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UTP Student Industrial Report

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11 weeks of internship training report with a fabrication oil & gas company, NUSAPETRO Sdn Bhd.

Text of UTP Student Industrial Report

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    ACKNOWLEDGEMENT

    First and foremost, I would like to extend my sincere thanks to the people that

    contributed along the process of my Student Industrial Training Program for the past

    11 weeks at Nusapetro Sdn Bhd. I am highly indebted to my supervisor, Mr Aznil

    Hafiz Hasanuddin for his guidance and constant supervision for my internship & also

    for his support in completing this report.

    Furthermore I would also like to acknowledge with much appreciation to the crucial

    role of the staff of Nusapetro Sdn Bhd, who gave the permission to use all the

    necessary materials to help make most of my internship. Their attention and time was

    crucial for me to gain invaluable experience on hand working skills and exposure to

    oil and gas industry. Not to forget, I place a deep sense of gratitude to my family and

    internship colleagues who have been constant source of inspiration throughout this

    internship period.

    Last but not least, a special thanks to Universiti Teknologi Petronas (UTP) and

    Student Internship, Mobility and Adjunct Lectureship (CSIMAL) for providing the

    opportunity to the students to expose themselves in a real working environment.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    TABLE OF CONTENTS

    LIST OF FIGURES..4

    LIST OF TABLES....5

    1.0 INTRODUCTION..6

    1.1 Overview Of Nusapetro

    1.2 Organization Structure Of Nusapetro

    1.3 Job Scopes

    1.4 Core Business

    2.0 WORK CULTURE...24

    2.1 Occupational Safety and Health

    2.2 Hazard Identification and Risk Assessment Procedures

    2.3 Training

    2.4 Standard Operating Procedure (SOP)

    3.0 WORK EXPERIENCE.41

    3.1 Skills Gained

    3.2 Knowledge

    4.0 DISCUSSION ON SUSTAINABLITY....49

    4.1 Environmental

    4.2 Economical

    4.3 Political & Cultural Dimensions

    5.0 CONCLUSSION AND RECOMMENDATIONS...50

    6.0 REFERENCES.51

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    LIST OF FIGURES

    Figure 1: Nusapetros logo.6

    Figure 2: Organisation Structure of Marketing & Engineerings Department...8

    Figure 3: Organisation Chart of Headquarters Department9

    Figure 4: Organisation Chart of Yards Department.10

    Figure 5: Lindenberg-Anlagens logo16

    Figure 6: Tss4us logo18

    Figure 7: FAUDIs logo..20

    Figure 8: KD Tools logo21

    Figure 9: Health Safety and Environment Committee Members23

    Figure 10: 5S Concept26

    Figure 11: 5S Concepts Flow28

    Figure 12: ZeTo Rules29

    Figure 13: Risk Based Control Plan33

    Figure 14: Training Procedure34

    Figure 15: Process & Instrumentation Diagram.40

    Figure 16: General Arrangement Drawing.41

    Figure 17: SOLIDWORKS engineering drawing...45

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    LIST OF TABLES

    Table 1 : Risk Ranking Table.33

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.0 INTRODUCTION

    1.1 Overview of Nusapetro Sdn. Bhd.

    Figure 1. Nusapetros logo

    NUSAPETRO SDN BHD (formerly known as BC PETROCHEMICAL SDN BHD)

    was established in 1987. The company started as a trading company supplying

    general electrical and mechanical spares and equipment.

    Through its conviction to provide only the finest quality products and a service to

    match, NUSAPETRO has now established itself as a serious player in the trading

    arena within the oil & gas industry. The company has expanded its scope in terms of

    corporate culture as well as technical expertise. The organization today has a team of

    professionals working towards perpetual improvement of concepts, processes and

    customer focus. To enhance its customer focus, the company has chartered a branch

    in Terengganu, Labuan, and Bintulu. NUSAPETRO has its own factory fabrication

    located at Chan Sow Lin Kuala Lumpur which produces high quality of Chemical

    Injection Skids.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.1.1 Vision of Nusapetro Sdn Bhd

    Every company has a vision and mission statement that describes the potential

    inherent in the company's future, or what they intend to be. A vision statement is

    simply a description of the what, meaning what the company intends to become.

