531
Руководство Для морских сварщиков

Unitor Rukovodstvo Dlya Morskih Svarshikov

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    Unitor ASA, Mail: P.O. Box 300 Skoyen, N-0212 Oslo, NorwayOffice: Drammensvn. 211, N-0277 Oslo, Norway

    Tel: +47 22 13 14 15. Fax: + 47 22 13 45 00w w w.unitor.com

    ID. NO. 811 002 REV.NO. 03 AIT Gjovik AS 02.03 5K COUNTRY OF ORIGIN: NORWAYThe Unitor name and logo device are registered trademarks of Unitor ASA. Copyright o Unitor ASA 2003

  • 2UNITOR WELDING HANDBOOK

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  • 3UNITOR WELDING HANDBOOK

    1 . . . . . . . . . . . . . . . . 5

    2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    3 . . . . . . . . . . . . 93

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  • SAFETY IN WELDING

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  • WELDING HANDBOOK NOTES

    30

    1

  • 2SOLUTIONS

    31

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 . . . . . . . . . . . . . . . . .34 . . . . . . . . . . . . .35 ,, 38 . . . . . . . . . . . . . . . . . . . .40 . . . . . . . . . . . . . . . . . . . . . . . . . . .42

    : . . . . . . . . . . . . . . . .46- . . . . . . . . . . . . . . . . . . . . . . . . . .46- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

    - . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

    - . . . . . . . . . . . . . . . . . . . . . . . . . . .57

    - . . . . . . . . . . . . . .58- . . . . . . . . . . . . . . .60- . . . . . . . . . . . .61- . . . . . . . . . . . . . .62- . . . . . . . . . . . . . . . . . . . . . . 63- . . . . . . . . . . .64- . . . . . .66

    . . 67- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70- . . . . . . . . . . . . . . . . . . . . . . . . .72

    - (York albro) . . . . . . . . . . . . 73- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

    - (Cunifer) . . . . . . . . . . . . . . . . . . .75- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

    . . . . . . . . . . . . . . . . . . . . . . .82 . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

    -

  • 2SOLUTIONS

    32

    , -

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    AC/OX

    AC/OX

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    TIG*

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  • 2SOLUTIONS

    33

    UWR = ( )UWI = (DC, )UPC = ()S-22 P12 = (, DC)UWW = ( )

    =

    = 16A 230V 50/60Hz

    =

    = .

    P0WERSUPPLY

    EQUIPMENTANDPROCESSES

    GASSUPPLY

    EQUIPMENTANDPROCESSES

  • 2SOLUTIONS

    34

    A1: , , 100-500 .

    A2: , 12 20 c c . - .

    B: , - .

    C: , .

    AC/OX MMA ACA Plasma

    A1 B C A2-

    /

    A1 B C A2-

    /

    B C A2 B C A2

    B C A2

    B C A2

    . \

    CH-2 ACA

    .

    .

  • 2SOLUTIONS

    35

    -

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    TIG (GTAW)

    ,

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    ( 7 ).

    MET ALCunifer

    Bronze Yorcalbro Brass Copper Cast Iron StainlessUnalloyed/

    Nickel Steels Steels Lowalloyed/Alloys Cast Steels

    Unalloyed/ Icuni (W) Ialbro (W) Ialbro (W) Ialbro (W) Ialbro (W) Nife (E) 23/14 (E) Tensile (E) LH (E)Lowalloyed/ Tinbro (E) Icuni (W) Icuni (W) Icuni (W) Icuni (W) Nickel (E) Tensile (E) Impact (E) LHV (E)Cast *) **) Tinbro (E) Tinbro (E) Tinbro (E) Tinbro (E) Tinbro (E) Impact (E) *) **) LHT (E)Steels Albronze (E) Albronze (E) Albronze (E) *) **) Albronze (E)*) LHL (E)

    *) **) *) **) *) **) *) **) *) **) ***)Icuni (W) Ialbro (W) Ialbro (W) Ialbro (W) Ialbro (W) Tensile (E) Tensile (E) Tensile (E)

    ProblemSteels

    Tinbro (E) Icuni (W) Icuni (W) Icuni (W) Icuni (W) Nickel (E) Impact (E) Impact (E)*) **) Tinbro (E) Tinbro (E) Tinbro (E) Tinbro (E) *) **) *) *)

    Albronze (E) Albronze (E) Albronze (E) *) **)*) **) *) **) *) **)

    Stainless Icuni (W) AG-60 AG-60 AG-60 AG-60 Tensile (E) 18/8Mo (W)Steels Tinbro (E) AG-45 AG-45 AG-45 AG-45 23/14 (E) 23/14 (E)

    23/14 (E) 18/8 (E) 18/8 (E)*) *) Duplex (E)

    *)Cast Nickel (E) Tinbro (E) Tinbro (E) Tinbro (E) Tinbro (E) Nife (E)Iron Tinbro (E) Albronze (E) Albronze (E) Albronze (E) Albronze (E)Nickel (E)

    Albronze (E)*) **) *) **) *) **) *) **) Tinbro (E)*) **) Albronze (E)

    *) **) ****)Copper Icuni (W) Ialbro (W) Ialbro (W) Icuni (W) Icuni (W)

    *) Icuni (W) Icuni (W) Tinbro (E) Tinbro (E)Tinbro (E) Tinbro (E) *) **) Albronze (E)Albronze (E) Albronze (E) *) **)*) **) *) **)

    Brass Icuni (W) Ialbro (W) Icuni (W) Ialbro (W)Tinbro (E) Tinbro (W) Tinbro (E) Tinbro (E)*) Albronze (E) *) **) Albronze (E)

    *) **) *) **)Yorcalbro Icuni (W) Ialbro (W) Ialbro (W)

    Tinbro (E) Icuni (W) *)*) **) Tinbro (E)

    Albronze (E)*) **)

    Bronze Icuni (W) Ialbro (W)Tinbro (E) Tinbro (E)*) **) Albronze (E)

    *) **)Cunifer Icuni (W)Nickel *)Alloys

    :

    Cunifer/ . . . 1 . . . . . . . . . . . . . . . . . . 2Yorcalbro. . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . .. 4 . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . . . . .. 6 . . . . . . .. 7"" . . . . . . . .. 8 . . . 9

    .

    Unalloyed/Low alloyedCastSteels

    Unalloyed/Low alloyedCast Steels

    Problem

  • 2SOLUTIONS

    36

    MET

    ALCu

    nife

    rBr

    onze

    Yorc

    alb

    roBr

    ass

    Copp

    erCa

    st Ir

    onSt

    ainl

    ess

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    d/

    Nic

    kel

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    m St

    eels

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    allo

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    s

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    un

    i (W)

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    23/14

    (E)

    Ten

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    w a

    lloye

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    bro

    (E)

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    i (W)

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    un

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    icke

    l (E)

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    st*) *

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    bro

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    bro

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    ct (E

    )*) *

    *)LH

    T (E

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    eels

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    onze

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    ) **)

    Albr

    onze

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    L (E

    )*) *

    *)*) *

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    *) ***

    )Ic

    uni (W

    )Ia

    lbro

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    523

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    *)Al

    bron

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    )*) *

    *)Cu

    nife

    rIc

    uni (W

    )N

    icke

    l*)

    Allo

    ys

    C

    E=

    W =

    /

    *)

    AG

    -60

    AG

    -45

    (AG-

    60

    Y

    orcalb

    ro)

    **)

    FC

    -bro

    nze

    -W

    earb

    ro

    .

    ***)

    M

    S

    GPO

    ,G

    PR, S

    pecia

    l

    .****)

    ,

    FC

    -Cas

    t iro

    n.

    :

    :

    Alum

    in

    : Al

    umag

  • 37

    2

    WELDING HANDBOOK NOTE

  • SOLUTIONS

    38

    2

    -

    .

    ,

    .

    ,

    W earmax (E)Tensile (E)

    FC-W earbro (B)

    FC-W earbro (B)

    Universalloy (P) Hardalloy (P) Bronzalloy (P)

    Tensile (E)FC-W earbro (B)

    Impact (E)

    Tensile (E)Impact (E)

    Impact (E)

    W earmax (E)Tensile (E)

    W earmax (E)Tensile (E)

    ,

  • SOLUTIONS

    39

    2

    ,

    -

    -

    - -

    -

    Unalloyed/ IMS (W) Wearmax (E) Wearmax (E)low alloyed LHT (E) Impact (E) Tensile (E)cast steels LHR (E) Tensile (E) 23/14 (E) Zinc-coat (P)

    LHL (E) Duplex (E)GPR (E) FC-W earbro (B)* FC-W earbro (B)*Tensile (E) Wearmax (E) Wearmax (E)Problem

    steelsImpact (E) Impact (E) Zinc-coat (P)FC-W earbro (B)* FC-W earbro (B)*

    Cast iron Nife (E) Nife (E) Nickel (E) Zinc-coat (P)Nickel (E) Nickel (E) Tinbro (E) Zinc-coat (P)

    FC-Cast iron (B) FC-W earbro (B)* Albronze (E)FC-W earbro (B)*

    Stainless 18/8 Mo (W) Tensile (E)steels Duplex (E)

    23/14 (E) Impact (E)18/8 (E) *

    Copper Icuni (W) Icuni (W)Tinbro (E) Tinbro (E)Albronze (E) Albronze (E)FC-W earbro (B) FC-W earbro (B)

    Brass Ialbro (W) Ialbro (W)Tinbro (E) Tinbro (E)Albronze (E) Albronze (E)FC-W earbro (B) FC-W earbro (B)*

    Yorcalbro Ialbro (W) Icuni (W)FC-W earbro (B)*

    Bronze Ialbro (W) Ialbro (W)Tinbro (E) Tinbro (E)Albronze (E) Albronze (E)FC-W earbro (B) FC-W earbro (B)*

    Cunifer Icuni (W) Nickel (E)*

    Aluminium Alumag (W)Alumin (E)

    W = , E = B = P =

    *)

    ,

    .

    .

    Hardalloy, Universalloy Bronzalloy .

    ,

  • 2

    .

    .

    -

    -

    .

    - -

    0.0027-

    0.009.-

    ( )

    " "

    " "

    .

    ,

    ,

    ,

    .

