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Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

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Page 1: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary
Page 2: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

2

Value StatementFor the harsh conditions of critical process applications, steam isolation,high cycle frequency, and temperature extremes, this triple-offset metal-seated valve provides unmatched performance, reliability, and quality.

The superior design of the disc / shaft engagement and the precisionmachined sealing components combine with innovative design geometry to provide improved cycle life, lower operating torque, and reliable performance in extreme temperatures.

The bi-directional bubble-tight closure, even after extensive cycling, provides sealing integrity formerly associated only with soft-seated valves.

With decades of service this valve earned a reputation for proven performance in critical applications.

Xomox valves are recognized around the world for innovative leadership and customer support.

ApplicationsThese valves are used in a broad spectrum of market sectors,including refining, chemical processing, power generation,marine, pulp and paper, petroleum production, and gas processing.

Applications include process liquids, process gases, flue gas, cryogenics, steam, condensate, petroleum products, thermal fluid, and water.

ContentsValue Statement . . . . . . . 2Applications . . . . . . . . . . 2Features . . . . . . . . . . . . . 3Design Concept . . . . . . . 4Cost of Ownership . . . . . 5Product Range . . . . . . . . 6Standards . . . . . . . . . . . . 7Materials . . . . . . . . . . . . . 8Cv Values . . . . . . . . . . . . 8P/T Ratings . . . . . . . . . . 9Torque . . . . . . . . . . . . . . 9Dimensions . . . . . . . . . . 10Weights . . . . . . . . . . . . . 10Figure Numbers . . . . . . . 11

Sizes from 3” to 24”

ANSI Class 150-300

Temp. range of –320° to 1000° F

Carbon steel, stainless,and high alloys

Series 9000

© Copyright Xomox Corporation 2002.All rights reserved. Xomox®, Tufline®, and Matryx®are registered trademarks of Xomox Corporation.

Page 3: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

3

Features and Benefits■ Triple Offset Design

Eliminates wear associated with sealing surface contact and maintains sealingintegrity and high cycle life

■ Wide Angle Seat DesignEliminates wedging and binding of the seat / disc engagement

■ Torque Seated Resilient Metal Seal RingProvides reliable zero leakage bi-directional closure from –320°F to 1000°F

■ Bubble-Tight ClosureProvides process efficiency with reduced cost of maintenance

■ Self-Centering Disc DesignAccommodates thermal extremes without binding

■ Robust Single-Piece ShaftMinimizes shaft deflection and permits bi-directional sealing

■ Optional Stellite SeatOffers optimum resistance to erosion in abrasive and high velocity applications

■ No Plastics or ElastomersProvides fire-safe system security at extreme temperatures

■ Bearing Protector RingsPrevent solid particles from coming in contact with bearing surfaces

■ Blowout-Proof ShaftComplies with API 609 to improve safety for operating personnel

■ API 609 Lug Body DimensionsInterchangeable with most double-offset high performance valves

■ Optional ASME B16.10 FlangedInterchangeable with Gate valve and Ball valve lay lengths

■ Quarter Turn DesignReduces emissions and improves containment integrity

■ 90° Low Torque ActuationEnables simplified, cost-effective automation

■ Fire TestedMeets API 607 Ed. 4

API 607

Severe Service Butterfly Valves

Page 4: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

OFFSET3

1

2

Triple-Offset Design

4

There are three separate “offsets” designed into the triple-offset butterfly valve. Two of the offsets apply to the location of the shaft in respect to the centerline of the bore and the centerline of the disc / seat sealing surfaces.

The third offset in the design is the axis of the seat cone anglethat is inclined from the centerline of the valve bore to minimizerubbing of the seat / seal contact surfaces during operation andto preserve sealing integrity over the cycle life of the valve. Thiswide angle seat also eliminates wedging or binding of the disc.