    We strive to serve as an effective and efficient partner in delivering value to the oil

    and gas industry.

    1.1.2 Mission of Nusapetro Sdn Bhd

    On the other hand, a mission statement is basically much more detailed than the

    vision statement as it focuses on who does it for and how it does what it does for

    the company to achieve the vision statement.

    We service the oil and gas industry with high quality products and professional

    services, leveraging on our core strengths, competencies and alliances to deliver

    value and optimum returns to all our stakeholders.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.2 Organization Structure of Nusapetro Sdn Bhd

    1.2.1 Marketing & Engineering Department

    Figure 2. Organisation Structure of Marketing & Engineerings Department.

    Nusapetro is based in Kuala Lumpur and divided into two sectors, Headqurters and

    Yard sectors. Nusapetros headquarters is currently located at Jalan Pekeliling, at the

    intersection of Jalan Ipoh. Nusapetro has its own factory fabrication yard is located at

    Chan Sow Lin, Kuala Lumpur which they produces their own Chemical Injection

    Skids. . Nusapetro expands quickly and already have branches throughout Peninsula

    Malaysia, Sabah and Sarawak.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.2.2 Headquarters Department

    Figure 3.Organisation Chart of Headquarters Department

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.2.3 Yard Department

    Figure 4. Organisation Chart of Yards Department.

    Since Nusapetro is divided into two sectors, I was assigned to the Yard Department,

    under Engineers division, where my supervisor, Mr. Aznil Hafiz Hasanuddin, is the

    Senior Project Engineer. Other than the Engineers team, Yard Department also

    include logistic division, operations manager, document controller, Quality

    Assurance and Quality Control (QAQC) division, and the procurement division. All

    of the division is under supervised by a General Manager.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    All of the division work together as a team, co-operate with each other in making

    sure every project runs smoothly and can be delivered on time. Each division has its

    own job scope, and only their divisions can do their job in successful manner. If one

    division does not do its job properly, then it may result in a delay in delivering

    packages/skids to the clients, thus will damage the companys name.

    1.3 Job Scope

    General Manager

    Plan, coordinate and executes engineering projects.

    Cooperate with management to constructs project budget.

    Assures task assigned to Project Manager to be on track.

    Assists other engineers when needed.

    Senior Project Engineer

    Creates project objectives based on the project proposals.

    Constructs project specifications by identify the customer requirements,

    product design.

    Ensure the project schedule is on track by monitoring and solving problems

    encountered.

    Keep companys name on high standard by complying with companys

    regulations.

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    Quality Assurance and Quality Control (QAQC)

    Companys documentation is controlled by the QAQC.

    Customer representatives is handled directly by QAQC.

    The QAQC documents are prepared prior to commencement.

    The progress project is constantly monitored by QAQC.

    Procurement

    Finding the best deal for the company.

    Negotiates with suppliers and vendors to secure the most profitable terms.

    Assures the details of requisition and deliveries

    Design a long-term saving on procurement costs

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    STUDENT INDUSTRIAL TRAINING (SIT) REPORT

    1.4 Core Business

    Nusapetro represents established oversea manufacturers and local manufactures such

    as Skid Systems Integrator, Pump Systems, Filtration, Power Generation, and

    Electrical & Instrumentation.

    1.4.1 Skid System Integrator

    The most significant engineering product produces by Nusapetro is the Chemical

    Injection Skid System.

    Licensed under SWEC : PM102000000, as a SYSTEM INTEGRATOR for Chemical

    Onjection Skid (C.I.S). The C.I.S is a chemical dosing system which mainly used for

    Oil & Gas production facilities, water injection in the well, efficient clean-up of

    production pipeline and reduction of corrosion problems on offshore platforms and

    onshore plants.

    We offer Engineering, Procurement, Construction and Commisioning (EPCC) for

    Chemical Injection Skids which fully fabricate and integrated locally. The varies

    types of C.I.S offered are:

    i. Corrosion Inhibitor Injection Skid

    ii. Biocide Injection Skid

    iii. Pour Point Depressant Injection Skid

    iv. Demulsifier Injection Skid

    v. Scale Inhibitor Injection Skid

    vi. Methanol Injection Skid

    vii. Anti-foam Injection Skid

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    STUDENT INDUSTRIAL TRAINING

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