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HC900 Overview 1/8/07 Honeywell Proprietary1
HC900Honeywell Field Solutions
HC900 Overview 1/8/07 Honeywell Proprietary2
Ethernet
STANDALONE
NETWORKED
• Flexible
• Expandable
• Easy to Configure
• Secure – Optional
Redundancy
HC900 Control System
HC900 Overview 1/8/07 Honeywell Proprietary3
UDC Family
HC900: C30, C50, C70, C70REquipment ControlSmall - Medium ProcessesIntegration UDC, PLC, DCS
Experion: C300, Safety MgrMed – Large ProcessesRobust Plant Wide Control
Process
Safety
Single / Dual Loop Hybrid Control Plant Wide Control
Industry Leading Products / SolutionsWide breadth of Automation ControllersGlobal Delivery and SupportOpen ConnectivityCost Effective
UDC1700UDC1200UDC700UDC100
UDC3500UDC3200UDC2500
Honeywell Controls / Systems Overview
Where Does HC900 Fit?
HC900 Overview 1/8/07 Honeywell Proprietary4
What is the HC900?
• Hybrid Controller– Process, Logic and Sequence
Control with Data Acquisition– Modular Product Family:
• Four processors with scalable functionality• Embedded communications (Ethernet, Serial Modbus).• Common hardware (I/O Modules, P/S, Racks, Config tool)
– Optional HC900 Panel OIs with database integration– Open interface to:
• PC-based SCADA/HMI solutions - Honeywell PlantScape Vista R400 or Specview, Honeywell Experion/EBI ... or 3rd Party
• 3rd Party Touch Panel HMIs - serial or Ethernet– Rapid Configuration, Easy to Use, Cost Effective
HC900 Overview 1/8/07 Honeywell Proprietary5
Designed for Thermal and Process Industries
CSA/FM CL1/DV2 Process Areas
Redundancy Process AvailabilityOn-line EditsI/O Removal & Insertion Under Power
Advanced Auto-tuning Ease of UseFunction Block / Soft-Wiring Configuration
Rich Process and Thermal Algorithms Flexible, PreciseHigh Accuracy Processing Process Control
I/O Isolation, High Accuracy Robust Process I/ODirect Measurements, TC Health Diagnostics Wiring Ease (top & bottom), LED Pt Status
Open Interfaces (Ethernet, Serial, OPC) Connectivity
HC900 Overview 1/8/07 Honeywell Proprietary6
HC900 Value
0
10
20
30
40
50
60
70
80
90
100
PLC HC900
Product Eng. / Start-Up
40
80
TypicalSavings
20%
20%
• Easy to Own … Saves You Money– Modular cost effective design– Typically lower cost than PLCs
• Easy to Engineer … Saves you Time– A single graphical tool for everything– Integrated Operator Interface– Open Ethernet Communications / OPC Server
• Easy to Start up … Saves You Time– Advanced process features, auto-tuning, …– Advanced monitoring, debug tools
• Easy to Operate … Saves You Money– High Control Accuracy … reduces scrap,
reduces energy utilization, less operator interaction
– Recipe storage and selection for fastproduction changes …increase throughput.
