VM-03 VIBRATION MONITORING

AND DIAGNOSTICS

NEW

PRODUCT

EMO 2017

■ Intelligent stand-alone (all-in-one) module for installation on DIN-Rail into cabinets or fi eld housings

■ All necessary interfaces are available for an easy and perfect integration into existing controls and network environments

SOLUTIONSensor connections:

■ Accelerometer (3x IEPE inputs) ■ 3x PT100 temperature sensors

Available signals ■ 3x vibration velocity (mm/sec) ■ 3x acceleration (g) ■ 1x FFT (512 points up to 8KHz) ■ 3x temperature ■ 3x gravity (only via VA-3D MG sensor)

Data connection ■ TCP/IP

» visualization » VisuScope » .csv export

■ CAN-Bus » GENIOR MODULAR integration

VIBRATION AND TEMPERATURE MONITORING Via accelerometer signals of machines, motors, drives (axes), conveyors, gearboxes, etc.

■ Increase machine availability

■ Detection of vibrations over limit - e.g. caused by fatigue, wear or bearing problems

■ Detects temperature over limits

■ FFT analysis ■ Data transfer of .csv-fi les (automatic or manual)

VM-03 MACHINE VIBRATION AND TEMPERATURE MONITORING

PREDICTIVE MAINTENANCE

Data transfer of .csv-fi les

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COLLISION AND CRASH DETECTION FOR MACHINE PROTECTION

■ Rapid alarm <1ms allows fast stop ■ Alarm memory (Black Box) for more than 512 events

COLLISION AND CRASH DETECTION

COMMUNICATIONVisualization (TCP/IP)

INTEGRATION CONTROLInput/Output contacts

INTEGRATION CAN-BUSGENIOR MODULAR System

ACCELEROMETERS AND TEMPERATURE SENSORS3x Acceleration, 3x Temperature (PT100)

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VISUSCOPE (OPTION) FOR MACHINE CONDITION MONITORINGIndividual data evaluation of recorded signals

■ Software option for Windows

■ Data Acquisition (DAQ) ■ Visualization and analysis ■ Signal linking ■ Individual analysis for process optimization

CUTTING PROCESS OPTIMIZATION

Visualization and analysis

CUTTING PROCESS OPTIMIZATION

COMING SOON!

VisuScope

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VisuPlugInVisu

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Vibration Monitoring unit VM-03

STAND-ALONE OPERATION OF VM-03 ■ Physical I/O interfaces (7 inputs – 6 outputs) ■ 8 diff erent operating scenarios ■ 5 diff erent static alarms for each scenario ■ Fast alarm messages (< 1ms) ■ Alarm event data recording ■ 1 analog output 0-10 V ■ Signal value log fi le

Available signals: ■ 3 x vibration velocity (mm/sec) ■ 3 x acceleration (g) ■ 1 x FFT (512 points) ■ 3 x temperature ■ 3 x gravity (only with dedicated sensor)

Features: ■ 3 independent accelerometer inputs (IEPE standard)

■ 3 limits defi nable for each graphic ■ 3 independent temperature sensor inputs (PT100 standard)

■ 1 limit defi neable for each temperature sensor ■ 10 Hz...10 kHz frequency range (IEPE standard) ■ X, Y, Z gravitiy values (only with dedicated sensor) ■ 16 kHz sampling rate ■ 16 bit resolution ■ 1 ms resolution VM-03 Visu ■ 0,2 ms resolution VisuScope

DYNAMIC COLLISIONS OF TOOLS OR MACHINE ELEMENTS CAUSE:

■ Consequential losses ■ Machine downtimes ■ Spindle or axis damages ■ Unplanned repair ■ Tool damages ■ Part damages

DIAGNOSTIC TOOLS:

■ Improve cutting parameters ■ Improve cycle time ■ Optimize machine uptime (MTBF) ■ Document improvements ■ Document anomalies ■ Increase productivity (OEE)

VM-03 STAND-ALONE

BENEFITS

VIBRATIONS OR HIGH TEMPERATURES OF TOOLS OR MACHINE ELEMENTS CAUSE:

■ Quality problems of work pieces ■ Machine downtimes ■ Spindle bearing damages ■ Axis wear ■ Tool wear or damages ■ Unplanned maintenance

VISUSCOPE OPTIONCONDITION MONITORING

Blackbox entries

COMING SOON!

