Vibration Training Program - E VIBRATION …evibrationconsultancy.com/media/54_Vibration Training Brochure Rev... · Vibration Training Program ... Basic Machinery Vibrations (BMV)

B-22, Aspen Block, Citilights Meadows,No, 82, Andal Ammal Street, Nolambur,Chennai – 600 095, India

Ph: +91-44-26530177, +91-9677244170, E-Mail: [email protected]

2014

Vibration Training Program

Introduction To Machinery Vibrations (IMV)

Basic Machinery Vibrations (BMV)

Machinery Vibration Analysis (MVA)

ISO Vibration Analyst Certification - I, II & III

E VIBRATION CONSULTANCY SERVICES


B-22, Aspen Block, Citilights Meadows

No, 82, Andal Ammal Street, Nolambur

Chennai – 600 095, India

Ph:+91-44-26530177, +91-9677244170

E-Mail: [email protected]

INTRODUCTION TO MACHINERY VIBRATIONS (IMV) – 04 DAYS COURSE

COURSE OVERVIEW

This course is designed for any engineers prefer to become machinery vibration

diagnosticians and to develop career in machinery analysis. This course will help fresh

vibration analysts to understand basic vibration, how to perform vibration analysis on

machineries and prepare for the Vibration Institute certification examination category - I.

COURSE DATE & LOCATION

Course shall be organized based on request from customers.

COURSE FEE

IMV Course Fee : US $ 675/- plus 12.36% service tax

The fee is inclusive of course materials, stationeries, snacks and lunch

COURSE MATERIALS

Each participant will receive

� IMV course notes, workshop book, student PPT and exam study topics

� Scientific calculator, ruler and stationeries

� Course completion certificate

COURSE INSTRUCTOR

The course instructor is Mr. Dakshina M. Ramsekar, specialist in turbo-machinery

diagnostics and certified Vibration Analyst Category – IV from Vibration Institute – USA. He

has about 20 years’ work experience in India and abroad in rotating machinery vibration

diagnostic studies, trouble shooting, reliability improvement, failure & root cause analysis,

inspection, overhaul and maintenance.

WHO SHOULD ATTEND?

Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors,

Technicians, other technical staffs and fresh engineers/technicians who want to develop

career in rotating machinery vibrations.





Ph:+91-44-26530177, +91-9677244170


COURSE OUTCOMES

Understand vibration concept and measurements

Data collection from vibration analyzer

Perform simple testing and vibration fault analysis

COURSE PROGRAM

DAY ONE

� Machinery Vibration Introductions – Background, definitions, sources, effects,

predictive maintenance, measurement concepts, equipment, physics, units, properties,

measurement, conversions, time, frequencies, orbit domains, analysis, excitation,

natural frequencies, resonance and critical speeds.

� Workshop

DAY TWO

� Data Collection – Physical observations, transducers, frequency spans, measures,

triggering, transducers mounting, transducer locations and instruments.

� Workshop

DAY THREE

� Machine Knowledge and Testing – Fault Sources, design and function of machines,

periodic and permanent monitoring, acceptance testing.

� Frequency Spectrum – Introduction, identification and matching.

� Workshop

DAY FOUR

� Machine Faults and Analysis – Mass unbalance, misalignment, looseness, bearing

defects and electrical defects.

� Vibration Severity – Criteria, procedures and vibration charts

� Workshop





Ph:+91-44-26530177, +91-9677244170


BASIC MACHINERY VIBRATIONS (BMV) – 04 DAYS COURSE

COURSE OVERVIEW

This course is designed for individuals who have two plus years’ experience in industries and

vibration analysis. This course will help professionals to understand vibration principles,

how to perform vibration analysis on machineries, setup plant vibration data collection,

basic balancing and partial preparation for the Vibration Institute certification examination

category II.

COURSE LOCATION & DATE

LOCATION COURSE DATE REGISTRATION ENDS

Chennai 21-24 Apr 2014 21 Mar 2014

Mumbai 14-17 July 2014 14 Jun 2014

Chennai 08-11 Dec 2014 08 Oct 2014

COURSE FEE

BMV Course Fee : US $ 775/- plus 12.36% service tax


COURSE MATERIALS


� BMV course notes, workshop book, student PPT and exam study topics



COURSE INSTRUCTOR










Ph: +91-44-26530177, +91-9677244170


WHO SHOULD ATTEND?


