UNT Digital Library/67531/metadc... · 2. To: (Receiving Organization) TWR/ENG 5. Proj./Prog./Dept./Div.: AN-107 Caustic Addition 11. Receiver Remarks: 3. From: (Originating Organization)

"" RMIS View/Print Document Cover Sheet""

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Accession #: Dl96050324

Document #: SD-WM-ATR-120

TitlelDesc: ACCEPTANCE TEST REPORT FORTHE 241AN107 ENRAF ADVANCED TECHNOLOGY GUAGES

2. To: (Receiving Organization)

TWR/ENG 5 . Proj./Prog./Dept./Div.:

AN-107 Caust ic A d d i t i o n

11. Receiver Remarks:

3. From: (Originating Organization)

I C F KH/ETS (R57E00) 6. Cog. Engr.:

J. L. Dowel1 (N2099)

IAI

NO.

I I I I Acceplence Test R s p m tor the 241- Ah-107 Enrat Advanced Tschnomov

1 1 WHC-SD-WM-ATR-120 I N/A I 0

IEl Title or Description of Data Transmitted

IC1 ID1 Sheet Re".

NO. NO. IBI DocumantlDrawing No.

I= Y C Y

I

4. Related EDT No.:

156633 7. Purchase Order No.:

NfA

N/A 9. Equip./Conpnent No.:

10. Systein/Bldg./Facility:

241-AN 12. Major Assn. Dug. No.:

N /A

N/A 13. Pernit/Permit Application No.:

14. Required Response Date: * mind sition tition

. -. nL1

BD-7400-172-2 (04/94) GEF097

EO-7400-1 72-1 10719 1 I

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RELEASE AUTHOREATION

Document Number: WHC-SD-WM-ATR-120, Rev. 0

Document Title: Acceptance Test Report for the 241-AN-107 Enraf Advanced Techno1 ogy Gauges

Release Date: September 11, 1995

This document was reviewed following the procedures described in WHC-CM-3-4 and is:

APPROVED FOR PUBLIC RELEASE

WHC Information Release Administration Specialist:

September 11, 1995

T.L. Ontiveros

TRADEMARK DISCLAIMER. process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

This report has been reproduced from the best available copy. paper copy. this report, contact:

Reference herein to any specific commercial product,

Available in Printed in the United States of America. To obtain copies of

Westinghouse Hanford Company - Document Control Services P.O. Box 1970, Mailstop H6-08, Richland, WA 99352 Telephone: (509) 372-2420; Fax: (509) 376-4989

A-6001-400.2 (09 /94 ) UEF256

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SUPPORTING DOCUMENT I I. Totst Pages 86 2. T i t l e

Acceptance Test Report f o r t h e 24f-AN-107 Enraf Advanced Technology Gauges

Enraf 5. Key Uords

3. Nknhr 4. Rev NO.

WC-SD-WM-ATR- 120 0

6. Author

WW: V. R. Ender l i n

I Organization/Charge Code 57EOO/N2099 7. Abstract

This Acceptance Test Report covers t h e r e s u l t s o f t h e execut ion o f t h e Acceptance Test Procedure f o r t h e 241-AN-107 Enraf Advanced Technoloav Gauaes. The t e s t

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v e r i f i e d t h e proper opera t ion o f t h e gauges t o measure w a s h d e t k i t y and l e v e l i n t h e 241-AN-107 tank.

8. RELEASE STAMP

A-6400-073 (08f94) UEF124

I. , .r

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WHC-SD-WM-ATR-120 Rev 0

ACCEPTANCE TEST REPORT

FOR THE

241-AN-1 07 ENRAF ADVANCED TECHNOLOGY GAUGES

June 1995

J.L. Dowell V.R. Enderlin

Westinghouse Hanford Company P . O . Box 1970

Richland, Washington 99352

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WHC-SD-WM-ATR- 120 Revision 0

CONTENTS

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 DESCRIPTION OF TEST . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . 3.0 TEST METHOD AND TEST EQUIPMENT 3

4.0 TEST RESULTS . . . . . . . . . . . . . . . . . . . . . . . 5.0 CONCLUSIONS AND RECOMMENDATIONS 4

6.0 DISPOSITION OF TEST ITEM 5

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . APPENDIX A - . . . . A - 1

WHC-SD-WM-ATR-120 Rev is ion 0

ENGINEERING TEST REPORT FOR THE

241-AN-107 ENRAF ADVANCED TECHNOLOGY GAUGES

1.0 INTRODUCTION

The Acceptance Test Procedure f o r t h e 241-AN-107 Enraf Advanced Technology Gauges, WHC-SD-WM-ATP-120, was completed May 11, 1995. K.G. Carothers o f Tank Waste Remediation Engineer ing requested t h e t e s t procedure and ICF Ka iser Engineers' Engineer ing Technical Support Services wrote t h e t e s t procedure and executed i t i n t h e 305 Test F a c i l i t y o f t h e Hanford S i t e .

t h e gauges. Requirements and V e r i f i c a t i o n f o r En ra f 854 ATG Dens i t y Gauges f o r AN-107 Caust ic Add i t ion , June 1995.

Add i t i ona l t e s t i n g was done t o v e r i f y t h e accuracy and t h e s e n s i t i v i t y o f The r e s u l t s are repor ted i n WHC-SD-WM-TRP-240, Performance

2.0 DESCRIPTION OF TEST

The purpose o f t h e t e s t procedure was t o v e r i f y t h e proper f u n c t i o n o f t h e f o u r major components o f t h e l e v e l and dens i t y data a c q u i s i t i o n system t o be used f o r the Tank 241-AN-107 Caust ic Add i t i on program. intended t o v e r i f y t h a t t h e hardware and software f u n c t i o n according t o t h e manufacturer 's i n s t r u c t i o n s and s p e c i f i c a t i o n s and t h a t t h e equipment i s p r o p e r l y s e t up p r i o r t o being d e l i v e r e d t o t h e tank farm f o r i n s t a l l a t i o n . Each component was evaluated aga ins t t h e corresponding c r i t e r i a :

Tes t ing was

- - Two Enraf 854 Advanced Technology Gauges (ATGs), s e r i a l No. 854-15-772 and 854-15-774

- Measure a dens i t y change from 1.39 t o 1.41 g/cm3. - Generate an analog output t h a t corresponds t o t h e va ry ing l e v e l s .

- - LOGvrl8 Software - D isp lay s ta tus o f gauges. - P red ic tab l y c o n t r o l t h e gauges. - Obta in data i n a usable s ta te .

- - Panel Meters

- - One Enraf Ser ies 858 Communications I n t e r f a c e U n i t

- D isp lay t h e analog ou tpu t s igna ls generated by the gauges.

- D i s t r i b u t e commands from the computer workstation/LOGvrl8 sof tware t o t h e appropr ia te gauge. - Return da ta and messages from t h e gauges t o the workstat ion/sof tware.

3

WHC-SD-WM-ATR-120 R e v i s i o n 0

3.0 TEST METHOD AND TEST EQUIPMENT

The Enraf 854 Advanced Technology Gauges (ATGs) were mounted on a p iece o f f l o o r g r a t i n g approximately 40 inches above t h e f l o o r . t o t h e computer works ta t ion through the Communications I n t e r f a c e U n i t ( C I U ) . gauges were a l s o connected d i r e c t l y t o t h e panel meters. The Por tab le Enraf Terminal was connected t o each gauge as needed. procedure, 36 i nch h igh cy1 inders con ta in ing t h e appropr ia te medium were p laced under each gauge. magnesium c h l o r i d e hexahydrate w i t h a s p e c i f i c g r a v i t y o f 1.29, and a column o f s t r a t i f i e d l a y e r s o f vegetable o i l , t a p water, and rock s a l t .

The gauges were connected The

When requ i red by t h e t e s t

The mediums were t a p water, a standard d e n s i t y s o l u t i o n o f

4.0 TEST RESULTS

The master copy o f t h e t e s t procedure i s i n Appendix A.

Communication between t h e gauges, CIU, and computer works ta t i on was w i thou t

R e p e a t a b i l i t y i n

The da ta sheets conta in ing a l l data taken are inc luded w i t h t h e t e s t procedure master copy.

problems. The gauges performed w e l l . The values obta ined f o r t h e standard dens i t y s o l u t i o n were w i t h i n 0.7 percent o f t h e known dens i t y . both l e v e l p o s i t i o n and weight frequency showed d i f f e rences o f l e s s than 0.2 percent . accuracies were dependent on how l a r g e t h e range was over which t h e scans were taken.

The i n t e r f a c e l e v e l s were ev iden t i n t h e changes i n dens i ty ; t h e

The batch f i l e s success fu l l y d i r e c t e d t h e gauges and obta ined t h e data. " I P " i n t e r f a c e p r o f i l e scan (about 5 minutes per scan) took cons iderab ly l e s s t ime than the "TP" d e n s i t y p r o f i l e scan (about 20 minutes per scan). Each r e p l y f i l e was success fu l l y converted i n t o a l e g i b l e l o g f i l e . Copies o f t h e l o g f i l e s a re inc luded i n Appendix A.

The

5.0 CONCLUSIONS AND RECOMMENDATIONS

The r e s u l t s o f t h e Acceptance Test Procedure show t h a t t h e gauges f u n c t i o n as Mod i f i ca t i ons t o t h e scan l e v e l requ i red f o r t h e AN-107 Caust ic Add i t i on program.

parameters i n t h e batch f i l e s w i l l be r e q u i r e d p r i o r t o i n s t a l l a t i o n . Operat ional Test Procedure w i l l i nc lude v e r i f i c a t i o n o f these mod i f i ca t i ons .

Below are several recommendations f o r t h e a p p l i c a t i o n o f t h e Enraf 854 ATGs i n t h e 241-AN-107 tank.

1) E s t a b l i s h a base l ine and conf idence i n t e r v a l .

A base l ine and conf idence i n t e r v a l f o r the dens i t y measurements o f t h e ac tua l tank waste i s necessary t o assure t h a t t h e measurements r e f l e c t changes i n dens i t y and no t no ise i n the data. e s t a b l i s h these values.

The

The Operat ional Test Procedure w i l l

4

WHC-SD-WM-ATR-120 Rev is ion 0

2) A l low t ime f o r f l o w w i t h i n t h e tank t o s top be fore measuring d e n s i t i e s .

Turbulence w i t h i n t h e f l u i d a f f e c t s t h e p r e c i s i o n o f t h e d e n s i t y measurements. In formal t e s t i y g p r i o r t o t h e Acceptance Test showed t h a t i n a l a r g e pool o f water (7 m sur face area, about 0.5 m o f f cen ter ) , t h e p r e c i s i o n o f t h e dens i t y measurements appeared t o improve ( t h e improvement was observed as a smal le r standard d e v i a t i o n f o r t h e data, and was n o t s t a t i s t i c a l l y v e r i f i e d ) . c y l i n d e r s used f o r t h e acceptance t e s t a re suspected o f a f f e c t i n g t h e measurement; wa l l e f f e c t s increase t h e turbulence caused by d i s p l a c e r movement i n t h e l i q u i d . these w a l l e f f e c t s .

The small d iameter (8 and 6 inch)

A l a r g e r d is tance from t h e w a l l s would reduce

3) Determine t h e s o l i d s i n t e r f a c e l e v e l before running an I P scan.

The lower l i m i t f o r an I P scan should be s e t above t h e p o i n t where t h e d i s p l a c e r i s f u l l y supported by t h e s o l i d s l aye r . t o send t h e d i s p l a c e r below such a po in t , t h e drop i n w i r e tens ion w i l l cause t h e gauge t o go i n t o a f a u l t mode.

Provide a means t o g r a c e f u l l y recover from e r r o r s .

Dur ing t h e l a s t phase o f t h e batch f i l e t e s t i n g , t h e d i s p l a c e r t h e s a l t l a y e r and t h e w i r e tens ion dropped below t h e minimum al lowed by t h e gauge. requ i res e n t r y i n t o t h e maintenance mode. The manufacturer does no t recommend t h e maintenance mode be common knowledge because o f the p o t e n t i a l damage ( a l l sa fe ty measures are inoperable i n maintenance mode). A batch f i l e can conta in t h e necessary sequence o f events t o recover . The Operat ional Test Procedure w i l l t e s t these batch f i l e s .

I f t h e gauge at tempts

4)

opped i n

This w i r e tens ion f a i l u r e pu t t h e gauge i n a f a u l t mode which

6.0 DISPOSITION OF TEST ITEM

The two Enraf gauges, CIU, and panel meters were a l l accepted as tes ted and are ready f o r i n s t a l l a t i o n . The c a l i b r a t i o n weight set , some hand t o o l s , d isp lacers , and drums used du r ing bench and l a b t e s t i n g were passed on t o J.H. Huber f o r use w i t h o the r Enraf gauges on s i t e .

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WHC-SD-WH-ATR-120 Revision 0

APPENDIX A -

Master Copy of

Acceptance Test Procedure for the

241-AN-107 Enraf Advanced Technology Gauges WHC-SD-WM-ATP-120

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- WHC-SD-WM-ATR-120

Revision 0 RELEASE AUTH ORlZATlO N

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Oocument Number: WHC-SO-WM-ATP-120, Rev. 0

ACCEPTANCE TEST PROCEDURE FOR THE 241-AN-!07 ENRAF TECHNOLOGY GAUGES Document Title:

Release Date: w a m

This document was reviewed following the procedures described in WHC-CM-34 and is:

APPROVED FOR PUBLIC RELEASE

WHC Information Release Administration Specialist:

Y C. Willingham

TRADERARK DISCLAIMER. Reference herein to any specific comnercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recomendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

A - 3

. .

- _ - - SUPPORTING DOCUMENT

2. I I rLe

I o Acceptanca Test Procadure for the 241-AN-I07 Enraf WHC-SO-WM-ATP-120

5. Aurbor

Techno1 oay Gauges I I . I(.y wro.

