformer

area

3.2.4.3 Electrical & Thermal Safety : All the electrical appliance and motors have appropriate earthing connection to avoid any

electrical shock hazards

Wiring has been done with ISI marked cables/wires

All motors have starters with appropriate electrical insulation and shock proof switches &

buttons have been installed.

Emergency lightings have been provided in all working areas though UPS/Inverter

Street lights have been provided to illuminate the entire street/internal roads

Workers are provided with heat and electrically insulated shock resistant hand gloves

Appropriate safety signages have been provided at critical locations for creating awareness

among workers

3.2.4.4 Mechanical Safety : All the machines have been installed at strong foundations to avoid vibrations

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All moving parts in machines have been covered with safety guards

Workers have been provided with Protective equipment such as industrial safety shoes, mask

& helmets

Appropriate safety signage have been provided at critical locations for creating awareness

among workers

The motor pulley & belts have been provided with safety guards

Raised platform are provided with hand rails

3.2.5 Management teamThe company is managed by a three member strong team of technologists and entrepreneurs.

Mr. Sachin Shridhar, Director

Mr. Shridhar is the founder & Managing Director of Starlit Group. He worked with

Government of India for 12 Years after which he decided to take a plunge in the rough and

tumble of Entrepreneurship.

He set up the Company and built a business of Real Estate and Infrastructure Advisory. Over

time he cemented his relations with his Principals, most of whom insisted on an extended role

and more hands-on involvement of STARLIT in their projects. He also founded the first non-

profit Private Engineering College Institute of Engineering and Emerging Technologies

(IEET) in Himachal and remained its Chairman during the first three years of its functioning.

Mr. Surinder Pal, Director

Mr. Pal served in Municipal Corporation of Delhi (MCD) for 20 years before following his

pursuit to doing something more meaningful where he would get greater autonomy; he quit

and joined as Technical Head of Starlit. In MCD, as a more technically accomplished face of

it he was instrumental in design and successful implementation of privatization of waste

management in the city. He made huge contribution to the Projects of Multilevel Car Parking

and City Development Plan. He has vast techno-commercial experience in the field of

Infrastructure i.e., Roads, Drainage, Town Planning, Solid Waste Management and the

Municipal Functions of the basic nature.

Mr. Yogesh Gupta, Director & CEO

Mr. Yogesh Gupta is Head of Manufacturing and Recycling Plants. He has extensive

experience of more than 15 years in Waste Management Projects. He has previously worked

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as Head of E-Waste Vertical /CEO of M/s Ramky Cimelia E-Waste Management Limited.

He had also worked as Deputy Director – Environmental Engineering Division of the

prestigious National Productivity Council (under the Ministry of Commerce and Industry,

Government of India) for 12 years. Mr Yogesh has Masters Degree in Environmental

Engineering and Bachelors Degree in Civil Engineering. He has an indepth exposure to

International practices in waste management as he has participated in various Conferences &

Training Programs on Municipal & Hazardous Waste in USA, South Korea, Germany &

Switzerland.

3.2.6 Clients:The company has an impressive list of domestic and international customers. A few of them

are;

3.2.6.1 Domestic Clients: Artheon, Sukam, Eastman, Paramount, HBL and others.

3.2.6.2 International Clients: Duchy Steels Sarl-Luxemburg, Chaze-Thailand, Famm

International- Korea, Societe Prochimad-Medagaskar and others

4 Lead Battery recycling plant. The proposed Lead Acid Battery recycling plant is based on the process that can separate the

Lead from lead battery. The final output product of this process is lead powder without any

plastic inside, Pb-Sb alloy from grid, Ebonite from separator, PP from case etc.

This battery recycling plant from input of waste battery to recycled Lead powder (PbO), Pb-

Sb Alloy, PP, consists of 4  modules:

a)         Breaking unit

b)         Separation unit

c)         Desulfurization unit, and

d)         Effluent treatment system.

The basic machines / plant / equipment required are

Battery cutter,

Belt conveyor,

Intelligent shredder,

Vibrating screen,

Reaction vessel,

Filter press,

Effluent treatment tank,

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Granulator,

Water float separator,

Screw conveyors,

Shaker/vibrator

The total planned activities of the company are shown in the flow diagram in picture 4 below.

Picture 4: Planned activities of the company

5 The present scenario:

While the entire project encompasses the procurement, breaking and recycling of various

battery parts, the company has started with the intermediate process of refining and marketing

of Lead and various oxides and alloys of lead.

In due course of time, the company has planned to integrate the processes in the forward and

backward channels, viz: in forward integration, the company will be manufacturing new

batteries and in the backward integration the company will be procuring old/used batteries

and recycling them, almost 100%.

5.1 The present process flow chart

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Spent batteries

Battery Collection system

(Auto service centers,

Retailers, scrap

dealers)

Battery Recycler (Secondary Lead Smelter

Secondary Lead

Alloys

Spent Acids

Scrap Plastic

s

Lead Ingots and Battery Plates, New Battery Production

and other Lead Products

Acid Reclamation (Fertiliser Production, Chemical Production,

Sodium Sulphate Production, or

Neutralisation and pretreatment for

disposal

Consumer

Distributors, Dealers and

Retailers

Plastic Recycl

erProduct manufacturing

The following process chart explains the various stages of the conversion of the product.

Picture 5.1: The present process flow chart

5.2 Forward and Backward integration plans:5.2.1 Present Plant and machinery:The company has the following equipment installed in their works.

Rotary furnace & stationary furnace for smelting battery & lead scrap with annual

capacity of 15000 MT

Two melting pots of 18 MT capacity each for refining and alloying

One dedicated melting pot of 6 MT capacity for Calcium Lead Alloying.

Two Ball Mills of daily production capacity 12 MT and 10 MT respectively. 12 MT

ball mill is recently imported from Sanhuan, Jiangsu China.

Red Lead Plant of 2 MT Capacity

Starlit is committed to offering cost efficient and quality products to service the needs of

Battery and secondary power industry.

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Storage in warehouse

Weighing

Melting for refining and alloying

Lead balls casting

Storage Bucket Feeder

Ball Mill

Lead Sub Oxide

Heating

Antimony & other

chemicals: As per

requirement

Air Pollution Control System

Dust and Fumes

Alloy Lead ingots casting

Weighing , Packing and Despatch

Stack

Dross for recycling

Weighing in 25 Kg. Bags

Storage in mechanised bin

Packing and Despatch

Raw impure lead from market

At present stage, the company has started operations in the area of buying crude/raw Lead,

refining it and producing various oxides and alloys of Lead. At a subsequent stage in very

near future, the company has plans in place to extend the operations in both, the forward and

the backward integration. In the forward integration plan, the company has planned to make

complete new batteries for automotive sector. In the backward integration stage, the company

has planned to buy old and used batteries, disintegrate them in to different basic components

like the battery body, acid, lead plates and plastics. These ingredients are planned totally to be

recycled in the plant so as to make the recycled material totally usable for manufacturing new

batteries.

6 Process Energy requirement:The entire range of operations in the plant demand two forms of energy, viz: (i) The

electricity and (ii) thermal energy for various melting, refining and processes like oxidation

and reduction operations.

6.1 Estimating the energy requirements of the plant:

The plant has a set of four heat consuming equipment viz: i- the melting and refining furnace,

ii- the oxidation furnace and iii- the reduction rotary kiln.

The heating needs of the various operations are as in the table below.Heat

requirin

g

process

Thermal energy

requirement in

KCals/Hr

HSD

Requirement in

Ltrs./Hr *

Agrowaste

requirement in

Kgs./Hr **

A Refining furnace 1,00,000 20 80

B Refining furnace 1,00,000 20 80

C Oxidation furnace 50,000 10 40

D Reduction furnace 1,75,000 35 140

4,25,000 85 340 ***

* Assuming 50% efficiency of the furnace

** Considering 1,050 KCals/cubic meter of gas (1,000 to 1,100 KCals per Kg of

biomass) and considering that 1 Kg of biomass gives 2.5 cubic meters of gas, thereby

giving 2,500 KCals per Kg. of Biomass.

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*** Through discussions, it was established that the plant would be needing heat energy

only in any two of the processes at a givn point of time. The combinations could be

either A and B, or C and D

With the above considerations, it was decided to provide a gasifier system which can produce

electricity in a dual fuel mode and also provide the needed thermal energy for the processes.

This was planned to be a co-generation system.

Accordingly, it was decided that a 540 KWt equivalent of gasifier system (with an

approximately 180 Kgs. of biomass consumption per hour) may be installed. The company

was advised that there were a large number of suppliers to provide the needed equipment.

After a series of meetings and visits by various suppliers, the company decided to place it’s

supply order on M/s Chandarpur Works, Yamunanagar, Haryana.

The entire gasifier system was supplied and commissioned in the month of March/April

2013.

6.2 The operating constraints and issues:

While the gasifier was commissioned and operationalised with the dual fuel mode diesel

generator system, the initial one month of time was spent in trying to sort out the teething

troubles, primarily of a stabilized electricity generation capacity and that of the tar removal.

As has been the experience in the past, the generator set could not be operated for longer

durations and had to be very frequently stopped for cleaning the head and the manifolds. The

DG Set was also getting heated even at 60 % of electrical load. The company took the hard

and painful decision of discontinuing with the power generation options, but decided to

continue with the thermal energy generation route.

While waiting for the supply of an appropriate briquetting plant, the company has started

using waste woody biomass with shrubs trunks and plant stem bio products.

It may be noted that the smelting is a reduction process where Oxygen in the product is taken

out by burning carbon in an oxygen starved reducing atmosphere.

The company had been buying raw charcoal from the open market at an average price of Rs.

18,000 per metric tone. It was explained to the management that the char produced during the

gasification process can be used for the purpose. In a typical biomass or wood chips based

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gasification, the production of the char is of the order of about 30% by weight of the biomass

input or input.

Based upon what has been estimated earlier in the report, the company can generate about 40

Metric Tonnes of the char annually (based on an average 80% capacity utilization), which

would be equivalent of about Rs. 720,000 per year. This would emerge as an added bonus

from the technology choice.

6.2 Potential for savings in HSD at national level:

6.2.1 Lead Industry in India1

Lead is a bluish grey, heavy metal and has excellent resistance to environmental corrosion.

Because of it’s malleability, the metal needs toughening by adding small amounts of

antimony or other metals as alloying agents. Lead, in it’s natural form, is normally associated

with other minerals viz: Zinc, Silver and Copper. Fractions of some other elements like Gold

are also found in some deposits of lead ore. The primary lead ore is concentrated and smelted

in blast furnace with additions of Limestone and Coke for reduction. Lead has become one of

the most useful commodities in present times, primarily due to the large scale production of

various lead based products, mainly the automobile batteries.

The use of lead has increased to the tune of about 4 million tons per year worldwide. Almost

half of this i.e. nearly 2 million tons per year is produced in Asia alone.

Production of secondary lead through recycling route is widely practiced across the world

and it is estimated that about 50 to 60 percent of worldwide lead is coming through this route.

It is one of the most sustainable and recyclable commodities. The lead production process

consumes less energy as compared to the production of any other metal. It can be recycled

indefinitely, without loss of its physical or chemical properties.