HC900 Overview 1/8/07 Honeywell Proprietary7
HC900 History
• Original Introduction in 2002
• Small to Medium Hybrid Control System
– Control of Process Equipment
– Data Acquisition
• OEM and End User Modernization Solution
• High Growth … 4,500+ systems installed Globally
• Highly Reliable Platform … 3rd generation design
• Easy to Install and Use
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HC900 Overview 1/8/07 Honeywell Proprietary8
Typical HC900 Installations
•• Process EquipmentProcess Equipment–– Boilers, Process HeatersBoilers, Process Heaters–– Furnaces, Kilns, DryersFurnaces, Kilns, Dryers–– DemineralizerDemineralizer–– Reactors, Reactors, FermentersFermenters, Mixers, Mixers–– Autoclaves, SterilizersAutoclaves, Sterilizers–– Environmental ChambersEnvironmental Chambers
•• Water / Water TreatmentWater / Water Treatment–– Pumping SystemsPumping Systems–– Filtration SystemsFiltration Systems
•• Small SystemSmall System–– Specialty ChemicalSpecialty Chemical–– Pilot PlantsPilot Plants
•• Critical Space HVACCritical Space HVAC
•• Data AcquisitionData Acquisition
Vista R400ExperionSpecView3rd Party
HC900 Overview 1/8/07 Honeywell Proprietary9
HC900 Controller
PowerSupply
ControllerModule
Ethernet• Supervisory• Peer-to-peer• 1 port on C30 & C50
Remote I/O port(not on C30)
I/O Status LEDs
FieldWiringTerminals
TerminationCover &Label
I/O Modules
Size:• Height 5.5”
139.7 mm• Width10.5”
266.7 mm• Depth 5.9”
149.9 mm
Serial Ports (RS232/485
• Configuration• Modbus Master/Slave. Honeywell OI
HC900 Overview 1/8/07 Honeywell Proprietary10
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C30 C50 C70 C70R
Family of CPUs for desired performance and price points
Family of Processors
HC900 Overview 1/8/07 Honeywell Proprietary11
HC900 Performance
• No preset limits on individual function block type quantity • Limited only by available memory and required scan rate• User can allocate memory for function blocks, recipes, etc. to maximize the power of HC900
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HC900 Overview 1/8/07 Honeywell Proprietary12
HC900 Architecture
C30
Touch Panel
Sub Process A
C50/C70
Sub Process B
RemoteI/O Racks Sub Process C
C70R
Ethernet
Experion HS, EBISpecViewThird party HMI/SCADA,
3rd PartyTouch Panel
SerialModbusMaster/Slave
Small to Large AutomationCost Effective with each step
1042OI
HC900 Overview 1/8/07 Honeywell Proprietary13
• Intelligent (CPU per Module) • LED pt indicators on Digital I/O cards• Fault Status indicator on all cards • Field Wiring Labels• Remove & Insert Under Controller Power• Safe handling I/O connector housing• Three (3) Terminal Block Designs
• Barrier (lug screw)• Euro (compression block)• Remote Termination Panels
HC900 I/O
I/O Designed for Process Control with Familiar Packaging Style
I/O Modules• Analog In 8 pt• Analog In 16pt• Analog Out 4 pt• Contact DI 16 pt• 24 vdc DI 16 pt• 24 vdc DI 32pt• 120/240 vac DI 16 pt• 24 vdc DO 16 pt• 24 vdc DO 32 pt• 120/240 vac DO 8 pt• Relay DO 8 pt• Pulse / Freq In 4 pt
HC900 Overview 1/8/07 Honeywell Proprietary14
Hybrid Control Designer (HCD)
• Function Block Configuration
• On-line Editing
• Embedded Help
• One Software Tool– Configure Controller
– Set up SP Profiles/Recipes
– Configure OI
– Document
– Monitor / Debug / Forcing
– Export Tags for HMI / OPC Import
• Advanced Process Functions– Auto-tuning / Fuzzy Logic
– PID / Sequence / Fast Logic
– SP Programmers
• Database Stored in Controller– Back-build configuration along with Text
(no source required)
– OI Database
– Profiles/Sequences/Recipes
BuildBuild
MonitorMonitor
HC900 Overview 1/8/07 Honeywell Proprietary15
Enhanced Monitoring Features
Logic True (1) in solid Green
Logic False (0) in dotted Red
• Color-Coded Logic “Power” Flow Indication
• Live Data Indication at Pins- Click to activate/clear- Select a pin or all block pins- Analog or Digital
HC900 Overview 1/8/07 Honeywell Proprietary16
Stand-byController
Manual or semi-automatic
fail-over
Not bumpless
Processor Redundancy
Redundant CPUsPower
Communications
Bumplessfail-over
I/O Failures
Full System Redundancy
Redundant CPUsPower
I/ONetworksServers
Bumplessfail-over
Safety Instrumented
SystemSIS
Triple/ QuadrupleCPUs
Redundant PowerNetworksServers
I/OSensors
Fail to Safe State
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Redundancy