Enraf m i 0 7 Caustic Addition

Ri7'kfX ,,/ oraulization/narg* cod. / N2LIl

7. Ab.rr8eet

This Acceptance Test Procadure (ATP) provides a structured means to test features of the Enraf densitometers. batch files to be used in the field. The objective o f this procedure is to verify proper operation for the intended application of measuring wasta density and level in the 241-AN-107 tank.

This ATP also provides verification and validation for

a. R E L w e STM?

.

A-6400-073 (MI%) YPlZ4

A - 4

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WHC-50-WM-ATR-120 Revision 0

ACCEPTANCE TEST PROCEDURE

FOR THE 241-AN-107

ENRAF ADVANCED TECHNOLOGY GAUGES

March 1995

J. L. Dowell V. R. Enderlin

Westinghouse Hanford Company P.O. Box 1970

Richland, Washington 99352

A- 5

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WHC- SO- WM- ATR- 120 Revision 0

CONTENTS

1 1.1 PURPOSE/SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . i

1.0 INSTRUCTION SECTION . . . . . . . . . . . . . . . . . . . . . , . . ~ . . . . . . .

1.2 DESCRIPTION OF THE SYSTEM . . . . . . . . . . . . . . . . , . . 1 1.2.1 854 ATG . . . . . . . . . . . . . . . . . . . . . , . . 1 1.2.2 Comunications In te r face Unit . . . . . . . . . . . . . - 1.2.3 D i g i t a l Panel Meters . . . . . . . . . . . . . . . . . . 2 1.2.4 LOGVR18 Software . . . . . . , . . . . . . . . . . . . . 2

1.3 REFERENCES . . . . . . . . . . . . , . . . . . . . . . . . . . 3 1.3.1 Procedures . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.2 Other . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 RESPONSIBILITIES . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.1 Project Engineer . . . . . . . . . . . . . . . . . . . . 4 . 1.4.2 Test D i rec to r . . . . . . . . . . . . . . . . . . . . . 5 1.4.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.4 Recorder . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.5 Q u a l i t y . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 TEST CONDITIONS & EQUIPMENT REQUIRED . . . . . . . . . . . . . 7 1.5.1 Test Conditions . . . . . . . . . . . . . . . . . ~ . . 7

7

~~ ~~ ~~ ~~ ~~~~ ~ . . . . . . _ _ _ _ _

1.5.2 Equipment Required . . . . . . . . . . . . .. . . . . . . 7 1.6 ACCEPTANCE TEST SETUP . . . . . . . . . . . . . . . . . . . . . 3

1.6.1 Pre l iminary Conditions . . . . . . . . . . . . . . . . . 8 1.6.2 I n i t i a l i z i n g the Gauge . . . . . . . . . . . . . . . . . i o 1.6.3 Checking for Error Codes . . . . . . . . . . . . . . . . 12 1.6.4 Test ing the Oisplay . . . . . . . . . . . . . . . . . . 13

1.7 ACCEPTANCE TEST CALIBRATION . . . . . . . . . . . . . . . . . . 14 1.7.1 Analog Output Setup . . . . . . . . . . . . . . . . . . 14 1.7.2 Density Ca l ib ra t ion Setup . . . . . . . . . . . . . . . 15 1.7.3 Density Ca l ib ra t ion . . . . . . . . . . . . . . . . . . 16 1.7.4 Level Ca l i b ra t i on . . . . . . . . . . . . . . . . . . . 19 1.7.5 Displacer Weight . . . . . . . . :. . . . . . . . . . . 20 1.7.6 Gauge Reference Elevations (Test Setup) . . . . . . . . 21

1.8 ACCEPTANCE TEST . . . . . . . . . . . . . . . . . . . . . . . . 24 1.8.1 Density P r o f i l e Measurement . . . . . . . . . . . . . . 24 1.8.2 Batch Mode Oenri t y P r o f i l e Measurement . . . . . . . . 25 1.8.3 Densi ty Measurement Using Standard Densi ty Solut ion . . 27 1.8.4 In ter face Densi ty Prof i le Measurement . . . . . . . . . 28 1.8.5 Batch Mode In te r face Density P r o f i l e Measurement . . . 30

1.9 ACCEPTANCE TEST CLOSURE . . . . . . . . . . . . . . . . . . . . 32 1.9.1 Preparing the Gauge f o r Transport . . . . . . . . . . . 32 1.9.2 Review . . . . . . . . . . . . . . . . . . . . . . . . . 32

1.10 TEST DATA SHEETS . . . . . . . . . . . . . . . . . . . . . . . 33 1.11 TEST LO6 SHEET . . . . . . . . . . . . . . . . . . . . . . . . 34

2.0 CHANGE CONTROL AND EXCEPTIONS TO ACCEPTANCE TEST SECTION . . . . . . 35 2.1 ACCEPTANCE TEST PROCEDURE CHANGE CONTROL . . . . . . . . . . . 35 2.2 TEST EXECUTION . . . . . . . . . . . . . . . . . . . . . . . . 35

2.2.1 Without Exception . . . . . . . . . . . . . . . . . . . 35 2.2.2 With Exception/Resolved . . . . . . . . . . . . . . . . 35 2.2.3 With Exception/Outstanding . . . . . . . . . . . . . . . 35

i

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CONTENTS (cont)

3.0 RECORDING AND RESOLVING EXCEPTIONS . . . . . . . . . . . . . . . . . 36 3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.2 RECORDING . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.3 RETEST/RESOLUTION . . . . . . . . . . . . . . . . . . . . . . . 36 3.5 APPROVAL AND ACCEPTANCE . . . . . . . . . . . . . . . . . . . . 36 3.5 DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . 37

APPENDIX A . TEST DATA SHEETS . . . . . . . . . . . . . . . . . . . . . . a-I APPENDIX B . TEST EXCEPTION SHEET . . . . . . . . . . . . . . . . . . . . 8-1

APPENDIX C . TEST LOG SHEET . . . . . . . . . . . . . . . . . . . . . . . C-1

APPENDIX D . TEST EXECUTION SHEET . . . . . . . . . . . . . . . . . . . . 0-1

APPENDIX E . OPERATING PARAMETER TABLES . . . . . . . . . . . . . . . . E - 1

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WHC-SO-WM-ATR-120 Rev is ion 0

ACCEPTANCE TEST PROCEDURE FOR THE 241-AN-107 ENRAF ADVANCED TECHNOLOGY GAUGE

1.0 INSTRUCTION SECTION

1.1 PURPOSE/SCOPE

The purpose o f t h i s document i s t o demonstrate t h a t t h e Enra f Advanced Technology Gauges (ATG), Communications I n t e r f a c a U n i t ( C I U ) , Po r tab le Enraf Terminal (?ET), d i g i t a l panel m e t i r s , and LOGVRl8 software f u n c t i o n as in tended by design. Actual t e s t Sxecut ion s t i p s a r e i n Sect ion 1.6. A l l p o r t i o n s o f the t e s t s h a l l be completed be fo re t h e system i s e i t h e r accepted o r r e j e c t e d . Tes t ing i s expected t o be a t t h e 305 Bu i ld ing . Tes t i ng i s expected t o take l e s s than one we9k t o complete.

The purpose o f t h i s procedure i s t o v e r i f y c o r r e c t ope ra t i on o f t h e l e v e l and d e n s i t y da ta a c q u i s i t i o n system t o be used f o r t h e Tank 241-AN-I07 Caust ic A d d i t i o n program. Th is procedure prov ides accaptance t e s t i n g f o r equipment and so f tware t o be used t o measure and reco rd t h e waste d e n s i t y and waste s t r a t i f i c a t i o n l e v e l s i n Tank 241-AN-107. T e s t i n g w i l l v e r i f y t h a t t h e hardware and sof tware f u n c t i o n ac:ording t o t h e manufacturer 's i n s t r u c t i o n s and s p e c i f i c a t i o n s and t h a t they are p r o p e r l y s e t up p r i o r t o be ing d e l i v e r s d t o t h e t a n k farm f o r i n s t a l l a t i o n .

1.2 DESCRIPTION OF THE SYSTEM

The f o l l o w i n g i tems w i l l be t e s t e d f o r f u n c t i o n a l i t y : t h e two (2) Enra f ATGs, E n r a f C IU , Por tab le Enra f Terminal (PET), d i g i t a l panel meters, LOGVR18 software and the i n te rconnec t ing cables.

The system be ing t e s t e d c o n s i s t s o f :

Two Enraf Ser ies 854 Advanced Technology Gauges (ATGs)

One Enraf Ser ies 858 Communications I n t e r f a c e Unit (CIU)

Enraf'LOGVR18 sof tware runn ing on a s tandard a d m i n i s t r a t i v e works ta t i on t o communicate w i t h t h e gauges by s i n g l e command and "batch" f i l e s

D i g i t a l panel meters

1.2.1 054 ATG

The Enra f Ser ies 854 Advanced Technology Gauges (Type UEAN854C11F10/LCDZ- US) measure l i q u i d l e v e l s , and wi th t h e d e n s i t y op t ion , can measure l i q u i d dens i t y . The two ATGs purchased f o r 241-AN-107 i n s t a l l a t i o n i n c l u d e t h e d e n s i t y o p t i o n and can measure r e l a t i v e d e n s i t y as w e l l as l i q u i d l e v e l . l e v e l measurement r e l i e s on a change i n d e n s i t y and can be made a t d i f f e r e n t

The

1

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WHC-SO-WM-ATR-120 Revision 0

elevations; for tank applications, thesa elevations would be :?e air and liquid surFace interFac2, liquid layer, liquid and sediment in:trface. and sediment layer. The ineasuring principle (for both level and density) i s basas on the detection o f a variation in the apparent weight o f a disalacer suspended in the tank. The displacer is cmnectx! to a 'wire ,aound an a precision machined measuring drum. A change in density causes a change in the apparent weight of the displacer. a sensitive force transducer.

to adjust the position of the displacer until the apparent weignt value and desired weight value are the same. position of the displacer drum. inches. for additional processing. An analog (4-20 d) outgut signal is also available with the optional MPU microprocessor controlled board.

The reignt, or wire tension is detecttd jy

For level measursment, electronics within the gauge causa a servo motor

The level is detamined from the new The gauge displays the level in decimal

The digital level measurement can be transinittad to a remota computar

For density measurement, the displacer volume and weight in air ars used i n conjunction with the apparent displacer weight t o calculata relative density. computer for additional processing.

The digital density measurement can be transmitted t o a remote

The Enraf Series 854 gauges aro cartified by ractory Mutual (FM) for us2 in National Fire Protection Association (NFPA 70) Class I , Division 1, Groups a, C. and 0 Hazardous Locations.

1.2.2 Communications Interface Unit

communications interfaca between a workstation and multiple tank instruments. Communications between the workstation and the CIU are via a full duplex EIA RS-232 serial link. Communications between the CIU and tank instruments are over a proprietary, bidirectional, "Bi-Phase Mark" serial bus. The CIU provides the necessary communications signal conversion and retransmission. The CIU also interprets incoming commands and redirects them to the appropriate instrument.

The Series 858 Communications Interface Unit (CIU) provides the

1.2.3 Digita? Panel Meters

The digital panel meters display the MPU analog outgut signal. The MPU will relate a particular level with a particular analog output signal. relation between level and signal are assigned during the test sttup.

The

1.2.4 L06VR18 Software

The Enraf LOGVR18 software package is normally used f o r gauge testing and troubleshooting by single command. will be used for the 241-AN-107 application to measure and record density and sediment levels.

The software's "batch" file capabilities

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1.3 REFERENCES

1.3.1 Procedures

Building Emergency Plan, Building 305, WHC-CM-02537';

1.3.2 Other

Instruction (Vanual, Ser ies 854 ATG level gauge, P a r t No. 4A16.220, Vers ion 2 . 2 , Enra f B.V., The Nether lands.

installation Info, Model 854 ATG Servo Powered Tank Gauge, P a r t No. 4416.601, Vers ion 1.0, Enra f B.V., The Nether lands.

- Instruction <Yanual 854 ATG density softrare package, P a r t No. 564.4416.22!-40, Version 1.0, Enraf B .V . , The Nether lands.

Instruction Nanual MPU analog output 4-20mA, P a r t No. 4416.222, Vers ion 2 . 0 , Enra f B.V. , The Nether lands.

instruction nanua l , series 847 Portable Enraf Terminal . Pa r t No. 4416.210, Vers ion 1.1, Enraf B.V. , The Nether lands.

Instruction h n u a l , Series 858 Communications Interiaca Unit, P a r t No. 4416.500, Vers ion 2 . 1 , Enra f B.V., The Nether lands.

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1.4 RESPONSIBILITIES

designate personnel for the responsibilities and duties as defined herfin for their respective roles. Recorder for listing on the Recorder’s COPY of the T x t Execation Sheet prior to the perfomance of any part of this AT?.

protect themsalves, others, and the equipment from undue hazards and to prevent damage to property and environment. Facility line ranagers shall assure the safety of all activities within their areas to prevent injury, property damage, or interruption of operation. Per?ormance of tes; activities shall always include safety and health aspects as delineated in the operations manuals and as directed by the Project Engineer. Any hazard identified during the performance of the AT? shall be reported to the Test Oirector.

1.4.1 Project Engineer

Each organization participating in the execution of this ATP will

T h e names of these designees shall be provided to the

A11 individuals shall carry out their assigned work in a safe Tanner to

1.4.1.1

1.4.!.2

1.4.1.3

1.4.1.4

1.4.1.5

1.4.1.6

1.4.1.7

1.4.1.8

1.4.1.9

1.4.1.10

1.4.1.11

1.4.1 .I2

1.4.1.13

1.4.1.14

Oesignate a Test Director.

Coordinate testing with facility management.

Act as liaison between the participants i n accsptanc? testing.

Ensure informal tasting and inspection is cmplete.

Schedule and conduct a pre-ATP meeting with test participants prior to start of testing.

Notify the persons performing and witnessing the test prior to the start o f testing.

Notify all concerned parties when a change is made in the tasting schedule.

Approve field changes to the ATP.

Sign/date Test Execution Sheet (Appendix 0) when ATP is aoproved and accgpted.

Take necessary action to clear exceptions to the ATP.

Sign/date Test Exception Sheet (Appendix 8) when an axcaption has been resolved.