    SOLUTIONS

    40

    t s V Wmm mm cm3/m kg/m

    1 0 2 0.021.5 0.5 3 0.022 1 4 0.033 1.5 7 0.054 2 22 0.175 2.5 25 0.206 3 32 0.257 3 42 0.33

    -

    -

    -

    t s V Wmm mm2 cm3/m kg/m

    2 4 6 0.052.5 6.5 8.5 0.073 9 12.5 0.104 16 21 0.165 25 31.5 0.256 36 42 0.337 49 57 0.458 64 73.5 0.589 81 94 0.74

    10 100 114 0.8911 121 138 1.0812 144 162 1.2713 169 190 1.4914 196 224 1.7615 225 248 1.95

    t V Wmm mm2 cm3/m kg/m

    2 2 3.5 0.033 4.5 7.5 0.064 8 10.5 0.085 12.5 16 0.136 18 22 0.177 24.5 31.5 0.258 32 40.5 0.329 40.54 51 0.40

    10 50 64 0.5012 72 93 0.7315 113 141 1.1118 162 204 1.6020 200 252 1.9822 242 204 2.3925 323 405 3.18

    t < 4 mm

    t > 4 mm

    -

    -

    -

    -

    -

  • 2SOLUTIONS

    41

    V-

    50

    t s V Wmm mm cm3/ m kg/ m

    4 1 11.5 0.095 1 16.5 0.136 1 23 0.177 1.5 33.5 0.268 1.5 42 0.319 1.5 51 0.38

    10 2 66.5 0.4911 2 78.5 0.5612 2 91 0.6514 2 120 0.8615 2 135 0.9716 2 151 1.0418 2 189 1.3320 2 227 1.6325 2 341 2.46

    V-

    60

    t s V Wmm mm cm3/ m kg/ m

    4 1 13 0.105 1 19.5 0.156 1 27 0.207 1.5 39 0.308 1.5 49 0.379 1.5 60.5 0.44

    10 2 77.5 0.5711 2 92 0.6612 2 107 0.7714 2 141 1.0215 2 160 1.1516 2 180 1.2318 2 223 1.6020 2 271 1.9425 2 411 2.94

    V-

    70

    t s V Wmm mm cm3/ m kg/ m

    4 1 15 0.135 1 22.5 0.196 1 31 0.297 1.5 45 0.388 1.5 57 0.479 1.5 70 0.59

    10 2 90 0.7611 2 107 0.8912 2 125 1.0514 2 165 1.3415 2 188 1.5516 2 211 1.7518 2 263 2.1720 2 320 2.6225 2 488 4.00

    V-

    80

    t s V Wmm mm cm3/ m kg/ m

    4 1 17.5 0.145 1 26 0.226 1 36 0.307 1.5 51.5 0.448 1.5 65.5 0.559 1.5 81.5 0.69

    10 2 104 0.8611 2 124 1.0212 2 145 1.2314 2 193 1.6015 2 219 1.8116 2 247 2.0218 2 308 2.5120 2 376 3.1125 2 577 4.76

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

  • 2SOLUTIONS

    42

    ,

    .

    -

    .

    -

    -,

    -,

    .

    ,

    -

    .

    .

    ,

    ,

    ,

    -

    .

    -

    .

    -

    .

    -

    .

    -

    -

    .

    ,

    ,,

    -

    , -

    -

    .

    -

    .

    --

    -

    -

    -

    , -

    ,

    .

    -

    ,

    ,

  • 2SOLUTIONS

    43

    (Brinell),

    -

    100.

    ,

    ,

    -

    200

    , -

    ,

    .

    -

    300

    , -

    .

    -

    400.

    ,

    .

    .

    -

    500

    -

    ( ).

    -

    ,

    -

    ,

    .

    -

    .

    ,

    -

    ,

    .

    ,

    . ,

    .

    ( ) -

    ,

    .

  • 2SOLUTIONS

    44

    /1. 2. - 20%

    (NaOH) 3. 5

    : Al + Cu Al + Ni Al + Zn

    /: Al + Si ( 2%)

    : (Mg):

    , -

    :

    .

    : - .

    ,

    ( ).

    , ,

    .

    .

    : .

    /:

    .

    ,

    ,

    .

  • 45

    2

    WELDING HANDBOOK NOTE

  • SOLUTIONS: Polymer Repairs

    46

    .

    , , .

    1.

    , / .

    .

    .

    2. - / .

    - .

    3. . - .

    ,

    .

    ,

    "" .

    4. ,

    .

    5. , ,

    .

    6. -

    .

    .

    -

    .

    . 3, .

    2

  • SOLUTIONS: Steel

    47

    2

    ,

    , ,

    .

    , , -

    .

    (%) :

    , , -

    (Fe) ( C ).

    .

    :

    - ( 1% ) ,

    --

    .

    - ( 1 5 % )

    - ( 5% )

    (Mn), (Si), (Cr), () - .

    ,

    .

    . ,

    .

    (%) :

    C Mn Si

    0.18 1.30 0.40

    Al P S

    0.057 0.02 0.03

    Fe C Mn

    0.18 0.60

    Si S P

    0.30 0.03 0.03

    Unitor : GPO, GPR, LH, LHV,MS, IMS, SPECIAL

    ,

    ( ), -

    -

    :

    SPECIAL, LH, LHV, LHT, LHL, LHR,ICROMO, TENSILE, GPS, HSTSF.

    : ,

    -

    .

    :-

    .

    -

    .

    -

    (, ..)-

    ( , )-

    ( . : )

    () , , ().

    :

  • 2

    .

    ,

    .

    ,

    - .

    (%)

    .

    Unitor

    LHT ICROMO.

    ::

    St 37-42St 52-70

    Mn-steel CN 18, SCM 22 SE 3 MS

    SOLUTIONS: Steel

    48

    ,

    ,

    .

    .

    LHL -

    .

    ""

    .

    .

    .

    LHR.

    Fe C Mn Si

    . 0.10 0.90 0.30

    Mo Cr S P

    0.50 1.00 0.03 0.03

    , ,

    .

    -

    C Si Mn P S Cr Cu N Ni MoN/mm2

    HBN/mm 2 % % % % % % % % % % % %

    Max.

    St 37-C 362-441 216 24 ca. 120 0.2 - - 0.06 0.05 - - 0.009

    St 42-C 412-490 235 22 0.22 0.5 - 0.05 0.05 0.3 0.4 0.009St 42-D - - - ca. 130 0.2 0.5 - 0.05 0.05 0.3 0.4 0.009

    St 52-C 510-608 314 21 ca. 150-160 0.2 0.5 1.5 0.05 0.05 0.3 0.4 0.009St 52-D - - - - 0.18 0.6 1.6 0.04 0.04 0.3 0.4 0.009

    St 50-1 490-673 274 20 ca. 140-150 --

    - - 0.08 0.06 - - -St 50-2 - - - - - 0.06 0.05 - - 0.009

    St 60-2 588-706 333 15 ca. 180-190 - - - 0.06 0.05 - - 0.009

    St 70-2 686-834 363 10 ca. 210-220 - - - 0.06 0.05 - - 0.009

    MN-steel ca. 700 ca. 400 ca. 25 ca. 200 1.2 0.6 12.5 - - - - - - 0.35

    CN 18 800-950 600 13 240-290 0.3 - 0.8 - - 0.75 - - 1.8 0.35SCM 22 600-750 400 18 180-230 0.18 - 0.8 - - 0.8 - - - 0.35

    SE 3 MS 590-740 330 17 350-500 0.25 0.2 1.2 - - 0.3 - - 0.18 0.18

  • 2SOLUTIONS: Steel

    49

    -

    ( 30 ),

    .

    -

    ( 160 )

    3 . " " --

    .

    .

    -

    ( 160 )

    3 , V--, -

    -

    V- .

    -

    AG-60-252

    AG-45-253

    MS-200

    IMS-210

    GPO-302N

    SPECIAL-303N

    MS-200

    FC-BRONZE-261

    BRONZE-264

    FC-BRONZE-261

    BRONZE-264

  • 2SOLUTIONS: Steel

    50

    ,

    .

    .

    -

    -

    , ,

    , .

    , ,

    .

    -

    -

    ,

    -

    GPO-302N/SPECIAL-303NMS-200

    IMS-210

    GPO-302NSPECIAL-303NLH-314N

    LHV-316N

    GPO-302N

    SPECIAL-303N

    LH-314N

    GPO-302N

    SPECIAL-303N

    LH-314N

    GPO-302N

    SPECIAL-303N

    LH-314N

  • 2SOLUTIONS: Steel

    51

    -

    .

    .

    -

    ,

    , ,

    .

    , -

    . -

    ,

    -

    .

    ,

    GPR-300H

    LHH-314H

    SPECIAL-303N

    LH-314N

    LHV-316N

    SPECIAL-303N

    LH-314N

    LHV -316N

    SPECIAL-303N

    LH-314N

    LHV -316N

    SPECIAL-303NLH-314NLH-316NTENSILE-328N

  • 2SOLUTIONS: Steel

    52

    ,

    .

    ,

    -

    :, ..

    .

    " "

    .

    .

    .

    LH -318N

    ICROMO-216

    SPECIAL-303N

    LH-314N

    LHV -316N

    TENSILE-328N

    LH-314N

    LHR-320N

    LHL-319N

  • 53

    2

    WELDING HANDBOOK NOTE

  • SOLUTIONS:Problem Steels

    54

    2

    ,

    ""

    :

    Unitor Tensile-328N

    ( )

    -

    -

    .

    , -

    ,

    .

    .

    -

    .

    -

    (Heat Affected Zone).

    -

    .

    , ,

    -

    .

    .

    -

    ,

    .

    , -

    ,

    .

    Unitor Tensile, 850 N/mm2.

    , .

    -

    UnitorWearmax-327.

    , -

    , ,

    U.S.TI -

    ,

    :

  • SOLUTIONS: Problem Steels

    55

    2

    ( -)

    ,

    ,

    ,

    ,

    .

    ( - )

    , -

    , .

    LH -.

  • 56

    2

    WELDING HANDBOOK NOTE

  • 2SOLUTIONS: Stainless Steel

    57

    .

    (Cr)

    , .. -

    . , -

    , ,

    -

    .

    11,5% , -

    ,

    .

    .

    (Ni) 6%

    ,

    .

    () -

    .

    .

    -

    .

    :

    1. ( 40% )

    2. ( 40% )

    3. .

    4. ( - - - )

    5. , ,

    ( )

    ,

    0,04%

    430-870 .

    .

    ,

    .

    .

    , -

    : , ,

    /.

    (AISI)

    .

    .

    (, )

    .

    :

  • 2 , 7%. .

    .

    .