The Xomox Severe Service Butterfly Valve features uniquedesigns in the disc / shaft engagement and in the precisionmachined seat and seal ring of identical eccentric shape.These improvements combine with the eccentric movement toprovide longer cycle life, lower operating torque, and increasedtemperature range. Additionally, the torque seated resilient metalseal ring assures bi-directional ZERO LEAKAGE isolation.

2

1

3

Page 5: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

■ Valve Price ■ Torque ■ Zero Leakage

■ Freight ■ Automation ■ Containment

■ Size/Weight ■ Cycle Life ■ Firesafe

■ Installation ■ Maintainability ■ Retrofit

Cost of Ownership

5

In addition to purchase price, the true cost of ownership for any valve is determined by a variety of other considerations. Before buying anyvalve, the following factors must also be weighed.

Size and weight of the valve determine notonly the freight cost but also the size ofskid, the extent of piping supports, andthe installation cost related to both handling equipment and number of personnel required.

Lower operating torque permits theuse of smaller gear operators oractuators. Quarter turn actuation is more versatile and more economi-cal and has space saving benefitsas well.

Triple-offset valves are known forhigh cycle life, unmatched by anyother metal seated valve design, andfor diminished cost of maintenance.

Maintenance is often a hidden cost of ownership. High maintenance costs over the life of the valve can turn an inexpensive valve into an expensive one. These valves are easy and

inexpensive to maintain. The stainless / graphiteseal ring can be replaced simply by removingthe seal retainer on the disc. Complete disas-sembly of the valve is not necessary.

Zero leakage closure eliminates thecostly loss of product and the risk ofloss due to cross contamination.

Quarter turn valves provide moreeffective gland sealing, minimizing

the risk of costly EPA violations.Unibody construction eliminatesconcern for body joint leakage.

These valves are firesafe, eliminating the need for dual,application specific inventories.

Retrofitting systems is also simplified with the versatility of

these valves. The three lay lengthoptions eliminate the cost of piping

adjustments when replacing gate, ball,or double-offset butterfly valves.

They are manufactured to API 609, ASME B16.10, and ISO 5752 standards.

Page 6: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

Versatility

6

Versatility is a standard feature of these valves.They provide reliable operation in a variety of pressure and temperature requirements and incritical applications like flue gas and cryogenics.The versatility extends to three options for lay lengthdimensions which gives you both cost savings andgreater flexibility in piping design and retrofit.

■ Lug pattern bodies designed to API 609 are economical and are interchangeable with mosthigh performance double-offset and triple-offsetrotary valves.

■ Flanged short pattern bodies designed to ISO5752 offer the most common lay length for triple-offset rotary valves.

■ Flanged long pattern bodies designed to ASMEB16.10 simplify replacement of gate valves andball valves with interchangeable dimensions.

Disc position is indicated by an integral marking ofthe shaft in alignment with a permanent referencemark on the valve body. This enables quick andeasy retrofitting of actuators without removing thevalve from the line and without risking an incorrect orientation or operating mode.

These valves have bi-direc-tional tightness, and a directional arrow indicates the proper orientation for pressure assisted closure.

LugPattern

API 609Table 23” to 24”150 / 300 Class

Other sizes, classes on request.

Double Flange Long Pattern

ASME B16.10Tables 1 & 2 (Gate)3” to 24”150 / 300 Class

Other sizes, classes on request.

Page 7: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

Design: ASME B16.34ASME Sec III and SEC VIIIASME B31.1 and B31.3API 609

Face to Face ASME B16.10Dimensions: ISO 5752

API 609

Flange Dimensions: ASME B16.5ASME B16.47

Testing: API 598 (Soft Seat)API 6D (Soft Seat)FCI 70-2 Class VI

Fire Testing: API 607 Ed 4

Marking: MSS SP-25

Quality Assurance: ISO 9001PED

Standards

7

These valves are designed and manufactured in compliance with ASME, API and ISOStandards under Quality Assurance provisions of ISO 9001 and in compliance with PED requirements.

Double Flange Short Pattern

ISO 5752Table 4 Short3” to 24”150/300 Class

Other sizes, classes on request.

