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HC900 Overview 1/8/07 Honeywell Proprietary 1 HC900 Honeywell Field Solutions

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Page 1: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary1

HC900Honeywell Field Solutions

Page 2: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary2

Ethernet

STANDALONE

NETWORKED

• Flexible

• Expandable

• Easy to Configure

• Secure – Optional

Redundancy

HC900 Control System

Page 3: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary3

UDC Family

HC900: C30, C50, C70, C70REquipment ControlSmall - Medium ProcessesIntegration UDC, PLC, DCS

Experion: C300, Safety MgrMed – Large ProcessesRobust Plant Wide Control

Process

Safety

Single / Dual Loop Hybrid Control Plant Wide Control

Industry Leading Products / SolutionsWide breadth of Automation ControllersGlobal Delivery and SupportOpen ConnectivityCost Effective

UDC1700UDC1200UDC700UDC100

UDC3500UDC3200UDC2500

Honeywell Controls / Systems Overview

Where Does HC900 Fit?

Page 4: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary4

What is the HC900?

• Hybrid Controller– Process, Logic and Sequence

Control with Data Acquisition– Modular Product Family:

• Four processors with scalable functionality• Embedded communications (Ethernet, Serial Modbus).• Common hardware (I/O Modules, P/S, Racks, Config tool)

– Optional HC900 Panel OIs with database integration– Open interface to:

• PC-based SCADA/HMI solutions - Honeywell PlantScape Vista R400 or Specview, Honeywell Experion/EBI ... or 3rd Party

• 3rd Party Touch Panel HMIs - serial or Ethernet– Rapid Configuration, Easy to Use, Cost Effective

Page 5: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary5

Designed for Thermal and Process Industries

CSA/FM CL1/DV2 Process Areas

Redundancy Process AvailabilityOn-line EditsI/O Removal & Insertion Under Power

Advanced Auto-tuning Ease of UseFunction Block / Soft-Wiring Configuration

Rich Process and Thermal Algorithms Flexible, PreciseHigh Accuracy Processing Process Control

I/O Isolation, High Accuracy Robust Process I/ODirect Measurements, TC Health Diagnostics Wiring Ease (top & bottom), LED Pt Status

Open Interfaces (Ethernet, Serial, OPC) Connectivity

Page 6: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary6

HC900 Value

0

10

20

30

40

50

60

70

80

90

100

PLC HC900

Product Eng. / Start-Up

40

80

TypicalSavings

20%

20%

• Easy to Own … Saves You Money– Modular cost effective design– Typically lower cost than PLCs

• Easy to Engineer … Saves you Time– A single graphical tool for everything– Integrated Operator Interface– Open Ethernet Communications / OPC Server

• Easy to Start up … Saves You Time– Advanced process features, auto-tuning, …– Advanced monitoring, debug tools

• Easy to Operate … Saves You Money– High Control Accuracy … reduces scrap,

reduces energy utilization, less operator interaction

– Recipe storage and selection for fastproduction changes …increase throughput.

Page 7: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary7

HC900 History

• Original Introduction in 2002

• Small to Medium Hybrid Control System

– Control of Process Equipment

– Data Acquisition

• OEM and End User Modernization Solution

• High Growth … 4,500+ systems installed Globally

• Highly Reliable Platform … 3rd generation design

• Easy to Install and Use

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Page 8: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary8

Typical HC900 Installations

•• Process EquipmentProcess Equipment–– Boilers, Process HeatersBoilers, Process Heaters–– Furnaces, Kilns, DryersFurnaces, Kilns, Dryers–– DemineralizerDemineralizer–– Reactors, Reactors, FermentersFermenters, Mixers, Mixers–– Autoclaves, SterilizersAutoclaves, Sterilizers–– Environmental ChambersEnvironmental Chambers

•• Water / Water TreatmentWater / Water Treatment–– Pumping SystemsPumping Systems–– Filtration SystemsFiltration Systems

•• Small SystemSmall System–– Specialty ChemicalSpecialty Chemical–– Pilot PlantsPilot Plants