    . -

    200 300 AISI, 17%, ,

    SOLUTIONS: Stainless Steel

    58

    (E) (W) (T)

    18/8-321N (E)

    S-316-M-GF-221 (W)

    18/8 Mo-221 (T)

    23/14-322N (E)

    S-309-M-GF-222 (W)

    IMPACT-329S (E)

    18/8-321N (E)

    S-316-M-GF-221(W)

    18/8 Mo-221 (T)

    23/14-322N (E)

    S-309-M-GF-222 (W)

    AISI T % *

    C Cr Ni

    301 0,15 16,0 - 18,0 6,0 - 8,0 2,0 -3,0 Si302 0,15 17,0 - 19,0 8,0 - 10,0 -302 B 0.15 17,0 - 19,0 8,0 - 10,0 2,0 - 3,0 Si303 0,15 17,0 -19,0 8,0 -10,0 0,20 P 0,15 S (min) 0,60 Mo (opt)303 Se 0,15 17,0 - 19,0 8,0 - 10,0 0,20 P 0,06 S (min) 0,15 Se (min)304 0,08 18,0 -20,0 8,0 - 12,0 -304 L 0,03 18,0 -20,0 8,0 - 12,0 -305 0,12 17,0 -19,0 10,0 - 13,0 -308 0,08 19,0 - 21,0 10,0 -12,0 -

    309 0,20 22,0 - 24,0 12,0-15,0 -309 S 0,08 22,0 -24,0 12,0 - 15,0 -

    310 0,25 24,0 - 26,0 19,0 -22,0 1,5 Si310 S 0,08 24,0 -26,0 19,0 -22,0 1,5 Si314 0,25 23,0 -26,0 19,0 - 22,0 1,5 -3,0 Si

    316 0,08 16,0 - 18,0 10 - 14,0 2,0 - 3,0 Mo316 L 0,03 16,0 - 18,0 10 - 14,0 2,0 -3,0 Mo316 N 0,08 16,0 - 18,0 10,0 - 14,0 1,0Si 2,0Mn 2,0-3,0Mo 0,10-0,16Ni

    317 0,08 18,0 - 20,0 11,0 - 15,0 3,0 - 4,0 Mo317 L 0,03 18,0 - 20,0 11,0 -15,0 3,0 - 4,0 Mo321 0,08 17,0 - 19,0 9,0 - 12,0 T i (5x%C min)329 0,10 25,0 -30,0 3,0 - 6,0 1,0 - 2,0 Mo330 0,08 17,0 - 20,0 34,0 - 37,0 0,75-1,5 Si 0,04 P347 0,08 17,0 - 19,0 9,0 - 13,0 Cb + Ta (10x %C min)347 M 0,03 19,0 10,0 Cb 13 x Cmax 0,65348 0,08 17,0 -19,0 9,0 - 13,0 Cb+Ta (10x%C min but 0,10

    max 0,20 Co)* , .

    , 2,0% Mn, 1,0% Si, 0,045 P 0,03 S

    Fe.

  • 2SOLUTIONS: Stainless Steel

    59

    :

    - ,

    .

    -

    - : 304 ( ) 310 ( ), 316 ( ) 317 ( ).

    -

    UNS: 30400, S 31000, S 31600, S 31700.

    :

    -

    925 .

    -

    .

    -

    -

    -

    .

    ( Duplex).

    - ,

    .

    .

    . ,

    .

    ( ).

    .

  • SOLUTIONS: Stainless Steel

    60

    AISI 400 , , 14% 27% . .

    :

    -

    -

    -

    - AISI 409 (), 430 ( )

    - UNS: S 40900, S 43000

    2

    .

    .

    AISI

    % *

    C Cr Mn

    405 0.08 11.5 - 14.5 1.0 0.1 - 0.3 AI409 0.08 10.5 - 11.75 1.0 Max 1.0 Si Max, Ti min. 6 x C, 0.045 S, 0.045 P429 0.12 14.0 - 16.0 1.0 1.0 Si

    430 0.12 14.0 - 18.0 1.0 -439 F 0.12 14.0 - 18.0 1.25 0.060 P, 0.15 S (min), 0.60 Mo (opt)430Fse 0.12 14.0 - 18.0 1.25 0.60 P, 0.060 S, 0.15 Se (min)434 0.12 16.0 - 18.0 1.0 0.75 - 1.25 Mo, 1.0 Si436 0.12 16.0 - 18.0 1.0 0.75 - 1.25 Mo, (Cb+Ta) Min 5 x % C, 1,0 Si 439 0.07 17.75 - 18.75 1.0 0,6 Si - 0,5 Ni, 0,15 AI, Ti 12 x C (1.0 max)442 0.20 18.0 - 23.0 1.0 1,0 Ni, 1,75 -2,5 Mo, 0,035 N max444 0.025 17.5 -19.5 1.0 (Cb+Ta) min 0,2 + 4 (%C+%N) 0,25 N446 0.20 23.0- 27.0 1.5 0,75 Ni, 0,75 - 15 Mo 0,2 -10 Ti

    26-1 0.06 25.0 - 27.00 0.75 0,04 Ni, 0,2 Cu 0,025, 0,75 Si0,015 Ni, 3,5 - 4,2 Mo 0,15 Cu

    29-4 0.01 28.0 - 30.0 0.3 0,02 Ni, 0,2 Si, 0,025 P, 0,02 S2,0 - 2,5Ni, 3,5 -4.2 Mo, 0,15 Cu

    29-4-2 0.01 28 - 30.0 0.3 0,02Ni, 0,2 Si, 0,025P, 0,025 S

    * , .

    , 2,0% Mn, 1,0% Si, 0,045% P 0,030% S. - .

    :

    (E) (W)

    23/14-322N (E)

    S-309-M-GF-222 (W)

  • 2SOLUTIONS: Stainless Steel

    61

    .

    .

    .

    , - 400 AISI, , -

    .

    -

    .

    :

    -

    -

    -

    - AISI 440 ( ), 410 ( )

    - UNS: S 41000, S 44004

    AISI T % *

    C Cr

    403 0,15 11,5 - 13,0 0.5 Si410 0,15 11,5 - 13,5 -414 0,15 11,5 - 13,5 1.25 - 2.5 Ni

    416 0,15 12,0 - 4,0 1.25 Mn, 0.15 S, (min.), 0.060 P, 0.60 Mo (opt)416Se 0,15 12,0 - 14,0 1.25 Mn, 0.060P, 0.15 Se (min.)420 0,15 min. 12,0 -14,0 -

    422 0,2- 0,25 11,0 - 13,0 1.0 Mn, 0.5 - 10.0 Ni, 0.75 Si, 0.75 -1.25 Mo,0.75 - 1.25 W, 0.15 - 0.3 V, 0.025 P, 0.025 S

    431 0,20 15,0 - 17,0 1.25 -2.5 Ni440A 0,60 - 0,75 16,0 - 18,0 0.75 Mo440B 0,75 - 0,95 16,0 -18,0 0.75 Mo440C 0,95 - 1,20 16,0 - 18,0 0.75 Mo

    * , .

    , 2,0% Mn, 1,0% Si, 0,045% P 0,030% S. - .,

    :

    (E) (W)

    23/14-322N (E)

    S-309-M-GF-222 (W)

    Non-weldable

  • 2SOLUTIONS: Stainless Steel

    62

    (-) -

    50% 50% .

    -

    300 - .

    -

    22-26%, 2-5%, 4-8% 2%.

    ,

    .

    -

    .

    25%,

    .

    ,

    , ,

    .

    .

    :

    (E)

    DUPLEX-325N (E)

    :

    -

    -

    -

    .

    - AISI : 2205

    - : S 31803

    (%) Cr Ni Mo N Cu Other PREN 23% Cr Mo-free Duplex Stainless steelDuplex stainless steel grades.Avesta SAF 2304 23 4 - 0,1 - - 25

    , , Creusot Ind. UR 35N 23 4 - 0,12 - - 25Sandvik SAF 2304 23 4 - 0,1 - - 2522% Cr Duplex Stainless steelAvesta 2205 22 5,5 3 0,16 - Mn 1.5Bohler A 903Creusot Ind. UR 45N 22 5,3 3 0,17 - - 35Fabr. de Fer. 1,4462/PRE35Krupp Falc 223

    .MannesmannA F22(1,4462) 22 5,5 3 0,14 - - 34/35Nippon KokanNK Cr22Sandvik SAF 2205Sumitomo SM 22CrTEW Remanit 4462Valourec VS 22

  • 2SOLUTIONS: Stainless Steel

    63

    1. LH-314N ( , ) SPECIAL-303N.

    2.

    23/14-322N.

    "" .

    ,

    ,

    () .

    ,

    , .

    ,

    ,

    , -

    .

    --

    -

    -

    -

    - -

    -

    .

    -

    .

    (AISI) () (W) 405, 410, 430304304 L347, 321 L309316316 L317

    23/14-322N (E)

    S-309-M-GF-222 (W)

  • SOLUTIONS: Stainless Steel

    64

    -

    .

    -

    .

    ,

    ,

    .

    -

    , -

    .

    ,

    -

    .

    .

    .

    .

    (500-900)

    .

    .

    .

    ,

    .

    ,

    .

    .

    .

    (Pitting Resistance Equivalent) PRE-

    .

    PRE :

    PRE= %Cr + 3.3 x %Mo + 16 x %N

    ,

    ,

    (Critical Pitting Temperature,CPT)

    .

    2

  • SOLUTIONS: Stainless Steel

    65

    SCC 60. SCC

    Ni. ,

    Ni , ,

    SCC - .

    " "

    " " -

    ,

    ,

    , ..

    ,

    ,

    . -

    -

    : -

    .

    " "

    , SCC

    ,

    ,

    , SCC (Stress corrosion cracking).

    ,

    .

    SCC ,

    .

    ,

    .

    2

  • SOLUTIONS: Stainless Steel

    66

    2

    , ,

    ,

    .

    .

    .

    ,

    .

    ,

    , ,

    ,

    ,

    .

    ,

    , ,

    .

    ,

    .

    -

    , .

    .

    2 . 6 . : 196-632984 ,

    .

    : 196-632992 :

    .

    1 . : 095-661777

  • SOLUTIONS: Stainless Steel

    67

    (, ).

    !

    .

    ,

    .

    ,

    .

    ,

    .

    . .

    INOX,

    .

    ,

    .

    (Iron Free INOX)

    0,10% , .

    :

    -

    .

    .

    ( AISI 304 316).

    (, ).

    ,

    (, ).

    , ..

    , ,

    .

    .

    .

    2

    .

    .

    .

    /INOX

  • SOLUTIONS: Stainless Steel

    68

    ( )

    ( ).

    -

    ,

    .

    .

    : .

    ,

    -

    .

    .

    -

    .

    .

    .

    2

    :: 4", 4,5", 5", 7", 9": : #24 -: : ,

    .

    .

    25 . 10 .4" 100mm 633515 6335234,5" / 115mm 633531 6335395" / 125mm 633547 6335557" / 180mm 633563 6335719" / 230mm 633579 633587

  • 2SOLUTIONS: Stainless Steel

    69

    INOX::: : -: , :

    5", 7", 9"

    #24

    , ,

    .

    : 25 . 10 .

    5" / 125mm 633595 6336037" / 180mm 633611 6336199" / 230mm 633627 633635f

    :: : -: : , .

    4", 5", 7"Aluminium oxide#24, #36 #50

    : 25 . #24 #36 #50 ()

    4" 100mm 692574 633643 633667 1794245" / 125mm 692582 633651 633675 6919987" / 180mm 692590 633659 633683 603381

    :: : -: : , , , , , .

    4", 5", 7"-,

    #24, #36 or #50

    10 . #24 #36 #504" 100mm 692574 633643 6336675" / 125mm 692582 633651 6336757" / 180mm 692590 633659 633683

  • 2Unitor NICKEL-333N ,

    .