Page 8: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

Materials & Cv Values

8

Item Component Steel Stainless Steel1 Body A216 WCB or eq A351 CF8M2 Seat SS316Ti SS CF8M3 Disc Assembly WCB/ENP/SS316 SS CF8M4 Seal Ring Retainer Steel SS3165 Laminated Seal Ring SS321/Graphite SS321/Graphite6 Bearing SS316 Cr Pl SS316 Cr Pl7 Spacer SS303 SS3038 Packing Carbon Fibre Carbon Fibre9 Gland Follower SS303 SS30310 Packing Graphite Graphite11 Bearing Protector Graphite Graphite12 Cover Gasket SS316/Graphite SS316/Graphite13 Cover Steel SS31614 Cover Screw SS Gr B8 SS GR B8

Item Component Steel Stainless Steel15 Gland Stud SS Gr B8 SS GR B816 Gland Nut SS Gr 8 SS Gr 817 Gland Flange Steel SS31618 Shaft SS A479-431 S3180319 Retainer Screw SS Gr B8 SS Gr B820 Retainer Gasket Graphite GraphiteA Shaft Retainer SS303 SS30322 Retainer Pin SS303 SS30323 Disc Drive Key SS303 SS30324 Mounting Flange Steel Steel Ni Pl25 Mtg Flg Screw Steel Zinc Pl SS Gr B826 Thrust Ring SS440B SS440B27 Anti Seize Ring SS440B

Parts/Materials List

Cv ValuesValve Size Opening Angle

inch mm 90° 80° 70° 60° 50° 40° 30° 20°3 80 120 116 95 70 52 37 25 144 100 230 223 182 133 99 71 48 285 125 400 388 316 232 172 124 84 486 150 660 640 521 383 284 205 139 798 200 1,500 1,455 1,185 870 645 465 315 180

10 250 2,400 2,328 1,896 1,392 1,032 744 504 28812 300 3,600 3,492 2,844 2,088 1,548 1,116 756 43214 350 5,500 5,335 4,345 3,190 2,365 1,705 1,155 66016 400 7,600 7,372 6,004 4,408 3,268 2,356 1,596 91218 450 10,300 9,991 8,137 5,974 4,429 3,193 2,163 1,23620 500 13,000 12,480 10,010 7,540 5,590 4,030 2,730 1,56024 600 20,200 19,594 15,958 11,716 8,686 6,262 4,242 2,424

Subject to change without notice.

1

2715

1716

276

26

2322

14 131221

18

194

5

20

3

2

2425

6 78,109

Page 9: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

Ratings and Torque Values

9

Pressure/Temperature RatingsWorking Pressure psig

Temperature Class 150 Class 300

°F A216 A516 A351 A240 A216 A516 A351 A240WCB Gr.60 CF8M Type 321 WCB Gr.60 CF8M Type 321