Technicians and other technical staffs who want to enhance vibration knowledge and to

implement vibration monitoring in the plant.

COURSE OUTCOMES

Understanding of vibration principles and techniques

Setup vibration monitoring program and perform better analysis

Perform basic resonance testing, basic balancing of the rotating equipment

Fault analysis and report writing

COURSE PROGRAM

DAY ONE

� Machinery Vibrations – Physical nature of vibrations, period, frequency, amplitude,

phase, measures, conversions, analysis, units, natural frequencies, forcing

frequencies, resonance, critical speeds, and damping.

� Workshop

DAY TWO

� Data Acquisition – Selection of measures, transducers, triggering devices, transducer

locations/mountings, frequency span and data display.

� Data Processing – Oscilloscopes, FFT Analyzers. Data Sampling, Aliasing, Windowing,

Dynamic Range, FFT Analyzer/Data Collector Setup.

� Workshop

DAY THREE

� Fault Diagnostics – Operating speed, rolling element bearings, gearboxes, electric

Motors, pumps, fans and compressors.

� Machine Condition Evaluation – Shaft vibration, bearing and casing Vibration.

� Workshop





Ph: +91-44-26530177, +91-9677244170


DAY FOUR

� Machine Testing – Test plans, testing equipment, site inspection, baseline test,

resonance and critical speed testing, specifications, data representation and reports.

� Periodic Monitoring - Machinery categorization, measures and selection, frequency

of data collection, trending, alarms and reporting.

� Basic Balancing – Mass unbalance and causes, types of unbalance, unbalance force,

balancing equipment, pre-balancing checks, measurement, balancing pitfalls, trial

weight selections, vectors and balance weights, mass splitting and consolidations

� Workshop





Ph: +91-44-26530177, +91-9677244170


MACHINERY VIBRATIONS ANALYSIS (MVA) - 04 DAYS COURSE

COURSE OVERVIEW

This course is designed for individuals who have three plus years’ experience in industries

and vibration analysis. This course will provide advanced skill and necessary knowledge to

set up condition programs, fault diagnostics, trouble shooting, in-situ singe plane balancing

and partial preparation for the Vibration Institute certification examination category III.

COURSE DATE

LOCATION COURSE DATE REGISTRATION END

Chennai 21-24 July 2014 21 Jun 2014

Mumbai 15-18 Dec 2014 15 Nov 2014

COURSE FEE

MVA Course Fee : US $ 875/- plus 12.36% service tax


COURSE MATERIALS


� MVA course notes, workshop book, student PPT and exam study topics



COURSE INSTRUCTOR






WHO SHOULD ATTEND?


Technicians and other technical staffs who want to enhance vibration knowledge, implement

and supervise vibration monitoring in the plant.





Ph:+91-44-26530177, +91-9677244170


COURSE OUTCOMES

Better understand vibration principles and techniques

Understand signal processing and data acquisition

Enhanced skill on fault diagnostics and analysis

Setup and manage vibration monitoring programs

Acceptance testing, resonance and critical speed identification

Perform in-site single plane balancing and basic vibration control

COURSE PROGRAM

DAY ONE

� Theory of Machinery Vibrations – Physical nature of vibrations, vibratory motions,

angular rate and phase, acceleration, velocity and displacement relationship,

conversions, machinery vibration response and machine whirling and instabilities.

� Data Acquisition and Data Processing – Vibration transducers and frequency

response, measurement selections, transducer selections, mounting, locations and

scaling.

� Vibration Instruments Uses and Limitations – Vibration analyzer and data collectors,

oscilloscope, tracking filter, digital signal processing, aliasing, windows, dynamic

range, averaging, overall amplitude and waterfall.

� Workshop

DAY TWO

� Time and Frequency Analysis – Times domain and waveform shape analysis,

spectrum analysis, synchronous and non-synchronous, amplitude and frequency

modulation, harmonics and orders, beats, sum and difference frequency and

demodulation techniques.

� Orbit and Phase Analysis – Orbit display and constructions, orbit whirl and analysis

rule, phase analysis, measurement and angular rate.