    .

    .

    .

    ,

    150 .

    .

    NICKEL-333N.

    Unitor CH-2., ,

    .

    Unitor NIFE-334N

    -

    .

    .

    .

    -

    .

    - ,

    .

    ,

    -

    .

    -

    ( ). -

    , -

    2.5-4%. -

    ,

    ( ). - - ,

    :(. ) : ( )

    ,

    ,

    .

    5000, - -: Unitor FC - Cast iron Unitor NIFE - 344N Unitor NICKEL - 333N

    ( ). , -

    , -

    NIFE - 344N NICKEL - 333N, .

    2-3 , .

    , .

    ,

    50.

    SOLUTIONS: Cast Iron

    70

    Fe C Si Mn S P

    . 3-3.35 2-2.4 0.6-0.7 0.2 0.2

    : :

  • 2SOLUTIONS: Cast Iron

    71

    ,

    ,

    ,

    .

    : , , ,

    , .

    ,

    ,

    , ,

    .

    : ,, ,

    -

    .

    -

    .

    .

    , :

    .

    NIFE-334N

    NICKEL-333N

    FC-CASTIRON-268

    NIFE-334N

    NIFE-334N

    NICKEL-333N

    NIFE-334N

    NICKEL-333N

  • 2SOLUTIONS: Copper and Copper Alloys

    72

    ,

    .

    .

    .

    ,

    .

    .

    .

    9000 , ..

    ,

    .

    .

    FC-BRONZE AG 45 AG 60

    .

    , ,

    ,

    .

    -

    5 50% . ,

    ,

    63-75% , ..:- Cu 70%, Zn 30% ( 70:30)- Cu 60%, Zn 40% (-): AG 45 AG 60 AG 60/45 FLUX FC-BRONZE BRONZE FLUX FC-WEARBRO WEARBRO FLUX

    ,

    : (Cu 70% Zn 29%, Sn 1%) (Cu 58-64%, Sn 1%, Zn-). ,

    .

    .

    (Yorcalbro)

    :

  • 2SOLUTIONS: Copper and Copper Alloys

    73

    (Yorcalbro)

    -

    .

    -

    :

    ,

    TIG (GTAW). .

    .

    :

    ,

    .

    3.5 /, 1.52 /.

    .

    -

    ,

    , ,

    , ..

    ,

    ,

    .

    - .

    .

    - 4",

    ,

    Unitor AG 60 Unitor ALBRO.- 4" TIG Unitor IALBRO-237MF IFUX-238PF.

    : IALBRO-W-237-

    , ,

    ,

    t 400 - 500 20-30 .

    15 .

    350- 400.

    .

    : .. . . . . . . . . . . . . . . . . . . Cu 76%, Al 2%, Zn 21,96%, As 0.04%

    : . . . . : . . . . . . ( . . . . . . .) 580-700 N/mm 2 . . . . 360-470 N/mm 2

    :. . . . . . . . . . . . . . . . 310-370 N/mm 2

    . . . . . . . . . . . . . . . () 165-194 HB 83-111 HB . . . . . . . . . . 63-78 HB

    . . . . . . () 8-15% . . . . 55-65% . . . . . . . . . . . 65-75%

    c . . . . . . . . . . . . 8.34

    000013.

  • 2SOLUTIONS: Copper and Copper Alloys

    74

    - , ,

    .

    .

    0.05 0.1% . ,

    ,

    : Sn 10%, Pb 5-25% .

    : Cu 88%, Sn 10%,Zn 2%.

    : TINBRO-341:AG 45, AG 60 AG 60/45 FLUX FC-BRONZE BRONZE FLUX FC-WEARBRO WEARBRO FLUX

    (Cu+Al)

    ,

    ,

    , .

    ,

    ..

    15% .

    Fe, Ni Mn. -

    Cu 79%, Al 9.5%, Ni 5%,Mn 2.3%.

    . -

    Al 9-10%, Mn 11%, Ni 1-2%, - .

    : TINBRO: AG 45, AG 60 AG 45/60 FLUX FC-BRONZE BRONZE FLUX FC-WEARBRO WEARBRO FLUX.

    ( )

    Cunifer NiAl MnAl

  • 2SOLUTIONS: Copper and Copper Alloys

    75

    (Cunifer)" 10" ( ) " 30" () -

    ,

    - ,

    .

    -

    .

    ,

    ,

    , ,

    ,

    ,

    .

    ,

    .

    ,

    -

    ,

    ,

    .

    ,

    70/30 -

    .

    ,

    ,

    90/10.

    70/30,

    .

    ,

    .

    : AG 60 AG 60/45 FLUX TIG: ICUNI 30-239 : ICUNI -W-239

    CUNIFER 10 CUNIFER 30

    Ni 10%, Fe 2% Ni 30%, Fe 0.7%Cu 87%, Mn 1% Cu 68.5%, Mn 0.8%

    /2- ()- t-

    %- (.)- t-

    - (.)- t-

    . 1

    530-580 630-700390-500310-390 360-400

    10- 15 5- 1020- 3540- 55 40- 55

    155-184 165-20497-12678 -97 87-107

    8.9 8.9

    0.000016 0.000015

    ,

    , -

    ,

    ,

    .

    " 10" " 30"

  • 2SOLUTIONS: Copper and Copper Alloys

    76

    -

    30, .

    -

    30 , I-

    -

    .

    , -

    .

    .

    .

    .

    AG-60-252

    AG-45-253

    FC-BRONZE-261

    BRONZE-264

    FC-WEARBRO-262

    TINBRO-341

    BRONZ-ALLOY

    TINBRO-341

    TINBRO-341

  • 2SOLUTIONS: Copper and Copper Alloys

    77

    ,

    .

    .

    -

    .

    (Yorcalbro) - 100 ,

    , -

    .

    100 ,

    .

    FC-BRONZE-261

    BRONZE-264

    TINBRO-341

    FC-BRONZE-261

    BRONZE-264

    FC-WEARBRO-262

    AG-60-252

    IALBRO-237MF

    IALBRO-W- 237

  • 2SOLUTIONS: Copper and Copper Alloys

    78

    Yorcalbro, .

    -

    100 , -

    .

    100 , - , -

    .

    ,

    -

    .

    .

    .

    IALBRO-237MF

    IALBRO-W -237

    AG-60-252

    ICUNI-30-239

    ICUNI-W -239

    ICUNI-30-239

    ICUNI-W -239

    SOLDERINGTIN-240

  • 79

    2

    WELDING HANDBOOK NOTE

  • 2

    (Al) - ,

    . ,

    .

    .

    ,

    ,

    .

    .

    AlMg 3 AlMg 1

    .

    (silumin).

    .

    2.000, ,

    ,

    t 660.

    ,

    .

    .

    ,

    .

    .

    ,

    .

    ,

    - . ,

    ,

    .

    ""

    :

    : ALUMIN-351N

    : ALUMAG-235 : ALUMAG-W-235

    .

    Unitor ALUFLUX-234F.

    SOLUTIONS: Aluminium

    80

    :

  • 2SOLUTIONS: Aluminium

    81

    -

    ,

    .

    -

    .

    .

    .

    .

    .

    ALUMAG-235andALUFLUX-234F

    ALUMIN-351

    ALUMAG-W-235

    ALUMAG-235and ALUFLUX-234FALUMIN-351N

    ALUMAG-W-235

  • SOLUTIONS

    82

    ,

    .

    ,

    .

    -

    ,

    .

    .

    ,

    ,

    .

    ,

    .

    ,

    .

    2

    .

    .

    -

    ,

    ,

    .

    ,

    .

    -

    ,

    .

    ,

    , ,

    .

    -

    ,

    .

    .

  • 2SOLUTIONS

    83

    -

    . : ,

    .

    .

    -

    . ,

    ,

    .

    ,

    .

    ,

    . ,

    -

    ,

    ,

    -

    ,

    .

    , -

    , -

    .

    -

    () .

    -

    .

    -

    -

    .

    ""

    .

    ,

    .

    -

    ,

    .

    ,

    .

    -

    .

    ,

    ,

    , , "

    " (Heat affected zone HAZ) .

    .

  • 2SOLUTIONS

    84

    ,

    -

    .

    -

    , ,

    , .

    50C

    .

    : ,

    .

    : ,

    .

    ,

    ,

    .

    - .

    Ec= %C+%Mn + %(Cr+Mn+V) + %(Ni+Cu) 6 5 15 Ec=0.35 -

    .

    ,

    ,

    .

    .

    ,

    BS 5135:1984 SS 064025. Ec, ,

    ,

    .

    ,

    ,

    .

    ,

    .

    -

    .

    .

    , ,

    .

    ,

    .

    ,

    ,

    ,

    .

    ,

    ,

    ,

    .

  • 85

    2

    WELDING HANDBOOK NOTE

  • SOLUTIONS

    86

    2

    .

    , ,

    , , .

    ,

    , ,

    ,

    . ,

    ,

    , .

    , ,

    .

    .

    .

    , ,

    ,

    .

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    ,

    ,

    .

    ,

    ,

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    .

    -

    .

    -

    (NDT), ,

    , .

    , -

    , -

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    ,

    . , ,

    - -

    ,

    .

    ,

    - , ,

    ,

    , -

    .

    .

    : ,, ,

  • SOLUTIONS

    87

    2

    -

    : -

    -

    . -

    ,

    , .

    ,

    .

    ,

    (- ),

    , -

    .

    ,

    .

    .

    : 50% -

    -

    ,

    , .

    .

    ( )

  • 2

    , -

    .

    -

    ,

    ,

    ,

    .

    .

    ,

    ,

    .

    .

    .

    SOLUTIONS

    88

    -

    .

    , ,

    ..

    .

  • 2SOLUTIONS

    89

    -

    , -

    , -,

    . -

    ,

    , ,

    ,

    .

    .

    ,

    . -

    , ,

    .

    ,

    .10-

    .

    ,

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    .

    ,

    ,

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    ,

    , .

    ,

    ,

    .

    ,

    ,

    ,

    .

    -

    .

    .

    .

    .

    A-

  • SOLUTIONS

    90

    2

    ,

    .

    ,

    ,

    .

    .

    .

    ,

    , -

    .

    2)

    .

    3)

    ,

    .

    4)

    .

    .

    1) ,

    .

    ,

    .

    Product description Unit Product no. Magna Flux Crack detection kit* Set 193-653535Cleaner SKC-S

    10 pcs of 400 ml in a box Set 193-653543Penetrant SKL-SP1

    10 pcs of 400 ml in a box Set 193-653550Developer SKD-S2

    10 pcs of 400 ml in a box Set 193-653568*

    3 . , 2 . , 3 1 .

  • 2SOLUTIONS

    91

    :

    ( )

    ,

    ,

    ,

    /

    .

    .

    .

    .

    ,

    .

    .

    .