-20 to 100 285 235 275 275 740 620 720 720200 260 215 240 235 675 560 620 610

300 230 210 215 210 655 550 560 545400 200 200 195 190 635 530 515 495

500 170 170 170 170 600 500 480 460600 140 140 140 140 550 455 450 435

650 125 125 125 125 535 450 445 430700 110 110 110 110 535 450 430 420

750 95 95 95 95 505 445 425 415800 80 80 80 80 410 370 415 415

850 — — 65 65 — — 405 410900 — — 50 50 — — 395 405

950 — — 35 35 — — 385 3851000 — — 20 20 — — 365 355

Torque Values (in. lbs.)Maximum Working Pressure

Valve Size100 200 300 400 500 600 700inch mm

3” 80 300 504 708 900 1,104 1,308 1,512

4” 100 540 900 1,248 1,596 1,944 2,292 2,640

5” 125 924 1,464 2,016 2,556 3,108 3,648 4,200

6” 150 1,668 2,988 3,984 4,992 6,000 6,996 8,004

8” 200 1,776 3,540 5,316 7,080 8,856 10,632 12,396

10” 250 3,120 5,784 8,460 11,136 13,800 16,476 19,152

12” 300 5,616 8,784 11,964 15,144 18,312 21,492 24,672

14” 350 8,952 14,364 19,776 25,176 30,588 36,000 41,412

16” 400 9,264 17,208 25,152 33,084 41,028 48,972 56,904

18” 450 12,840 21,696 30,552 39,408 48,264 57,120 65,976

20” 500 18,084 29,076 40,068 51,060 62,052 73,044 84,036

24” 600 31,632 49,104 66,576 84,036 101,508 118,980 136,440

The torques shown above are actuator sizing torques. They include a safety factor and can be used for all applications irrespective of whether the flowis in the preferred direction (from shaft side) or reverse direction.

Page 10: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

Series 9000 Dimensions

10

* Subject to change without notice.Other sizes and classes on request.

OTHER DIMENSIONS* INCHES (mm)

A C E G H

3” 15.5 5.1 4 9.5 12(394) (130) (102) (241) (305)

4” 16.5 5.7 4 9.5 12(419) (145) (102) (241) (305)

6” 18.8 7.1 4 9.5 12(478) (180) (102) (241) (305)

8” 25.5 8.2 4 12 18(648) (208) (102) (305) (457)

10” 29.5 9.5 4 13 18(749) (241) (102) (330) (457)

12” 32.5 11.5 5 13 18(826) (292) (127) (330) (457)

14” 35.5 12.5 5 13.5 18(902) (318) (127) (343) (457)

16” 43 15.2 7.5 13.5 24(1092) (386) (191) (343) (610)

18” 48 17.2 7.5 18 24(1219) (437) (191) (457) (610)

20” 56 18.5 7.5 21 24(1422) (470) (191) (533) (610)

24” 59 21.2 7.5 21 30(1499) (538) (191) (533) (1762)

SIZE END TO END INCHES (mm)

LUG LUG FLANGED FLANGED FLANGED FLANGEDAPI 609 API 609 ISO 5752 ISO 5752 B16.10 B16.10CL 150 CL 300 CL 150 CL 300 CL 150 CL 300

3” 1.88 1.88 4.5 4.5 8 11.12(48) (48) (114) (114) (203) (202)

4” 2.12 2.12 5 5 9 12(54) (54) (127) (127) (229) (305)

6” 2.25 2.31 5.5 5.5 10.5 15.88(57) (59) (140) (140) (267) (403)

8” 2.5 2.88 6 6 11.5 16.5(64) (73) (152) (152) (292) (419)

10” 2.81 3.25 6.5 6.5 13 18(71) (82) (165) (165) (330) (457)

12” 3.19 3.62 7 7 14 19.75(81) (92) (178) (178) (356) (502)

14” 3.62 4.62 7.5 7.5 15 30(92) (117) (191) (191) (381) (762)

16” 4 5.25 8.5 8.5 16 33(102) (133) (216) (216) (406) (838)

18” 4.5 5.88 8.75 8.75 17 36(114) (150) (225) (225) (432) (914)

20” 5 6.25 9 9 18 39(127) (159) (229) (229) (457) (991)

24” 6.06 7.12 10.5 10.5 20 45(154) (181) (267) (267) (508) (1143)

WEIGHTS* POUNDS (kg)

LUG LUG FLANGED FLANGED FLANGED FLANGEDAPI 609 API 609 ISO 5752 ISO 5752 B16.10 B16.10CL 150 CL 300 CL 150 CL 300 CL 150 CL 300

3” 55 55 62 71 69 78(25) (25) (28) (32) (31) (35)

4” 66 66 71 90 77 97(30) (30) (32) (41) (35) (44)

6” 86 88 103 141 124 176(39) (40) (47) (64) (56) (80)

8” 151 166 183 238 219 300(69) (75) (83) (108) (219) (136)

10” 200 223 276 348 270 442(91) (101) (125) (158) (123) (201)