� Resonance and Critical Speed Analysis – Basic concepts, natural frequency, mode

shape, operational deflection shape, resonance testing and procedures,

campbell/interference diagram, bode and polar plots.

� Workshop





Ph:+91-44-26530177, +91-9677244170


DAY THREE

� Condition Evaluation and Condition Monitoring – Casing and shaft vibration evaluation,

ISO standards, vibration guidelines for condition evaluation and band evaluation.

� Fault Analysis – Rolling element and fluid film bearing analysis, pumps, fans, blower,

compressors, gearbox, motor & generators analysis.

� Workshop

DAY FOUR

� Vibration Control – Force and vibration relationship, corrections techniques – force

reduction, mass addition and tuning, vibration absorbers, isolation and damping.

� Balancing – Causes of unbalance, types of unbalance, balancing equipment, pre-

balancing check, balancing phase measurement, high spot and heavy spot relationship,

trial weight selections, trial weight effects, balancing pitfalls, single plane balancing -

vector method – weight addition and removal, three point method, balance sensitivity

and phase lag, weight splitting and consolidation, residual unbalance and acceptable

vibrations, basic two-plane balancing.

� Workshop





Ph:+91-44-26530177, +91-9677244170


CERTIFICATION EXAMINATION

VIBRTAION ANALYST CATEGORY - I

Those who have minimum of six months experience and attended IMV course or equivalent

ISO 18436-3 complaint courses shall appear Category - I examination. The course is not

mandatory to appear examination, however it is recommended to take equivalent ISO

18436-3 complaint courses to successful in the examination. The Category - I certification

examination is 60 multiple choice questions and candidates are given two hours to complete

the examination. The successful candidate in examination will receive ISO – 18436-2 and

American National Standards Institute (ANSI) accredited certificate from Vibration Institute,

USA. The Vibration Analysts Category - I qualified to perform basic vibration analysis and

data collection.

EXAM PROGRAM

Morning Session : Exam Topics Review and Proficiency Test

Afternoon Session : Vibration Analyst Category - I Exam

EXAM FEE

Category - I Examination Fee : US$ 490/- plus 12.36% service tax

MEMBERSHIP FEE (Any one membership to be opted - for more details visit VI website)

Proactive Surveillance Fee : US$ 70/-

Annual Membership Fee : US$ 120/-

Note - The participant shall pay the membership fee directly to Vibration Institute - USA after pass the exam.

LOCATION AND EXAMINATION DATE

LOCATION EXAM DATE REGISTRATION END

Chennai 25 Apr 2014 25 Mar 2014

Mumbai 18 July 2014 18 Jun 2014

Chennai 25 July 2014 25 June 2014

Chennai 12 Dec 2014 12 Oct 2014

Mumbai 19 Dec 2014 19 Nov 2014

Interested candidates download the registration form from our website, fill and mail us to

[email protected] or fill online registration form and submit





Ph:+91-44-26530177, +91-9677244170



VIBRTAION ANALYST CATEGORY - II

Those who have minimum of eighteen months experience and attended BMV training

course or equivalent ISO 18436-3 complaint courses shall appear Category - II examination.

The course is not mandatory to appear examination, however it is recommended to take

equivalent ISO 18436-3 complaint courses to successful in the examination. The Category - II

certification examination is 100 multiple choice questions and candidates are given three

hours to complete the examination. The successful candidate in examination will receive ISO

– 18436-2 and American National Standards Institute (ANSI) accredited certificate from

Vibration Institute, USA. The Vibration Analysts Category II qualified to perform basic

vibration analysis, set-up instruments, route data collection and maintain database.

EXAM PROGRAM


Afternoon Session : Vibration Analyst Category - II Exam

EXAM FEE

Category - II Examination Fee : US$ 515/- plus 12.36% service

MEMBERSHIP FEE – Any one membership to be opted (for more details visit VI website)

Proactive Surveillance Fee : US$ 70/-


Note - The participant shall pay the membership fee directly to Vibration Institute - USA after pass the exam.









[email protected] or fill online registration form and submit.