    :* /

    *

    *

    *

    *

    *

    :

    *

    *

    :

    *

    *

  • 92

    2

    WELDING HANDBOOK NOTE

  • 3

    93

    . . . . . . . . . . . . . . . . . . . . . . . . . . 94

    TIG- . . . . . . . . . . . . . . . . .165

    . . . . . . . . . . . . 181

    . . . . . . . . . . . . 203

    . . . . . . . . . . . . . . . . . . . . . 213

    . . . . . . . . . . . . .239

    . . . . . . . . . . . . . . . . . . . . 247

  • 3COA TED ELECTRODES

    94

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 . . . . . . . . . . . . . . . . . . . . . . 108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116GPO-302N 118GPR-300H . . . . . . 120SPECIAL-303N

    . . . . . . . . . . . . . . . . 122LH-314N

    . . . . . . . . . . . . . . . . . . . 124LHH-314 -

    . . 126LHV -316N

    . . . . . . . 128LHT -318N ,

    . . . . . . . . . . . . . . . . . . 130LHL-319N ,

    . . . . . . . . . . . . . . . . . . . . 132LHR-320N "" . . . . . . . . . . . 134TENSILE-328N "" . . . . . . . 136IMPACT -329S

    . . . . . . . . . . . . . . . . 138WEARMAX-327

    . . . . . . . . . . . . . . . . . . . . . 14018/8-321N . . . . . . . . . . . .14223/14-322N . . . . . . . . . . . .144DUPLEX-325N . . . . . . . . . 146PICKLING GEL . . . . . . . . . . . 148NIFE-334N . . . . . 150NICKEL-333N . . . . . . . . . . 152TINBRO-341 . . . . . . . . . . . . .154ALBRONZE-344 . . . . . . . . . . . 156ALUMIN-351N . . . . . . . . . . . . . . . 158CH-2-382 . . . . . . . . . . . . . . . . . . . . 160ACA-384 - . . . . 162

  • 3COA TED ELECTRODES

    95

    .

    .

    ""

    ,

    ,

    .

    LMA

    ( ) ,

    ,

    .

    ,

    ,

    .

    ,

    Unitor

    .

    .

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    ,

    ,

    .

    ,

    , -

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    .

    Unitor , , AWS .

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    ,

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    ,

  • 396

    COA TED ELECTRODES

    ,

    ? -

    .

    .

    ,

    ,

    .

    ,

    .

    ,

    ( 7000 C) ,

    .

    .

    ,

    ,

    .

    ,

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    .

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    ,

    , ,

    .

    ,

    .

    , ,

    .

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    .

    .

    ,

    .

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    .

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    Metal globule Core rod

    Gas shield

    Weld pool

    Coating

    Slag

    A B C

    A B PenetrationC Heat affected zone (HAZ)

  • 397

    COA TED ELECTRODES

    ,

    .

    ,

    .

    ( ),

    .

    (2,5;3,2;4,0 ..) .

    (depositionrate).

    . ,

    ,

    .

    ,

    .

    .

    ,

    ,

    ,

    ,

    .

    ,

    ,

  • 3COA TED ELECTRODES

    98

    ,

    7000,

    .

    ,

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    -

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    :

    1)

    .

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    .

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    .

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    .

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    AIRAIR

  • 3COA TED ELECTRODES

    99

    ,

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    , .

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    ,

    .

    :1. ()2. 3. 4. ( )

    .

    ,

    .

    50% , ( ). ,

    .

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    c

    440 . -

    .

    .

    / / , -

    .

    pH, .

    ,

    AC DC. , ,

    - V-.

    440 Ma.

    .

    , .

    (LMA)

    ,

    ,

    .

    ,

    .

    - ,

    . ,

  • COA TED ELECTRODES

    100

    3

    ,

    ,

    .

    .

    -

    .

    ,

    , , -

    .

    ,

    .

    , ,

    .

    .

    , ,

    .

    ,

    490-530 MPa.

    ,

    ,

    .

    ,

    .

    .

  • COA TED ELECTRODES

    101

    LMA :SPECIAL-303 NLH-314 NLHH-314 HLHV -316 NLHT -318 NLHL-319 NLHR-320 N18/8-321 N24/14-322 NDUPLEX-325 N

    LMA :

    3

    LMA

    LMA , ..

    .

    LMA

    LMA- - .

    .

    .

    LMA / (HAZ)

    , LMA-

    .

    .

    .

    LMA-

    LMAElectrode

  • 3102

    COA TED ELECTRODES

    > 15 ml/100 g < 10, < 5 < 3 ml/100 g

    .

    :

    oC (oF) . . %

    5-15 (41-59) 6015-25 (59-77) 50 25 (77) 40

    10 C (18 F) .

    ,

    ,

    .

    ,

    .

    ,

    90-110 C 0.5-1 .

    350 C 2 ,

    5-10 ml/100 g. (BS 5135, C). 3 .

    , < 4.0 ml/100 g,

    42-400 C 1-2 . 1 .

    ,

    .

    ,

    ( ),

    ,

    .

    -

    ,

    ( ). -

    ,

    (HAZ) . ,

    :

    .

    .

    :

    , , ,

    .

    ,

    .

    ml H2 /100 g

    :

  • 3103

    COA TED ELECTRODES

    ,

    300-350 C 1-2 . 3 .

    80 C .

    ,

    .

    .

    80

    300-350 C

    .

    ,

    .

    .

    .

    8 .

  • COA TED ELECTRODES

    104

    Minidryer-350()

    .

    350, 450 mm.

    40 mm .. .

    Minidryer-350 100 C 350 C (212 F 662 F).

    -40 mm .

    .

    ,

    ,

    ,

    .

    ,

    .

    : AC 230 V 50/60 Hz.:

    Minidryer-350.

    .

    .

    :

    Minidryer - 350. : 094-637827.

    :H

    094-637835.

    200 . Minidryer 2 ( 400 )

    .

    T Minidryer - 350.

    : 094-637843

    3

    The Minidryer -350

    .

    Primary

    -

    Current V W A C mm mm kg kg

    Mini- 230, 400 1.8 100 - 350 100 x 460 170 x 170 x 570 8 7dryer-350 50/60 Hz

  • COA TED ELECTRODES

    105

    .

    -

    (Heating Cabinet)

    70 (158 F)

    Unitor Heating Cabinet-85 (094-637850)85 (158 F) .

    /, GPO-302N .

    3 .

    ,

    .

    ,

    -

    / .

    .

    .

    Unitor Minidryer-350(094-637827)100-350 .

    2 :

    GPO-302 N

    GPR-300 H

    SPECIAL- 303 N 300C(572 oF)LH- 314 N 350C (662oF )LHH-314 H 350C(662oF )LHV-316 N 350C(662oF )LHT-318 N 350C(662oF )LHL-319 N 350C(662oF )LHR-320 N 350C(662oF )TENSILE-328 N 250C(482oF )IMPACT -329 S 250C(482oF ) 1 WEARMAX-327 250C(482oF ) 1 18/8-321 N 350C(662oF )23/14-322 N 350C(662oF )DUPLEX-325 N 350C (662oF )NIFE-334 N 200C (392oF )NICKEL-333 N 80 C (176oF )TINBRO-341 200C(392oF ) 1 ALBRONZE-344 250C (482oF ) 1 ALUMIN-351 N ,

    CH-2-382 120C(248 oF) 1 ACA-384 180C (356 oF) 10 *

    3

  • COA TED ELECTRODES

    106

    (Heating Cabinet-85)

    ,

    .

    30 85 (86-185F). 5 . .

    .

    .

    -

    100 ,

    50 . ,

    .

    ,

    .

    .

    :

    Heating Cabinet-85 : 094-637850

    :

    H HeatingCabinet-85 : 094-637876

    T HeatingCabinet-85 : 094-63 78 84

    3

    . -

    Voltage . V W A C mm mm kg kg

    Heating 230, 500 1,3 30-85 460 x 520 x 860 564 x 640 x 1095 350 70Cabinet- 50/60 Hz 85

    The Heating Cabinet -85

  • COA TED ELECTRODES

    107

    , :SPECIAL-303 N2,5 mm 1 4,1 kgSPECIAL-303 N3,2 mm 2 8,2 kgSPECIAL-303 N4,0 mm 1 5,2 kg , ,

    :LHH-314 H 5,0 mm 1 5,5 kg ,

    :LHV-316 N 3,2 mm 1 4,8 kg :LHT - 318 N 2,5 mm 1 1,7 kgLHT - 318 N 3,2 mm 1 1,7 kg :LHL-319 N 3,2 mm 1 1,8 kg"" :l:LHR-320 N 3,2 mm 1 1,8 kg ,

    , :18/8-321 N 2,5 mm 1 1,7 kg18/8-321 N 3,2 mm 1 1,7 kg23/14-322 N 3,2 mm 1 2,0 kg"" :TENSILE-328 N2,5 mm 1 1,6 kg:NICKEL-333 N 2,5 mm 1 2,0 kgNICKEL-333 N 3,2 mm 1 2,2 kg:ALUMIN-351 N 3,2 mm 1 1,1 kg :ALBRONZE-3443,2 mm 1 1,3 kg:WEARMAX-3272,5 mm 1 1,6 kg :CH-2-382 3,2 mm 1 1,4 kg

    (Arc Welding Cabinet)

    -

    , 27 ,

    ,

    , ,

    .

    -

    .

    .

    -,

    .

    -

    , -

    ,

    , ,

    :

    600x600x300 mm . 310 mm.

    :

    :SPECIAL-303 N2,0 mm 1 1,7 kg ,

    :GPO-302 N 2,5 mm 1 5,2 kgGPO-302 N 3,2 mm 2 10,8 kgGPO-302 N 4,0 mm 1 5,2 kg ,

    , :GPR-300 H 4,0 mm 1 5,5 kgGPR-300 H 5,0 mm 1 5,6 kg

    3

    094-670000

    094-669994

    (Arc Welding Cabinet)

  • 3 .

    -

    AWS (AmericanWelding Society)

    EN AWS .

    108

    COA TED ELECTRODES

    , .. -

    EN.

    DIN, DS NEN.

    -

    .