6.2.2 Demand and SupplyIn 2012, the global lead mine production increased by 11.5%, over that of 2011. Global

refined lead production increased by 0.22% from 10.594 million metric tonnes (MMT) in

2011 to 10.617 MMT in 2012. As compared to this, in 2012, refined lead production in India

was around 169,300 MT2, just ablout 1.5% of global production. The main producers of lead

in India are Hindustan Zinc Limited (HZL) and Indian Lead Limited (ILL).

1 http://www.metalworld.co.in/focus0110.pdf2 http://www.mcxindia.com/Uploads/Products/70/lead.pdf

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India had an increase in production of about 8.9% from 2011 to 2012, while the increase in

consumption was estimated to be about 15.6%

6.2.3 Lead-usage for different purposes: 2 The following table provides a bird’s eye view of different applications or uses of lead. It is

quite clear that the batteries sector takes the lion’s share. Considering the applications of

batteries in various spheres of economic activity, it offers easy collection of spent batteries

and thus easy recycling. The following Table 6.2.3 provides a bird’s eye view of the share of

consumption of lead by different sectors.

Table 6.2.3: Sectorwise share of consumption of lead

Sector % consumption

Batteries 80%

Rolled and extruded products 6%

Pigments and other compounds 5%

Shot ammunition 3%

Miscellaneous 3%

Alloys 2%

Cable sheathing 1%

It is the electrochemical properties of lead that enable it’s use in storage batteries in all motor

vehicles, and for back-up power supplies for house hold inverters, solar energy and UPS

systems.

Compounds of lead are brightly coloured lead oxides, leaded glasses and leaded glazes for

ceramics are some typical applications. China, Australia, USA, Peru, Canada and Mexico are

some of the main producers of lead mineral. It is reported that these six countries produce

about 75% of world output.

All industrialized nations use lead. The USA is by far the greatest consumer most of it being

used for batteries. Other major consumers are China, UK, Germany, Japan, Republic of

Korea France and Italy. Spain, Mexico and Brazil are known to be using comparatively lesser

quantities.

In the recycling sector, about 90% of the lead scrap comes from the battery industry. A

sudden growth in the automobile sector plus the boom in the information technology, TV and

computer display monitors and telecom sector have been pushing the demand for lead-acid

batteries. Lead, being a material which renders it for easy recycling and can be remelted any

number of times. With appropriate technology and processes to remove impurities during

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recycling, the recycled secondary lead is as good as the primary lead produced from virgin

ore.

6.2.4 Lead recyclers in India3

Worldwide, around 3 million tons of lead is produced from secondary sources each year, by

recycling scrap lead products such as sheet, pipe and batteries. In fact in the western world

today, more lead is produced through recycling than by mining. About three fourths of the

total lead is used by products which enable recycling. This is why lead has the highest

recycling rate of all the common non-ferrous metals.

India’s primary demand is for the battery industries. This demand is estimated to be growing

at the rate of 6-7%/Year and is expected to continue to further grow in the future. India’s

present annual demand for lead is about 170,000 Kgs. This demand is being met through

mining of primary lead ore and recycling used lead. Considering that about 50% of lead

comes through the recycling route in India, we have the potential of about 85,000 MT/Yr of

lead recycling being done in the country. At an average growth rate of demand of lead @ 7%

annually, the total recycled lead in 2020 is estimated to be of the order of about 150,000 MT.

A selected list of major recyclers of lead is provided in Annexure 6. From this list, it can be

observed that India has a lead recycling capacity of more tha 1 Million MT per annum, far

exceeding the projected demand for recycling lead.

7 Estimation of Fossil fuel savings and resultant GHG reduction:

The plant is designed for processing of 18,000 MT Lead per year.

The consumption of Diesel was estimated to be 20 Ltrs. Per hour for a total batch cycle time

of 22 Hrs. or say 440 Ltrs of HSD per batch of 18 Tonnes

OR say 440/18 = 24.44 Ltrs. HSD per Ton of Lead processed

Annual plant capacity 18,000 MT Lead

Annual Requirement of HSD 18,000 * 24.44 = 440,000 Ltrs./Yr.

3 http://cpcb.nic.in/divisionsofheadoffice/hwmd/lead.pdf

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7.1 GHG reduction:

7.1.1: At company levelIn terms of the GHG, this results in to reduction of about 1160 Tonnes of CO2.

The estimations have been made based on the reported figures of 3.15 kg CO2/ 1 kg HSD fuel

or 2.64 kg / 1 ltr HSD fuel4

7.1.2 At national level:Considering the annual recycled lead of the order of 85,000 MT , the projected GHG

reduction will be of the order of about 5,500 MT of CO2 at current level and will be of the

order of about 11,000 MT of CO2 by the year 2020.

7.2 Economics of adopting WAB2E technology:The company had invested a total of Rs. 3,936,420 (About US $ 80,000 @ Rs. 50 per USD

at that time)

The details of costs of the gasifier plant are provided in Annexure – 2.

From out of this, the company will be receiving a subsidy of about Rs. 364,000 from the

Ministry of New and Renewable Energy (MNRE) Government of India. The subsidy amount

has not yet been received and hence has not been considered for any economics calculations.

Thus,

The net investment of the company can be considered to be Rs. 3,936,000

The monetary value of annual HSD requirement/consumption would have been = 440,000

Ltrs.* 56 (Rs./Ltr) = Rs. 24,640,000

Calculating the costs per 10,000 KCals of heat energy through the two alternative routes:

7.2.1 Route 1: Use of HSD

Heat Value of One Kg. of HSD 10,000

Cost of 1 Kg. of HSD (Assuming average density of HSD as 0.84) Rs. 56.00/.84 OR

= Rs. 66.67

7.2.2 Route 2: Use of briquetted WAB4 Faculty of agriculture and forestry/ Tapani Jokiniemi / Fuel consumption measurements summer 2010: www.helsinki.fi/yliopisto: 14.3.2011: http://enpos.weebly.com/uploads/3/6/7/2/3672459/co2_direct_combustion_jokiniemi.pdf

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Cost of WAB Rs. 1,200 per MT

Variable cost of Briquetting && per Kg. of briquettes Rs. 2,000 per MT

1 Kg. of HSD = 4 Kgs. Of WAB (Considering the Calorific Value of WAB as 2,500

KCals/Kg)

Total cost of briquetted WAB per equivalent Metric Tonne of HSD = 4 * 1,200 + 4 * 2,000

= Rs. 4,800 + Rs. 8,000

= Rs. 12,800

Or = Rs. 12.8/Kg.

Net contribution due to use of briquetted WAB in place of HSD

= Rs. 24,640,000 * (66.67-12.80) / 66.67

OR = Rs. 19,909,357

Total savings per annum = Savings due to gasifier + opportunity cost of 720,000 (Char

production) = 19,909,357 + 720,000 = 20,609,000 OR say 20,600,000

Considering the pricing of a briquetting plant of the required capacity at Rs. 4,000,000

Total investment = 3,936,420 (Gasifier) + 4,000000 (Briquetting plant) = 7,936,420

OR say Rs. 8,000,000

The pay back is an impressive Rs. 20,600,000/8,000,000 = 4.66 months OR say 5 months.

&&: The estimates are based on the commercial offers made by three suppliers of

technologies for briquetting WAB. The highest of the variable costs have been considered for

the calculations, and the same have been further rounded off to the next level of Rs. 2.00 per

Kg. whereas the actual variable cost of electricity and total manpower is only about Rs. 1.50

per Kg. The consolidated figures of different suppliers are provided in Table 7.2.2 below

and the details of their commercial offers are provided in Annexures 3 through Annexure 5.

Table 7.2.2: Comparative analysis of the three offers

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Items of costJay

Khodiar RICO Universal

Cost of the basic plant (Quotation)1,500,000.0

0 900,000.00 1,600,000.00Rest of the plant @50% of the main plant cost ***

1,500,000.00 900,000.00 1,600,000.00

Power consumption (Kwh/Hr) 42.00 22.00 15.00Cost of power per Hr. !!! 336.00 176.00 120.00Cost of power/Kg 0.22 0.22 0.46Production rate Kgs./Hr 1,500.00 800.00 260.00Manpower cost per Kg. ### 0.23 0.42 1.30Other consumables/Kg - - -

Total Investment3,000,000.0

0 1,800,000.00 3,200,000.00Cost/person/shift%%%

Total cost/Shift

Trained & Skilled Operator 1 / Shift 400.00 400.00Unskilled Labor (Without Loader) 6/ Shift 250.00 1500.00Unskilled Labor (With Loader) 2/ Shift + I

Driver 250.00 750.00Manager cum Account Person$$$ 1/ Shift 50.00 50.00 2,700.00Total manpower Cost per Hr. 337.50!!! The highest of the electricity tarriff in existence has been considered*** Taxes, Transportation, Loading unloading, fabrication material, Labour etc. $$$ Regular employee of the company, partially used for the purpose of the briquetting plant%%% Shift of 8 Hrs.### The manpower cost has been calculated considering the highest of the manpower suggested by the suppliers of technologies

8 Details of the plant:

The details of the plant, as supplied by M/s Chanderpur Works, are as under.

Biomass gasifier model CPW - 180 TThermal application and dual fuel power generation

Picture 8-a and 8-b show the plant during the commissioning and testing stages.

Picture 8-c shows the plant in operation.

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Picture 8.1-a: During commissioning Picture 8.1-b: During commissioning

Picture 8.1-c: Plant in operation

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8.1 Features of the gasifier system The selected gasifier was of throat less design (having no cone). The reason for

selecting this design was due to the fact that in throated Gasifiers, the conical portion

of the throat needs to be replaced after every 300 - 500 hours, and so also the air

nozzles, thus increasing the maintenance costs & shut down times.

The gasifier has castable refractory lining of 350 mm thick. The material of the

refractory is White Heat K. The white heat K is most superior refractory castable, due

to which the gasifier does not require any replacement of refractory lining up to about

8000 working hrs., as compared to the other models which need such replacements at

a frequency of about 2,000 hrs.

The gasifier is positive pressure type. This ensures uniform air distribution and better

gasification. For this purpose, two separate blowers are provided, the Primary blower

and the Secondary blower.

The gasifier reactor temperature is maintained at more than 1000ºC. This is necessary

to crack most of the tar in the fuel, so that the syngas generated has minimum tar

which is subsequently reduced to under 10 mg/NM3 in the gas scrubbing and cleaning

sub system. For maintaining high temperature in the reactor, the inlet air from

outgoing gas is pre heated. This helps in increasing the thermal efficiency of Gasifier

on one side and reduction of the tar in to raw gas on the other. For the above purpose,

air pre heater, shell & tube type heat exchanger are provided.

The Rotary Grate of the gasifier is run by a totally enclosed double stage gear box.

The rotary grate is also made from SS - 310

All the parts exposed to high temperature hot gases are made from SS-304, such as

Drain Tub, Grate, Air Nozzles and Bottom portion of gasifier.

The variable speed drive (VSD) provided for grate & blower ensures high efficiency

even at lower loading/capacity utilization.

8.2 Technical specifications: The gasifier is designed to handle 180 Kgs. of Biomass per hour.

The max thermal output from biomass with a Calorific Value of 3,500 Kcals/kg is 4 .72 lacs

Kcal/hr.

The Gas Treatment plant has a total combined output of 450 NM3 /hour with calorific value

of more than1,050 kcal/NM3.

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Synthesis gas is generated from the biomass as specified.

The gasifier is capable of replacing 45 liters of liquid fuels (HSD) per hour.

The gasifier has been designed to supply enough gas required by all the four furnaces all

together.