Provide a distribution list f o r the approved and accepted ATP.

Confirm that all equipment required for performing this test :as listed in Section 1.5.2) will be available for the test duration.

Provide equipment required for performing this acceptance test. which has not besn designated as being provided by others.

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1.4.2 Test Director

1.4.2.1

1.4.2.2

1.4.2.3

1.4.2.4

1.4.2.5

1.4.2.6

1.4.2.7

1.4.2.8

1.4.2.9

1.4.2.10

1.4.2.11

Yi tness the tests.

Coordinate all acceptance testing.

Confirm that shop testing ( i f any) and/or inspection (if any! o f the tast unit(s) or portion o f the test unit(s) have been compl%fad.

Stop any test which may cause damage t o the test unit(s) unci1 the test procedure has been revised.


Obtain revisions to the ATP, as necessary, to comply with authorizgd field changes or to accommodate existing field conditions.

Evaluate recorded data. discrepancies, and exceptions.

Obtain from the Project Engineer, any information or changes necassary to clear or resolve exceptions.

Sign/date Test Data sheets and Test Execution sheet (Appendix A 4 0) when execution of the ATP has been completed.

Sign/data Test Excaption Sheet (Appendix 8 ) when acceptable r?tast has been performed.

Prepare and obtain required signatures on the Acceptance Test Report prior to reproduction and distribution.

1.4.3 Safety

1.4.3.1 Review and approve the Acceptance Test Procedure.

1.4.4 Recorder

1.4.4.1 Witness testing and perform all recording using black ink.

1.4.4.2 Record names of all designated personnel on the Test Execution sheer (Appendix 0) on the Recorder’s copy of ATP prior to testing.

1.4.4.3 Observe tests, record test data and maintain Test Log (Appendix C).

1.4.4.4 Sign/date the Test Execution Sheet, Test Data sheets and Test Exception sheet(s) (Appendices A, 8 h 0) as the Recorder.

“Check o f f “ every test step on the Recorder’s copy as it is completed, next to the step number and under the appropriate gauge identifier.

1.4.4.5

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1.4.4.6

1.4.4.7

1.4.4.8

1.4.4.9

1.4.4.10

Record authorized field changes to the ATP.

Record, on a Test Exception Sheet, exceptions and test sieps :ha: are not performed. Additional Test Exception Sheets can be reproduced as needed (Appendix 8).

Orally notify the Test Director at the time an objection is mace.

After ATP is complete assign page numbers to Test Exciotion Sheer.;.

Submit the completed ATP to the Test Director f o r approval signatures and distribution.

1.4.5 Quality

1.4.5.1

1.4.5.2

1.4.5.3

1.4.5.4

1.4.5.5

1.4.5.6

1.4.5.7

Witness the tests.

Evaluate recorded data, discrepancies, and exceptions.


Sign/date Test Execution Sheet (Appendix 0) when execution of the ATP is completed and again when it is approved and accepted.

Sign/date Test Exception Sheet (Appendix 3) when an excaption is made and again when it has been resolved.

Initial/mark Test Data sheets, including Batch File Results data sheets (Appendix A), assuring data is entered correctly.

Place a "green tag" on all equipment after successful acceptance and approval o f the ATP.

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1.5

1.5.1 Test Conditions

The tes t ing of the Enra i 854 ATGs will be performed in the 305 B u j l d i n c . No unique or unusual chemical, f i r e , release of energy, o r c r i t i c a l i t y safszy hazards a re involved with performing or supporting these t e s t s . laboratory and f a c i l i t y sa fe ty rules shall be followed during thesa t s s t s . All e l e c t r i c a l and aechanical apparatus shall be operated as designed.

not expected t o be affected permanently by t h i s procedure. t ha t has been damaged shall be repaired o r replaced.

TEST CONDITIONS & EQUIPMENT REQUIRED

Noraal

The t e s t items, equipment, and f a c i l i t i e s used in this test proceduri a r e Test equipmenc

1.5.2 Equi pment Required

otherwise noted . T h e following l i s t i s provided as an aid and is n o t i n t snded t o be an exhaustive l i s t .

The Project Engineer shal l assure a l l test equipment i s avai lable unless

.

.

. . . .

. . . . . . .

3 I j 2 d i g i t multi-meter with current val id ca l ibra t ion IBM" ( o r compatible) computer/moni tor w i t h LOGVR18 software Instruct ion Manual, Ser ies 854 ATG level gauge, Part No. 4416.220, Version 2.2, Enraf B . V . , The Netherlands. In s t a l l a t ion In fo , Model 854 ATG Servo Powered Tank Gauge, P a r t No. 4416.601, Version 1.0 , Enraf B . V . , The Netherlands. Instruction Manual 854 ATG density s o f t r a r e package, Part No. 564.4416.221-40, Version 1.0, Enraf B . V . , The Netherlands. Instruct ion Nanual MPU analog output 4-20mA, Part No. 4416.222, Version 2.0, Enraf B . V . , The Netherlands. Instruction [Yanual, series 847 Portable Enraf Terminal, Part No. 4416.210, Version 1.1, Enraf B . V . , The Netherlands. Instruction #anual, Series 858 Communications Interface U n i t , Par t No. 4416.300, Version 2.1, Enraf B . V . , The Netherlands. Assorted hand tools Portable Enraf Terminal (PET), Enraf Model No. 847 Enraf cal ibrat ion weiqht set , P/N 1854.061 . . Enraf too l k i t , P/N 1454.062 Carpenter's level Thermometer, 20 t o 100 'C range, 0.01 minor divis ions Density standard, 1.35 g/cc nominal Column, 8 inch diameter, 32 inches h i g h minimum Shielded, twisted pa i r cable, 20 AWG minimum NaC1, 99.9cX Vegetable o i l , s.g. 0.92 nominal Water

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1.6 ACCEPTANCE TEST SETUP

Step Checkoff and Data Sheet E n t r i e s

Spaces f o r check marks a r e prov ided t o t h e l e f t o f t h e s tep numbers. The gauge i d e n t i f i e r s 00 and 01 a r e a t t h e t o p of t h e check mark

corresponding gauge.

Each RECORD o r RECORD VERIFICATION i n a s tep r e q u i r e s an e n t r y on t h e

columns f o r e n t r i e s f o r gauges TA=OO and TA=OI.

I

columns. Check each space as t h e s tep i s completed for the

data sheets. The da ta sheets i n c l u d e the s tep numbers and two separate

Where app l i cab le , complete sec t i on f o r gauge TA-00, then gauge TA-01.

1.6.1 P r e l i m i n a r y Condi t ions

00 / 01

,

"' / I,'' 1.6.1.2

d J 1.6.1.3

L / 1.6.1.4

'f / 1.6.1.6 6' 1.6.1.7

The t e s t setup has been inspected f o r workmanship and f o r compliance w i t h des ign p e r F igure 1.

C o n t i n u i t y and megger t e s t s have been performed on p o r t i o n s o f the e l e c t r i c a l and inst rument systems being tes ted , as requ i red .

Test inst ruments r e q u i r i n g c a l i b r a t i o n have a c u r r e n t l y v a l i d c a l i b r a t i o n stamp at tached, which i s t raceab le t o the Nat iona l I n s t i t u t e o f Standards and Tes t i ng .

The pre-ATP meet ing with t e s t p a r t i c i p a n t s has been h e l d and the personnel respons ib le f o r d i r e c t i n g and w i tness ing t h e performance of t h e t e s t s descr ibed i n t h i s ATP have read and understand t h e i r r o l e s .

A l l o t h e r i tems have been tes ted t o i n s u r e t h e i r p roper func t i on .

A l l nameplates, equipment tags, e t c . a re i n s t a l l e d and/or at tached. The ATGs are t o be l a b e l e d "TA-00" and " T A 4 1 " .

The t e s t u n i t ( s ) and associated components have been checked and i n f o r m a l l y operated t o ensure t h a t they are i n good general work ing order.

are de-energized.

T i i t D i r e c t o r Date

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I

Figure 1 Test Setup

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7

INFORHATION

communications, unlocks the servo motor, and connects power to all systems.

This section prepares the gauge f o r testing. It establishes

Where applicable, perform this test sequence for gauge TA-00 firs: then gauge Td.01.

J J / 1.6.2.1 RECORD VERIFICATION that all the steps in Section 1.6.1 are comp 1 e te .

J 1.6.2.2 Mount each gauge on a suitable stand or fixture. Refer to the 854 ATG Installation Manual Sections 3 and 4 (pages 13-

, 19).

// / 1.6.2.3 Check the stability of the mounting of the ATGs. Ensure the ATGs are level.

/-,/i6.2.4 For each displacer, RECORD the DW and DV values inscribed on ' the individual displacers. Ensure that each displacer stays with its respective ATG.

is inscribed on each drum. The value is between 300 and 500 nun (this information i s provided to clarify which of the numbers written on the drum is the correct value).

should be straight without any bends when suspended freely 1.6.2.6 Check the measuring wire on the measuring drum. The wire

using the 259 test weight.

CAUTION: When exchanging items hanging on the wire, make sure the gauge is de-energized to avoid damage to the force transducer. Also be sure to maintain tension on the wire to avoid unraveling the wire from the drum.

// d Z . 7 Install, if necessary, each drum and displacer per 854 ATG Instruction Manual, Section 8.4 (page 32).

should be present (several millimeters forward and backward).

instruction Manual, Section 8.5 (page 33).

1.6.2.5 For each ATG, RECORD the value of the drum circumference that

// /

.

J J / 1.6.2.8 Check the drum/drumshaft positioning. Sufficient axial play

J/ /1.6.2.9 Unlock, if needed, each ATG's servo motor per 854 ATG

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! 1.6.2.10 For each ATG. connect a 15 m (50 it) length of shielded twisted pair cable to the BPM transmission terminals per 854 ATG Instruction Manual, Section 1.3.2 (page 19).

6 11.6.2.11 Connect the two shielded twisted pair lines of the ATGi to the CIU's terminal TL1 per Series 853 CIU Instruction Manual Section 5 . 1 . and 6.2. (page 27)

d d 6 . 2 . 1 2 Connect, if needed, the analog output terminals 1 and 2 from each ATG to a corresponding panel meter using 5 m (16 ft) lengths of shielded twisted pair cable.

J 1 . 6 . 2 . 1 3 Provide a switch Controlled 120 VAC electrical connection to the CIU per Sections 2.2 (page 7) and 9.1 (page 32) of the Series 858 CIU Instruction Manual.

J'i.6.2.14 Provide a switch controlled 120 VAC electrical connection to the panel meters.

1.6.2.15 Provide a switch controlled 120 VAC electrical connection to the computer workstation.

J

/

1.6.2.16 Provide a switch controlled 120 VAC electrical connection to the PET.

each gauge per 854 ATG Instruction Manual Section 4.3.1 (page

k d 6 . 2 . 1 8 Confirm that each fuse or circuit breaker at the power sourcs

J7 / 1.6.2.17 Provide a switch controlled 120 VAC electrical connection to

19).

is 20 amps or less.

nominal. J1.6.2.19 Confirm that each power source terminal voltage is 120 VAC

/ 1.6.2.20 Connect the Enraf PET to the TA-00 ATG at the infrared

transceiver port located on the left side of the display housing, per the instruc ons in Section 8 . 3 (page 31) of the 854 ATG Instruction Man@ and Section 2.1 (page 3) o f the

* PET Instruction Manual. / 1.6.2.21 Connect the computer's serial port COM2 to the CIU's

4 - Turn on the power to the CIU, PET, panel meters, and to the

L/ communications terminals per Series 858 CIU Instruction Manual Section 3.2.

gauges.

1.6.2.23 Turn the power ON to the computer system. When the menu / comes UD. select LOGGER, and ENTER. A LOGvl8 menu screen wi 1 1 be' shown.

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1.5.3 Checking for Error Codes

'i I COMMANDS:

The commands typed on either the PET or the computer are shown in square brackets " [ ] " (the square brackets are NOT to be typed as part o f the command). Included is any additional information the command

requires. After typing the text within the square brackets, press the ENTER key. If an error is made during the typing of the command, use the backspace key to delete the error. If the input contains an eryor in format or protocol, the response includes an exclamation point (!) .

If the conmand is accepted, the response includes an ampersand ( a ) .

is given as to where to find the specific value. Commands require The small x replaces a number where values will differ. Direction

certain formats for the data being entered. They will not be accepted in any other form.

INFORMATION

This section checks that a gauge does not show an error code pertaining to an internal problem. The commands are entered

from the Enraf PET.

Record any error codes displayed by the PET on the data sheet. any error, or enter it on the Test Exception Sheet in the appendix. this :ast sequence for gauge TA-00 first then gauge TA-01.

Correct Periorm

1.6.3.1 Turn on the Portable Enraf Terminal (PET). F

/ 1.6.3.2 Enter command [EP] to obtain the XPU error codes. RECORD the value. F o r definitions of EP error codes, see Section 12 (pages 60-62) o f the 854 ATG Instruction Manual.

value. For definitions o f ES error codes, see Section !2 (pages 63-65) of the 854 ATG Instruction Manual.

Enraf PET t o the TA.01 ATG's infrared transceiver port located on the left side o f the display housing, per the instructions provided in Section 8.3 (page 31) of the 354 ATG Instruction Manual and Section 2.1 (page 3) o f the PET Instruction Manual. Repeat Steps 1.6.3.2 and 1.6.3.3.

1.6.3.5 Disconnect the IR-adaptor from the iA=OI ATG. off button.

fi //- / 1.6.3.3 Enter command [ES] to obtain SPU error codes. RECORD the

d . 6 . 3 . 4 Disconnect the IR-adaptor from the TA=OO ATG. Connect the

The PET has no

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1.6 .4 Testing the Display

INFORMATION

This sect ion t e s t s for proper comnunications and the a b i l i t y o f the gauge t o change from the Level Display to the Analog Display. The

Analog Display will only be used f o r diagnost ics d u r i n g gauge operat ion. The Level Display will be used during normal operation.

Enter these commands from the computer terminal. Perform th is t e s t sequence f o r gauge TA=OO f i rs t then gauge TA=OI.