    AWS E N DNV GL LR BV ABSGPO-302 N E 6013 E 38 0 RC 11 2 2 2 2 2GPR-300 H E 7024 E 42 0 RR 73 2 2 2, 2Y 2 2SPECIAL-303 N E 7016 E 38 2B 32 H10 3YH10 3YH10 3, 3Y 3, 3YHH 3H5, 3YLH-314 N E 7018 E 42 4 B 42 H5 3YH10 3YH5 3, 3Y 3, 3YH5 3H5, 3YLHH-314 H E 7028 E 42 4 B 73 H5 3YH10 3YH10 3, 3Y 3YHH 3H5,3YLHV-316 N E 8018-G E 46 5 B 41 H5 3YH10 4YH10 4Y40 3YHH 3YLHT-318 N E 8018-B2 E CrMo 1B 42 H5 - H10 - - UP SRLHL-319 N E 8018-C1 E 46 6 2Ni B 32 H5 5YH10 6Y55H10 5Y40 UP 3H5, 3Y400LHR-320 N E 8018-G E 46 5 Z B 32 3YH10 3YH15 3, 3Y 3YHH 3H5, 3Y18/8-321 N E 316L-17 E 19 12 3 L R 1 2 316L 4571 316L UP -23/14-322 N E 309MoL-17 E 23 12 2 L R 3 2 309Mo 4459 SS/CMn UP -DUPLEX-325 N E 2209-17 E 22 9 3 N L R 3 2 YES 4462 - - -TENSILE-328 E 312-17 E 29 9R32IMPACT-329 - -WEARMAX-327 E 307-26 -NIFE-334N E Ni Fe-C1 -NICKEL-333N E Ni-C1 -TINBRO-341 E Cu Sn C -ALBRONZE-344 E Cu A1 A2 -ALUMIN-351 N - -

    EN 499

    DIN 1913BS 639NEN 2560DIN 8529

    EN 757 DIN 8556BS 2926

    EN 1600 NEN 3581

    DIN 8575BS 2493

    EN 1599 NEN 3580

  • 3 -

    . ()

    .

    (. ).

    109

    COA TED ELECTRODES

    .

    :

    ABS BV DNV GL LR

    :Y =

    H or H15 =

  • 3110

    COATED ELECTRODES

    min. %MPa MPa

    35 440-570 355 2238 470-600 380 2042 500-640 420 2046 530-680 460 2050 560-720 500 18

    1 2

    3 , -

    4 ,

    5 3

    %

    1 105125 DC5 >125160 AC + DC6 >125160 DC7 >160 AC + DC8 >160 DC

    Charpy-V in 47 J

    Z A +200 02 -203 -304 -405 -506 -60

    H5 5H10 10H15 15

    A B C R RR ( )RC -RA -RB -

    *

    Mn Mo Ni

    2.0 - -Mo 1.4 0.3-0.6 -

    MnMo >1.4-2.0 0.3-0.6 -1 Ni 1.4 - 0.6-1.22 Ni 1.4 - 1.8-2.63 Ni 1.4 - >2.6-3.8

    Mn 1 Ni >1.4-2.0 - 0.6-1.21 NiMo 1.4 0.3-0.6 0.6-1.2

    Z

    *

    E 46 6 2Ni B 3 2 H5

    EN 499-1995

    ,

    max ml/100 gr

    Mo

  • 3111

    COATED ELECTRODES

    Guide to EN 757-1997

    E 62 7 MnNI B 3 4 H5 T

    55 550 610-780 1862 620 690-890 1869 690 760-960 1779 790 880-1080 1689 890 980-1180 15

    *, %

    Mn Ni Cr MoMn Mo 1.4-2.0 - - 0.3-0.6Mn 1Ni 1.4-2.0 0.6-1.2 - -1 Ni Mo 1.4 0.6-1.2 - 0.3-0.61.5 Ni Mo 1.4 1.2-1.8 - 0.3-0.62 Ni Mo 1.4 1.8-2.6 - 0.3-0.6Mn 1 Ni Mo 1.4-2.0 0.6-1.2 - 0.3-0.6Mn 2 Ni Cr Mo 1.4-2.0 1.8-2.6 - 0.3-0.6Mn 2 Ni Mo 1.4-2.0 1.8-2.6 0.3-0.6 0.3-0.6Mn 2 Ni Cr Mo 1.4-2.0 1.8-2.6 0.6-1.0 0.3-0.6Z* C 003-0,10, Ni160 DC

    ,

    max ml/100 gr

    H5 5H10 10

    Charpy-V in 47 J

    Z A +200 02 -203 -304 -405 -506 -607 -708 -80

    123

    45

    Indicates mechanical properties after stressrelief treatment.

    min. %MPa MPa

    ,

    -

    ,

    3

  • 3COA TED ELECTRODES

    112

    :R= B=

    EN 1600-1977 ,%

    1 105 AC+DC2 105 DC3 >105 125 AC+DC4 >105 125 DC5 >125 160 AC+DC6 >125 160 DC7 >160 AC+DC8 >160 DC

    1

    ,

    -

    ,

    3

    23

    45

    *, %

    C Si Mn P S Cr Ni Mo Other elements/13 0.12 1.0 1.5 0.030 0.025 11.0-14.0 - - -13 4 0.06 1.0 1.5 0.030 0.025 11.0-14.5 3.0-5.0 0.4-1.0 -17 0.12 1.0 1.5 0.030 0.025 16.0-18.0 - - -

    19 9 0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 - -19 9L 0.04 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 - -19 9 Nb 0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 - Nb19 12 2 0.08 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.0-3.0 -19 12 3 L 0.04 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 -19 12 3 Nb 0.08 1.2 2.0 0.030 0.025 17.0-20.0 10.0-13.0 2.5-3.0 Nb19 13 4 N L 0.04 1.2 1.0-5.0 0.030 0.025 17.0-20.0 12.0-15.0 3.0-4.5 N 0.20-.

    22 9 3 N L 0.04 1.2 2.5 0.030 0.025 21.0-24.0 7.5-10.5 2.5-4.0 N 0.08-0.2025 7 2 N L 0.04 1.2 2.0 0.035 0.025 24.0-28.0 6.0-8.0 1.0-3.0 N 0.2025 9 3 Cu N L 0.04 1.2 2.5 0.030 0.025 24.0-27.0 7.5-10.5 2.5-4.0 N 0.10-0.25, Cu 1.5-3.525 9 4 N L 0.04 1.2 2.5 0.030 0.025 24.0-27.0 8.0-10.5 2.5-4.5 N 0.20-0.30, Cu 1.5, W 1.0 .

    18 15 3 L 0.04 1.2 1.0-4.0 0.030 0.025 16.5-19.5 14.0-17.0 2.5-3.5 -18 16 5 N L 0.04 1.2 1.0-4.0 0.035 0.025 17.0-20.0 15.5-19.0 3.0-5.0 N 0.2020 25 5 Cu N L 0.04 1.2 1.0-4.0 0.030 0.025 19.0-22.0 24.0-27.0 4.0-7.0 Cu 1.0-2.0, N 0.2520 16 3 Mn N L 0.04 1.2 5.0-8.0 0.035 0.025 18.0-21.0 15.0-18.0 2.5-3.5 N 0.2025 22 2 N L 0.04 1.2 1.0-5.0 0.030 0.025 24.0-27.0 20.0-23.0 2.0-3.0 N 0.2027 31 4 Cu L 0.04 1.2 2.5 0.030 0.025 26.0-29.0 30.0-33.0 3.0-4.5 Cu 0.6-1.5

    18 8 Mn 0.20 1.2 4.5-7.5 0.035 0.025 17.0-20.0 7.0-10.0 - -18 9 Mn Mo 0.04-0.14 1.2 3.0-5.0 0.035 0.025 18.0-21.5 9.0-11.0 0.5-1.5 -20 10 3 0.10 1.2 2.5 0.030 0.025 18.0-21.0 9.0-12.0 1.5-3.5 -23 12 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 - -23 12 Nb 0.10 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 - Nb23 12 2 L 0.04 1.2 2.5 0.030 0.025 22.0-25.0 11.0-14.0 2.0-3.0 -29 9 0.15 1.2 2.5 0.035 0.025 27.0-31.0 8.0-12.0 - -

    16 8 2 0.08 1.0 2.5 0.030 0.025 14.5-16.5 7.5-9.5 1.5-2.5 -19 9 H 0.04-0.08 1.2 2.0 0.030 0.025 18.0-21.0 9.0-11.0 - -25 4 0.15 1.2 2.5 0.030 0.025 24.0-27.0 4.0-6.0 - -22 12 0.15 1.2 2.5 0.030 0.025 20.0-23.0 10.0-13.0 - -25 20 0.06-0.20 1.2 1.0-5.0 0.030 0.025 23.0-27.0 18.0-22.0 - -25 20 H 0.35-0.45 1.2 2.5 0.030 0.025 23.0-27.0 18.0-22.0 - -18 36 0.25 1.2 2.5 0.030 0.025 14.0-18.0 33.0-37.0 - -*

    E 23 12 2L R 3 2

  • 3113

    COATED ELECTRODES

    EE

    7070

    1618

    1M

    HZ R

    -

    ,

    .

    ,

    min ksi(1ksi =1000 psi ~ 6.9 N/mm2).

    ( 7016, 7018, 7024)

    ( 7024)

    ( -, ,

    "z" ml 100 gr, "z" 4.8 16

    ( E 7018M, .

    1 . 2 . -. 4 ,

    -

    AWS

    min

    min.min %

    ksi N/mm2 ksi N/mm2 AC DC

    E 6010 60 414 48 331 22 27 / -29 1 - + E 6011 60 414 48 331 22 27 / -29 1 x + E 6012 60 414 48 331 17 . 1 x - E 6013 60 414 48 331 17 . 1 x + / - E 6019 60 414 48 331 22 27 / -18 1 x + / - E 6020 60 414 48 331 22 . 2 x c) + / - E 6022 60 414 . . . . 2 x - E 6027 60 414 48 331 22 27 / -29 2 . . x c) + / - E 7014 70 482 58 399 17 . 1 . . .. x + / - E 7015 70 482 58 399 22 27 / -29 1 - + E 7016 70 482 58 399 22 27 / -29 1 x + E 7016-1 70 482 58 399 22 27 / -46 1 x + E 7018 70 482 58 399 22 27 / -29 1 . ... x + E 7018-1 70 482 58 399 22 27 / -46 1 . ... x + E 7018M a) 482 b) b) 24 67 / -29 1 . ... - + E 7024 70 482 58 399 17 . 2 . . x + / - E 7027 70 482 58 399 22 27 / -29 2 . . x c) + / - E 7028 70 482 58 399 22 27 / -29 2 . . x + E 7048 70 482 58 399 22 27 / -29 4 . ... x +

    AWS A5.1-1991

    -

    Charpy-V J /

    /.