If the Rotary reduction furnace consuming about 30 Ltr. Of HSD per hour is not running

(which is normally the case), the gas can be used to run a diesel genset of 125 kva rating to

run in a dual fuel mode.

In the dual fuel mode, the quality of the gas ensures 60% replacement of HSD.

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8.2.1 Specifications of the 180T biomass GasifierModel CPW 180 T Rated capacity 4 .72 lacs Kcal/hr.Gasifier type Down DraftRated gas flow 450 Nm3/hr.Avg. gas calorific value 1050Kcal/NM3Ash storage and removal wet ash continuous discharge Startup and operation Through electrical blower and Ignition torchFuel type and size Briquetted Biomass 1”— 4”Permissible moisture content 20% maximumBiomass charging Online charging every one hour Typical conversion efficiency 75 % Typical gas composition(By volume)

CO 19+3%, H2 18+2%, CO2, 10+3% CH4 up to 3%, N2 50%

Cooling tower Natural draft cooling tower Capacity 20NM3/hrPower requirement for Gasifier 15 KWBlowers type Centrifugal typeGrate shaking mechanism Rotating grate with 2 HP motor

8.2.2 Performance GuaranteesPerformance guarantee figures for Gasifier and Gas Treatment unit are presented below

SynGas Volumetric flow rate >450 NM3/hr

Calorific value of SynGas >1050 Kcal/NM3

Thermal Efficiency >75 % for the Gasifier

Replacement of oil per hour 45 liters

8.2.3 Scope of supply –Gasifier 180T (i) Skip hoist Complete with structures : For carrying weighed biomass to the Gasifier

feed hopper.Capacity 100 KG at a time

Speed 10mtrs/min

Skip brake motor 5hp, 1000 rpm,

Material of construction M.S. IS: 2062 (ST42), E-250

(ii) Feed hopper with 2 Nos. pneumatic slide gates (2A &B) For biomass charging to the Gasifier MOC M.S. IS: 2062 (ST42), E-250

(iii) Conical hopper Conical hopper is above the reactor for intermediate storage cum preheating.

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MOC M.S. IS: 2062 (ST42), E-250

(iv) Reactor All gasification reactions take place in the reactor. Shell insulated with refractory lining white heat K & insulate 150 mm thick.

MOC M.S. IS: 2062 (ST42), E-250 Nozzles (SS304).

(v) Ash drum Ash drum is for collection of ash from gasification and further disposal.

MOC AISI SS-304

(vi) Grate Grate ensures uniform discharge of ash and char from the reactor. The grate is rotated with the help of gear box and motor and runs at intermittent time intervals usually f0r 10 sec every 10minutes. The control is by ON/ OFF.Grate motor 3 HP

Grate speed 0.5 rpm

MOC AISI SS-310

(vii) Heat Exchanger It pre heats the inlet air from outgoing gas. It on one side increase the thermal efficiency of Gasifier and on the other side, tar is reduced in raw gas. For the above purpose, we supply air pre heater, shell & tube type heat exchanger.MOC Shell: M.S. IS: 2062 (ST42), E-

250Tube: SS 304

(viii) Hot air cyclone This is for primary dust separation from gas by cyclonic action.

MOC M.S. IS: 2062 (ST42), E-250

(ix) Scrubber two nos. It is a ventury scrubber meant for cooling and cleaning of gas. The scrubber is fitted with water nozzle for spraying in the gas flow. The gas on scrubbing is cleaned and cools down to around 40 ºC before entering the secondary blower.MOC M.S. IS: 2062 (ST42), E-250

(x) Blower with VFD The blower is for supplying the required air for gasification.It is equipped with a VFD for supplying varying air to maintain the burner pressure in a close loop control.

500 mmwc, 550 NM3/hr, 2850rpm ,VFD driven, Motor 5 HP

MOC SS-304 for fan only, casing and body MOC M.S. IS: 2062 (ST42)

(xi) Tar box The tar box is for collecting the remaining tar.

MOC M.S. IS: 2062 (ST42), E-250

(xii) Mist Cyclone It will remove the water vapors from the Gas

MOC M.S. IS: 2062 (ST42), E-250

(xiii) Buffer Tank (capacity 2 Cu.M.) It will store the gas for sudden jerk load

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MOC M.S. IS: 2062 (ST42), E-250

(xiv) Fine Filter It will demist the gas and separate the fine particulate of dust and Tar to ensure the clean gas supply to engineMOC M.S. IS: 2062 (ST42), E-250

(xv) Fabric Filter It will again filter the gas and separate very fine particles of dust and TarMOC M.S. IS: 2062 (ST42), E-250

(xvi) Ash and char handling system The system comprises of the following.

Mud pump 3hp – 1no. for circulating water in ash drum

Screen for separating out char ash water. 2mm. Screen

(xvii) Air compressor: For pneumatic operation of slide gates and valves.

Motor Rating 2 Hp

(xviii)

Natural Draft Cooling Tower For cooling scrubber water of Gasifier. Included spray pipe assembly and water pump.Capacity 20 M3/hr

(xix) Automation System It comprises of a PID control, Pressure transmitter and other instruments to measure and transmit temperature, pressure etc for control and supervision of the Gasifier system.

(xx) Dual Fuel KitTo run the Gen set on 40% diesel and 60% Producer Gas (approximately)Dual fuel kit consists butter fly valves and other associate accessories*Fuel ratio is always depends on the load conditions of the Genset the maximum Diesel replacement comes when Gensets run on 80% of its rated load

(xxi) List of instruments for the gasifier plantA Moisture meter – 1 No. For measuring wood moistureB Slide gate – 2 Nos. Charging of biomassC Explosion flap – 1 No. Safety for high pressureD CO detector For operatorsE TT - 2 Nos. For remote signaling of temperatureF PT – 1 No. For remote signaling of pressureG PI – 2 Nos. Local gauge mechanical typeH Valves – 9 Nos. For various operationsI Burners – 4 Nos. For running Furnaces, together with necessary controls.

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9 Process description of Gasifier in briefThe biomass is loaded to the skip bucket manually and is charged in the Gasifier every one

hour or as and when the biomass level goes low.

Controlled amount of air, as required for the gasification process, is sucked through the air

nozzles by a VFD driven blower. The Gasifier is fired through air nozzles that are provided in

the upper shell coil with the help of ignition torch.

Initially the produced gas is passed through flare outlet near the tar box where it is ignited at

test flare to check whether the gas quality is right for supplying to the burner or not. When

the gas is found ready, the gate valve near the tar box is opened and flare valve is closed.

After the Gasifier gas out let the gas passes through a hot air cyclone and then to ventury

scrubber where the gas is scrubbed and in the process also cooled to around 60 deg C. It

consists of a spray nozzle mechanism which washes the producer gas with a wide sprayed

water jet. Water is recycled from ventury pit to spray nozzle continuously.

After the ventury scrubber, the gas passes through blower and then to a tar box. A pressure

transmitter is mounted near the tar boxes, which will automatic control the gas pressure as per

burner requirement. The gas then enters to burner.

For ash removal, the grate is rotated automatically by a grate rotating motor through timer in

specific time intervals as per load and bed level variation. In wet ash discharge system the ash

is continuously discharged with the help of a mud pump and then goes to the circulating pond

passing through a mesh for screening out ash and char from water. Ash and char will collect

manually for further disposal.

A fountain type cooling tower is provided for cooling of scrubber water.

The gas flow and other controls are programmed in control panel with a range of instruments

measuring level, temperature, pressures of air and gas at different points of the Gasifier.

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Picture-9: Flow diagram of the gasifier system

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Annexure-1

List of participants in the workshop

Sl.

No.Name Designation / Organisation

1 Mr. S. P. Chandak Sr. Programme Officer, UNEP-DTIE-IETC-Osaka-Japan

2 Dr. Thushita Sugathapala Director General, Srilanka Sustainable Energy Authority

3 Mr. Hajime Miyata. Manager, BGCT, Japan

4 Mr. Kiyama CEO , BGCT, Japan

5 Prof. K. R. Chari Professor, Operations Management, BIMTECH

6 Prof. V. P. SarmaProfesssor, Sustainable Development Practices,

BIMTECH

7 Mr. Siva KumarPartner, Best Engineering Works, Hyderabad /

Coimbatore

8 Mr. S. K. Bose CEO, Community Business Division GE Power, Calcutta

9 Mr. Ashok PoddarManaging Director, Ganesh Engineering Works, Buxar,

Bihar

10 Mr. Shah Radhe Industrial Corp., Rajkot, Gujrat

11 Mr. Arshad RanaChanderpur Works Pvt. Ltd., Jorian, Delhi Road, Yamuna

Nagar, Haryana

12 Mr. Sunil SinghChanderpur Works Pvt. Ltd., Jorian, Delhi Road, Yamuna

Nagar, Haryana

13 Dr. K. D. Gupta Institute of Applied Systems & Rural Development

14 Ms. Neha RaithathaSr. Marketing Manager (International), Jay Khodiyar

Engineering Works, Rajkot

15 Ms. Neha Ranjan Sustainable Development Practices

16 Ms. Sakshi Kukreja Operations Management

17 Ms. Sunayna Sehgal Operations Management

18 Mr. Amit Arora Professional, Sustainable Development Practices

19 Mr. Mohit Anand Professional, Sustainable Development Practices

20 Mr. Somesh Phartiyal Professional, Sustainable Development Practices

21 Mr. Githin Thomas Professional, Sustainable Development Practices

22 Mr. Praveen kumar Shukla Professional, Sustainable Development Practices

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23 Mr. Ashish Reengasia Professional, Sustainable Development Practices

24 Mr. D.G Shreeraam Professional, Sustainable Development Practices

25 Ms. Shweta Mishra Professional, Sustainable Development Practices

26 Ms. Mansi Pancholi Professional, Sustainable Development Practices

27 Ms. Loveleen Kaur Professional, Sustainable Development Practices

28 Mr. Taming Welly Professional, Sustainable Development Practices

29 Ms. Akrita Bharos Professional, Sustainable Development Practices

30 Mr. Steve Thomas Professional, Sustainable Development Practices

31 Ms. Pavani Challagundla Professional, Sustainable Development Practices

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Annexure - 2

Suppliers of Biomass GasifierChanderpur Works (P) Ltd. Jorian, P.O. Yamuna Nagar-135001

Details of expense

Cost (Exclusive of Tax)

Gross total (Inclusive of Tax)

Main Gasifier Model No. CPW 180 T 1800000 2107424 Part of Biomass Gasifier Model No. 00183 535000 626373Part of Biomass Gasifier Model No.16 15000 17562Part of Biomass Gasifier Model No. 00184 8000 8989Sub Total of plant cost 2358000 2760348Hiring JCB & Tractertor Excavation work for Foundtion 10000 10000Welding work of Bio-Gas Plant 400 400Concreate Breaking for Installation of Boi-Gas Plant 13000 13000Ahuja Enterprises T/W Iron Plate, Channel & Angle for Installation of Bio-Gas Plant's Shed 211098 222543Iron Plate, Channel & Angle for Installation of Bio Gas Plant's Shed 78083 82288MS Pipes, S/Bend, MS Flange, Tee joint, Nut Bolt for Bio-Gas Plant 108535 11723390 deg. MS Angles 21886 23280MS Channel for Bio-Gas Plant 93360 98514G C Sheet for Fabrication of Bio Gas Plant Shed 291218 305779Installation Items 4564 4904Nuts & Washers 330 330Black Paint for Bio Gas Plant 1950 2153Welding Rods 2160 237412 mm MS plate for Bio Gas Plant 27585 29265Pipe sections 9563 10316Misc. Hardware 2081 2336Fabrication & crane Services for Shed construction 200497 225279Fabrication & crane Services for Shed construction 23209 26078Sub Total of Transportation, Erection and Commissioning (Including misc. Hardware and fabrication material 1099519 1176072Grand Total 3457519 3936420