00 I a i 1.6.4.1

/ 1.6.4.2

J Y / 1.6.4.3

J / 1 1 . 6 . 4 . 4 / -’/ 4 1.6.4.5

J / J 1.6.4.6

J J / 1.6.4.7

/

Select item 2 ) SEND ITEMS from the LOGvl8 menu.

Press FZ, enter 00, and press ENTER t o change the ac t ive ATG t o TA=00. displayed in the second column a t the bottom of the screen.

The transmission address of the ac t ive gauge i s

Enter command [Wl-ENRAFI] t o en te r protection level I .

inter comnand [OF-J] t o e n t s r the analog display format J .

Enter command [ E X ] t o e x i t protection level 1, s to re the changed data and i n i t i a l i z e the 854 ATG.

RECORD VERIFICATION t h a t the analog display (format J ) screen i s displayed on the gauge a f t e r i n i t i a l i z a t i o n . See Figure. 7.9 (page 29) in the 854 ATG Instruct ion Manual.

NOTE: The terminal display wil l no t show the format change unt i l the FZ key i s pressed and then the ENTER key.

Enter command [MI-ENRAFI] t o en ter protection level 1.

Enter command [ O F 4 1 t o enter the display format 8.

Enter comnand [ E X ] t o e x i t protection level 1, s to re the changed data and i n i t i a l i z e the 854 ATG.

., / / / 1.6.4.10 RECORD VERIFICATION tha t the level display (format 8) screen i s displayed on the gauge a f t e r i n i t i a l i z a t i o n (See Figure 7.3, page 26, i n the 854 ATG Instruct ion manual).

pressing ENTER. 1.6.4.11 Switch t o the TA-01 ATG by pressing F2, enter ing 01 and

Repeat Steps 1.5.4.3 t h r o u g h 1.6.4.10 for / i the TA-01 ATG.

1.6.4.12 Press FZ, enter 00, and press ENTER t o change the ac t ive ATG t o TA=OO.

d

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1.7 ACCEPTANCE TEST CALIBRATION

1.7.1 Analog Output Setup

INFOWTION

The va lues s e t i n t o AN and AN (4 and 20 mA l e v e l va lues

in the tank. r e s p e c t i v e l y ) c o r r e l a t e an amperage va lue t o an e l e v a t i o n l e v e l

Per form t h i s t e s t sequence f o r gauge TA=OO f i r s t then gauge TA-01.

00 / 01

J / /

/ / /

1 / J /

1.7.1.1 Enter command [WZ=ENRAFZ] t o en ter p r o t e c t i o n l e v e l 2 .

1.7.1.2 Enter command [LO-I ] t o change t h e l e n g t h u n i t s t o inches.

1.7.1.3 Enter command [ E X ] t o e x i t p r o t e c t i o n l e v e l 2 .

1.7.1.4 Enter command [WI=ENRAFl] t o en te r p r o t e c t i o n l e v e l 1.

wnich corresponds t o t h e 4 mA outpu t l e v e l . RECORD VERIFICATION o f proper All value e n t r y .

which corresponds t o t h e 20 mA outpu t l e v e l . VERIFICATION o f proper AN va lue en t r y .

1.7.1.5 Enter command [AM=-00034.001 t o ass ign t h e va lue o f the l e v e l

RECORD J J / 1.7.1.6 Enter command [AN-+00002.00] t o assign the va lue o f t h e l e v e l

NOTE: u n t i l t h e F2 key i s pressed and then t h e ENTER key.

The te rmina l d i s p l a y w i l l n o t show t h e format change

J/ .7.1.11 Enter command [WI=ENRAFl] t o en te r p r o t e c t i o n l e v e l 1.

,<.7.1.12 Enter command [OF-B] t o e n t e r the d i s p l a y format 8.

*1.7.1.13 Enter command [EX] t o e x i t p r o t e c t i o n l e v e l 1, s t o r e the changed da ta and i n i t i a l i z e the 854 ATG.

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I

INFORMATION

The drum circumference value, provided by the manufacturer, is used in calibrating the gauge f o r changes in level. The value

insures the gauge reports level changes accurately.

1.7.1.14 Switch to the TA-01 ATG by pressing F2, entering 01 and Repeat Steps 1.7.1.1 through 1.7.1.13.

1.7.1.15 Press F2, enter 00, and press ENTER to change the active

J pressing ENTER.

to TA-00. J’ 1.7.2 Density Calibration Setup

00 l . 0 1

// 1 1.7.2.1 Enter command [DC] to display the preprogrammed drum circumference.

4 J 1.7.2.2 RECORD VERIFICATION that the drum circumference value shown is the same as the drum circumference found engraved on the wire drum recorded in Step 1.6.2.5.

J J / 1.7.2.3 Enter command [W2=ENRAFZ] to enter protection level 2.

A 1.7.2.4 Enter command [ S M ] to enter the maintenance mode.

J / y1.7.2.5 Enter command [GU] to raise the displacer and enter command [FR] to stop the displacer. Raise the displacer until it is in full view, and can be easily accessed. RECORD the level value.

CAUTION: When entering the [FR] cornand. be aware of the time delay between entering the command and the displacer stopping. J / / 1.7.2.6 Enter command [SO] to exit the maintsnance mode.

1; L, /’ 1.7.2.7 Entar comnand [MZ=+xxxxx.xx] to enter the level value recorded in Step 1.7.2.5 as the Lock Test motor limit setting. RECORD VERIFICATION of proper value entry. The gauge will automatically return to this level during a LT (lock test) command.

RECORO VERIFICATION o f proper value entry. The disabling 1.7.2.8 Enter command [YT=EDD] to disable the wire-rupture detection.

allows for calibration.

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1.7.2.9 Enter command [ E X ] to exit protaction level 2, store all entered data and initialize the 854 ATG.

4.d /

1.7.2.10 Switch to the TA 01 ATG by pressing F 2 , entering 01 and J pressing ENTER. Repeat Steps 1.7.2.! through 1.7.2.9. /

1.7.2.11 Pross F2, enter 00, and prsss ENTE3 to change the active ATG t o TA 00.

1.7.3 Density Calibration

INFORMATION

Density calibration requires the gauge to be fully operational. When exchanging items hanging on the wire, make sure the gauge is de-energized to avoid damage to the force transducer. Be sure to

maintain some tension on the wire while changing weights t o prevent the wire from uncoiling from the drum.

No liquid i s required for this calibration.

Periorm this test sequence for gauge TA 00 first then gauge TA 01.

0 0 / 0 1 ,

J J / 1.7.3.1

i 5 5.7.3.2 / 1.7.3:3

/’ / J 1.7.3.4 /

/

Replace the displacer with the 259 test weight on the measuring wire.

CAUTION: When exchanging items hanging on the wire, make sure the gauge is de-energized to avoid damage to the force transducer. Also be sure to maintain tension on the wirs to avoid unraveling the wire from the drum.

Enter command [UN] to release the test weight.

Enter command [ET] to begin a balance test. The ATG will now find the average frequency corresponding to the 259 weight. Wait until the test has been completed.

Enter command [BF] to request the measured average frequency after completion o f the balance test. RECORD the frequency. Do not yet reprogram this value i n the gauge. Reprograming must be done after completion of all four calibration measurements.

Enter command [UN] to release the test weight.

Enter command [LT] to raise the test weight to the MZ level.

I6

A-23


1 / /" 1.7.3.7 Add the 759 weight to the 25g weight.

/ / J; 1.7.3.10 Enter command [BF] to request the measured average frequency

/ / /

11 /

A / /

/ / /

/ / /

J / 1' 1.7.3.19 Replace the 1509 weight with the 2259 weight.

/ J /

i /'

1.7.3.8 Enter command [UN] to release the test weight.

/ 1.7.3.9 Enter command [BT] t o begin a balance test. The ATG will ncw find the average Frequency corresponding to the 25gc75g weight combination.

after completion of the balance test.

+5 Uait until the test has been completed.

RECORD the frequency.

1.7.3.11 Enter command [UN] to release the t e s t weight.

1.7.3.12 Enter command [LT] to raise the test weight again.

1.7.3.13 Replace the 759 weight with the l5Og.


// J 1.7.3.15 Enter command [ET] to begin a balance test. The ATG will ncw find the average frequency corresponding to the 25g-!50g test-weight combination. Wait until the test has been completed

after completion of the balance test. 1.7.3.16 Enter command [BF] to request the measured average frequency

RECORD the frequency.

'1.7.3.17 Enter command [UN] to release the test weight. A / 1.7.3.18 Enter command [LT] to raise the test weight again.


// J1.7.3.21 Enter command [BT] to begin a balance test. The ATG will now find the average frequency corresponding to the 25g+225g test-weight combination. Wait until the test has been

. completed.

after completion of the balance test. RECORD the frequency. / 1.7.3.22 Entsr command [BF] to request the measured average frequency

/ 1.7.3.23 Enter command [UN] to release the test weight.

/ 1.7.3.24 Enter command [LT] to raise the test weight again.

/, 1.7.3.25 Enter command [WZ-ENRAFZ] to enter protection level 2.

J /

J' /- 1

value recorded in Step 1.7.3.4. proper value entry.

RECORD VERIFICATION of 1' / / 1.7.3.26 Enter command [FO-+.xxxxxxxxE+xx] to input the frequency

17

A-24

WHC-SO-W-ATR-120 Rev is ion 0

value recorded i n Step !.7.3.!0. RECORD VERIFICATION ~f proper value e n t r y .

/ / 1.7.3.28 Enter command [F2=-.xxxxxxxxE-xx] t o i n o u r t h e f requency va lue recorded i n Step 1.7.3.16. RECORD VERIFICATION I? proper value en t r y .

va lue recorded i n Step 1.7.3.22. RECORD VERIFICATION i f proper va lue e n t r y .

which i s engraved on t h e d e n s i t y d i s p l a c a r and recorded i n Step 1.6.2.4.

dh ich i s engraved on t h e d e n s i t y d i s p l a c a r and recorded i n S tep 1.6.2.4.

d i s p l a c e r area.

weight o f the d i s p l a c e r w i t h o n e - t h i r d suomerged. i s used t o determine when 11 has been reached. RECORD VERIFICATION o f proper va lue e n t r y .

RECORO VERIFICATION o f p roper va lue e n t r y .

w i r e tens ion d u r i n g execut ion o f t h e AR command. VERIFICATION o f proper va lue e n t r y .

/ / /

1' / /, 1.7.3.29 Enter command [F3=~.xxxxxxxxE-xx] t o i n o u t t h e f reauency

1.7.3.27 Enter command [F1=~.xxxxxxxxE-xx] t o i 3 o u t t h e f reauency

/

/ / - / 1.7.3.30 Enter command [DW=+.xxxxxxxxE~xx] t o ass ign the va lue f o r OW,

RECORD VERIFICATION o f p roper va lue t n t r y . /

1

/ /

/ ' I 1.7.3.31 Enter command [DV=+.xxxxxxxxE~xx] t o ass ign t h e va lue f o r DV,

RECORD VERIFICATION o f p roper va lue e n t r y . ' / 1.7.3.32 Enter command [DA=+.16OOOOOOE-02] t o ass ign t h e va lue 'or t h e

/ 1.7.3.33 Enter command [S1=+.24500000E-03] t o ass ign t h e va lue f o r t h e Th is va lue

RECORO VERIFICATION o f o roper va lue t g t r y ,

' J / 1.7.3.34 i n t e r command [WT-EDE] t o enable t h e w i r e r u p t u r e d e t e c t i o n .

J/ 4 7 . 3 . 3 5 Enter command [RM-+.24500000E+03] t o ass ign t h e va lue tor RECORO

i J / 1.7.3.36 Enter command [ E X ] t o e x i t p r o t e c t i o n l e v e l 2 .

wire .

CAUTION: When exchanging i tems hanging on t h e wi re. make sure the gauge i s de-energized t o avo id damage t o t h e f o r c e t ransducer . A lso be sure t o m a i n t a i n t e n s i o n on t h e r i r e t o avo id un rave l i ng t h e w i r e f rom t h e drum.

J / I/ 1.7.3.37 Replace t h e t e s t weights w i t h t h e d i s p l a c e r on t h e measuring

L/ 1.7.3.38 Swi tch t o t h e TA=Ol ATG by p ress ing F2, e n t e r i n g 01 and , press ing ENTER. Repeat Steps 1.7.3.1 th rough 1.7.3.37.

i/' 1.7.3.39 Press F2. e n t e r 00, and press ENTER t o change t h e a c t i v e ATG t o TA=OO.

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WHC-SO-WH-ATR-120. Revision 0

1.7.4 Level Calibration

INFORMATION

This section calibrates the gauge for correct level measurements when the gauge is equipped with a tank top reference stop at a

known level.

Perform this test sequence for gauge TA=OO first then gauge TA=01.

00 / 01

/ / /1.7.4.1

/' / J 1.7.4.2

/ / / 1.7.4.4

/ J / 1.7.4.5

/ . / ' / 1.7.4.6 I

J

Place a cylinder filled with water below the displacer.

Be sure the density displacer is installed as described in Section 8.4 (page 32) of the 854 ATG Instruction Manual.

CAUTION: When exchanging items hanging on the uire, mako sure the gauge is de-energized to avoid damage to the force transducer. Also be sure to saintain tension on ;he wire to avoid unraveling the wire from the drum.

Install the reference stop on the displacer.

Enter command [UN] to release the displacer.

Entor command [CAI to move the displacer to the tank top refcrence level.

Enter command [W2=ENRAF2] to enter protection level 2.

Enter command [RL=+00036.38] to assign the known tank top reference level.

Enter command [AR] to have the 854 ATG accept the new RL value.

RECORD VERIFICATION of proper value entry.

Enter command [EX] to exit protection level 2, store the assigned value, and initialize the gauge.

J / / 1.7.4.10 Remove the reference stop from the displacer.

J / 1 1.7.4.11 Enter command [UN] to release the displacer.

/ / 1.7.4.12 Enter command [ I l l to move the displacer to the fluid level.