    ) 70 ksi (482 N/mm2)b) 53-72 ksi (365-496 N/mm2) . 2,4 max 77 ksi (531N/mm2)c) -

  • 3114

    COA TED ELECTRODES

    AWS

    AC DC

    E xx 10 1 - + polE xx 11 1 x + polE xx 12 1 x - polE xx 13 1 x +/- polE xx 15 1 - + polE xx 16 1 x + polE xx 18 1 , .. x + polE xx 20 2 x c) +/- polE xx 27 2 ., . x c) +/- pol

    1 , . 2

    AWS

    min./N/mm2 min./N/mm2

    E 70 xx-x 480 390E 80 xx-x 550 460E 80 xx-C3 550 470-550E 90 xx-x 620 530E 90 xx-M 620 540-620E 100 xx-x 690 600E 100 xx-M 690 610-690E 110 xx-x 760 670E 110 xx-M 760 680-760E 120 xx-x 830 740E 120 xx-M 830 745-830E 120 xx-M1 830 745-830

    , %

    -A1 C/Mo ~0.1/0.5-B1 Cr/Mo ~0.5/0.5-B2 Cr/Mo ~1.3/0.5-B2L* Cr/Mo ~1.3/0.5-B3 Cr/Mo ~2.3/1.0-B3L* Cr/Mo ~2.3/1.0-B4L* Cr/Mo ~2.0/0.5-B5 Cr/Mo/V ~0.5/1.0/0.05-C1 Ni ~2.5-C1L* Ni ~2.5-C2 Ni ~3.5-C2L* Ni ~3.5-C3 Ni/Cr/Mo/V ~1.0/0.1/0.3/0.05-NM Ni/Mo ~1.0/0.5-D1 Mn/Mo ~1.5/0.3-D2 Mn/Mo ~1.8/0.3-D3 Mn/Mo ~1.5/0.5-G/-M/-W All other alloy steel electrodes

    * C max. 0.05%.

    AWS

    min. J CE 8018-NM 27 -40E 8016-C3 27 -40E 8018-C3 27 -40E 8016-D3 27 -51E 8018-D3 27 -51E 9015-D1 27 -51E 9018-D1 27 -51E 10015-D2 27 -51E 10016-D2 27 -51E 10018-D2 27 -51E 9018-M 27 -51E 10018-M 27 -51E 11018-M 27 -51E 12018-M 27 -51E 12018-M1 68 -18E 7018-W 27 -18E 8018-W 27 -18E 8016-C1 27 -59E 8018-C1 27 -59E 7015-C1L 27 -73E 7016-C1L 27 -73E 7018-C1L 27 -73E 8016-C2 27 -73E 8018-C2 27 -73E 7015-C2L 27 -101E 7016-C2L 27 -101E 7018-C2L 27 -101All other

    E 8 0 18 C 1

    AWS A5.5-1996

    ,

    min ksi(1ksi =1000 psi-6,9 N/mm2

  • 3115

    COATED ELECTRODES

    E 312 17

    AWS

    C Cr Ni Mo Nb + Ta Mn Si P S N Cu

    E 209 -xx 0.06 20.5-24.0 9.5-12.0 1.5-3.0 - 4.0-7.0 0.90 0.04 0.03 0.10-0.30 0.75E 219-xx 0.06 19.0-21.5 5.5-7.0 0.75 - 8.0-10.0 1.0 0.04 0.03 0.10-0.30 0.75E 240-xx 0.06 17.0-19.0 4.0-6.0 0.75 - 10.5-13.5 1.0 0.04 0.03 0.10-0.30 0.75E 307-xxx 0.04-0.14 18.0-21.5 9.0-10.7 0.5-1.5 - 3.30-4.75 0.90 0.04 0.03 - 0.75E 308-xx 0.08 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 308 H-xx 0.04-0.08 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 308 L-xx 0.04 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 308 Mo-xx 0.08 18.0-21.0 9.0-12.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 308 MoL-xx 0.04 18.0-21.0 9.0-12.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 309-xx 0.15 22.0-25.0 12.0-14.0 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 309 L-xx 0.04 22.0-25.0 12.0-14.0 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 309 Cb-xx 0.12 22.0-25.0 12.0-14.0 0.75 0.70-1.00 0.5-2.5 0.90 0.04 0.03 - 0.75E 309 Mo-xx 0.12 22.0-25.0 12.0-14.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 309 MoL-xx 0.04 22.0-25.0 12.0-14.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 310-xx 0.08-0.20 25.0-28.0 20.0-22.5 0.75 - 1.0-2.5 0.75 0.03 0.03 - 0.75E 310 H-xx 0.35-0.45 25.0-28.0 20.0-22.5 0.75 - 1.0-2.5 0.75 0.03 0.03 - 0.75E 310 Cb-xx 0.12 25.0-28.0 20.0-22.0 0.75 0.70-1.00 1.0-2.5 0.75 0.03 0.03 - 0.75E 310 Mo-xx 0.12 25.0-28.0 20.0-22.0 2.0-3.0 - 1.0-2.5 0.75 0.03 0.03 - 0.75E 312-xx 0.15 28.0-32.0 8.0-10.5 0.75 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 316-xx 0.08 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 316 H-xx 0.04-0.08 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 316 L-xx 0.04 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 317-xx 0.08 18.0-21.0 12.0-14.0 3.0-4.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 317 L-xx 0.04 18.0-21.0 12.0-14.0 3.0-4.0 - 0.5-2.5 0.90 0.04 0.03 - 0.75E 318-xx 0.08 17.0-20.0 11.0-14.0 2.0-3.0 >6xC1.0 0.5-2.5 0.90 0.04 0.03 - 0.75E 320-xx 0.07 19.0-21.0 32.0-36.0 2.0-3.0 8xC 1.0 0.5-2.5 0.60 0.04 0.03 - 3.0-4.0E 320 LR-xx 0.03 19.0-21.0 32.0-36.0 2.0-3.0 8xC0.40 1.5-2.5 0.30 0.02 0.015 - 3.0-4.0E 330-xx 0.18-0.25 14.0-17.0 33.0-37.0 0.75 - 1.0-2.5 0.90 0.04 0.03 - 0.75E 330 H-xx 0.35-0.45 14.0-17.0 33.0-37.0 0.75 - 1.0-2.5 0.90 0.04 0.03 - 0.75E 347-xx 0.08 18.0-21.0 9.0-11.0 0.75 8xC1.0 0.5-2.5 0.90 0.04 0.03 - 0.75E 349-xx 0.13 18.0-21.0 8.0-10.0 0.35-0.65 0.75-1.20 0.5-2.5 0.90 0.04 0.03 - 0.75E 383-xx 0.03 26.5-29.0 30.0-33.0 3.2-4.2 - 0.5-2.5 0.90 0.02 0.02 - 0.6-1.5E 385-xx 0.03 19.5-21.5 24.0-26.0 4.2-5.2 - 1.0-2.5 0.75 0.03 0.02 - 1.2-2.0E 410-xx 0.12 11.0-13.5 0.7 0.75 - 1.0 0.90 0.04 0.03 - 0.75E 410 NiMo-xx 0.06 11.0-12.5 4.0-5.0 0.40-0.70 - 1.0 0.90 0.04 0.03 - 0.75E 430-xx 0.10 15.0-18.0 0.6 0.75 - 1.0 0.90 0.04 0.03 - 0.75E 502-xx 0.10 4.0-6.0 0.4 0.45-0.65 - 1.0 0.90 0.04 0.03 - 0.75E 505-xx 0.10 8.0-10.5 0.4 0.85-1.20 - 1.0 0.90 0.04 0.03 - 0.75E 630-xx 0.05 16.0-16.75 4.5-5.0 0.75 0.15-0.30 0.25-0.75 0.75 0.04 0.03 - 3.25-4.00E 16-8-2-xx 0.10 14.5-16.5 7.5-9.5 1.0-2.0 - 0.5-2.5 0.60 0.03 0.03 - 0.75E 7 Cr-xx 0.10 6.0-8.0 0.4 0.45-0.65 - 1.0 0.90 0.04 0.03 - 0.75E 2209-xx 0.04 21.5-23.5 8.5-10.5 2.5-3.5 - 0.5-2.0 0.90 0.04 0.03 0.08-0.20 0.75E 2553-xx 0.06 25.0-27.0 6.5-8.5 2.9-3.9 - 0.5-1.5 1.0 0.04 0.03 0.10-0.25 1.5-2.5

    -15 DC +. . .-16 DC + AC. . .-17 -16 Si :

    -

    -

    - 45 - ,

    .

    -25 -15, . ..

    -26 -16, . ..

    AWS A5.4-1992

  • 3116

    COATED ELECTRODES

    ASW IX ASME EN ISO 6947, NEN-EN 287

    EN 26947

    PAAWS:1G AWS:1F AWS:1G AWS:2FEN: PA EN: PA EB: PA EN: PB

    AWS:2G AWS:2F AWS:2G AWS:2FEN: PC EN: PB EN: PC EN: PB

    AWS:3G AWS:3F AWS:5G AWS:5FEN: PG (down) EN: PG (down) EN: PG (down) EN: PG (down)

    PF (up) PF (up) PF (up) PF (up)

    AWS:4G AWS:4F AWS:6G AWS:4FEN: PE EN: PD EN: H-L045 EN: PD

    PC PB

    PB

    PF PG

    PE,PD

  • 3117

    WELDING HANDBOOK NOTES

  • 3118

    GPO-302 N

    Unitor GPO-302 N/ 6013

    AWS A 5.1 EN 499 NEN-ISO 2560

    E 6013 E 38 O RC 11 E 43 3 R 11

    .

    mm. mm.

    2.5 350 295 5.2 095-699165 33.2 350 190 5.4 095-699173 34.0 350 120 5.2 095-699181 3

    DNV GL LR BV ABS

    2 2 2 2 2

    C Mn Si

    0.05 - 0.12 0.15 - 0.65 0.10 - 0.50

    MPa MPa % ISO-V (J)520 400 27 At 0C = 70

    .

    DIN 17100 St33, St37-2 to St44-3NF A35-501 A33, A34-2, E24-2 (-4), E28-2 (-3) E30-2 (-3)BS 4360 Gr. 40A-C, 43A-C

    Grade A, B, C, D DIN 1681 GS38 DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7

    API 5 LX X42, X46DIN 1626-1630 St37.0/4, St44.0/4

    DIN 17155 HI, HII, 17Mn4 NF A 36-205 A37 (CP), A42 (CP), A48 (CP)

    NF A36-207 A510AP, A530AP, A550APBS 1501 151/154/161-Gr. 360/400, 164-Gr.360

    ,

    DIN 17175 St35.8, St45.8

    DIN 17102 StE255 to StE315NF A36-203 E275D

    :

    ACDC+/-

    PA PB PC PF PG PE, PD

    **/

    / .

    **

    *

    mm. A Kg/h Danish Std.2.5 60-100 50 0.8 86 13.2 80-150 57 1.3 53 24.0 100-200 65 1.6 39 2

    * MSDS ** 90% .

  • 3119

    GPO-302 N

    Unitor GPO-302 N -

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    GPO-302 N (2,5 ) SPECIAL-303 N (2 )

    .

    GPO-302 N

  • 3GPR-300 H

    120

    ,

    DIN 17100 St33, St37-2 to St44-3NF A35-501 A33, A34-2, E24-2 (-4), E28-2 (-3), E30-2 (-3)BS 4360 Gr. 40A-C, 43A-C

    Grade A, B, C, DDIN 1681 GS38DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7API 5 LX X42, X46DIN 1626-1630 St37.0/4, St44.0/4DIN 17155 HI, HII, 17Mn4NF A36-205 A37 (CP), A42 (CP), A48 (CP)NF A36-207 A510 AP, A530 AP, A550 APBS 1501 151/154/161-Gr. 360/400, 164-GR. 360DIN 17175 St.35.8, St.45.8DIN 17102 St.E255 to St.E315NF A 36-203 E275 D

    ACDC+/-

    PA PB

    Unitor GPR-300 H / 7024

    AWS A 5.1 EN 499 NEN-ISO 2560

    E 7024 E 42 0 RR 73 E 51 2 RR 180 31

    mm. mm.