12” 238 302 331 443 380 550(108) (137) (150) (201) (173) (250)

14” 289 360 427 592 530 960(131) (164) (194) (269) (241) (436)

16” 411 529 651 851 660 1240(187) (240) (296) (387) (300) (564)

18” 680 877 760 1057 890 1575(309) (399) (345) (480) (405) (716)

20” 863 1072 887 1211 1080 1980(392) (487) (403) (550) (491) (900)

24” 1380 TBA 1296 TBA 1690 TBATBA TBA (768) TBA

Page 11: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

How To Specify

6" 9 1 0 1 A - C B C B S T 6 2 H T 1 - G A1 2 3 4 5 6 13 147 through 12

Example:

NominalSize

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

Code

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

2Valve Series Code

9Xomox Series 9000 SevereService Butterfly Valve

Body Style Code

3 ANSI Lug Style

ANSI Double Flanged Pattern

1

3

4

End-To-End Standard Code

API 609 - Category B / MSS SP-68

ASME / ANSI B16.10,Double Flanged, Long Pattern*

0

ISO 5752, Table 4,Double Flanged, Short Pattern

2

6

Nominal Pressure

= Standard(U.S.)

Code

1ASME / ANSIClass 150

3

5ASME / ANSI

Class 300= Standard

(U.S.)

Flange Sealing Face Code

6 Raised Face per ANSIB16.5

= Standard(U.S.)

Body Disc Shaft Body Seat / Disc Seal Code

7-

12

CS

CS

SS

SS

Stellite 21 / SS with Graphite

CS †

CS †

SS

SS

SS

SS

SS

SS Stellite 21 / SS with Graphite

A

CBCBST62HS1SS / SS with Graphite

SS / SS with Graphite

CBCBST62HT1

SCSCSF62HR1

SCSCSF62HT1

The example above, 6" 9101A-CBCBST62HT1-GA . . .

Operation Code

13

indicates a 6-inch – Xomox Series 9000 Severe Service Butterfly Valve – ANSI Lug – API 609 Body Style – ANSI Class 150 – Raised Face – A216 WCBCarbon Steel Body, Nickel Plated WCB Carbon Steel Disc, 431 Stainless SteelShaft (Hard Chrome Plated 316 Stainless Steel Bearings, Graphite GlandPacking) Stellite 21 Hard Body Seat, Laminated Type 321 Stainless Steel andGraphite Disc Seal – Manual Gear Operator – Standard Service

Manual Gear Operator with Chainwheel

XValve + Flange Mounting Plate for Actuator = Standard

Manual Gear Operator

Manual Gear Operator with Locking Device

Xomox Pneumatic Actuator, DA (Specify)

Xomox Pneumatic Actuator, SR-Closed (Specify)

Xomox Pneumatic Actuator, SR-Open (Specify)

Electric Actuator (Specify)

Other (Specify)

G

C

L

D

S

A

E

Z

C

Service Options Code

14

Standard (Meets API 598and API 607 requirements) A

Valve supplied with body anddisc certification (CMTR’s)

Valve for Cryogenic Service

Valve for Steam Service

Valve supplied with PED certificate

Valve cleaned and bagged for Vacuum Service

Other (Specify)

B

P

S

V

Z

Materials of construction per NACE MR 01-75

Valve cleaned and bagged for Oxygen Service

N

O

* ASME / ANSI B16.10, Table 1/8 (Class 150), 2/10 (Class 300), and 4/5(Class 600) dimensions for long pattern gate valves are equivalent to API 609-Category B, Double Flanged, Long Pattern valve end-to-end dimensions.

† Nickel plated (NP) carbon steel disc.

24" 24"

1

Page 12: Value Statement - Flowmaster, Inc. | Process Relief Devices, …€¦ ·  · 2013-05-10API 609 Lug Body Dimensions ... or double-offset butterfly valves. ... triple-offset rotary

PN335123 - 11/02 3M API Printed in USA