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WHC-SO-Wn-ATR-120 Revision 0

in Stsp 1.7 .4 .13 as the Reference Level. RECORD VERIFICdTION o f proper value entry:

' / / 1.7.4.15 Enter command [RL-+xxxxx.xx] to enter the LQ value recorded

i i f 1.7.4.16

J l / 1.7.4.17

/' 1.7.4.18

4 7 . 4 . 1 9

1.7.5 Oisplacer

Enter command [AR] to have the 354 ATG a c c q t the new RL value.

Enter command [EX] to exit protection level 2 , store the assigned value, and initialize the gauge.

Switch to the TA-01 ATG by pressing F2, entering 01 and pressing ENTER. Repeat Steps 1.7.4.1 through 1 .7 .4 .17 .

Press FZ, enter 00, and press ENTER to change the active dTG to TA=OO.

Weight

INFORMATION

This section measures the weight o f the displacer. The maximum displacer weight is 300 grams.

Perform this test sequence for gauge TA=OO first then gauge TA-01.

00 f 01 3,' 1.7 .5 .1

r 1 1 . 7 . 5 . 2

/ f 1.7.5.7

Enter command [UN] to release the displacer.

Enter command [CAI to initiate displacer movement.

After the displacer leaves the water, enter command [FR] t o stop the displacer.

Enter command [MF] to measure the motor frequency.

After "FR" appears on the gauge's LCD display, enter command [Wp] to derive the weight o f the displacer. value that is displayed.

Enter command [WZ-ENRAFZ] to enter protection level 2.

Enter command [OW] to display the current displacer weight value. RECORD the value. This step is for comparing the inscribed value on the displacer to the weight determined by the ATG. This i s for information only.

RECORD the 'JQ

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A-27


, // ' 1.7.5.8 Enter command [OW-+.xxxxxxxxE-03]. Enter the WQ value

recorded in Step 1.7.5.5 to assign a value to the weignt of the displacer.

entered data and initialize the 854 ATG.

pressing ENTER. Repeat Steps 1.7.5.1 through 1.7.5.9.

RECORD VERIFICATION o f proper value e n t r y . / / / 1.7.5.9 Entar command [EX] to exit grotection level 2, store all

1.7.5.10 Switch to the TA-01 ATG by pressing F2, entering 01 and

1.7.5.11 Press F2, enter 00, and press ENTER to change the active ATG

./

to TA=OO. /

1.7.6 Gauge Reference Elevations (Test Setup)

INFORMATION

This section assigns elevation values to the parameters o f the level gauge. These values tailor the gauge's response for a

in Figure 2. specific tank. The relative levels of these parameters are shown


parameter.

parameter.

SWITCH" parameter. entry.

parameter.

parameter.

parameter.

RECORD VERIFICATION o f proper value entry.


' / 1.7.6.2 Enter command [UR=+00036.00] to enter the "UPPER REFERENCE"

yr/ / 1.7.6.3 Enter command [MH=+00034.00] to enter the "MOTOR HIGH"

-/'/ J 1.7.6:4 Enter command [MZ=+00033.00] to enter the "LOCK TEST LIMIT

-// J 1.7.6.6 Enter command [HA-+00032.00] to enter the "HIGH ALARM"

RECORD VERIFICATION o f proper value

J / " 1.7.6.5 Enter command [HH-+00032.10] to enter the "HIGH HIGH ALARM" RECORD VERIFICATION of proper value entry.

RECORD VERIFICATION o f proper value entry.

RECORD VERIFICATION o f proper value entry. A L 7 . 6 . 7 Enter cormnand [LA-+00003.10] to enter the "LOW ALARM"

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WHC-SO-UH-ATR-120 Revision 0

i @J Advanced Technology Gauge

5f Tank Top Reference Plate

DK - I:. RL o r YJ -

DB - Gauge Reference Heighc

Figure 2 Parameter Elevations

22

A-29


/

4 1.7.6.8 Enter command [LL=~OO003.00] t o enter the "LOW LOW ALARM" parameter.

LOW" parameter.

entered data, and i n i t i a l i z e the 854 4TG.

mode.


RECORD VERIFICATION o f proper value an t ry . / 'J / 1.7.6.9 Enter command [ML=+00002.00] t o en te r the "MOTOR LIMIT SWITCH

J l /

/ 1.7.6.10 Enter command [ E X ] t o e x i t protection level 2 , s to re a l l

/ / 1.7.6.11 Enter command [UN] t o return the gauge t o the operational

1.7.6.12 Enter command [ I l l t o send the d isp lacer t o level 11. /' * 1.7.6.13 After the gauge s t a b i l i z e s , RECORD the level displayed and RECORD VERIFICATION tha t the level i s within 0.10 inch of the RL value se t i n Step 1 . 7 . 1 . 1 5 .

gauge.

goes back down t o Il/RL level. RECORD the level displayed and RECORD VERIFICATION t ha t the level i s within 0.10 i n c h o f the value recorded in S tep 1.7 .6 .13 . I f not, record as an exception.

/ / /

/ / /

1.7.6.14 Enter command [TG] t o perform a r epea tab i l i t y t e s t on the

1.7.6.15 Make sure the displacer r ises a couple of inches and then

1.7.6.17 Enter command [MF] t o measure the motor frequency.

[ W Q J t o derive the weight of the d isp lacer . displayed and RECORD VERIFICATION t h a t the value i s within 3 grams o f the WQ value recorded in Stop 1.7.5.5. record as an exception.

pressing ENTER.

RECORD the value

I f n o t ,

1.7.6.19 Switch t o the TA-01 ATG by pressing F2, enter ing 01 and Repeat Steps 1.7.6.1 through 1.7.6.18.

1.7.6.20 Press F2, enter 00, and press ENTER t o change the ac t ive ATG

J t o TA-00.

7 -

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., . _.-.-

UHC-SO-WM-ATR-120 Revision 0

1.8 ACCEPTANCE TEST

1.8.1 Density Profile Measurement

INFORMATION

Procedures in this section test the capabilities of the 854 ATG to obtain density profiles. The density “scans. make density measurements at 10 discrete elevation points uniformly spaced

over the prescribed scan distance.

Perform this test sequence for gauge TA-00 first then gauge TA-01.

00 / 01

4’’ 1.8.1.1 Prepare the test medium by filling the column with water and positioning it under the displacar.

// 1 . 8 .

c// 1 1 . 8 .

// / 1.8.

. 2 Enter command [UN] to return the gauge to the operational mode.

. 3 Enter command [ I l l to move the displacer to the fluid surface 1 eve1 .

.4 Enter command [LQ] to obtain the current level. value shown for LQ.

RECORD the

/ / ,/ 1.8.1.5 Enter command [W2-ENRAF2] to enter protection level 2.

recorded in Step 1.8.1.4 as the measured reference level ( R L ) . RECORD VERIFICATION of proper value entry.

/ I / 1.8.1.6 Enter command [RL=txxxxx.xx] to assign the innage level value

/

value. 1.8.1.7 Enter command [AR] to have the 854 ATG accept the new RL / / /

/ / / / / /

/ /

1.8.1-.8 Enter command [WI-ENRAFI] to enter protection level 1.

* / 1.8.1.9 Enter command [DB-t00008.00] to set the upper bound for the OB is the density profile elevations for the density scan.

start distance from Y4, the surface level. RECORD VERIFICATION of proper value antry.

1 ‘ 1.8.1.10 Enter command [0Z~t00010.00] to set the lower bound for the DZ is the default density elevations for the density scan.

profile stop level. RECORD VERIFICATION o f proper value entry. / i

/ J / 1.8.1.11 Enter command [EX] to exit protection level 1.

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A-31


4 "1 .8 .1 .12 Enter command [UN] to release the displacer.

obtain a Y4 value. J / i 1.3.1.13 Enter command [ I l l to send the displacer to Interface 1 t o

/ / J 1.8 .1 .14 Enter cmmand [Y4 ] to assure Y4 has a value.

/ 1.8.1.15 Enter command [TP] t o initiate the density scan.

RECORD the y4 val ue.

may take several minutes to complete.

numbers 0 through 9. measurement elevations.

J /"'

J / /' 1.6.1.16 Enter command [Dx] , where x is replaced sequentially with

The scan

The values shown are the density RECORD values DO through D9.

The values shown are the density A / 1 . 8 . 1 . 1 7 Entsr comnand [Rx], where x is replaced sequentially with

numbers 0 though 9. measurements. RECORD values RO through R9.

J / / 1 .8 .1 .18 Enter command [SC] to display the average density. /'

RECORD the value.

/ 1.6.1.19 Switch to the TA-01 ATG by pressing F2, entering 01 and pressing ENTER. Repeat Steps 1.9.1.1 through 1.8.1.18.

1.8.1.20 Press F2, enter 00, and press ENTER to change the active ATG to TA=OO.

1

1.8.2 Batch node Density Profile Measurement

INFORMATION

Procedures in this section test the batch mode capabilities of obtaining the density profiles. This section serves as the verification and validation for the batch file CYL-ATP.RQS.


00 / 01

/ 1.6 .2 .1 Prepare the test medium by using the same water column as in Section 1.8.1, and positioning it under the displacer.

software. Select 5) File-to-Field Utility.

//

// / 1.8.2.2 Press the ESC key to return to the main menu of LOGVR18

1.8.2.3 From the File-to-Field menu, select item 2) .RQS file.

25

A-32

.T. ".


/ / f 1 . 8 . 2 . 4

/ J / 1.8.2.5

J / / 1.8.2.6

f . /’ J.8.2.7

/ J ’ . 1.8.2.8

// / 1.8.2.9

Select the CYL ATP.RQS f i l e and press ENTER. RECORO VERIFICATION o f the correct f i l e name. This should return you t o the File-to-Field menu with your selected f i l e .

Select 3 ) .RPL f i l e and press ENTER. Enter the f i l e name as the month, day, underscore and t e s t run number ( a . g . , MAR7-3 represents March 7, t e s t r u n 3 ) . RECORO the f i l e name.

Select item 7) Send CYL-ATP.JQS f i l e and press ENTER. f i l e will be tes ted then sent t o the ATG. Using the PET, o b t a i n the 00 through 09 and RO through R9 values a f t e r completion o f each of the three prof i les . Record the values on the Batch F i le Results record sheet (Appendix A ) . RECORO VERIFICATION of the completion of the Batch F i l e Results data record on the Test Data Sheet.

Select item 9) Convert .RPL t o .LOG and press ENTER.

Select the f i l e created in Step 1.8.2.5 t o be converted from the reply f i l e t o a log f i l e and press ENTER. f i l e name.

The

RECORD the

Include a copy o f the .LOG f i l e with the Test Data. To obtain a copy, Select 8) 00s Shell and change directory to C:\LOGGER\LOG. t o another computer t o p r in t .

Copy the .LOG f i l e t o a disk and t ransfer i t

s 1. .2.10 Type EXIT t o return t o the FILE-TO-FIELO menu. /

// ’ 1.8.2.11 Select C ) t o return t o the main menu of the LOGVR18 software. / // 1.8.2.12 Compare the values of the batch .LOG f i l e against the values

recorded in Step 1.8.2.6. values match.

change the act ive gauge t o TA=OI. Repeat Steps 1.8.2.1 through 1.8.2.12.

return the act ive gauge t o TA=DO.

RECORD VERIFICATION t h a t the

1/ 1.8.2.13 Select 2) SEND ITEMS. Press F2, enter 01, and press ENTER t o

\/1.8.2:14 Select 2) SEND ITEMS. Press F2, enter 00, and press ENTER t o

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WC-SO-WM-ATR-120 Revision 0

1.8.3 Density Measurement Using Standard Density Solution

INFORMAT ION

Procedures in this section test the 854 ATG density measurement accurxy using a standard density solution.

Perform this tast sequence for gauge TA-00 first then gauge TA=Ol from the SEND ITEMS window.

00 / O L

density solution. RECORD the density. Position the column under the displacer.

mode.

1 eve1 .

value shown for LQ.

J J /

J J /

J J /

0 /

J /

1 1’

1.8.3.1 Prepare the test medium. Fill the column with a standard

1.8.3.2 Enter command [UN] to return the gauge to the operational

Enter command [ I l l to move the displacer to the fluid surfaca 1.8.3.3

1.8.3.4 Enter command [La] to obtain the current level. RECORD the

/ 1.8.3.5 Enter command [WZ=ENRAFZ] to enter protection level 2. /

J / ’ 1.8.3.6 Enter command [RL=+xxxxx.xx] to assign the innage level value recorded in Step 1.8.3.4 as the ineasured reference level

/ 1.8.3.7 Enter command [AR] to have the 854 ATG accept the new RL value.

/ (RL). RECORD VERIFICATION o f proper value entry.

/ .8 .3 .8 Enter comnand [WI-ENRAFI] to enter protection level 1.

elevations for the density scan. start distance from Y4, the surface level. RECORD VERIFICATION of proper value entry.

elevations for the density scan. profile stop level. entry.

08 is the density profile 3 / 1.8.3:9 Enter command [DB=+00008.00] to set the upper bound for the

DZ is the default density RECORD VERIFICATION of proper value

1‘ / J 1.8.3.10 Enter command [DZ-+00010.00] to set the lower bound for the

.8.3.11 Enter comnand [EX] to exit protection level 1.

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.*-

WHC-SD-NH-ATR-120 Revision 0

J / /;8.3.13 Enter command [ I l l to send the displacer to Interiaco 1 to /’ ootain a Y4 value.

Y4 value. J J / 1.8.3.14 inter command [Y4] to assure that Y4 has a value. RECORD the

may take several minutes to complete.

numbers 0 through 9. The values shown are the density measurement elevations. RECORD values DO through 09.

numbers 0 though 9. The values shown are the density measurements.

the value.

pressing ENTER.

/ / / 1.8.3.15 Enter command [TP] to initiate the density scan. She scan

1.8.3.16 Enter command [Ox] , where x is replaced sequentially with LL

RECORD values RO througn R9.

