Sustain.Ability.

2012 Honeywell Users Group Americas

1

Bob Bristow Universal Process IO

2

Agenda

• Introduction

• Features

• Benefits

• Applications

• What’s Different?

• Road map

• Summary

• Questions

3

What Changed in the real world ?

Single hardware with powerful out of the box features & applications

Purpose-Built Gadgets Multi-Purpose Gadgets

4

Why not extend to Industrial world ?

Single hardware with powerful out of the box features & applications

Purpose-Built IO’s

DI

AI

DI AO

AO

DO DI

AI

DO DO

DO

AO

AI AO DO DO

AO DO DI AI

DI DI DI AO

DO AO DO DI

DI DI AI AO

Multi-Purpose IO

5

What makes it UNIVERSAL?

Environmentally

Hardened

Analog

Input

Analog

Output

Digital

Output

Digital

Input

Universal IO – Experion’s Multi-Tool

UNIVERSAL Channel Technology Made it Possible

• 32 Universal Channels

• Each channel SOFT configurable as

DI, DO, AI & AO

• Hart 7 Compliant

• Full Redundancy

• Extended Temp. Range

(-40 to +70 Deg C)

• Local & Remote capability

• Cabinet Mounted & DIN RAIL version

6

• Schedule risk due to late design

inputs / changes

• Space constraint

• Maintenance budget constraints

• Harsh environment

• Compressed installation schedules

What Problem does it solve?

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1. Oil & Gas onshore & offshore platforms

2. LNG Carriers & FPSO’s

3. Skid Mounted Equipments

4. Remote Instrument Enclosures

5. Remote Area Applications

6. Distributed I/O architectures

7. Expansions / Add-on projects

8. Revamp & Modernization projects

9. Ultra fast track projects

10. Mix n Match in standard projects

And Many More….

Who will Benefit?

Benefits are Universal

8

What makes it Beneficial?

• SOFT configuration

– IO on demand without extra hardware

• Simpler engineering

– make changes late in design

• True redundancy

– maintains single channel integrity

• Remote / Harsh environment mounting

– Reduces cables & marshalling cabinets

– Reduces HVAC needs

Simplicity, Flexibility, & Reliability

9

r

System Integration Cables

What is marshalling?

DI

AI

DO

AO

DI

AI

DO

AO

DI

AI

DO

AO

Main Junction box

Multi Core

Cables

Marshalling Cabinet

Control System Junction

box Instrument Enclosure

9

10

Safety Manager

System Integration Cables

DI

AI

DO

AO

DI

AI

DO

AO

DI

AI

DO

AO

Junction box

Multi Core

Cables

Marshalling Cabinet

Safety Manager

What if we eliminate marshalling?

DI

AI

DO

AO

DI

AI

DO

AO

UIO Field Mounted

Control System

DI

AI

DO

AO

11

What if we simplify or reduce marshalling?

Home run

cables IOLink cables

UIO patch cables

3 x 24 pair home run cables

w. disconnect terminals

X X X

X

X

X

Allow 30% spare capacity Integrated red 40A x 24Vdc PSU & Distribution

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Why LESS is MORE?

Why do we need Spares?

• Many Unknowns @ start

• IO count & type changes

• Contingency IO’s

How do we address this today?

• Higher Spares for each IO type

Limitations

• Over-sized systems

• V high overall spares for geog

distributed systems.

• More spares do not guarantee correct

IO type at required location.

• Shortfalls at later stages cause delays

Traditional Philosophy

20% for 1 section ; Overall could be 25-30% for

distributed systems

IO Type Actual count 20% Spares Total count

AI 1500 300 1800

AO 500 100 600

DI 2000 400 2400

DO 1000 200 1200

Total 5000 1000 6000

UIO Philosophy

40% reduction in spares from traditional

7% reduction in overall IO ‘s

All point types are available at ALL locations

IO Type Actual count UIO Spares Total count

AI 1500

AO 500

DI 2000

DO 1000

Total 5000 600 5600

600 5600

Reduction in Spares by 40%

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• Universal Cabinet

– Packaged Solution for Faster Project Execution

• Easily Adapts to Changes

– mitigates delays due to late design inputs / changes at any

stage in project

• Reduced Hardware

– Eliminate marshalling with direct landing from field

– Reduce/Simplify marshalling with no cross-wiring

– Remote IO eliminates multi-core cables

• Reduce Infrastructure Costs

– Saves precious control room space

• Fewer spares

– One UIO module vs. Four Standard Modules

What makes it VALUABLE?

Productivity, Dependability & Sustainability

Reduce

cost upto

33%

Reduce

Space

upto 28%

Reduce

schedule

upto 8 weeks

14

Oil & Gas Platforms Offshore & Onshore

• Customer Problem

• Space Constraint

• Weight Constraint

• Power Constraint

• Honeywell Solution

• UIO’s for AI, AO, DI & DO’s

• Rail Mounted design in modular cabinet

• Customer Benefits

• Reduced system footprint by 30%

• Reduced system weight by 20%

• Reduced Power consumption by 10%

• Reduced commissioning time

• Increased Scalability

• Ease of Maintenance

Reduce Total Installed Cost for Platform Applications

15

Skid Mounted Equipment / RIE’s

• Customer Problem

• Space Constraint

• Short time to integrate, test & commission

• non-environmentally controlled

• Honeywell Solution

• UIO’s for AI, AO, DI & DO’s

• Rail Mounted design in modular cabinet

• Customer Benefits

• Reduced system footprint by 30%

• UIO in RAIL mount version provides most modular design

• No need of marshalling

• No cross wiring needed

• Ease of commissioning

• Ease of Maintenance

Compact design, Quick install

16

Migrations, Revamps & Modernizations

• Customer Problem

• Very Old system with jungle of wires in the cabinet

• No space for new cabinets in CR

• Tight Shutdown Schedule

• Need to keep field side connections un-changed

• Honeywell Solution

• UIO’s for AI, AO, DI & DO’s

• Customer Benefits

• Compact modular design to fit in existing cabinets

• Smaller footprint allows additional I/O’s to be accommodated

• No marshalling needed

• Flexibility to terminate existing I/O’s anywhere on UIO modules and later assign thru software

Easy Migrations, Reduced Downtime

17

What makes it Different?

Just change in software

Change hardware & software

AI

AI

AI

AI

AI

AI

AI

AI

AO

AO

AO

AO

AO

AO

AO AO

DI

DI

DI

DI

DI

DI

DI DI

DO

DO

DO

DO

DO

DO DO

DO

32 Non Redundant Modules

1 Redundant Module

The

Honeywell

Way

The Other

Way

Creating Unique Differentiation – IO on Unconditional Demand

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Summary

-

Ease of Design,

Implementation &

Change management

Fewer Components,

Redundant Design &

Extended Temp. range

Sustainability Reliability Flexibility

Fewer Spares, Easy

Maintenance

Sustain-Ability thru Universal-Ability

Offshore

Platform

Remote

Location

Skid

Equip

LNG

Carrier

Legacy

Migration

Onshore

Facility

Analog

Input

Digital

Input

Analog

Output

Digital

Output

HART

Input

HART

Output

FPSO Revamp

RIE Add-ons

Fast

Track

Regular

Projects