•• Critical Space HVACCritical Space HVAC

•• Data AcquisitionData Acquisition

Vista R400ExperionSpecView3rd Party

Page 9: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary9

HC900 Controller

PowerSupply

ControllerModule

Ethernet• Supervisory• Peer-to-peer• 1 port on C30 & C50

Remote I/O port(not on C30)

I/O Status LEDs

FieldWiringTerminals

TerminationCover &Label

I/O Modules

Size:• Height 5.5”

139.7 mm• Width10.5”

266.7 mm• Depth 5.9”

149.9 mm

Serial Ports (RS232/485

• Configuration• Modbus Master/Slave. Honeywell OI

Page 10: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary10

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C30 C50 C70 C70R

Family of CPUs for desired performance and price points

Family of Processors

Page 11: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary11

HC900 Performance

• No preset limits on individual function block type quantity • Limited only by available memory and required scan rate• User can allocate memory for function blocks, recipes, etc. to maximize the power of HC900

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Page 12: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary12

HC900 Architecture

C30

Touch Panel

Sub Process A

C50/C70

Sub Process B

RemoteI/O Racks Sub Process C

C70R

Ethernet

Experion HS, EBISpecViewThird party HMI/SCADA,

3rd PartyTouch Panel

SerialModbusMaster/Slave

Small to Large AutomationCost Effective with each step

1042OI

Page 13: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary13

• Intelligent (CPU per Module) • LED pt indicators on Digital I/O cards• Fault Status indicator on all cards • Field Wiring Labels• Remove & Insert Under Controller Power• Safe handling I/O connector housing• Three (3) Terminal Block Designs

• Barrier (lug screw)• Euro (compression block)• Remote Termination Panels

HC900 I/O

I/O Designed for Process Control with Familiar Packaging Style

I/O Modules• Analog In 8 pt• Analog In 16pt• Analog Out 4 pt• Contact DI 16 pt• 24 vdc DI 16 pt• 24 vdc DI 32pt• 120/240 vac DI 16 pt• 24 vdc DO 16 pt• 24 vdc DO 32 pt• 120/240 vac DO 8 pt• Relay DO 8 pt• Pulse / Freq In 4 pt

Page 14: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary14

Hybrid Control Designer (HCD)

• Function Block Configuration

• On-line Editing

• Embedded Help

• One Software Tool– Configure Controller

– Set up SP Profiles/Recipes

– Configure OI

– Document

– Monitor / Debug / Forcing

– Export Tags for HMI / OPC Import

• Advanced Process Functions– Auto-tuning / Fuzzy Logic

– PID / Sequence / Fast Logic

– SP Programmers

• Database Stored in Controller– Back-build configuration along with Text

(no source required)

– OI Database

– Profiles/Sequences/Recipes

BuildBuild

MonitorMonitor

Page 15: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary15

Enhanced Monitoring Features

Logic True (1) in solid Green

Logic False (0) in dotted Red

• Color-Coded Logic “Power” Flow Indication

• Live Data Indication at Pins- Click to activate/clear- Select a pin or all block pins- Analog or Digital

Page 16: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary16

Stand-byController

Manual or semi-automatic

fail-over

Not bumpless

Processor Redundancy

Redundant CPUsPower

Communications

Bumplessfail-over

I/O Failures

Full System Redundancy

Redundant CPUsPower

I/ONetworksServers

Bumplessfail-over

Safety Instrumented

SystemSIS

Triple/ QuadrupleCPUs

Redundant PowerNetworksServers

I/OSensors

Fail to Safe State

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&�6 $� �� �� ��

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Redundancy

• Level of insurance against unscheduled down-time• Match insurance investment against risk

Redundancy Levels

Page 17: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary17

•• All user and process interaction is with the Lead CPU.All user and process interaction is with the Lead CPU.–– Either CPU can be the LeadEither CPU can be the Lead–– Both CPUs receive InputsBoth CPUs receive Inputs–– Both CPUs execute function blocksBoth CPUs execute function blocks–– Lead CPU writes outputsLead CPU writes outputs–– Lead CPU automatically configures Lead CPU automatically configures