Ph:+91-44-26530177, +91-9677244170



VIBRTAION ANALYST CATEGORY - III

Those who have minimum of three experience and attended MVA course or equivalent ISO

18436-3 complaint courses shall appear Category – III examination. The course is not

mandatory to appear examination, however it is recommended to take equivalent ISO

18436-3 complaint courses to successful in the examination. The Category III certification

examination is 100 multiple choice questions and candidates are given four hours to

complete the examination. The successful candidate in examination will receive ISO –

18436-2 and American National Standards Institute (ANSI) accredited certificate from

Vibration Institute, USA. The Vibration Analyst Category-III qualified to perform supervise

condition monitoring programs, diagnostics of machines including spectral, waveform, phase

& orbit analysis, minor corrective actions and single-plane balancing and diagnostic testing.

EXAM PROGRAM


Afternoon Session : Vibration Analyst Category - II Exam

EXAM FEE

Category - III Examination Fee : US$ 565/- plus 12.36% service tax

MEMBERSHIP FEE – Any one membership to be opted (for more details visit VI website)

Surveillance Fee : US$ 70/-


Note: To appear Vibration Analyst Category – III exam, the candidate must hold valid Vibration Analyst CAT-II

certification and atleast surveillance member of Vibration Institute, USA.









[email protected] or fill online registration form and submit.





Ph:+91-44-26530177, +91-9677244170


TERMS OF SERVICES

• Fee shall be accepted either wire or online transfer or direct deposit to account only.

For bank account details please send an email to [email protected].

• We shall accept currency either Indian Rupees or US Dollar. Receipt will be send to the

candidate once the payment is confirmed.

• After registration, due to circumstances participant is decides cancellation should intimate via

email. The fee shall be refunded with the following terms

� For cancellation 30 days prior to the course or examination starts date, 15% of the fee will

be imposed

� For cancellation 15 days prior to the course or examination start date, 25% of the fee will

be imposed

� For cancellation 7 days prior to the course or examination start date, 50% of the fee will be

imposed � For those who not attending the course or examination, 100% of the fee will be imposed

• Course and exam shall be cancelled or subject to change date, location and venue, if

unavailability of venue or course instructor or no minimum required candidates (10 Nos)

for the training course and examination. In such situation course or examination full fee

will be returned if the candidate decides not to take part in the re-scheduled training

course or examination.

• The course instructor and examination proctor will be Vibration Institute certified

Vibration Analyst Category – III or IV.

• The regular training course fee is inclusive of course instructor fee, travel fare, stay,

venue, course materials and shipping charges.

• The examination fee is inclusive of Vibration Institute examination fee, proctor fee,

proctor boarding & travel fare, venue, examination materials and certificate shipping

charges.

• The service tax of 12.36% shall be charged additional to course and exam fee as per

Indian taxation law.

• The Category I certification examinations are 60 multiple choice questions and

candidates are given two hours to complete the examination.





Ph:+91-44-26530177, +91-9677244170


• The Category II certification examinations are 100 multiple choice questions and

candidates are given three hours to complete the examination.

• The Category III certification examinations are 100 multiple choice questions and

candidates are given four hours to complete the examination.

• The Category IV certification examinations are 60 multiple choice questions and

candidates are given five hours to complete the examination.

• Each question in the exam paper will carry equal marks and 75 % is the pass grade. The

marks will not be disclosed by Vibration Institute as per policy however pass or fail only

informed to the candidate.

• The training course and examination will be conducted in reputed star hotel. The

candidate should arrange their own stay and it is not included in the fee.

• The candidate shall be informed about the exam results successful or unsuccessful in

three to four weeks from the date of examination once results received from Vibration

Institute.

• For the successful candidate ISO-18436-2 & ANSI accredited certificate will be awarded

from Vibration Institute, USA. The unsuccessful candidate can appear re-test during

next schedule examination with nominal re-test fee plus administrative charges.

• The certification is valid for five years from the date of exam subject to renewal of

Vibration Institute membership annually.

• For more details about training courses and certification examination please visit

Vibration Institute website www.vi-institute.org and our website

www.evibrationconsultancy.com.

Documents

Vibration Training Program - E VIBRATION …evibrationconsultancy.com/media/54_Vibration Training Brochure Rev... · Vibration Training Program ... Basic Machinery Vibrations (BMV)