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Annexure-3Quotation for Briquetting Machine Model Super-70 Radhe Industrial Corporation Gondal Road, Behind Perfect Auto Pre Owned Car Centre, 150 ft. Ring Road, Opp. Sardar Weigh Bridge, Vavdi Survey No. 43, Plot No. 122-123, Vavdi, Rajkot (Gujarat, India) Mobile : 99798 52250/98252 22072 Tele Fax: +91 281 2373700/2373750 Website: www.radheindcorp.com Email info@radheindcorp.com/export@radheindcorp.com Contact Person: Mr. Bhupendra Shah: Contact No: +91 9979852250 Email: in[Q@radheiJ)dcoro.com

Technical Specification Briquettes Diameter 70mm.Briquette Length 150 mm - 400 mm. Raw Material Size Upto 08 To 10 mm (Direct use without Grinding)Moisture Content of Raw Material 08% to 12%. Production Capacity 500 to 800 Kg/Hr (Depend on the Raw Material)

Other Information Man Power Trained & Skilled Operator 1 / Shift Unskilled Labor (Without Loader) 4/ Shift Unskilled L~bor (With Loader) 1/ Shift + I Driver Manager cum Account Person 1 / Shift Electricity / Power Required Power Connection 49 Hp. 35.33 KW 440V Practical Power Load Used 40 to 42 Amp. (Approx) Power Consumption 20 to 22 Units/Hrs. (Approx)Total Weight of complete plant 4400 to 4500 Kgs. (Approx)Can be carried in one truck. Land Specification Total Land Requirement 2500 to 3000 Sq. Mt. (Approx)Machine Room Requirement 30 ft x 25 ft (For one machine)

30 ft x 40 ft (For two machines)Raw Material Moisture % * If Moisture content more than 12% in the raw material then appropriate dryer should be used. Production Capacity: * Groundnut Shell 800 Kg/Hr (Approx) * Saw Dust 800 Kg/Hr (Approx) * Sugarcane Baggasse 500 Kg/Hr (Approx) * Rice Husk 600 Kg/Hr (Approx)*Depending upon the bulk density & moisture content of the raw material, some of materials production capacities are as under. “RICO" Scope of Supply.

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Main Unit: Briquetting press. Electric main motor 40 H.P. 1440 rpm. with pulley and foundation channel. Complete oil lubrication system with 2 H.P. Ele. Motor with Hydraulic oil pump,

filters and pressure gauge. Special designed cylindrical cuppy with 5 hp. 1440 RPM. Electric motor and 3 NU

Elecon gear with adjusting slide and Worm. Die holder and ring clamp. Die holder adjusting jack clamp with 30 ton Jack. Electrical panel board for Operating & Control. Cable & wires (Motor to panel board) Nylon belt for main motor (flat endless) Heat Exchanger (for oil cooling). Auxiliary spares like Ram, Taper die, Split die, Collette ring, Oil Seal, Ram holder. Feeder Box & Flanch. Stand for chain pulley block. Ele. Motors ABB Company Ele. Panel Board L & T Company

Required spares with Machine

* Ram 2 Nos. * Tapper die 2 Nos. * Splittlie 1 Nos. * Collet 4 Nos. * Feeder box 1 Nos. * Cuppy Waram 1 Nos. * Ram holder 1 Nos. * Oil Seals (For Crank, Piston, Feeder Box, and Ram) 2 Sets. * Spanners and Tools Kit I Set. * Bolts - uts etc .......

Material Handling Unit: Material handling screw conveyor 20 feet long. Reduction gear with 2 H.P. Ele. Motor. Variable pully with V belts and adjusting slides. Cooling track 27 feet long with stand.

Raw Material Specification & Finished Product Data

Description of Raw Material * Size of Raw Material : Upto 08 to 10 mm

* If Raw material size is bigger than 10mm, it would require a Cutter or Chopper. * Moisture Content : 08% to 12%

* If moisture content higher than 12 %, it would require Dryer

Raw materials that can be used:

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Groundnut Shell, Bamboo Dust, Saw Dust, Sugarcane Baggasse, Sugarcane Trash, Cotton Stalk, Rice Husk, Rice Straw, Coir Pitch, Mustard Husk, Castor Seed, Coffee Husk, Wood Chips, Sunflower Husk, Jute waste,

Who can use this equipment Brick Kilns , Ceramic Units , Paper Mills, Spinning Mills, Solvent Extraction Plants, Chemical Plants, Food Processing Units, Dryer & Ovens for Generation of Hot air, Bakery Industry, Leather Industry, Rubber Industry, Laminates Industries, Dying House, Vegetable Plant, Textile Mills Amount in Words: Nine Lakhs Only.

Commercial Terms & Conditions

Payment Terms * 40% of the order value in advance al * 60% Balance, before 10 days of deli * Price quoted are ex-our factory, Rad

Taxes and duties will be on case basis. To be intimated at the time of ordering

Price: INR Rs. 9,00,000 Transportation * Our rate is Ex. Factory Rajkot (Gujarat). * Transportation, Unloading, Crane Charge, and Insurance will be paid by customer. Delivery Schedule * SO/55 Days after confirming order along with the advance payment. Order Validation * This offer is valid for 30 days. * After confirming order customer have to take delivery within 90 days otherwise excess rate will charged extra at the time of delivery.

* All arbitrations subject to Rajkot Jurisdiction only. * Order once placed cannot be cancelled and advance amount will not be returned.

Packing & Forwarding: * If any packihg required at the time delivery, it will be charge extra at actual.

Warrantee / Guarantee: * We are agree for one year Warrantee in Genuine parts like Crank Shaft, Load Wheel. * We are also agree for Six month Guarantee in Brass against manufacturing defect. * There is no Warrantee or Guarantee in any electric parts in the panel board. * For the Guarantee of Electric motor & Elicon Gears customer has to approach direct to the manufacturing company.

32 | P a g e

Delivery:* The delivery period quoted is in good faith. * Buyer has to complete the balance payment before 10 days of the delivery date so that we can make delivery schedule as per our commitment. * Buyer has to provide us CST & VAT no. before delivery to avoid inconvenience in the delivery schedule & in the accounting work. It is mandatory. * Ifany road permissions are required for the transportation to the destination place then buyer have to arrange before delivery.

Inspection:* If any inspection required prior to dispatch then buyer has to intimate 4 to 5 days before delivery date. Erection & Commissioning:

* Civil work like Machine foundation, Water circulation pipes and Over head water tank will be provide by customer. * Electric connection would be ready before machine reach to your place. * All necessary civil work would be ready at the time of erection of unit. * Buyer have to provide Gas cutting, Chain pulley, welding set, oil while in erection work. * Our technical person will provide training to your operator for Production setting, Maintenance and operating also give you trial production of 20 to 25 tons. * We will provide operating training to your local person at our Pilot project at free of cost with boarding facility. Training will be minimum 10 to 15 days. Radhe Industrial Corporation

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Annexure-4JKBriguetting machine Model Jumbo - 90

Technical Specification & Other Data Technical Specification: Briquettes Diameter 90 mm. Briquette Length 150 mm - 500 mm. Raw Material Size Upto 25 mm, Moisture Content of Raw Material 08% to 12%. Production Capacity 1200 - 1500 Kg'/Hr (Depend on the Raw

Material). Man Power: Trained & Skilled Operator 1 / Shift Unskilled Labor (Without Loader) 6/ Shift Unskilled Labor (With Loader) 2/ Shift + I Driver Manager cum Account Person 1/ Shift Electricity/Power: Required Power Connection 91 Hp. 65.62 KW 440VPractical Power Load Used 65 to 70 Amp. (Approx)Power Consumption 38 to 42 units/Hrs. Total Weight of complete plant: 8700 to 8900 (Approx) * Can be carried in one truck

Land Specification: 3500 to 4500 Sq. Mt. (Approx) Total Land Requirement 30 ft x 25 ft (For one machine) Machine Room Requirement 30 ft x 40 ft (For two machines

Raw Material Moisture %: * If Moisture content more than 10% in the raw material then Dryer should be required. Production Capacity: Depending upon the bulk density & moisture content of the raw material, some of materials

Production capacities.

* Groundnut Shell 1800 Kg/Hr (Approx) * Saw Dust 1600 Kg/Hr (Approx) * Sugarcane Baggasse 1100 Kg/Hr (Approx) * Cotton Stock (Grinded) 1300 Kg/Hr (Approx) * Rice Husk 1200 Kg/Hr (Approx)

"RICO" Scope of Supply. Part A: Main Unit: Briquetting press.

1. Electric main motor 75 H.P. 1440 rprn. with pulley and foundation channel. 2. Complete oil lubrication system with 3 H.P. Ele. Motor with Hydraulic oil pump,

filters and pressure

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3. gauge. 4. Special designed cylindrical cuppy with 10 hp. 1440 RPM. Ele. motor and 5 NU

Elecon gear 5. with adjusting slide and Waram. 6. Die holder and ring clamp. 7. Die holder adjusting jack clamp with 50 ton Jack. 8. Electrical panel board for Operating & Control. 9. Cable & wires (Motor to panel board) 10. Nylon belt for main motor (flat endless) 11. Heat Exchanger (for oil cooling). 12. Auxiliary spares like Ram, Taper die, Split die, Collet ring, Oil Seal, Ram holder. 13. Feeder Box & Flanch. 14. Stand for chain pulley block. 15. Electrical Motors ABB Company 16. Electrical Panel Board L & T Company

Required spares with Machine:

1. Ram 2 Nos. 2. Tapper die 2 Nos. 3. Split die I Nos. 4. Collet 4 Nos.5. Feeder box I Nos. 6. Cuppy Waram I Nos. 7. Ram holder I Nos. 8. Oil Seals (For Crank, Piston, Feeder Box, and

Ram) 2 Sets.

9. Spanners and Tools Kit I Set. Bolts - Nuts etc (As required for assembly and commissioning

PART -B Material Handling Unit:

* Material handling screw conveyor 20 feet long. * Reduction gear with 3 H.P. Ele. Motor. * Variable speed pully with V belts and adjusting slides. * Cooling track 27 feet long with stand.

Raw Material Specification & Finished Product Data Description of Raw Material: Size of Raw Material Upto 25mm Moisture Content 08% to 12% If Raw material size is bigger than 25mm, it would require to Cutter or chopper.If moisture content higher than 12%, it would require Dryer

Type of Raw materials that can be used:

GroundnutShell, Bamboo Dust, Saw Dust Sugarcane Bagasse, Sugarcane Trash, Cotton Stalk, Rice Husk, Rice Straw, Coir Pith, Mustard Husk, Castor Seed, Coffee Husk, Wood Chips, Sunflower Husk, Jute waste.