/ / / 1.8.3.17 Enter command [Rx], where x is replaced sequentially with

// / 1.8.3.18 Enter command [SC] to display the average density. RECORD

1.8.3.19 Switch to the TA=Ol ATG by pressing F2, entering 01 and Repeat Steps 1.8.3.1 ihrough 1.8.3.18.

1 //

1.8.3.20 Press F 2 , to TA-00.

enter 00. and press ENTER to change the active ATG

1.8.4 Interface Density Profile Measurement

INFORMATION

Procedures in this section test the 854 ATG’s ability to identify liquid/liquid and lfquid/sedirnent interface levels.

Perform this test sequence for gauge TA=OO first then gauge TA-01

00 / o y ’ J /

/ /

/ 1.8.4.1 Prepare the test medium. Fill the column with about 8 inches of NaC1. 12 inches of water and about 10 inches o f vegetable o i l . Measure and RECORD the interface levels starting at the floor (zero level). Position the column under the displacer.

I / / 1.8.4.2 Enter comnand [UN] to return the gauge to the operational mode. i i

/ / 1.8.4.3 Enter command [ I l l to move the displacer to the fluid surface level.

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A-35

. .


/ value shown for LQ. / /' / 1.8.4.4 Enter command [LQ] to obtain the current level. RECORD the

J J / 1.8.4.5 Enter command [WZ=ENUF?] t3 enter protection level 2 .

recorded in Step 1.8.4.4 as the measured referenct level (RL). RECORD VERIFICATION of proper value entry.

J / ' 1.8.1.6 Enter command [RL-+xxxxx.xx] to assign the innage level value

/ J/ 1.8.4.7 Entar command [AR] to have the 854 AiG accept the new RL

Val ue. , /'

assigned value, and initialize the gauge. J ' / 1.8.4.8 Enter command [EX] to exit protection level 2, store the

/ / / 1.8.4.9 Enter command [UN] to release the displacer.

~

1.8.4.10 Enter command [OK=t00030.00] to set the upper bound for the

RECORD VERIFICATION elevations for the interface density scan. OK is the interface density profile start level. of proper value entry.

elevations for the interface density scan. ON is the interface density profile stop level. priper value entry.

obtain a Y4 value.

Y4 value.

/ J / 1.8.4.11 Enter command [ON=40004.00] to set the lower bound for the

RECORD VERIFICATION of

'/ J 1 . 8 . 4 . 1 2 Enter command [ I l l to send the displacer to Interface 1 to

J J /

c// /I 1.8.4,15 Enter command [Ox], where x i s replaced sequentially with

/ f /

1.8.4.13 Enter command [Y4] to assure that Y4 has a value. RECORD the

d J' 1.8.4.14 Enter command [IP] to initiate the interface profile density scan. inches above the bottom. The scan may take several minutes to complete.

numbers 0 through 9. The values shown are the density measurement elevations.

numbers 0 though 9. 1.8.4.16 Enter command [Rx], where x is replaced sequentially with

measurements.

value is relatively meaningless sinco it is the average of a range o f densities.

pressing ENTER.

The profile will start above the surface and end 4

RECORD values DO through 09.

The values shown ars the density RECORD values RO through R9.

/ / / 1.8.4.17 Enter command [SC] to display the average density. This

RECORD the value anyway.

1.8.4.18 Switch to the TA=Ol ATG by pressing F2. entering 01 and Repeat Steps 1.8.4.1 through 1.8.4.17.

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1.8.4.19 Press 9, enter 00. and press ENTER t o change the aczive ASG t o TA-00.

1.8.5 Batch Mode In t e r f ace Density P r o f i l e Measurement

INFORMATION

Procedures in t h i s sect ion test the batch mode c a p a b i l i t i e s of obtaining the in t e r f ace l eve l s and the densi ty p r o f i l e s . This sect ion serves as the v e r i f i c a t i o n and va l ida t ion f o r the batch

Pi 1 e IP-ATP. RQS.

Perform t h i s t e s t sequence fo r gauge TA=OO f i r s t then gauge TA-01.

00 / 01

Section 1.8.4. 1.8.5.1 Prepare the t e s t medium by using the same column as

Measure and RECORD the in t e r f ace leve ls s t a r t i n g a t the f l o o r (zero 1 eve1 ) .

software. Select 5 ) Fi le- to-Field U t i l i t y .

Posit ion the column under the d i sp lace r . // / i n

/// /1.8.5.2 Press the ESC key t o re turn t o the aain menu of LOGVR18

1 . 8 . 5 . 3 From the Fi le- to-Field menu, s e l e c t item 2 ) .RQS f i l e .

/ 1.8.5.4 Se lec t the IP ATP.RQS f i l e and press ENTER. This should re turn you to-the Fi le- to-Field menu w i t h your se lec ted f i l e . RECORD VERIFICATION of the cor rec t f i l e name.

V(71.8.5.5 Selec t 3 ) .RPL f i l e and press ENTE?.. Enter the month. day, underscore and t e s t r u n number (e.g. , MAR7 3 represents Marcn 7 , tes t r u n 3 ) . Make sure the t e s t run nuiiiber i s d i f f e r e n t than in Step 1.8.2.5. RECORD the f i l e name.

J/ j 1.8.5:6 Se lec t item 7) Send IP ATP.RQS f i l e and press ENTER. The f i l e r i l l be tes ted t h e n sen t t o the ATG. Using the PET, obtain the DO through 09 and RO t h r o u g h R9 values a f t e r completion of each of the three p r o f i l e s . Record the values on the Batch F i l e Results record sheet (Appendix A ) . RECORD VERIFICATION of the completion of the Batch F i l e Xesults da ta record on the Test Data Sheet.

9 I

1.8.5.7 Se lec t item 9) Convert .RPL t o .LOG and press ENTER.

the reply f i l e t o a log f i l e and press ENTER. RECORD the f i l e name.

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WHC-SD-WM-ATR-120 Revision 0

/ / J 1.8.5.9 Include a copy of the . L O G f i l e with the Test Data. obtain a copy, Select 6 ) DOS Shell and cnange director:, t g C:\LOGGER\LOG. t o another computer t o pr int .

r / J1.8.5.10 Type EXIT t o return t o the FILE-TO-FIELD aenu.

To

Copy the .LOG f i l e t o a d i s k and t r a n s f e r i t

d’l.8.5.11 Select C) t o return t o the main aenu o f the LOGVRlS s o f t r a r e .

’11/1.8.5.12 Compare the values o f the batch . L O G ?:’le aga ins t the values recorded in S t o p 1.8 .5 .6 . RECORD VERIFICATION t h a t T h e values match.

change the act ive gauge t o TA-01. Repeat Stsps 1.8.5.1 th rough 1.8.5.!2.

1.8.5.13 Select 2) SEND ITEMS. Press F Z , enter 01, and press INTER t o

/1.8.5.14 Select item 9) END PROGRAM t o e x i t .

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1.9 ACCEPTANCE TEST CLOSURE

1.9.1 Preparing the Gauge for Transport

INFORHATION

be locked to prevent possible damage to the force transducer used to measure the weight o f the displacer.

This section prepares the gauge for transport. The motor must

00 / 01

// / 5.9.1.1 Turn "OFF" the power at the power panel. J /

/' / J 1.9.1.4

/ 1.9.1.2 Make sure there is no power to the gauges.

1.9.1.3 /I/ / Disconnect power wiring to the gauge.

If needed as deemed by the Test Dirx:or, remove the drum and displacer, per 854 ATG Instruction Manual, Section 9.3.2 (page 4 3 ) , prior to transporting the gauge.

1.9.1.5 "Lock" the servo motor, per 854 ATG Instruction Manual, Section 8.5 (page 33), prior to transporting the gauge.

1.9.2 Review

/'1.9.2.1 RECORD VERIFICATION that steps 1.6.1.1 through 1.9.1.3 inclusive have been completed.

equipment as "Accepted" upon the succsssful acceptance and approval of the ATP:

y Two Enraf Series 854 Advanced Technology Gauges (ATGs). y One Enraf Series 858 Communications Interface Unit (CIU). . y Standard administrative workstation running Enraf LOGVRI8 y Oigital panel meters

A/ / 1.9.2.2 The quality Assurance person shall "green tag" the following

software

1.9.2.3 The person(s), by their signature below state the Enraf Advanced Technology Gauges (ATG), Comnunications Intarface Unit (CIU). Portable Enrai Terminal (PET) and LOGVR18 software is functional and ready for its intended usa.

/

Test Director Date V P r o j e c t Engineer Date

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1.10 TEST OATA SHEETS

The Test Data Sheets are used to document any procedure steo requiring verification or recording o f a value. All entries are made in black ink. 4 description o f the data sheet format follows. Upon successful complztion o f tasting activities, the master copy o f the test execution data sneets shall be signed by the Test Witnesses. Witness signatures at the bottom o f the data sheets indicate that the witness agrees to the accuracy of the data recordad and comparisons made.

1.

2 .

Data o f Test--Record the date the test is performed.

Gauae Transmission Address--The transmission address of the gauge is prerecorded as TA-00 and TA-01.

3. jauioment Serial Number(sl--Record the serial numbers of any devica usad ouring the tests.

4 .

5.

Test P.rforned By--Print the name of the person performing the test.

Procedure Step Number--This column contains the test steps requiring verification.

---This column contains the item or parameter being verified or recorded.

6.

7 . Exoected Result--This column indicatas the accaptable value o f the item being recorded.

3 . U - - R e c o r d the quantitative or qualitative measure (i.e., a line voltage may have a value of 120V. whereas a pump may have a value o f ON or OFF) of the item being verified in this column.

Acceot/Reiect--Indicate whether the value obtained is acceptable in comparison with the Expected Value.

Comment--If the value i s rejected, give a justification for denial.

9:

10.

11. &-This column indicates that PA concurred with the items recorded or veri f ied:

The second test data sheet i s for the batch file profile results. These sheets are used to document values obtained through the ?ET during batch filo profiles. These PET values and the batch file values are compared to make sure the batch file is getting the correct values generated by the gauge.

1. Pate o f Test--Record the date the test i s performed.

2 .

3 .

Test Performed Bv--Print the name o f the person performing the test.

Procedure Steo Number--This column contains the test steps requiring verification.

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-

4 .

5 .

6.

7 .

a.


- rtem--This column contains the item or parameter being verified or rxorded.

Gauae Transmission Addrsss--The transmission address o f the gauge is prerecorded as TA=OO and TA-01.

Level Dx--This column contains the levels at which the corresponding aensities are taken.

Density Ax--This column contains the density values taken at the corresponding 1 eve1 s . @--This column indicates that QA concurred with the items recorded.

Test data sheets are in Appendix A.

1.11 TEST LOG SHEET

Test Log Sheets are used to document test start and stop times and to document any other notes concerning the execution o f the Acceptance Test Procedure. A Test Log Sheet is included in Appendix C.

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2.0 CHANGE CONTROL AND EXCEPTIONS TO ACCEPTANCE TEST SECTION

2.1 ACCEPTANCE TEST PROCEDURE CHANGE CONTROL

Acceptance testing is to be conducted in accordance with the s t a p s and requirements specified in this procedure. Any required field changes nust be per Sections 1.4.1, 1.4.2, and 1.4.5. Field changes shall also be tecorded as an exception.

2.2 TEST EXECUTION

The acceptance test procedures detailed in Sections 1.6, 1.7, 1.8, and 1.9 shall be performed in sequential steps starting with Section 1.6.1. As required by Section 1.4.4, the Recorder will check off every test szep in the space provided on the Recorder’s copy of the ATP as each step is comoleted. Any step that requires a value recording or verification must also be recorded on the Test Data Sheet.

2.2.1 Without Exception

2.2.1.1 Check applicable space on the Test Execution Sheet (Appendix 0) to show that the ATP has been performed and recorded.

exceptions have been

2.2.1.2 Sign and data the Test Execution Sheet in the spacss provided.

2.2.1.3 Distribute requisite copies of ATP.

2.2.2 With Exception/Resolved

2.2.2.1 Check applicable space on the Test Execution Sheet to show that the ATP has been performed with exceptions recorded and resolved.

2.2.2.2 Sign and date the Test Execution Sheet in the spaces provided.


2.2.3 With Exception/Outstanding

2.2.3.1 Check applicable space on the Test Execution Sheet to show that the ATP has been performed with exceptions recorded, part or all of which are presently outstanding, unresolved.

2.2.3.2 Sign and date the Test Execution Sheet in the spaces provided.


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WHC-SO-WM-ATR-120 Rev is ion 0

3.0 RECORDING AND RESOLVING EXCEPTIONS

3.1 GENERAL

Exc3pt ions t o t h e ATP are s e q u e n t i a l l y numbered and recorded on i n d i v i d u a l Except ion Sheets. approval , and d i s t r i b u t i o n o f each except ion.

This enables case-by-case r e s o l u t i o n , reco rd ing ,

3.2 RECORDING

3.2.1 Number each except ion s e q u e n t i a l l y as i t occurs i n t h e comments column on t h e Test Oata sheet, i f app l icab le , and r e c o r d i t on a Test Except ion Sheet. da ta sheet, record t h e except ion on a T e s t Except ion Sheet.

Enter name and o rgan iza t i on o f o b j e c t i n g p a r t y f o r each except ion.

En ts r planned a c t i o n t o reso lve each e x c t p t i o n when determined.

If t h e except ion occurs w i t h o u t a re fa rence t o t h e

3.2.2

3.2.3

3.3 RETEST/RESOLUTION

3.3.1 Record t h e a c t i o n taken t o r e s o l v e each a x c t p t i o n on t h e Tes t Excspt ion Sheet. a c t ion.

When a c t i o n taken r e s u l t s i n an acceptable r e t e s t , s i g n and d a t e Acceptable Retest sec t i on o f t h e Test Except ion Sheet.

When a c t i o n taken does no t i n v o l v e an acceptable r e t e s t , mark the N/A b lock .

Ac t i on taken might no t be t h e same as planned

3.3.2

3.3.3 Resolve except ion per Sec t ion 3.4 below.

3.4 APPROVAL AND ACCEPTANCE

3.4.1

3.4.2

The Project Engineer prov ides f i n a l approval and acceptance o f except ion by checking one o f t h e f o l l o w i n g on t h e T e s t Except ion Sheet:

rn Retest Approved and Accepted:

Other: Requires d e t a i l e d exp lanat ion .