• Level of insurance against unscheduled down-time• Match insurance investment against risk
Redundancy Levels
HC900 Overview 1/8/07 Honeywell Proprietary17
•• All user and process interaction is with the Lead CPU.All user and process interaction is with the Lead CPU.–– Either CPU can be the LeadEither CPU can be the Lead–– Both CPUs receive InputsBoth CPUs receive Inputs–– Both CPUs execute function blocksBoth CPUs execute function blocks–– Lead CPU writes outputsLead CPU writes outputs–– Lead CPU automatically configures Lead CPU automatically configures
ReserveReserve–– All Communication is All Communication is
with Lead CPUwith Lead CPU
•• Redundant Switch Module (RSM) Redundant Switch Module (RSM) –– Visual Indication of the Lead and Reserve CPUsVisual Indication of the Lead and Reserve CPUs–– Provides Manual FailProvides Manual Fail--over of the Lead CPU (Key switch)over of the Lead CPU (Key switch)–– Passive module Passive module
•• Function Block execution resumes on start of next scan followinFunction Block execution resumes on start of next scan following a failg a fail--overover
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C70R Redundant Controller Operation
HC900 Overview 1/8/07 Honeywell Proprietary18
• Redundant CPUs• Redundant Ethernet
to each C70R CPU• Independent Power
Supplies for each C70R• Redundant I/O Link
to each I/O Rack• Serial Links follow
Lead CPU• Redundant Power
Supplies for I/O Racks
A B
A B
LocalOperatorPanel
I/O RacksRedundant:- Power Supplies- I/O Link
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Redundant HC900 System
HC900 Overview 1/8/07 Honeywell Proprietary19
HC900 Communications Ports
• Ethernet Supervisory / Peer-Peer Port (E1)– Open interface to HMI packages
via Modbus/TCP, OPC Server
• 2 Serial Modbus Master/Slave Ports (S1/S2)– Interface to:
• Honeywell products• 3rd party OI panels• 3rd party Modbus I/O• 3rd party software• PLC’s
HC900 Overview 1/8/07 Honeywell Proprietary20
Modbus SlaveRecorders
Modbus SlaveActuators
Selectable:RS232 (with ext. converter) orRS485 (direct connection)
Wireless Transmitters
Modbus SlaveControllers
� Supports Modbus RTU protocol� Only 1 master port (use S1 or S2, RS232 or RS485)� Non-master port may be a slave port� Up to 32 networked slave devices, 1024 data points (all devices)� ~1+ second update
Integrate Honeywellor 3rd Party Products
Serial Modbus Connection
Modbus Master Highlights
OR……….
HC900 Overview 1/8/07 Honeywell Proprietary21
Ethernet
Each port Configurable for R232 or RS485
Modem
Modbus Slave Highlights� Either / both serial ports may be slaves� Support for 3rd Party touch screen OI� Create custom Modbus map, select data types
for compatibility with touch panel� Supports two local OIs per controller
(Honeywell & 3rd Party) or (two 3rd party)� Supports PC applications via RS232 or RS485� Supports PC access via Modem (extended time-out)
HC Designer and/or 3rd Party Applications
(SCADA) viaRS232 Modem
HC Designer and/or 3rd Party Applications
3rd Party OI Panels
Connect to…..Graphic Touch PanelsDCS or PLCHC900 Remotely
Honeywell or otherControllers (DCS/PLC)
Connectto oneor bothserialports
Serial Modbus Connection
HC900 Overview 1/8/07 Honeywell Proprietary22
Ethernet 10Base-T
Each controllercan have 32 Peers
UDP protocol
Charlie BertHarry
ConcurrentExchanges
Requestedtags from a
controller namedCharlie can
be referencedin Harry’s
configuration
Switch
Peer Data Exchange blockin Harry’s configuration
Peer controllername
HC900 Peer Data Exchange
• Allows controllers to share process status information for:
– Coordination of process functions and interlocks– Coordinated response to alarm conditions– Data acquisition, data storage of related process
data to a common base• Each peer can exchange up to 1024 analog/digital
parameters• Data transfer within one scan cycle (500ms) to peer
controller
HC900 Overview 1/8/07 Honeywell Proprietary23
HC900 Hybrid Control Solution
• Automation for Equipment and Small to Medium Process Applications.
• Rich Process Control Function Blocks for Loop, Logic, Sequencing and Data Acquisition
• Open interfaces (Ethernet, Serial, OPC) for connectivity and networking.
• Global Availability, Support and Project Implementation
• Easy to Engineer and Start-up
• Affordable Solution
When you need MORE than just discrete control