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Commercial Offer - "QUOTATION"

Sr. Particulars Rate Qty Amount (Rs.) 1 Briquetting Press JUMBO-90 As per

Annexure - 2 (Part A) 15,00,000.00 1 15,00,000.00

2 Material Handling Unit As per Annexure - 2 (Part - B)

I ncl uded 1 Included

Total Price 15,00,000.00Amount in Words: Fifteen Lacks Only

Commercial Terms & Conditions

Payment Terms: * 40% of the order value in advance along with the confirm order. * 60% Balance, before 10 days of delivery. * Price quoted are ex-our factory, Radhe Industrial Corporation - Rajkot.

Taxes:* Gujarat State sales tax 5% will be charged extra on actual at the time of delivery. * Out of Gujarat C.s.T 2% will be charged extra with"C" form. (Without "C" form C.s.T. will be 5% extra) * In other state, if company is unregistered then C.s.T. 5% will be charged extra at actual. -t Excise Duty: * Excise duty 2.06% will be charged extra, if any changes by government in future, it would be charged extra at actual at the time of delivery.

Transportation:* Our rate is Ex. Factory Rajkot (Gujarat). * Transportation, Unloading, Crane Charge, and Insurance will be paid by customer. -t Delivery Schedule: * 50/55 Days after confirming order along with the advance payment.

Order Validation: * This offer is valid for 30 days.

General Terms & Conditions Packing & Forwarding: * If any packing required at the time delivery, it will be charge extra at actual. ~ Warrantee / Guarantee: * We are agree for one year Warrantee in Genuine parts like Crank Shaft, Load Wheel. * We are also agree for Six month Guarantee in Brass against manufacturing defect. * There is no Warrantee or Guarantee in any electric parts in the panel board. * For the Guarantee of Electric motor & Elicon Gears customer has to approach direct to the manufacturing company. Delivery:* The delivery period quoted is good faith. * Buyer has to complete the balance payment before 10 days of the delivery date so that we can make delivery schedule as per our commitment.

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* Buyer has to provide us CST & VAT no. before delivery to avoid inconvenience in the delivery schedule & in the accounting work. It is mandatory. * If any road permitted required for the transportation to the destination place then buyer have to arrange before delivery. Inspection:* If any inspection required prier to dispatch then buyer has to intimate 4 to 5 days before delivery date. Erection & Commissioning: * Civil work like Machine foundation, Water circulation pipes and Over head water tank will be provide by customer. * Electric connection would be ready before machine reach to your place. * All necessary civil work would be ready at the time of erection of unit. * Buyer have to provide Gas cutting, Chain pulley, welding set, oil while in erection work. * Our technical person will provide training to you operator for Production setting, Maintenance and operating also give you trial production of 40 to 50 tons. * We will provide operating training to your local person at our Pilot project at free of cost with boarding facility. Training will be minimum 20 to 30 days. NB: All arbitrations subject to Rajkot Jurisdiction only.

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Annexure-5UNIVERSAL ELECTRO-HYDRAULIC MACHINES PRIVATE LIMITED376, Varadaraj Layout No.i, P.N.Payam Raod K.R. Puram Ganapathy, Coimbatore- Tamilnadu - India

QUOTATIONParticulars Amount

Rs.Fully Automatic Hydraulic Fuel briquetting machine 16,00,000.00with Electricals for the following specifications.

Technical Specifications:Raw material to be compacted : Pulvarised wood & Agricultural waste.Compacted Block size : Dia 75 x100mm lengthCompacted Block Details : 441 CC- volume / Block

Approximate W-t. 375 Grms (Assuming density in 0.85 Grms/CC)

Production / Hr : 700 Pcs / Hr (+/-50 Pcs) (260 Kgs / Hr (Approximately)

Power required : 20 HpOil Requirement : 500 Lts (Approximately).

(Rupees sixteen lakhs only- Ex-factory-Coimbatore)------------------------------------------------------------------------------------------------------------Terms & Condition:

Validity : 40 daysTaxes : as actualsPayment : 50% advance along with order & balance against successful trials at our

FloorDelivery : 8-12 weeks on receipt of technically & commercially cleared order.Guarantee : 12 months from the date of machinery supplied only for manufacturing

Defects not for bought out items.Note : Hydraulic oil, Transit, Insurance, Unloading to be borne by your good selves

: Erection & Commissioning to be borne by your good selves.

For UNIVERSAL ELECTRO HYDRAYLIC MACHINES (P) LTD

Authorised Signatory

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Annexure-6LIST OF THE UNITS REGISTERED WITH MOEF/CPCB AS RECYCLERS/REPROCESSORS HAVING ENVIRONMENTALLY SOUND MANAGEMENT FACILITIES LEAD WASTE RE-PROCESSORS Total No. of units granted is "353" Web Page updated on: 23rd SEPTEMBER, 2010

Sl. No. Name of the unit

Installed capacity

1 M/s Anantha Lead Private Limited, 148-150, IE Medchal, RR District, Andhra Pradesh - 501 401 10002 M/s Aman Industries, Plot No. 47, Phase I & II Indira Autonagar, Guntur, Andhra Pradesh - 522 001 700

3M/s Nile Limited, Survey No. 556, Panthagani (Village), Choutuppal (Mandal), Nalgonda Distt. Andhra Pradesh - 508 252 9600

4 M/s Powertrek Industries, No. 16, Phase-III, Autonagar, Guntur-522 001, Andhra Pradesh 2000

5M/s HBL Nife Power System Ltd., Sr. No. 64-67 & 77-81, Nandigaon (V) Kothur (M), Mahaboob Nagar, Distt. -509 223, Andhra Pradesh 12000

6M/s HBL Power Systems Ltd., Survey Nos.123-126, 138(P)-1444(P), Kandivalasa Village , Pusapati Rega Mandal, Vizianagram district, A.P.-535 204 11000

7M/s Shree Ram Battery Industries, Survey No.339 A, Boothpur , Boothpur Mandal , Mahabub Nagar Distt. , Andhra Pradesh – 509 382 3600

8M/s Akash Metal Industries,8-13-129/5/2, Bintrif Colony, Beside Baba Weigh Bridge Shastripuram, NH-7 , Hyderabad 3400

9M/s Nile Limited, Plot No.38 & 40, (Sy.No.1206,1209 & 1248/2), A.P.I.I.C Industrial Park, Gagulamandyam (Village) , Renigunta (Mandal), Chittor(District), Andhra Pradesh 10000

10 M/s Powertrek Industries(Unit-II), Block No.19, Phase-IV, Auto Nagar, Guntur-522 001, Andhra Pradesh 5000

11M/s Supreme Batteries (P) Ltd., Sy.No.76/A & 76/B, Raikal Village, Shadnagar Mandal, Dist. Mahaboob Nagar, Andhra Pradesh 5000

12M/s Gochem Metals & Alloys, 384/13/1, Bonthugutta, Chintapally(Vill.), Miryalguda (Mdl.), Nalgonda Distt., Andhra Pradesh 2400

13 M/s Fathima Battery Industry, Plot No.220, Phase 1 & II, Auto Nagar, Guntur – 522 001, Andhra Pradesh 240

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14 M/s Royal Industries, 15th Mile, Village-Burni, P.O.Jorabat, Distt.Kamrup-793 101, Assam 90015 M/s Metal Inc. , Plot No.25, SICOP Industrial Area, Kathua (J&K), Jammu 346016 M/s Bharat Udyog, SICOP Industrial Area, Kathua ( J&K), Jammu 450017 M/s Jammu Pigments Pvt. Ltd, Logate More, Village Logate, Tehsil & Dist. Kathua, (J &K) 500018 M/s D. M. Alloys Industries, SIDCO Industrial Complex, Phase-I I. G. C. Samba (J &K) 500019 M/s Akal Metal Works, Plot No.24-A, Phase-III, 9/A, Industrial Estate, Gangyal, J & K 500020 M/s Met Trade India Ltd., 152, SICOP Industrial Area, Kathua(J&K) 4470021 M/s Radha Industries, I I D Center, Battal Ballian, Udhampur(J&K) 180022 M/s Shankit Metal Works, SIDCO Industrial Complex, IGC, Samba, Jammu(J&K) 50023 M/s Bhawani Industries, No. 362 7th Main 10th Cross Peenya Industrial Area, Bangalore, Karnataka. 100

24M/s Sri Saraswathi Industries, Shed # B-40 Veerasandara Indl. Estate, Hosur Road, Anekal Taluk , Bangalore - Karnataka 3200

25M/s Sandeep Lead Alloys (India) Pvt. Ltd., Plot No.19, KIADB Industrial Area, 1st Phase, Malur-563 130 , Kolar Distt. Karnataka 18000

26M/s Veeranarayana Metal Alloys, Pvt.Ltd., Survey No.81/2, Bhadrapura Lakkenahalli Village & Post Kunigal Road, Solur Hobli, Magadi Taluk, Ramanagara District–561101, Karnataka 18000

27 M/s Perfect Alloys, IDP No. 16, Mundancavu Chenganpur, Kerala-689 121 165028 M/s Peejaye Enterprises, Kuttoor P.O Thiruvalla, Kerala-689106 180029 M/s A.S.I Refinery, 11-527, Mambra Pirayiri Village, Kodunthirappully P.O. Palakkad-4, Kerala State 25030 M/s Manoj Industries, Plot No. 15 16-D Sector-6, Sanwer Road, Industrial Estate, Indore , Madhya Pradesh 72031 M/s M.S. Metals, Plot No. 300 Sector - F Industrial Estate, Sanwer Road, Indore, Madhya Pradesh 3600

32M/s Ganpati Metals, Survery No. 308 Vyas Khedi Road, (Opp. to Ashram) Mangliya, Near A. B. Road, Indore, Madhya Pradesh 5400

33 M/s EM-ES Battery & Allied Products (P) Ltd., A-42 Indl. Area Mandideep, Dist. Raisen, Madhya Pradesh 60034 M/s A.K. Industries, A.B. Road Purani Chawani, Gwalior, Madhya Pradesh 60035 M/s A.M. Industries, 96-B Sector F sanwer Road, Indore – 452 015, Madhya Pradesh 200036 M/s Piyush Metal Industries, Plot No. 30(Part) Baraghatta Industrial Area, Jhansi Road , Madhya Pradesh 90037 M/s Priti Industries, 95/A 96/C Sector – F Sanwer Road, Industrial Area Indore – 452 015, Madhya Pradesh 360038 M/s Hemal Industries, 299 Sector – F Sanwer Road Industrial, Area Indore – 452 015, Madhya Pradesh 3000

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39 M/s Metachem Industries, 16/17 Industrial Growth Centre, Maneri Distt. Mandla, Madhya Pradesh 120040 M/s Shanti Industries, Plot No.5, 2nd Phase, Baraghatta Industrial Area, Jhansi Road, Gwalior , Madhya Pradesh 600

41M/s Vijay Metal Industries, Plot No.5 Near Power House, Baraghata Industrial Estate, Jhansi Road, Gwalior, Madhya Pradesh 860

42M/s Electro Batteries, Plot No.E-16B/E, 17-A, Sector-C, Industrial Area, Sanwer Road, Indore-452 003, Madhya Pradesh 1200

43 Shri Maa Narmada Metal, Plot No.127, Industrial Area, Rachhai, Jabalpur, Madhya Pradesh 160044 M/s Kanti Metal Industries, Plot No.2, Industrial Area, Katni, Madhya Pradesh 60045 M/s Shivam Industries, Village – Morgongri,Tehsil-Pandhurna, District-Chhindwara-480 334 , Madhya Pradesh 90046 M/s Pradeep Metal Industry, Industrial Area, Main Road, Richhai, Jabalpur, Distt. – Jabalpur, Madhya Pradesh 335