The P r o j e c t Engineer s igns and dates t h e Tes t Except ion Sheet and ob ta ins o the r i n t e r n a l approval, i f requ i red .

App l i cab le when R e t e s t Execut ion and Acceptance sec t i on is completed. Except ion Accepted-As- Is: Requires d e t a i l e d exp l anat ion .

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3.5 DISTRIBUTION

Distribute requisite copies of completed Test Exception Sheets to the AT? participants.

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APPENDIX A - TEST DATA SHEETS

a- I A - 4 5

WIIC- SO - WM-ATR- 120 Revis ion 0

Proce4m. step Nu&r

1.6.2.1

1.6.2.4

? ? e m

I la Expected Resul I

Sect. 1.6.1 res

ou Record value

1.6.2.5

1.6.3.2

1.6.3.3

~

DV Record value

oc Record value

EP Error ow ES Error woo

1.6.1.6

1.6.4.10

1.7.1.5

1.7.1.6

V d l W Of I 1.7.1.9 P u w l Oirplry I

ANALOG OISPLAV lea

LEVEL DlWIAl le.

M 3 4 . w

AN 2-00

1.7.1.9

A - 2

~~

L i M 1 Record d u e

Line 2 Recoid valuu

1.7.2.2

1.7.2.5

1.7.2.7

1.7.2.0 ~ ~ _ _

OC Yalue of 1.6.2.5

Access Level 30 . 34

MI. V a l w of 1.7.2.5

U I tw

WIIC-SD-WH-ATR-120 Revisioll 0

!

Expected Result

- Procebre S l e p

W h r

1.7.3.4 F25 Record V a l w

1.7.3.10 F 1W Docord V a l w

1.7.3.16 f 175 Rocord V s l w

1.1.3.22 F250 Record Value

1.7.3.26 FO Value of 1.7.3.4

1.7.3.27 F l Valw of 1.7.1. IO

1.7.3.28 F2 V s l w of 1.7.3.16

1.7.3.29 I F 3 value O f I 1.7.3.22

1.7.3.30 I V s l w of I 1.6.2.4

1,7.3.11

1 .1.3.33

1.7.3.34

1.7.3.35

1.7.4.7 EL

VUlW of 1.6.2.4

. I6 €102

.245 €103

EO€

.245 Et03

36.36

1.7.4.13 I LO I Record value

value of I 1.7.4.11

A - 3

A-48

. ..

m 0

4

, " " "

I -

I

A-50

A-51

A-52

.- ".

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WllC - SO- WM- ATK- I20 Revision 0

! ? VI P

i

Procerlure SIep ErpcIer l Rrsuli

A- I0

3

. I

i i i

-

-

A - 5 5


:OD iroiile

tiddl. Profile

at tm p r o f i l e

A-12

A - 5 6

". .- -

n'-c-S7-'d,w-A-?,- 12': Revision 3

Rgc o r d e r

A - I 3

WHC-SD-WM-ATR-120 R e v i s i o n 0 Path: B:\

File: MAY10 - 1 .LOG 6.684 . a . . 5-10-95 12:10:54 Page 1

‘ LOGv18 RPL LOG converter v1.00 / 05-10-1995 12:09:56 ‘THIS IS ’THE-BATCH FILE FOR THE ACCEPTANCE TEST USING THE CYLINDER. ‘THE FILE RUN 3 DENSITY PROFILE SCANS, EACH SCAN STARTING AND ENDING 3 INCHES ‘PROGRESSIVELY DEEPER THAN THE PREVIOUS SCAN. ‘WRITTEN BY V.R. ENDERLIN ON MARCH 9, 1995, LAST REVISED APRIL 20, 1995 ‘PROGRAM NAME CYL ATP.RQS ’****************? ‘GET DATE AND TIME. ‘ !DATE 05-10-1995 09:34:21 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=OO ‘UNLOCK JUST IN CASE uN=& ‘SEND TO INTERFACE 1 I1=& ‘GET SOME INFO WHILE WAITING TO GET TO I1 ‘STATE NUMBER OF SAMPLES PER LEVEL DO=5 ’CURRENT REFERENCE LEVEL (11) RL=+00027.99 ’FORCE ON TRANSDUCER AT I1 (TO DETERMINE DENSITY ASSUMPTION OF FLUID) S1=+.24500000E+03 ’STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=Ol ‘UNLOCK JUST IN CASE uN=& ‘SEND TO INTERFACE 1 I1=& ‘GET SOME INFO WHILE WAITING TO GET TO I1 ‘STATE NUMBER OF SAMPLES PER LEVEL DO=5 ‘CURRENT REFERENCE LEVEL (11) RL=+00026.10 ’FORCE ON TRANSDUCER AT I1 S1=+.24500000E+03

’TA=OO ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN W1=& DB=+00008.00& DZ=+00016.00& ‘TA=Ol ’SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN dl=& DB=+00008.00& DZ=+00016.00& ‘WAIT FOR COMMUNICATIONS TO COME BACK ‘ !PAUSE 30 05-10-1995 09:35:14 ’TA=OO ICLEAR THE DEFAULT FREEZE uN= & ‘SEND TO 11

(TO DETERMINE DENSITY ASSUMPTION OF FLUID)

‘****************UPPER PROFILE*******************

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WHC-SD-WM-ATR-120 Path: B:\ Revis ion 0 File: MAY10 1 .LOG 6.684 . a . . 5-10-95 12:10:54 -

I1=& 'TA=Ol 'CLEAR THE DEFAULT FREEZE mi=& 'SEND TO I1 I1=& 'MAKE SURE THEY GET THERE ' !PAUSE 60 05-10-1995 09:36:18 'TA=OO 'GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00028.00 'START SCAN FOR TA=OO TP=& 'TA=O1 'GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00026.09 'START SCAN FOR TA=Ol TP= & 'WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS ' !PAUSE 1500 05-10-1995 10:01:22 'STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=OO 'GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00015.99 D1=@@+00016.44 D2=@@+00016.88 D3=@@+00017.33 D4=@@+00017.77 D5=@@+00018.22 D6=@@+00018.66 D7=@@+00019.11 D8=@@+00019.55 D9=@@+00020.00 'GET DENSITIES RO=@+01007.20 R1=@+01003.33 R2=@+01004.55 R3=@+01001.47 R4=@+01007.51 R5=@+01006.63 R6=@+01006.58 R7=@+01003.53 R8=@+01003.22 R9=@+00998.07 'GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+01004.21 ' !DATE 05-10-1995 10:01:48 'STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=O1 'GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00015.99 D1=@@+00016.23

TO

Page 2

RETURN TO 11

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File: m y l o - 1 .LOG 6.684 .a.. 5-10-95 12:10:54

D2=@@+00016.46 D3=@@+00016.69 D4=@@+00016.93 D5=@@+00017.16 D6=@@+00017.39 D7=@@+00017.63 D8=@@+00017.86 D9=@@+00018.09 ‘GET DENSITIES R0=@+01008.35 R1=@+01008.10 R2=@+01008.00 R3=@+01007.21 R4=@+01008.55 R5=@+01008.50 R6=@+01008.90 R7=@+01009.14 R8=@+01007.59 R9=@+01004.15 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+01007.85 ‘ !DATE 05-10-1995 10:02:14 ‘**************MIDDLE PROFILE*************** ‘TA=OO ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN W1=& DB=! 053 DZ=+00013.00& ’TA=Ol ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN W1=& DB=+00011.00& DZ=+00013.00& ‘WAIT FOR COMMUNICATIONS TO COME BACK ‘ !PAUSE 30 05-10-1995 10:02:54 ‘TA=OO ‘CLEAR THE DEFAULT FREEZE UN=& ‘SEND TO I1 I1=& ‘TA=Ol ’CLEAR THE DEFAULT FREEZE uN=& ‘SEND TO I1 I1=& ‘MAKE SURE THEY GET THERE ‘ !PAUSE 60 05-10-1995 10:03:58 ‘TA=OO ‘GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00028.01 ‘START SCAN FOR TA=OO TP=&

Page 3

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WHC-SD-WM-ATR-120 Path: E: \ Revision 0 File: MAY10 1 .LOG 6.684 .a.. 5-10-95 12:10:54 - Page 4

‘TA=O1 ‘GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00026.08 ‘START SCAN FOR TA=O1 TP=& ‘WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS ‘ !PAUSE 1500 05-10-1995 10:29:02 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=OO ‘GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00012.99 D1=@@+00013.77 D2=@@+00014.55 D3=@@+00015.33 D4=@@+00016.11 D5=@@+00016.89 D6=@@+00017.67 D7=@@+00018.45 D8=@@+00019.22 D9-@@+00020.00 ‘GET DENSITIES R0=@+01007.29 R1=@+01001.25 R2=@+01004.34 R3=@+01007.52 R4=@+01005.08 R5=@+01007.48 R6=@+01004.89 R7=@+01006.82 R8=@+01001.28 R9=@+01003.84 ’GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+01004.98 ’ !DATE 05-10-1995 10:29:27 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=Ol ’GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00012.99 D1=@@+00013.23 D2=@@+00013.46 D3=@@+00013.69 D4=@@+00013.92 D5=@@+00014.16 D6=@@+00014.39 D7=@@+00014.62 D8=@@+00014.85 D9=@@+00015.08 ’GET DENSITIES R0=@+01007.84 R1=@+01008.21 R2=@+01010.22 R3=@+01010.42

TO RETURN TO I1

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R4=@+01009.32 R5=@+01007.83 R6=@+01009.48 R7=@+01009.67 RS=@+Ol009.95 R9=@+01009.81 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+01009.28 ‘ !DATE 05-10-1995 10:29:54 ‘*************BOTTOM PROFILE****************** ‘TA=OO ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN W1=& DB=+00014.00& DZ=+00010.00& ‘TA=O1 ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN W1=& DB=+00014.00& DZ=+00010.00& ’WAIT FOR COMMUNICATIONS TO COME BACK ‘ !PAUSE 30 05-10-1995 10:30:34 ‘TA-00 ’CLEAR THE DEFAULT FREEZE uN=& ‘SEND TO I1 I1=& ‘TA=O1 ’CLEAR THE DEFAULT FREEZE UN= & ‘SEND TO I1 I1=& ‘MAKE SURE THEY GET THERE ‘ !PAUSE 60 05-10-1995 10:31:38 ‘TA=OO ‘GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00027.97 ‘START SCAN FOR TA=OO TP=& ‘KEEP THE DISPLACER AT THE LOWER LEVEL WHEN DONE WITH I3=& ‘TA=Ol ‘GET INNAGE LEVEL FOR START OF PROFILE SCAN Y4=@@@-+00026.07 ‘START SCAN FOR TA=Ol TP=& ‘KEEP THE DISPLACER AT THE LOWER LEVEL WHEN DONE WITH I3=& ‘WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS ‘ !PAUSE 1500 05-10-1995 10:56:44 ’STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA= 0 0

SCAN

SCAN

TO GET TO I3

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’GET LEVELS AT WHICH DENSITIES WERE TAKEN DO=@@+OOOO9.99 D1=@@+00010.44 D2=@@+00010.88 D3=@@+00011.32 D4=@@+00011.76 D5=@@+00012.20 D6=@@+00012.64 D7=@6+00013.08 D8=@@+00013.53 D9=@@+00013.97 ‘GET DENSITIES R0=@+01005.74 R1=@+01006.61 R2=@+01001.46 R3=@+01004.00 R4=@+01006.87 R5=@+01006.50 R6=@+01000.90 R7=@+01004.03 R8=@+01006.82 R9=@+01001.39 ’GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+01004.43 ’ !DATE 05-10-1995 10:57:09 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS TEST TA=O 1 ’GET LEVELS AT WHICH DENSITIES WERE TAKEN DO-@@+OOOO9.99 D1=@@+00010.23 D2=@@+00010.46 D3=@@+00010.69 D4=@@+00010.92 D5=@@+00011.15 D6=@@+00011.38 D7=@@+00011.61 D8=@@+00011.84 D9=@@+00012.07 ‘GET DENSITIES RO=@+Ol008.82 R1=@+01009.18 R2=@+01009.13 R3=@+01007.54 R4=@+01009.37 R5=@*01009.23 R6=@+01009.23 R7=@+01009.23 R8=@+01007.67 R9=@+01009.61 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=@+Ol008.90 ‘GET THE FINISH TIME

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' !DATE 05-10-1995 10:57:36 ' # END CYL - ATP.RQS 05-10-1995 10:57:36

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File: MAY11 - 1 .LOG 5,943 .a.. 5-11-95 1:45:20 pm Page 1

‘ LOGv18 RPL LOG converter v1.00 / 05-11-1995 13:44:28 ‘THIS IS THE-BATCH FILE FOR THE ACCEPTANCE TEST USING THE CYLINDER. ’THE FILE RUNS 3 PROFILE SCANS, EACH RUNNING OVER ’OVER AN 8 INCH RANGE, OVERLAPPING 1 INCH WITH THE NEXT SCAN’S RANGE. ’WRITTEN BY V.R. ENDERLIN ON MARCH 9, 1995, LAST REVISED APRIL 20, 1995 ’PROGRAM NAME IP ATP.RQS I * * * * * * * * * * * * * * *+*