    3.2 450 85 5.8 095-699231 34.0 450 51 5.5 095-699249 35.0 450 35 5.6 095-699256 3

    mm. Kg/h3.2 130-170 69 2.5 21.0 24.0 180-230 69 3.8 13.5 25.0 250-340 68 5.8 9.1 3

    DNV GL LR BV ABS

    2 2 2, 2Y 2 2

    C Mn Si

    max. 0.12 0.45 - 0.95 0.25 - 0.65

    MPa MPa % ISO-V (J)555 480 26 At -20 oC= 50

    .

    **/

    / .

    **

    *

    .

    :

    * MSDS ** 90% .

    Danish Std.

  • 3121

    GPR-300 H

    GPR-300 H

    -

    ,

    -

    .

    -

    180%. 60% .

    ,

    .

    50 / "" 3,5-6 .

    .

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    7/10

  • 3SPECIAL-303 N

    122

    DIN 17100 St33, St37-2 to St44-3NF A35-501 A33, A34-2, E24-2 (-4), E28-2 (-3), E30-2 (-3)BS 4360 Gr. 40A-C, 43A-C

    Grade A, B, C, D, AH, DHDIN 1681 GS38DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7API 5 LX X42, X46DIN 1626-1630 ST37.0/4, ST44.0/4DIN 17155 HI, HII, 17Mn4NF A36-207 A37 (CP), A42 (CP), A48 (CP)NF A36-207 A510 AP, A530 AP, A550 APBS 1501 151/154/161-Gr. 360/400, 164-Gr. 360DIN 17175 St.35.8 to St.45.8DIN 17102 St.E255 to St.E315NF A 36-203 E275 D

    Unitor SPECIAL-303 N / 7016

    AWS A 5.1 EN 499 NEN-ISO 2560

    E 7016 E 38 2B 32 H10 E 51 4B 21(H)

    mm. mm.

    2.0 350 115 1.7 095-699199 62.5 350 200 4.1 095-699207 33.2 350 120 4.1 095-699215 34.0 450 75 5.2 095-699223 3

    DNV GL LR BV ABS

    3YH10 3YH10 3, 3Y 3, 3YHH 3H 5, 3Y

    max. 0.10 0.70 - 1.20 0.30 - 0.70

    MPa MPa % ISO-V (J)530 420 28 At -20oC = 120

    ACDC+

    PA PB PC PF PE, PD

    mm. Kg/h Danish Std.2.0 40-80 75 0.6 143 22.5 50-90 54 0.9 77 23.2 90-150 57 1.4 46 24.0 120-190 79 1.9 24 3

    LMAElectrode

    ,

    .

    C Mn S

    **/

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    **

    *

    .

    : 350 (662F) 2-

    * MSDS ** 90% .

  • 3

    123

    Unitor SPECIAL-303 N : .

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    SPECIAL-303 N

  • 3124

    LH-314 N

    DIN 17100 St33, St37-2 to St52-3NF A35-501 A33, A34-2, E24-2 (-4) to E36-2 (-4)BS 4360 Grade 43D, 50D

    Grade A, B, C, D, E, AH, DH, EHDIN 1681 GS38, GS45, GS52BS3100 A1, A2, A3, AM1, AM2, AW1DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7API 5 LX X42, X46, X52, X60DIN 1626-1630 St37.0/4, St44.0/4, ST52.0 /4DIN 17155 HI, HII,17Mn4,19Mn5NF A36-205 A37 (CP, AP), A42 (CP, AP), A48 (CP, AP), A52 (CP, AP)NF A36-207 A510 AP, A530 AP, A550 APBS 1501 151/154/161-Gr. 360/400/430,164-Gr. 360/400DIN 17175 St.35.8, St.45.8DIN 17102 St.E255 to St.E420NF A 36-203 E275 D, E344D, E390D, E430D, E455D

    Unitor LH-314 N / 7018

    AWS A 5.1 EN 499 NEN-ISO 2560

    E 7018 E 42 4 B 42 H5 E 51 5B 120 20H

    mm. mm.

    2.5 350 161 4.0 095-699264 33.2 450 95 5.0 095-699272 34 450 78 5.6 095-699280 3

    2.5 75-105 58 1.0 62.5 23.2 95-155 80 1.5 31.3 34 125-210 85 2.1 20.5 3

    DNV GL LR BV ABS

    3YH10 3YH5 3, 3Y 3, 3YH5 3H5, 3Y

    C Mn Si

    0.02 - 0.10 0.75 - 1.25 0.30 - 0.70

    MPa MPa % ISO-V (J)540 445 29 At -20C = 140

    At -40C = 70

    DC+/-PA PB PC PF PE, PD

    LMAElectrode

    mm. Kg/h Danish Std.

    .

    **/

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    **

    *

    .

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    : 350 (662F) 2-

    * MSDS ** 90% .

  • 3125

    LH-314 N

    Unitor LH-314 N -

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    .

    "

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    5/100 ,

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    (. ). ,

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  • 3126

    LHH-314 H

    Unitor LHH-314 H/ 7028

    AWS A 5.1 EN 499 NEN-ISO 2560

    E 7028 E 42 4 B 73 H5 E 51 5B 170 36H

    mm. mm.

    4.0 450 54 5.5 095-699298 35.0 450 36 5.5 095-699306 3

    DNV GL LR BV ABS

    3YH10 3YH10 3, 3Y 3YHH 3H5, 3Y

    0.07 - 0.10 0.85 - 1.25 0.25 - 0.65

    MPa MPa % ISO-V (J)540 430 26 At -20C = 110

    At -40C = 65

    DIN 17100 St33, St37-2 to St52-3NF A35-501 A33, A34-2, E24-2 (-4) to E36-2 (-4)BS 4360 Grade 43D, 50D

    Grade A, B, C, D, E, AH, DH, EHDIN 1681 GS38, GS45, GS52BS3100 A1, A2, A3, AM1, AM2, AW1DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7API 5 LX X42, X46, X52, X60DIN 1626-1630 St37.0/4, St44.0/4, ST52.0/4DIN 17155 HI, HII,17Mn4,19Mn5NF A36-205 A37 (CP, AP), A42 (CP, AP), A48 (CP, AP), A52 (CP, AP)NF A36-207 A510 AP, A530 AP, A550 APBS 1501 151/154/161-Gr. 360/400/430,164-Gr. 360/400DIN 17175 St.35.8, St.45.8DIN 17102 St.E255 to St.E420NF A 36-203 E275 D, E344D, E390D, E430D, E455D

    ACDC+

    PA PB

    mm. Kg/h Danish Std.4.0 170-240 70 3.7 14.4 45.0 225-355 72 5.7 9.6 4

    LMAElectrode

    ,

    .

    C Mn S

    **/

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    *

    .

    : 350 (662F) 2-

    * MSDS ** 90% .

  • 3127

    LHH-314 H

    7/10

    Unitor LHH-314 H -

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  • 3128

    LHV-316 N

    DIN 17100 St33, St37-2 to St52-3NF A35-501 A33, A34-2, E24-2 (-4) to E36-2 (-4)BS 4360 Grade 43D, 50D

    Grade A, B, C, D, E, AH, DH, EHDIN 1681 GS38, GS45, GS52BS3100 A1, A2, A3, AM1, AM2, AW1DIN 17172 StE210.7, StE240.7, StE290.7, StE320.7, StE360.7API 5 LX X42, X46, X52, X60DIN 1626-1630 St37.0/4, St44.0/4, ST52.0/4DIN 17155 HI, HII,17Mn4,19Mn5NF A36-205 A37 (CP, AP), A42 (CP, AP), A48 (CP, AP), A52 (CP, AP)NF A36-207 A510 AP, A530 AP, A550 APBS 1501 151/154/161-Gr. 360/400/430,164-Gr. 360/400DIN 17175 St.35.8, St.45.8DIN 17102 St.E255 to St.E420NF A 36-203 E275 D, E355D, E390D, E430D, E455D

    DC+

    Unitor LHV-316 N / 8018-G

    AWS A 5.5 EN 499 NEN-ISO 256

    E 8018-G E 46 5 B 41 H5 E 51 5B 120 50 (H)

    mm. mm.

    3.2 350 137 4.8 095-699314 34.0 350 99 5.0 095-699322 3

    mm. Kg/h Danish Std.3.2 110-150 53 1.6 43.7 24.0 180-220 50 2.8 27.0 2

    DNV GL LR BV ABS

    3YH10 4YH10 4Y4O 3YHH 3Y

    0.06 - 0.09 1.00 - 1.40 0.3 - 0.7

    MPa MPa %

    590 470 27 At -20C = 130At -40C = 100

    PA PB PC PG PE, PD

    LMAElectrode:

    C Mn Si

    ISO-V (J)

    .

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    : 350 (662F) 2-

  • 3129

    LHV-316 N

    -

    Unitor LHV-316 N -

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  • 3130

    LHT-318 N ,

    :

    DIN 17155 13CrMo44DIN 17200 25CrMo4NF A36-206 15CD2.05, 15C, D4.05

    DIN 17210 16MnCr5NF A35-551 18CD4, 16MC5, 20MC5

    Q & T NF A35-552 25CD4, 30CD4

    Unitor LHT-318 N / 8018-B2

    AWS A 5.5 EN 1599 DIN 8575

    E 8018-B2 E CrMo 1B 42 H5 E Cr Mo 1 B 20

    mm. mm.

    2.5 350 75 1.7 095-699330 63.2 350 48 1.7 095-699348 6

    : 350 (662F) 2-

    mm. Kg/h Danish Std.2.5 70-105 60 0.8 73 33.2 95-150 65 1.1 49 3

    * MSDS ** 90% .

    DNV GL LR BV ABS

    - H 10 UP SR

    C Mn Si P S Cr Mo

    0.05 - 0.10 0.30 - 0.80 0.20 - 0.50 max. 0.015 max. 0.020 1.25 - 1.45 0.50 - 0.65

    MPa MPa %

    620 530 20 At -20C = 38* 700 , 1

    DC+/-PA PB PC PF PE, PD

    :

    400 450 500 550 600 RP0.2% N/mm2 460 440 430 140 (80) Rm/1000 N/mm2 300 110 (50) Rm/10.000 N/mm2 350 240 80 (35)

    RP/1.0%/10.000 N/mm 2 250 170

    LMAElectrode

    .

    ISO-V (J)

    **/

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    *

    .

  • 3131

    LHT-318 N

    ,

    .

    V- 12

    Unitor LHT-318 N -

    1%