47M/s Shivalik Vyapar Pvt.Ltd., Khasra No.69/1/1, 69/1/2, Gram Panchderia, Sanwer Road, Indore, Madhya Pradesh 5000

48 M/s Mahamaya Batteries, E-32, Sector-C, Sanwer Road, Industrial Estate, Indore, Madhya Pradesh-452 015 360049 M/s Neha Industries, Plot No.327-328, Sector–F, Sanwer Road, Industrial Area, Indore , Madhya Pradesh 600050 M/s Noble Industries, 296 B, Sector – F, Industrial Estate, Sanwer Road, Indore, Madhya Pradesh 300051 M/s A.P. Metal Industries, 42, Industrial State, Richai Distt.Jabalpur, Madhya Pradesh 1200

52M/s Aggarwal Metal Industries, Plot No.251/A, Sector-E, Industrial Area, Sanwer Road, Indore-452 015, Madhya Pradesh 2000

53M/s Krishna Iron & Metal Industries, Plot No.19, Baraghata Industrial Area, Jhansi Road, Gwalior, Madhya Pradesh 1000

54 M/s Krishna Metal Agency, Plot No.158B, Industrial Area, Sector-F, Sanwer Road, Indore , Madhya Pradesh 180055 M/s Gwalior Metal Industries, Shankarpur, Transport Nagar, Gwalior, Madhya Pradesh 180056 M/s Paliwal Metals, 235-B/236, Sector-F, Sanwer Road, Industrial Area, Indore, Madhya Pradesh 420057 M/s Aman Enterprises, Plot No.A-10, Sector-E, Industrial Area, Sanwer Road, Indore, Madhya Pradesh 720058 M/s Varun Enterprises, 290-B, Sector-E, Sanwer Road, Industrial Area, Indore, Madhya Pradesh 1080059 M/s Prateek Industries, 249, Sector-‘F’ Industrial Area, Sanwer Road, Indore, Madhya Pradesh 100060 M/s Sameer Industries, 130-131, Sector-E, Sanwar Road Industrial Area, Indore, Madhya Pradesh 4200

61M/s National Steel and Agro Industries Ltd., (Metal Div.) Khasara No.2/1, Village – Sejwaya, Ghatabillod , Distt.Dhar, Madhya Pradesh 11000

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62 M/s M.M.Metal Industries, Plot No.7-B, Sector-B Industrial Area, Mandideep, Dist.Raisen , Madhya Pradesh 300063 M/s Indore Metal Corporation, Plot No.70, Industrial Area, Ricchail, Jabalpur, Madhya Pradesh 300064 M/s Shiv Shakti Iron & Metal, Industries Plot No.2 Part, Baraghata Indl.Area, Gwalior, Madhya Pradesh 36065 M/s Pooja Pigments, Khasra No.100, Behind Kalmna Kamptee Octroi, Kalmna, Nagpur, Maharashtra 2100

66M/s Hans Enterprises, 1 Meera Golani Complex , Opp. Vasai Vajreshwari Road, Vasai (East), Dist. Thane , Maharashtra - 401 208 1800

67M/s N.V. Metals and Alloys, Plot No. 310, Near Shri Hari Fabric, Village, Umroli, Taluka Palghar (Palghar Baiser Road) , Dist. Thane - 401 404, Maharashtra 600

68M/s Saurabh Metal Refinery, Gut No. 143 Plot No. B/4, At. Sapronda, P.O. Kudus, Tal. Wada, Dist.Thane , Maharashtra 1440

69 M/s Swastik Industries, Plot No. 27 S.N. 161/1, Sahkari Audyogik Vasahat Marydint , Bhusaval , Maharashtra 1160

70M/s MRJS Lead Pvt. Ltd., GAT No. 72 Village Dhanore, Behind PCS Industries Ltd. Alanddi-Markal Road , Tal. Khed, Distt. Pune-412 105 , Maharashtra 1500

71 M/s Nayan Metal Pvt. Ltd., D-6 MIDC, Late Parshuram, Tal. Khed, Dist. Ratnagiri-415 722 , Maharashtra 96072 M/s Sharshi Metals, S.N. 28/1, Part Village Sharshi, Taluka – Wada, Dist. Thane, Maharashtra 1200

73M/s Simplex India, 4 Sativali Nagar, Khakhami Indlustrial Complex, Ahmedabad Bombay Highway Vasai, Dist. Thane, Maharashtra 600

74 M/s Kadri Metal Refinery, Plot No. E-94, MIDC Awdhan & Lalling, Dhule-424 311, Maharashtra 600

75M/s Nikhil Metals Works, At. Village Umroli, Taluka Palghar, Boisar Road, Plot No. 313, Near Shri Hari Fabrics , Distt. Thane, Maharashtra 720

76M/s Krishna Metal Refinery, Plot No. 143/1-2, Sapronde Village, P.O. Uchat, Taluka – Wada , Distt. Thane – 421 030, Maharashtra 3000

77M/s D.K. Metal Works, Gut No. 100, At: Kondla Road, Village-Kudus P.O. Kudus Taluka-Wada , Dist. Thane 421312 , Maharashtra 4250

78 M/sBharat Industries, Plot No. L-135, MIDC Area, Dist. Ahmad Nagar, Maharashtra 120079 M/s Satwai Industries, E-38 MIDC Hingna Nagpur, Maharashtra 360

80M/s Sterling Lead Pvt. Ltd., Plot No. A-210 Kagal – Halkanangate, Five Star Indl. Estate, Halasavade , Tal. Karveer, Dist. Kolhapur , Maharashtra 7200

81M/s Kothari Metallurgical Export Pvt. Ltd., 56 At. Post – Chaindvali, Wada – Shahpur Road, Taluka-Wada , Dist. Thane – 421 303 , Maharashtra 7200

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82M/s New Metal Refinery, Arvind Brothers, Compound Ganpati Pada Old, Thane - Belapur Road, Dighe, Navi Mumbai – 400 065, Maharashtra 3000

83M/s Jarsons Metal, 18 Ganesh Industrial Estate, National Highway No. 8, Walive Tungar Fhata, Post Sativali Vasai (East), Dist. Thane – 401 208, Maharashtra 6000

84 M/s Rohini Metal Alloys, B-56 Kagal Hatkangale Industrial Area, Kolhapur, Maharashtra 600085 M/s Singh Metal Works, Khasra No.64, Old Khasala, Tal.Kampatee, Distt.Nagpur, Maharashtra 10086 M/s Shakti Metal Industries, S.No.261, Village-Abidghar, Taluka : Wada Distt.Thane, Maharashtra 5000

87M/s RHT Steel India)Pvt.Ltd., GAT No.40/12, A.B.Road, Village-Ajande(KH) Taluka-Shirpur , Distt.Dhule-425 405 , Maharashtra 4800

88 M/s Tandon Metal Pvt.Ltd., Gat No.1242, Markal, Taluka-Khed, Distt.Pune, Maharashtra-412 105 24000

89M/s Shree Metals(Mujbi)Private Ltd., Plot No.312/2, AT.Mujbi, P.O-Bela, Tah./Dist.Bhandara-441 904 , Maharashtra 4932

90M/s Ajay Metal Refinery, Gut No.390/6, S.No.1060, Village-Kondhle,Post-Kondhle, Tal.Wada, Distt.Thane , Maharashtra 2800

91M/s Ranchal Industries, Gut No.49, Village-Gunj (Kudus), Post-Kupari, Taluka –Wada , Distt.Thane-421 312, Maharashtra 1200

92M/s R.K.Metal Refinery, Gut No.293 & 294, Village-USAR, Kondla Road, P.O.- Kudus, Tal.Wada, Distt.Thane-421 312, Maharashtra 4800

93 M/s Nashik Metal Refinery, S.No.429/430, Village – Gonde, Tq.Igatpuri, Distt.Nashik, Maharashtra 90094 M/s Mahalaxmi Metal Works & Alloys, Plot No.127, Savroli, Tal.Talsari, Distt.Thane, Maharashtra 2200

95M/s S.S.Enterprises, Gut No.98, Kondla Road , Village-Kudus, Taluka – Wada, Distt.Thane-421 312 , Maharashtra 4800

96 M/s Shree Ram Metals, Plot No.B-4/14, MIDC Butibori, Thasil – Hingna, Distt. – Nagpur, Maharashtra 360

97M/s Deshmukh Lead Pvt. Ltd., S.No.63/4/1B, Wada – Manor Road, At.Post Varale, Taluka – Wada , Distt. Thane – 421 303, Maharashtra 8000

98M/s Shanti Metal Refinery, Near Service Station, Kaman Road, Sativali, Vasai(East), District – Thane, Maharashtra – 401 202 1500

99 M/s Sethi Pigments Pvt. Ltd., Plot No.39, Wanjra Layout, Kamptee Road, Nagpur , Maharashtra – 400 026 840100 M/s G.N Metal Refinery, Survey No.125, Ghonsai, Tal. Wada, Distt.Thane, Maharashtra – 421 312 2880101 M/s Indore Metal Corporation, Survey No.397/p, Dinkar Pada, Kondla Road, KUDUS Taluka – Wada, 3600

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Distt.Thane , Maharashtra

102M/s Rishabh Meta Process , Gut No.27/1, Village: Jamni(Dhaba), Station Road , Tah + Distt.Bhandara , Maharashtra – 441 904 1800

103M/s Maharashtra Metal Industries, Plot No.14, Arkosh Industrial Estate, Village:Dheku, Tal:Khalapur , District – Raigad , Maharashtra 3600

104 M/s S.K.Agency, S.R.No,152/1, Plot No.41, Chatanaya Nagar Basmath, Tq.Basmath, Distt.Hingoli , Maharashtra 800105 M/s Samrat Udyog, Plot No.147, Village-Sapronda Post : Kudus, Tal:Wada Distt: Thane, Maharashtra 3000106 M/s Shree Balaji Metals, 110, Maa Umiya Audhyoik Sahkari Vasahat Maryadit, Kapsi(Bu) Tehsil –Kamptee,

Nagpur, Maharashtra – 440 0354200

107 M/s Harsh Metal Indstries, Plot No.59/3, Mouza Bhowari Tehsil – Kamptee, Distt. – Nanpur, Maharashtra – 440 002

1700

108 M/s A.R. Industries (Unit-II), 45 A, Behind Industrial Estate Bye Pass, Jalandhar, Punjab 500109 M/s A. R. Industries, 51-A, Behind Industrial Estate, Bye Pass Road, Jalandhar, Punjab 1200110 M/s Imperial Alloy Industries, Gali No. 5, VPO Randhwan Mansanda Back Side of Focal Point, Gadaipur

Jalandhar City, Punjab720

111 M/s Namdev Battery Industry, D-20 D-31, (Near Pani Wali Tanki) Focal Point, Moga – 142 001, Punjab 450112 M/s Shiv Shakti Udyog, Vill. Sheikhu Road, Malout – 152 107, Dist. Muktsar, Punjab 500113 M/s Guru Metal Works, Plot No. 22, Longwal Colony Near Loutay Dharam Kanta Dhandari Kalan, Ludhiana,