ReserveReserve–– All Communication is All Communication is

with Lead CPUwith Lead CPU

•• Redundant Switch Module (RSM) Redundant Switch Module (RSM) –– Visual Indication of the Lead and Reserve CPUsVisual Indication of the Lead and Reserve CPUs–– Provides Manual FailProvides Manual Fail--over of the Lead CPU (Key switch)over of the Lead CPU (Key switch)–– Passive module Passive module

•• Function Block execution resumes on start of next scan followinFunction Block execution resumes on start of next scan following a failg a fail--overover

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C70R Redundant Controller Operation

Page 18: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary18

• Redundant CPUs• Redundant Ethernet

to each C70R CPU• Independent Power

Supplies for each C70R• Redundant I/O Link

to each I/O Rack• Serial Links follow

Lead CPU• Redundant Power

Supplies for I/O Racks

A B

A B

LocalOperatorPanel

I/O RacksRedundant:- Power Supplies- I/O Link

�� !�"�����#����$��������%

Redundant HC900 System

Page 19: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary19

HC900 Communications Ports

• Ethernet Supervisory / Peer-Peer Port (E1)– Open interface to HMI packages

via Modbus/TCP, OPC Server

• 2 Serial Modbus Master/Slave Ports (S1/S2)– Interface to:

• Honeywell products• 3rd party OI panels• 3rd party Modbus I/O• 3rd party software• PLC’s

Page 20: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary20

Modbus SlaveRecorders

Modbus SlaveActuators

Selectable:RS232 (with ext. converter) orRS485 (direct connection)

Wireless Transmitters

Modbus SlaveControllers

� Supports Modbus RTU protocol� Only 1 master port (use S1 or S2, RS232 or RS485)� Non-master port may be a slave port� Up to 32 networked slave devices, 1024 data points (all devices)� ~1+ second update

Integrate Honeywellor 3rd Party Products

Serial Modbus Connection

Modbus Master Highlights

OR……….

Page 21: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary21

Ethernet

Each port Configurable for R232 or RS485

Modem

Modbus Slave Highlights� Either / both serial ports may be slaves� Support for 3rd Party touch screen OI� Create custom Modbus map, select data types

for compatibility with touch panel� Supports two local OIs per controller

(Honeywell & 3rd Party) or (two 3rd party)� Supports PC applications via RS232 or RS485� Supports PC access via Modem (extended time-out)

HC Designer and/or 3rd Party Applications

(SCADA) viaRS232 Modem

HC Designer and/or 3rd Party Applications

3rd Party OI Panels

Connect to…..Graphic Touch PanelsDCS or PLCHC900 Remotely

Honeywell or otherControllers (DCS/PLC)

Connectto oneor bothserialports

Serial Modbus Connection

Page 22: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary22

Ethernet 10Base-T

Each controllercan have 32 Peers

UDP protocol

Charlie BertHarry

ConcurrentExchanges

Requestedtags from a

controller namedCharlie can

be referencedin Harry’s

configuration

Switch

Peer Data Exchange blockin Harry’s configuration

Peer controllername

HC900 Peer Data Exchange

• Allows controllers to share process status information for:

– Coordination of process functions and interlocks– Coordinated response to alarm conditions– Data acquisition, data storage of related process

data to a common base• Each peer can exchange up to 1024 analog/digital

parameters• Data transfer within one scan cycle (500ms) to peer

controller

Page 23: Honeywell Field Solutions - arteeflow.com · UDC1200 UDC700 UDC100 UDC3500 UDC3200 UDC25 0 Honeywell Controls / Systems Overview ... Honeywell PlantScape Vista R400 or Specview, Honeywell

HC900 Overview 1/8/07 Honeywell Proprietary23

HC900 Hybrid Control Solution

• Automation for Equipment and Small to Medium Process Applications.

• Rich Process Control Function Blocks for Loop, Logic, Sequencing and Data Acquisition

• Open interfaces (Ethernet, Serial, OPC) for connectivity and networking.

• Global Availability, Support and Project Implementation

• Easy to Engineer and Start-up

• Affordable Solution

When you need MORE than just discrete control