‘GET DATE AND TIME. ‘ !DATE 05-11-1995 13:02:33 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS SECTION TA=OO ‘UNLOCK JUST IN CASE UN=& ’SEND TO INTERFACE 1 I1=& ‘GET SOME INFO WHILE WAITING TO GET TO I1 ‘STATE NUMBER OF SAMPLES PER LEVEL DO=5 ‘CURRENT REFERENCE LEVEL (11) RL=+00028.22 ’FORCE ON TRANSDUCER AT 11 (TO DETERMINE DENSITY ASSUMPTION OF FLUID) S1=+.24500000E+03 ‘STATE WHICH GAUGE IS ACTIVE FOR THIS SECTION TA=Ol ‘UNLOCK JUST IN CASE uN=& ‘SEND TO INTERFACE 1 11=& ‘GET SOME INFO WHILE WAITING TO GET TO I1 ‘STATE NUMBER OF SAMPLES PER LEVEL DO=5 ’ CURRENT REFERENCE LEVEL (I 1) RL=+00027.48 ’FORCE ON TRANSDUCER AT I1 (TO DETERMINE DENSITY ASSUMPTION OF FLUID) S1=+.24500000E+03 ‘TA=OO ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DX=+00026.00& DN=+00018.00& ‘CLEAR THE DEFAULT FREEZE uN= & ’SEND TO 11 INSTEAD OF DEFAULT I3 I1=& ‘TA=O1 ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DK=+00026.00& DN=+00018.00& ‘SEND TO I1 INSTEAD OF DEFAULT I3 I1=& ‘MAKE SURE THEY GET THERE ’ !PAUSE 60 05-11-1995 13:03:55 ‘START SCAN FOR TA=OO

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IP=& 'START SCAN FOR TA=Ol IP=& 'WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS TO RETURN TO I1 ' !PAUSE 500 05-11-1995 13:12:16 'GET CURRENT TRANSMISSION ADDRESS TA=O 0 'GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00017.99 D1=@@+00018.88 D2=@@+00019.77 D3=@@+00020.66 D4=@@+00021.55 D5=@@+00022.44 D6=@@+00023.33 D7=@@+00024.22 D8=@@+00025.11 D9=@@+00025.99 'GET DENSITIES RO=D+01001.79 Rl-D+00986.33 R2=D+00959.67 R3=D+00934.12 R4=D+00928.92 R5=D+00922.27 R6=D+00931.27 R7=D+00925.75 R8=D+00917.65 R9=D+00870.28 'GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=D+00937.80 ' !DATE 05-11-1995 13:12:42 'GET CURRENT TRANSMISSION ADDRESS TA=O1 'GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00017.99 D1=@@+00018.88 D2=@@+00019.77 D3=@@+00020.66 D4=@@+00021.55 D5=@@+00022.44 D6=@@+00023.33 D7=@@+00024.22 D8=@@+00025.11 D9=@@+00025.99 'GET DENSITIES RO=D+00982.37 Rl=D+00962.00 R2=D+00932.62 R3=D+00924.71 R4=D+00928.02 R5=D+00926.53

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R6=D+00921.08 R7=D+00918.56 R8=D+00860.32 R9=D+00656.33 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=D+00901.25 ~- ‘ !DATE 05-11-1995 13:13:08 ‘**************MIDDLE PROFILE******************** ’TA=OO ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DK=+00019.00& DN=+00011.00& ‘CLEAR THE DEFAULT FREEZE UN=& ‘SEND TO I1 INSTEAD OF DEFAULT I3 I1=& ‘TA=Ol ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DK=+00019.00& DN=+00011.00& ’CLEAR THE DEFAULT FREEZE UN=& ’SEND TO I1 INSTEAD OF DEFAULT I3 I1=& ‘MAKE SURE THEY GET THERE ’ !PAUSE 60 05-11-1995 13:14:18 ‘START SCAN FOR TA=OO IP=& ’START SCAN FOR TA=Ol IP=& ‘WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS ‘ !PAUSE 500 05-11-1995 13:22:39 ‘GET CURRENT TRANSMISSION ADDRESS TA=OO ‘GET LEVELS AT WHICH DENSITIES WERE TAKEN DO=@@+00010.99 D1=@@+00011.88 D2=@@+00012.77 D3=@@+00013.66 D4=@@+00014.55 D5=@@+00015.44 D6=@@+00016.33 D7=@@+00017.22 D8=@@+00018.11 D9=@@+00018.99 ’GET DENSITIES RO=D+01026.49 Rl=D+01029.11 R?=D+01030.74 R3=D+01024.72 R4=D+01027.70 R5=D+01026.99

TO RETURN TO I1

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R6=D+01026.20 R7=D+01027.81 R8=D+01001.02 R9=D+00980.86 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=D+01020.16 ~ ~

‘ !DATE 05-11-1995 13:23:05 ‘GET CURRENT TRANSMISSION ADDRESS TA=O1 ‘GET LEVELS AT WHICH DENSITIES WERE TAKEN DO=@@+OOO10.99 D1=@@+00011.88 D2=@@+00012.77 D3=@@+00013.66 D4=@@+00014.55 D5=@@+00015.44 D6=@@+00016.33 D7=@@+00017.22 D8=@@+00018. 11 D9=@@+00018.99 ’GET DENSITIES RO=D+01027.62 Rl=D+01026.06 R2=D+01029.62 R3=D+01029.74 R4=D+01033.73 R5=D+01035.57 R6=D+01024.09 R7=D+01002.31 R8=D+00976.93 R9=D+00962.18 ‘GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=D+01014.79 ‘ !DATE 05-11-1995 13:23:32 r******************BOTTOM PROFILE*************** ‘TA=OO ’SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DK=+00012.00& DN=+00002.10& ‘CLEAR THE DEFAULT FREEZE uN=& ‘SEND TO I1 INSTEAD OF DEFAULT I3 I1=& ‘TA=O1 ‘SET UPPER AND LOWER BOUNDS FOR PROFILE SCAN DK=+00012.00& DN=+00002.10& ‘CLEAR THE DEFAULT FREEZE uN=& ‘SEND TO I1 INSTEAD OF DEFAULT I3 11=& ’MAKE SURE THEY GET THERE

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' !PAUSE 60 05-11-1995 13:24:42 'START SCAN FOR TA=OO IP=& 'KEEP DISPLACER AT LOWER LEVEL WHEN DONE WITH SCAN I3=& 'START SCAN FOR TA=O1 IP=& 'KEEP DISPLACER AT LOWER LEVEL WHEN DONE WITH SCAN I3=& 'WAIT FOR 25 MINUTES TO COMPLETE SCANS AND DISPLACERS TO GET TO I3 ' !PAUSE 500 05-11-1995 13:33:05 'GET CURRENT TRANSMISSION ADDRESS TA=OO 'GET LEVELS AT WHICH DENSITIES WERE TAKEN D0=@@+00002.09 Dl=@@+00003.19 D2=@@+00004.29 D3=@@+00005.39 D4=@@+00006.49 D5=@@+00007.59 D6=@@+00008.69 D7=@@+00009.79 D8=@@+00010.89 D9=@@+00011.99 'GET DENSITIES RO=F-99999999 Rl=F-99999999 R2=D+01034.37 R3=D+01027.06 R4=D+01027.81 R5=D+01029.93 R6=D+01025.08 R7=D+01028.43 R8=D+01030.71 R9=D+01029.66 'GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=F-99999999 ' !DATE 05-11-1995 13:33:31 'GET CURRENT TRANSMISSION ADDRESS TA=O1 'GET LEVELS AT WHICH DENSITIES WERE TAKEN DO=@@+00002.09 Dl=@@+00003.19 D2=@@+00004.29 D3=@@+00005.39 D4=@@+00006.49 D5=@@+00007.59 D6=@@+00008.69 D7=@@+00009.79 D8=@@+00010.89 D9=@@+00011.99 'GET DENSITIES

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RO=F-99999999 Rl=F-99999999 RZ=D+01036.91 R3=D+01030.49 R4=D+01029.32 R5=D+01025.02 R6=D+01027.87 R7=D+01025.27 R8=D+01029.59 R9=D+01029.38 'GET AVERAGE DENSITY OVER ENTIRE SCAN RANGE SC=F-99999999 'GET THE FINISH TIME ' !DATE 05-11-1995 13:33:58 ' # END IP - ATP.RQS 05-11-1995 13:33:58

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APPENDIX B - TEST EXCEPTION SHEET (Copy as needed)

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TEST EXCEPTION $ 1 -es: r i r t e : WHC-50-WM-ATP-120, REV 0

EXCEPTIONS

Dncr ipr ion

Gauge rrammission &Qdr=s:

CORRECTION APPROVAL

OBJECTING ?ARTY: '654 &e&r \ 1 L U 4 1 /95- RECORDER Date

ACCEPTABLE RETEST PERFORMED: YES - NO N/A - - e e g 0

Qual i t y Date T e s t D i r e c t o r ' Date

R e t e s t Approved and Accepted - Exception Accepted A s - I s - Other-

Exp lanat ion P W i o u 3 dens;$ & d &A- pm WRfQ

EXCEPTION RESOLVED: S-U- PS

224 Qual i t y Oate

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APPENDIX C - TEST LOG SHEET (Copy as needed)

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APPENDIX D - TEST EXECUTION SHEET

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I

TEST EXECUTION SHEET

Docunmr Yumer:

5IJ E?Sz/.'5 774

TEST APPROVAL AND ACCEPTANCE

Ui thout With Vi th - Exception Exception/Resol ved - Exception/Outstanding

/I TEST PERSONNEL

11 Project Engineer:

11 Recorder:

TEST EXECUTION il

Qual i ty Date

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APPENDIX E - OPERATING PARAMETER TABLES

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- ITEN __ DESCRIPTION' ITEM . c Table I : ENRAF 854 ATG STATIC OPERATING PARAMETERS

--- Cll l I t.65000000Ei02 I i . 160000UOEi02

in I t.00000000Ei00 I k.33802000Ei00

I .1600000UE102

t.33801200Ei00 Dl spl acer area I Drum c 1 rcuiiiference I DC

-

I Level measureiiieiit type

ln tegrat lon tlme a t 12 T2 In legra l lon l ime a t 13 T3 Transmlsslon address f o r TA

f l e l d coiimn. c o l l . det. enable TC gauge

Dlsplay format I DF TeiiLh ni l11 lmetre se lec t lo i i I DG DI s p ~ acer volume' 1 DV Dlsplacer welght I DU Error r e s t a r t

tiauge TO1 l lost comnand mode I lydrostat lc def. fac to r I )IF l l ydrostat lc def . l eve l I Ill

Ulre tension dur lng AR cind. l R M In tegrat ion time a t I 1 I T 1

1 Tank Ident I f l e r I T I

I I I 1 I I IA l o I B t V I Y I Y

CII? I t. I1000000Et02 I t. 14755600Et03 I t. 14760500E-103 4 I t.22300000Et03 I t.29170000Et03 I t.29070000Ei03

I T G l l I T G l l I T G I l . l B I B l B I 123BCDFILTPU I 123OCDFILTPU I 123BCDFILTPU

n d m I tOOOOOOOOEtOO I iOOOOOOOOEtOO I iOOOOOOOOEtOO 1 I I

-LD I 1002.0000 I-100072.00 I i00072.00

g f I t.20800000Et03 I +.24500000Et03 I t.24500000Ei03 S I t.20000000Ei01 I t.20000000Et01 I t.20000000EtOI

I NA

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U Table I : ENAAF 854 ATG STATIC OPERATING PARAMETERS

GAUGE SETTING 1 ITEM I UNITS I UEFAULT TA-00 TA-01 .

ITEH DESCRIPTION'

01 spl acer area I DA I Clll I +.65000000Et02 i. 16000000Et02 t . 16000000E102 Transmlssioii speed, f i e l d bus TS Baud 1200 2400 2400 Securlty Level I Password W 1 ENRAF 1 ENItAF 1 ENINF I Security Level 2 Password W2 ENRAF2 ENRAF2 ENRAf2

EDE - Wlre tension pro tec t I on I WT I EEE I EDE -

1. See I n s t r u c t i o n Uanual. Series 854 ATG l e v e l gauge, P a r t No. 4416.220, Version 2.2, Section 13 for. a de ta l led explanation o f the coiimuand/ltem. - Dlsplacer volume and weight values are from the Westlnghouse Standards Laboratory Physlcal and

E l e c t r i c a l Report Reference Number 386405. D U W

i

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I Table 11: ENRAF 854 ATG SETUP DEPENDENT OPERATING PARAHETERS

ACCEPTANCE TEST

TA-00 I TA=Ol ITEM DESCRIPTION' I ITEN I UNITS I DEFAULT I

High a l a r m l e v e l tlA -LD i026.0000 t00032.00 t00032.00 I l lyh h igh a la r i n 1111 -LD 1026.1000 100032. IO i00032. IO Level o f f s e t f o r In te r face 2 12 =LD i 000.0000 tOOOOO . 00 i 00000.00

I Level o f f s e t f o r In te r face 3 I 13 I -LD I tOOO.0000 I 400000.00 I i00000.00 Low a la r in l eve l I LA I -LO I t002.0000 I t00003. IO t00003.10 Low low alarm l e v e l I LL I =LD I t001.9000 1 i00003.00 I t00003.00

~

Motor l i m i t h ig l i l e v e l I MH I -1D I t027.0000 t00034.00 I 00034.00 Motor l i m i t low l e v e l I ML I =LD I tOOl.0000 I r00002.00 It00002.00 Lock tes t l i m i t - s w i t c h l e v e l HZ -LD t050.0000 t00033.00 to0033.00 Reference leve l RL -10 t026.0000 TBD dur lny tes t TBD during tes t Setpollit, d lsy lacer w t . a t I /F 1 SI 9 t.208OOOOOEi03 i.24500000Ei03 t.24500000Ei03 Setpoint, d isp lacer w t . a t I /F 2 I s2 I 9 I t.20800000Et03 I t.15100000Ei03 I t.15100000Et03 Setpoint, d isp lacer w t . a t I/F 3 I s3 I CJ I t.20800000Ei03 I +.12500000Et03 I t. l2500000Ei03

~

Tank top leve l I 00036.00 I 00036.00

100036.00 Upper reference l e v e l UR i 027.0000 I 00036.00 -_ _____ 1. See I n s t r u c t i o n Hanual, Series 654 ATG l eve l gauge, P a r t No. 4416.220, V e r s i w 2.2, Src t iu l i 13 f o r a

de la i l ed explanaLloii o f the coisiand/iLeiu.

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Documents

UNT Digital Library/67531/metadc... · 2. To: (Receiving Organization) TWR/ENG 5. Proj./Prog./Dept./Div.: AN-107 Caustic Addition 11. Receiver Remarks: 3. From: (Originating Organization)