Punjab1200

114 M/s Sant Metal Industries, Vill. Sheikhu Road, The. Malout, Dist. Muktsar, Punjab 500115 M/s Shiva Electronics, Vill. Ramdittewala, Road Mansa – 151 505, Punjab 500116 M/s M. T. Metals, Ibban Kalan, Chabbal Road, Amritsar – 143 006, Punjab 1800117 M/s Asha Metal industries, Bhaini Jassa Road, Handiaya Tehsil Barnala, Dist. Sangrur, Punjab 750118 M/s Hero Battery Industries, 358 Focal Point, Amritsar, Punjab 450119 M/s Vinayak Industrial Corporation, Canal Road, Industrial Area, Jalandhar City, Punjab 600120 M/s Asian Alloys, 848/9, Industrial Area 'A' Ludhiana, Punjab 600121 M/s Kapoor Industries, D-98, Focal Point Extn. Jalandhar, Punjab 600122 M/sJoginder Electrical & Auto Parts, Ramgarh, GT Road, Phillour District, Jalandhar, Punjab 300123 M/s Nipan Metal Industries, C-3, Industrial Focal Point, Sangrur148 001, Punjab 750124 M/s Dashmesh Metal, Village-Jammu, PO-Sujanpur Jammu Road, Pathankot, Distt.Gurdaspur, Punjab 720

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125 M/s Shubham Power Pack Products, V.P.O- Khosa Pando, Distt. Moga, Punjab-142 001 450126 M/s The Shivom Gram Udyog Samiti(Regd.), E-17,18, Focal Point, Mandi, Govindgarh – 147 301, Punjab 1200127 M/s Jyoti Industries, Industrial Area – C Dhandari Kalan Ludhiana – 141 003, Punjab 720128 M/s Paarth Industries, Humbran Industrial Area Mulanpur, Humbran Road, Distt.Ludhiana, Punjab 3000129 M/s Bishamber Nath & Sons, GT Road, Sirhind Side Mandi Gobindgarh, Distt.Fatehgarh Sahib, Punjab 210130 M/s Jyoti Metal Works, 36-B, Industrial Area-A(Extn.), Ludhiana-141 003, Punjab 600131 M/s Kunal Metal Industries(Unit-II), Backside Focal Point Extn. Near Transport Nagar, Bypass Jalandhar City,

Punjab1200

132 M/s Prime Auto Industries, Adjacent to Industrial Estate, Ajay Nagar Jalandhar City, Punjab 600133 M/s New Power Industries, D-10, Focal Point, Mandi Gobind Garh-147 301, Distt.Fatehgarh Sahib, Punjab 300134 M/s R.V.Metal Industries, Village : Kotli Dewan, Distt. Mukatasar (Punjab), 1200135 M/s GRP Industries, E-60, New Focal Point, Amritsar, Punjab 720136 M/s Action Batteries, D-79, Focal Point Extension, Jalandhar City, Punjab 5000137 M/s Raj Dev Industries, 189, Globe Colony, Near Saini Colony Industrial Area, Jalandhar City, Punjab 1800138 M/s J.J.Enterprises, Udyog Nagar, V.P.O –Randhwa Masanda, Distt. Jalandhar, Punjab 600139 M/s Puransons Alloys P. Ltd., F-934 RIICO Industrial Area, Phase-II Bhiwadi, Rajasthan 16200140 M/s Sumetco Alloys Pvt. Ltd., G-740 Phase-II Industrial Area Bhiwadi, Rajasthan 7200141 M/s Rohan Metals Pvt. Ltd., G-733 Phase-II RIICO Industrial Area, Bhiwadi, Rajasthan 3600142 M/s Siyarco Industries, F-540-B Marudhar Indl. Area, 2nd Phase Basni Jodhpur-342 005, Rajasthan 1200143 M/s Arya Alloys (P) Ltd., B-824 Industrial Area, Bhiwadi-301 019 Distt. Alwar, Rajasthan 7200144 M/s Asawa Industries, F-34 RIICO Industrial Area, Gegal Dist. Ajmer, Rajasthan 1800145 M/s Kaysons Pigments Private Limited, G-24 Industrial Area Odella Road, RIICO Dholpur-328001, Rajasthan 5000146 M/s Ashish Pigments & Alloys Pvt. Ltd., G-691 Phase-II RIICO Indl. Area, Bhiwadi Dist. Alwar, Rajasthan 4500147 M/s Shruti Dye Chem, 977 Sancheti Bhavan Near Geeta Bhawan 3rd Road Sardarpura Jodhpur 342 003,

Rajasthan4400

148 M/s B.M.A. Zinc Pvt. Ltd., F-449 Industrial Area Bhiwadi Alwar, Rajasthan 700149 M/s Ajmer Lead Refinery, Near Radio Station Opp. Bhupendar Farm Gagwana Dist. Ajmer Rajasthan 2160150 M/s Rahul Metal Industries, J-512 to J-514 RIICO Indl. Area MIA Alwar Rajasthan 6000151 M/s Shree Balaji Metal Works, Parbatpura Kishangarh Bypass Road, Sedaria Road, Dist. Ajmer, Rajasthan 900

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152 M/s Shree Radhey Industries, H-1-48 B 49-A Indl. Area Gegal, Ajmer – 305 001, Rajasthan 1500153 M/s Vipul Metal P. Ltd., G-1/625 Industrial Area Chopanki Bhiwadi – 301 019 Alwar Rajasthan 5000154 M/s Gagan Udyog, G-1-120B Udyog Vihar RIICO Shri Ganga Nagar, Rajasthan 40155 M/s Shree Ganesh Udyog, 16-Mini Maya Puri Near Bus Stand SriGanganagar–335 001, Rajasthan 960156 M/s Sultania Engineering Services, G-91, Kuber Industrial Area, Ranpur, Kota, Rajasthan 3000157 M/s Mona Batteries & Chemicals, G-1/16RIICO Inustrial Area, Odela Road Dholpur-328001, Rajasthan 1800158 M/s Shivalik Metalloys Pvt. Ltd., G-1/1209 (B) Rampur Mundana RIICO Industrial Area, Bhiwadi Distt. Alwar-

301 019, Rajasthan10500

159 M/s Lotus Alloys, G-1-669 Phase-I RIICO Industrial Area, Chopanki-301 019, Distt. Alwar, Rajasthan 3000160 M/s Shankar Udyog, Plot No. E-99(A) MIA IInd Phase Basni Jodhpur, Rajasthan 1500161 M/s Gravita India Limited, Saurabh Chittora Raod, Diggi-Malpura Road, Tehsil-Phagi Jaipur-303904, Rajasthan 8865162 M/s Raja Industries, F-226 RIICO Industrial Area Khara, Dist. Bikaner-334001, Rajasthan 3600163 M/s Shri Shyam Industries, G 1/13 RIICO Industrial Area Ondela, Road Dholpur-328001, Rajasthan 240164 M/s Shiv Shakti Metals, G1, 670, Industrial Area, Chopanki, Bhiwadi Alwar, Rajasthan 3600165 M/s Raj Industries, G-512 (IV) Road No.7 Indraprastha Industrial Area, Kota, Rajasthan 600166 M/s Pragati Udyog, H-1/630(A) RIICO Industrial Area, MIA Alwar, Rajasthan – 301 030 (INDIA) 5000167 M/s Shyam Metals, H-883 Phase-III, RIICO Industrial Area Bhiwadi, Rajasthan 1200168 M/s A.I. Metals (P) Ltd., F624 Phase –I, RIICO Industrial Area, Bhiwadi – 301 109 Distt. Alwar, Rajasthan 17000169 M/s Shree Swastik Pigments, F-14RIICO Industrial Area Power House Road, Parbatpura Ajmer, Rajasthan 1500170 M/s Dixit Battery Centre, G1-20RIICO Industrial Area Odela Road Dholpur, Rajasthan 1200171 M/s Exclusive Food Products Private Ltd., G-1678 Industrial Area, Bhiwadi-301 019, Rajasthan 3000172 M/s Durocon Industries, G-1/232 RIICO Industrial Area, Kaladera, Jaipur, Rajasthan 1400173 M/s Exclusive Lead Alloys Pvt.Ltd., G-1/690 RIICO Industrial Area, Bhiwadi Alwar-301 019, Rajasthan 5000174 M/s Shree Mahaveer Industries, F-13 RIICO Industrial Area, Parbatpura Ajmer Rajasthan 3000175 M/s Shree Charbhuja Engineers, Pvt.Ltd., G-9RIICO, Industrial Area, Sanwar Distt. , Udaipur, Rajasthan 10800176 M/s B.M.P Metals Pvt.Ltd., G-1032 A, Phaae-III, RIICO Industrial Area, Bhiwadi-301 019, Rajasthan 1575177 M/s Precicious Metals Recyclers, G-1/199, Gudli Industrial Area, Gudli, Tahsil – Mavli, Udaipur, Rajasthan 5000178 M/s R.P.Plastic, G-1 – 1279, RIICO Industrial Area, Rampur Mundana, Bhiwadi Distt.Alwar, Rajasthan – 301019 1800

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179 M/s National Thermoplast Industries, 15,Bhimpura Industries Area Bhimpura, P.O. Cable Nagar Distt.Kota – 325 003, Rajasthan

600

180 M/s Anjeneya Metal Corporation, E-Makhupura Extn. RIICO Industrial Area Ajmer, Rajasthan 1800181 M/s Chanderiya Lead Zinc Smelter, Hindustan Zinc Ltd. P.O.Puthali, Chittorgarh, Rajasthan – 312 021 18000182 M/s Rohan Industries, G-1-556, Matsya Industries Area, Tehsil & Distt. Alwar, Rajasthan 1200183 M/s Rishabh Metal Industries, H-630(B), Matsya Industries Area, Tehsil & Distt. Alwar, Rajasthan 1400184 M/s Trans Asia Metals, Plot No.F-11, Phase-1, RIICO Industrial Area, Bhiwadi, Distt.–Alwar, Rajasthan 9000185 M/s K.G.Mettalloys, F-37-38, RIICO Industrial Area Ondela Road, Dholpur Rajasthan – 328 001 22000186 M/s R.K.Metals, G-281, RIICO Industrial Area Bhiwadi, Distt. Alwar Rajasthan – 301 019 3600187 M/s Mittal Pigments, A-203, Indraprastha Industrial Area, Kota, Rajasthan 17500188 M/s Surendra Metal Industries, H-1-735-736, Matsya Industrial Area, Tehsil & District-Alwar, Rajasthan 1500189 M/s K.M.R. Metal Mart, 1/226-B Pollachi Main Road Near SIDCO Railway Gate Eachanari (P.O) Coimbatore-

641 021, Tamil Nadu7200

190 M/s EMGEE Foundry, Unit1-4 Industrial Estate Karaikudi, Tamil Nadu 641 001 500191 M/s Universal Lead Alloys, 181 Senganatham Road Rangapuram, Vellore, Tamil Nadu – 632 009 7200192 M/s Pondy Oxides & Chemicals Ltd., G-17 to G-19 & G-30 to G-32, Sipcot Industrial Park, sriperumbudhur,

Kancheepuram District, Tamil Nadu – 602 10528800

193 M/s Promptek Metal Alloys & Refining Corporation, 35 SIDCO Industrial Estate, Thirumazhisai Chennai – 602 107, Tamil Nadu