ICP Interface

MEMS3D

Micro-controller

FlashMemory

ICP Interface

FlashMemory

Fieldbus

IEPE

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Vibration Monitoring unit VM-03

Smart SensorVA-3D MG

VM-03 WITH SMART SENSOR VA-3D MG VM-03 INTEGRATED INTO PROCESS MONITORING GENIOR MODULAR

VM-03 USE IN THE GENIOR MODULAR PROCESS MONITORING:

■ All functions remain active ■ The raw data of the signals will be used in the monitoring strategies

■ The visualization can be integrated into GEM Visualization

BENEFITS:

■ Black-box on device ■ Small and duarable ■ Resistant to cooling lubrication (IP66/IPx7) ■ 3D gravity signals enhance monitoring

SAVE BLACK-BOX DATA ON DEVICE: ■ 3x vibration velocity ■ 3x acceleration ■ 3x gravity ■ Flash Memory

24 VDC CAN-Bus

Visualization SoftwareVM-03 PlugIn

MODULARITY: EASY INTEGRATION

COMING SOON!

DIN-Rail Connection

CAN-Bus and 24VDC

Up to 3x...

...or 1x 3D-sensor (X-Y-Z axis)...

Up to 3x...

Fieldbus

PT100 - Interfaces

Acceleration

Temperature

DIN-Rail DIN-Rail Connection Connection

CAN-Bus CAN-Bus and 24VDCand 24VDC

Windows PlugIn VM03

FingerprintSignal Diagnostics

Network-Integration.csv-Data Transfer

Ethernet (TCP/IP)

GEM MultiView PlugIn (integrated)

IEPE

<1ms fast outputMachine control integration

...or Smart Sensor VA-3D MG

COLLISION AND CRASH DETECTION FOR MACHINE PROTECTION

■ Rapid alarm output ■ Alarm memory

VISUSCOPE (OPTION) FOR MACHINE CONDITION MONITORING

■ Individual data evaluation of recorded signals

INTEGRATION INTO PROCESS MONITORING GENIOR MODULAR

■ Raw signals can be used for process monitoring strate-gies. All functions remaining active

VIBRATION AND TEMPERATURE MONITORING OF

■ Machines ■ Motors ■ Drives and axis ■ Gearboxes ■ Conveyors

INTEGRATION INTO MACHINE TOOLS AND PRODUCTION SYSTEMS

■ VM-03 stand-alone unit for installation on DIN-Rail into cabinets or fi eld housings

■ The VM-03 visualization can be used on Windows based PCs / controls

■ The stand-alone module contains all necessary interfaces for a perfect integration

VisuScope

Process Monitoring

Rapid stop function

Up to 3x...Up to 3x...Acceleration

VM-03 OVERVIEW VIBRATION MONITORING AND DIAGNOSTICS

SUMMARY

Up to 3x...Up to 3x...Temperature

FingerprintFingerprint

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COMMUNICATIONVisualization (TCP/IP)

INTEGRATIONCONTROLInput/Output contacts

INTEGRATION CAN-BUSGENIOR MODULAR System

ACCELEROMETERS AND TEMPERATURE SENSORS3x Acceleration, 3x Temperature (PT100) 98

Vibration Monitoring unit VM-03

In the factory of the future, there is a permanent exchange of information. GEM is an autonomous intelligent Tool and Pro-cess Monitoring System which provides an automatic real-time image of a current production process. Safe and reliable metal cutting processes are essential for economically-efficient mass production.

The system captures the measurement data digitally via fieldbus interface or via sensors when higher speed or special values are needed, and then evaluates the data based on multiple criteria and visuali-zes the processes in a transparent way.The (big) collected data are converted into smart data (information) which can be stored locally or on network devices for further evaluations like analysis, trend curves, statistics or reports.

The modularity of the system is one of the core features needed to adapt the moni-toring system to dedicated systems and machines.

Benefits: ■ Up to 24 real-time measuring channels ■ Adjusts the alarm levels autonomously ■ Optimum tool utilization by evaluating the set wear limits

■ Modular structure, scalable system ■ Additional analytic functionalities ■ Adaptive Control (AC) Option ■ Data processing for Industrial Internet of Things (IIoT) surroundings

■ Interconnection with other systems ■ MultiView Visualization ■ PlugIn (APP) -technology ■ Expert Mode for individual adjust-ments

■ Machine Condition Monitoring ■ Etc.

GENIOR MODULAR (GEM) TOOL-, PROCESS- AND MACHINE CONDITION MONITORING SYSTEM

MODULAR CONCEPT

PERF

ORM

ANCE

PERF

ORM

ANCE

PROCESS AND CONDITION

MONITORING

PERF

ORM

ANCE

PERF

ORM

ANCE

BUS-02

TOOL PLUS MONITORING

GEM

UPG

RADE

TOOL

PLU

S UP

GRAD

E

GEM

UPG

RADE

GEM

UPG

RADE

BASIC FUNCTION

TMU GEM CPU 02 CTM V6

Dynamic CollisionVM-02

Dull CollisionCMS-02

Vibration MonitoringVM-03

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A detailed address list is available at www.marposs.com

Other brochures for downloading available

www.artis.de

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