120

194 M/s Premium Pigments, S.F. No. 16 Athipalayam road Chinnavedampatti Post Ganpathy Coimbatore, Tamil Nadu-641 006

2600

195 M/s G. M. T. Alloys, Plot No. B-25 SIPCOT Indl. Complex Gummidipoondi Thiruvallur Dist., Tamil Nadu-601 201

2400

196 M/s Jayachandran Alloys (P) Ltd., S. F. No. 20/1 Masagoundanchetty Palayam Village, Ganesapuram Coimbatore – 641 107, Tamil Nadu

5000

197 M/s Bharathi Metal Refiner, S.F. No. 488 Alwarthangal Road Karnampattu Vellore Sugar Mill Post Tamil Nadu -632519

400

198 M/s Lohia Metals Pvt. Ltd., B-19 & B-20 SIDCO Industrial Estate, Maraimalai Nagar, Kancheeipuram District, Tamil Nadu

10000

199 M/s Sri Sai Traders, SF No.536/2 a, Thattamangalam Village Kariamanickam Road, Trichy Tamil Nadu 1200

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200 M/s Global Lead Alloys, Shed No.89 & 90 SIIDCO Industrial Estate, Acamangalam Village, Bugur Taluk Krishangiri District, Tamilnadu

6000

201 M/s Southern Power Industries, D.P.No.3, Electrical Industrial Estate, Kakkalur 602 003, Thiruvallur District, Tamil Nadu

1200

202 M/s Shri Sabhari Smelters Pvt.Ltd., Plot No.84, 85, SIDCO Industrial Estate, Vichoor, Chennai – 600 103, Tamil Nadu

5000

203 M/s Gupta Metal Works, C-1/D South Side of G.T.Road Industrial Area Near Rathi Udyog Ghaziabad201009 U.P.,

5000

204 M/s Rama Metal Industries, J-30 Site-III Panki Industrial Area, Kanpur, U.P 600205 M/s Krishna & Sons, G-33 Site No. 3 Panki Indl. Area, Kanpur-208 012, U.P. 800206 M/s Manoj Metal Industries, K-14 15 Site No. 3 Panki Indl. Area, Kanpur Dist. Kanpur, U.P 2000207 M/s J.S Industries, K-37 Industrial Area Begrajpur, Muzaffarpur, U.P 1200208 M/s Metal Alloy E-46 Industrial Area, Ram Nagar Chandauli Varanasi-221 110, U.P. 1500209 M/s Bindal Smelting Pvt. Ltd., F-63-64 Surajpur Indl. Area Site B. Dist. Gautam Budh Nagar Greater Noida, U.P. 15000210 M/s Dinesh Metal Co., G-117 Site No. 3 Panki Indl. Area Dist. Kanpur, U.P. 1000211 M/s Met Trade India Ltd., Village -Bheel Akbarpur G.T. Road Dadri District-Gautam Budh Nagar Ghaziabad,

U.P.60000

212 M/s Om Engineering Works, Plot No. D-19-20 Industrial Area Site-2, Mumtaz Nagar, Faizabad224001 U.P 1800213 M/s Dhawan Metal Industries, T-728 Industrial Area Parsakhera Bareilly U.P 900214 M/s Shree Metal Works, G-5Industrial Area Beghrajpur, Muzaffarnagar, U.P. 840215 M/s Agra Chemicals(P)Limited, A-3 & A-5 Industrial Estate, Shikohabad, Distt. Firozabad, U.P. 2000216 M/s Kavita Overseas(P)Ltd., Plot No.56. Industrial Area B.S. Road, Pandav Nagar Ghaziabad – 201 202, U.P. 14140217 M/s A.R.Metal Industries, 13 B-2 Co-Operative Industrial Estate, Dada Nagar Kanpur, U.P. 750218 M/s Lavanya Sponge Iron Pvt.Ltd., H-97-99, Masuri Gulawathi Road, Industrial Area, Ghaziabad, U.P 6000219 M/s Shri Bankey Bihari Metals, Khasra No.118, Sikhera Road Modi Nagar, Distt. Ghaziabad U.P. 900220 M/s Bajaj Industries, F-7, South Side, G.T. Road Industrial Area, Ghaziabad, Uttar Pradesh 2700221 M/s K.B.Metal Industries, F-5, South Side, G.T. Road Industrial Area, Ghaziabad, Uttar Pradesh 900222 M/s Patel Enterprises, 5/28, South Side of G.T.Road Industrial Area Ghaziabad(U.P) 600223 M/s Thakral Batteries, Kamdhenu Complex Industrial Area, Janta Road Saharanpur, Uttar Pradesh 1320

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224 M/s Gupta Metal Company, C-4/3, Amousi Industrial Area, Nadar Ganj, Lucknow, Uttar Pradesh 450225 M/s Hindustan Metals, F-636, M.G.Road, Industrial Area, Ghaziabad (U.P) 900226 M/s Ahar Metal Works, J-15, Begrajpur Industrial Area, Muzaffarnagar, U.P. 600227 M/s Samta Metal Industries, 76 Canal Circular Road, Kolkata 700 054, West Bengal 480228 M/s Shiwshakti Metal Works, 157-A Picnic Garden Road, Kolkata-700 039, West Bengal 300229 M/s Raj Finoxides Pvt. Ltd., Village Kharial P.O. D.C.C. Dankuni Hooghly, West Bengal 7800230 M/s India Metal industries, Santrapara Perdankuni Delhi Road, Hoogly712 310, West Bengal 470231 M/s Abdul Salem & Co., Dharala Budbud Panagarh Bazar Dist. Burdwan713 148 West Bengal 1200232 M/s Shiv Shankar Metal Works, 157-A Picnic Garden road Kolkata – 700 039 West Bengal 150233 M/s Eastern Metal, Vill. Khamar P.O. Bishnupur P. S. Rajahat Dist. Rajarhat Dist. 24, Parganas (N) – 743 510

(West Bengal)450

234 M/s Rajnath Metal Works, 158-B Picnic Garden Road Kolkata – 700 039 (West Bengal) 300235 M/s Singh Metal Company, 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal 450236 M/s Ram Dular & Bros., 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal 150237 M/s Sajta Metal Works, Chandmari Danesh Shaikh Lane P.S. Shankrail Howrah – 711 109 (West Bengal) 150238 M/s Ranjan Industries, Village Kulai P.O. Bikihakola, Dist. Howrah – 711 322, West Bengal 1800239 M/s Kashi Metal Works, 157-A Picnic Garden Road, Kolkata – 700 039, West Bengal 300240 M/s Panchwati Metal Works, Vill. & P.O. Argori, PS-Sankrail Dist-Howrah-711 302, West Bengal 900241 M/s Tarak Metal Industries, 76 Canal Circular Road, Kolkata 700 054, West Bengal 250242 M/s Maa-Bhagwati Metal Industries, Vill & Mouja-Argori P.O. Argori P.S. Sankrail, Dist. Howrah 711 302,

West Bengal800

243 M/s Shiwshakti Metals Works, Unit-II, Jalan Industrial Park, Village Jaladhulagori, P.O. Dhaulagori P.S. Sankrail, District-Howrah, West Bengal

450

244 M/s Ram Dular & Brothers,Unit-II, Bombay High Road, VillageJala Dhulagori P.O. Dhulagori, P.S. Sankrail, Dist. Howrah-711302, West Bengal

450

245 M/s Ramashankar Daya Shanakar, 8C/H/17 Jogodyan Lane, Kolkata-700 054, West Bengal 170246 M/s Panchawati Metal Works, B/8/C/H/8 Jogodyan Lane, Kolkata -700 054, West Bengal 160247 M/s Shree Ganesh Metal Works, 157 A Picnic Garden Road, Kolkata-700 039, West Bengal 150248 M/s Associated Pigments Ltd., Mouza-Kanakpur PO Naranda, P.S. Panskura-721 139, Dist. Purba Mednapore, 63000

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West Bengal249 M/s Singh & Sons Manufacturer, Chandmari Danesh Shaikh Lane, P.S. Shankrail, Howrah, West Bengal 150250 M/s Skylub Battery Co., Vill. & P.O.Raghudevpur, P.S.Ulberia, Distt.Howrah-711 322, West Bengal 490251 M/s Azad Metal Works (Unit-II), Village-Jaladhulagori, P.O: Dhulagori P.S: Sankrail, Howrah, West Bengal 450252 M/s Star Metal Industries, Debgram Industrial Estate, Satellite Township, P.S.Rajganj, Distt.Jalpaiguri-734 015,

West Bengal420

253 M/s Usha Metal Industries, 26/5/B, A.M.Ghosh Road Budge-Budge, 24 Parganas(S) West Bengal 500254 M/s Sunflower Metal Industries, Vill.& Mouja – Dhulagorhi,Kanduah PO – Bhagabatipur, PS – Sankrail

Distt.Howrah – 711 302, West Bengal336

255 M/s Shama Metal Industries, Vill.& Mouja – Kendua, PO – Kendua, PS – Sankrail, Distt.Howrah – 711 302, West Bengal

1080

256 M/s Jaiswal Metal Industries, 16G, Debgram Industrial Estate P.O.Satellite Township, Distt.Jalpaiguri, West Bengal

480

257 M/s R.B.Enterprise, Vill.Bodai, P.O.Jugberia P.S.Ghola, Distt.24 Parganas (N) West Bengal 240258 M/s Raj Metal Industries, Mouza Majukshetra P.S : Jagatballavpur Distt: Howrah, West Bengal 4400259 M/s Dolphin Enterprises, Village – Bhagabatipur, P.O. – Chaturbhujkali, Dhulagori, P.S. Sankrail, Under

Kanduah Gram Panchayat, Distt.Howrah – 711 302, West Bengal1200

260 M/s Bachhelal Metal Industries, 22G, Shiv Krishna Daw Lane, P.S. – Phulbagan, Kolkata – 700 054, West Bengal

360

261 M/s Jai Shambho Metal Company, 157 A, Picnic Garden Road, P.O. Tiljala. Kolkota –700039 West Bengal 312262 M/s Sun Metal Industries, Post : Sugandhya, Delhi Road P.S : Polba, Distt : Hooghly West Bengal 1500263 M/s Adarsh Galai Udyog, Dag No.1314/2124,New Dag No.1250, Khatian No.1819,1862, Jala Dhulagori,

Dhulagarh Industrial Park, P.O.& P.S – Sankrail, Howrah-711 302, West Bengal1380

264 M/s Krishna Metal, Village : Lakshmanpur, P.O. Domjur, District : Howrah, West Bengal 384265 M/s Global International, Village: Lakshmanpur, P.O. : Domjur, District : Howrah, West Bengal 564266 M/s Mega Energy Pvt.Ltd., Village:Gotu, P.O:Sugandhya, P.S:Polba, Distt. Hooghly-712102, West Bengal 1500267 M/s Balaji Metal Corporation, 5, Raj Krishna Kumar Street, Belur Math, Howrah-711 202, West Bengal 600268 M/s Leadstone Energy Ltd., NH-2, Delhi Road, P.O. – Rajhat – 712 123, Distt. Hooghly, West Bengal 3300269 M/s Saraswati Metal Industries, Dag No.1351, Khaitan No.1819, Jalan Industrial Park, Mouja Dhulagori,

P.S.Sankrail, Distt.Howrah – 711 302, West Bengal420

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270 M/s Ganga Metal Industries, 15 C, Dabgram Industrial Estate Post-Satellite Township, Fulbari PS – Bhaktinagar, Distt.-Jalpaiguri – 734 015, West Bengal

720

  Total installed capacity in MT/Annum 985893

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